CN117293232B - Photovoltaic module high-level frame machine - Google Patents
Photovoltaic module high-level frame machine Download PDFInfo
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- CN117293232B CN117293232B CN202311588146.8A CN202311588146A CN117293232B CN 117293232 B CN117293232 B CN 117293232B CN 202311588146 A CN202311588146 A CN 202311588146A CN 117293232 B CN117293232 B CN 117293232B
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- 238000003825 pressing Methods 0.000 claims abstract description 73
- 238000007789 sealing Methods 0.000 claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000005192 partition Methods 0.000 claims abstract description 41
- 238000009432 framing Methods 0.000 claims abstract description 27
- 230000005540 biological transmission Effects 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 5
- 239000003292 glue Substances 0.000 abstract description 25
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 16
- 239000000741 silica gel Substances 0.000 abstract description 16
- 229910002027 silica gel Inorganic materials 0.000 abstract description 16
- 238000002347 injection Methods 0.000 description 20
- 239000007924 injection Substances 0.000 description 20
- 229910000838 Al alloy Inorganic materials 0.000 description 11
- 230000008602 contraction Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000013459 approach Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention relates to the technical field of photovoltaic module framing machines, in particular to a photovoltaic module high-level framing machine which comprises a bearing mechanism, a framing mechanism arranged on the bearing mechanism, a glue pouring and chip removing mechanism arranged on the framing mechanism and a photovoltaic module movably arranged on the glue pouring and chip removing mechanism and the framing mechanism; according to the invention, the plurality of groups of sealing and pressing partition plates which are symmetrically distributed are arranged outside the two first outer frames, the inner walls of the end pipes at the bottoms of the sealing and pressing partition plates are connected with the pushing guide rods through the bullet springs, and the sleeves are fixed in the holes on the outer walls of the supporting plates, so that the damage to the hard pressure of the photovoltaic module caused by solidified silica gel is greatly reduced.
Description
Technical Field
The invention relates to the technical field of photovoltaic module framing machines, in particular to a photovoltaic module high-voltage framing machine.
Background
The photovoltaic module framing machine is to add a special aluminum alloy frame to the outer side edge of the combined photovoltaic module, and inject silica gel into the cavity after the aluminum alloy frame and the photovoltaic module are packaged until the photovoltaic module is fixedly clamped on the inner side of the aluminum alloy frame.
The current photovoltaic module's group frame needs to go through multiple step and just can realize, select and cut the back according to the aluminium alloy of corresponding specification according to the drawing, alright put the aluminium alloy in the corresponding position of group frame machine, then to the radial surface cleaning of battery module that the lamination is accomplished and inspection, after the inspection step is accomplished, need to preassemble battery module and the appointed position of aluminium alloy frame through the bolt, then pour into the silica gel into the inside cavity of aluminium alloy, finally install photovoltaic module in the silica gel inserts of aluminium alloy inboard, but the photovoltaic module of assembling through this step once assembles in the aluminium alloy inboard that is filled with silica gel, the state of its clamp is difficult to obtain the adjustment under the resistance effect of silica gel layer, and the embedded module still need be applied through hydraulic means aluminium alloy and press until the compaction, the whole process can bring great potential safety hazard to the fragile photovoltaic module of structure, and the inside gap of aluminium alloy is difficult to laminating to the subassembly carries out the adjustment of free state.
The technical difficulty to be solved by the invention is to match the compacting frame of the silica gel material in the gap of the inner wall of the aluminum profile aiming at the photovoltaic module.
Disclosure of Invention
The present invention aims to solve one of the technical problems existing in the prior art or related technologies.
The technical scheme adopted by the invention is as follows:
the high-level frame assembling machine for the photovoltaic module comprises a bearing mechanism, a frame assembling mechanism arranged on the bearing mechanism, a glue pouring and chip removing mechanism arranged on the frame assembling mechanism, a photovoltaic module movably arranged on the glue pouring and chip removing mechanism and the frame assembling mechanism, wherein the bearing mechanism comprises a base, a bracket fixed on the inner side of the base, a hydraulic rod fixed in the middle of the bracket, a top pressing plate movably arranged on the outer part of the hydraulic rod, a beam rod connected to the bottom end of a hydraulic sub-rod in the hydraulic rod, a bearing outer plate fixedly arranged on one end of the base, a transmission gear shaft movably arranged in a vertical groove in the bearing outer plate, a positioning rod fixedly arranged on the top of the bearing outer plate and penetrating into the top pressing plate, and a spring positioned outside the positioning rod, the frame assembling mechanism comprises a track outer frame fixed at the top of a base, a supporting plate fixedly arranged at the top of the base and positioned right above the track outer frame, a pad seat fixed on the outer wall of the supporting plate, a scraping plate movably arranged on the pad seat, a position control sliding block positioned right below the scraping plate, a tension spring connected to a rod body at the top of the position control sliding block, an elastic reset component fixed at the bottom of the supporting plate by utilizing a bolt, a clamping plate connected to the elastic reset component and a clip movably arranged at the bottom of the clamping plate, the glue filling and chip removing mechanism comprises a secondary inclined plate movably arranged at the inner side of the clamping plate, a main inclined plate movably arranged in a slotted hole at the bottom of the secondary inclined plate, two pushing guide rods respectively connected to the main inclined plate and the secondary inclined plate, a sleeve fixedly arranged in a hole at the outer wall of the supporting plate, a sealing and pressing partition plate arranged outside the pushing guide rods by utilizing bullet springs, two clamps and an end pipe arranged outside the pushing guide rods by utilizing nuts, and a glue injection spray gun fixed at the top of the two outer frames of the two clamps, wherein the photovoltaic component comprises two first outer frames, which are placed between the sealing and pressing partition plates, and a second outer frame mounted on the first outer frame and a photovoltaic panel mounted between the first outer frame and the second outer frame.
The present invention may be further configured in a preferred example to: the transmission gear shaft consists of a gear disc, a round pad disc arranged on a guide rod at one end of the gear disc and a holding rod fixed on the round pad disc.
Through adopting above-mentioned technical scheme, control the gear disk through the rotation of control holding rod and provide kinetic energy to the vertical lift of top board, along with the top board along the inside vertical groove of splint when going up and down, and after the top board that is pulled by spring elasticity rises to maximum height, the device alright provide enough safe gap for photovoltaic module's change this moment, until the top board that receives elastic traction compresses tightly at photovoltaic module's top.
The present invention may be further configured in a preferred example to: the top pressing plate is formed by combining an L-shaped rack plate and a rectangular frame, and the L-shaped rack plate is adapted to penetrate into a vertical groove in the bearing outer plate.
Through adopting above-mentioned technical scheme, with L shape rack board movable mounting in the top clamp plate in the inside perpendicular groove of splint, the meshing transmission of cooperation transmission gear shaft internal tooth wheel disk to L shape rack board, along with the clockwise rotation or anticlockwise rotation back to the transmission gear shaft, the top clamp plate that is restrained to lift or descend can remain invariable position all the time and seal the pressure equipment of first frame and second frame top recess after the combination.
The present invention may be further configured in a preferred example to: the track outer frame comprises four groups of sliding rails and two battens, two T-shaped sliding blocks are arranged on two sides of the bottom of the sealing and pressing partition plate, and the two T-shaped sliding blocks are adapted to penetrate into two adjacent sliding rails.
Through adopting above-mentioned technical scheme, install the track outer frame under the layer board, and with multiunit seal press the baffle respectively movable mounting in four sets of slide rails, when two adjacent seal press the baffle pressurized and reverse expansion, the slide rail that is fixed alright provide enough problem's bearing capacity for seal the expansion of pressing the baffle, can provide the bearing capacity of prevention of seepage for first frame, second frame and photovoltaic panel after the combination.
The present invention may be further configured in a preferred example to: the elastic reset component consists of a telescopic main pipe, a telescopic sub-rod and a spring positioned in the telescopic main pipe.
Through adopting above-mentioned technical scheme, utilize two bolts with flexible main pipe fixed mounting in the middle part of layer board bottom surface, and with the top movable mounting of flexible son pole in the inside of flexible main pipe, combine the elastic support of spring to flexible son pole, with clip and splint that it goes up and down along with the beam pole operation can provide stable holding power to main swash plate and vice swash plate after the combination to ensure that the main swash plate and the vice swash plate of slope distribution receive the effort from splint the same.
The present invention may be further configured in a preferred example to: the scraper blade is whole L-shaped structure, and the triangular cutter head is installed to the one end that the position slider was kept away from to the pad seat, and the edge of a knife at triangular cutter head top laminating in the outer wall of first frame, trapezoidal cushion is installed near the bottom of accuse position slider to the scraper blade.
Through adopting above-mentioned technical scheme, with the bottom movable mounting of scraper blade on the backing plate to cooperate the extension spring to apply elastic thrust to the scraper blade top of horizontal, along with sealing pressing the outside sideslip of baffle and driving accuse position slider and apply the thrust to the trapezoidal cushion in scraper blade bottom after, the scraper blade just can lift along the backing plate upwards, can obtain the striking off from the silica gel of first frame outer wall hole overflow this moment.
The present invention may be further configured in a preferred example to: the circular bulge at the middle part of the pushing guide rod is connected in the end pipe at the bottom of the sealing and pressing partition plate through a bullet spring, the column head penetrating through the pushing guide rod to one end outside the sealing and pressing partition plate is attached to the outside of the end pipe and acts on one clamp, the middle part of the sealing and pressing partition plate is provided with a groove, and one end of the position control sliding block, which is close to the pad seat, penetrates through the groove in the middle part of the sealing and pressing partition plate and is fixed on the inner wall of the groove.
Through adopting above-mentioned technical scheme, with sleeve pipe fixed mounting in the transverse hole of layer board outer wall, after main swash plate and vice swash plate pressurized and outwards expand, receive the effect of sub-spring to sealing and pressing the baffle, the anchor clamps of being fixed in the propulsion guide arm outer end just can drive the injecting glue spray gun and withdraw from first frame outer wall hole in advance, on the contrary, along with the inside shrink of main swash plate and vice swash plate, sealing and pressing the baffle can be fixed in advance at the outer wall of first frame and provide steady bearing capacity for the subsequent penetration of injecting glue spray gun.
By adopting the technical scheme, the beneficial effects obtained by the invention are as follows:
1. according to the invention, a plurality of groups of symmetrically distributed sealing and pressing partition plates are arranged outside two first outer frames, pushing guide rods are connected in the inner walls of end pipes at the bottoms of the sealing and pressing partition plates through bullet springs, sleeves are fixed in holes on the outer walls of supporting plates, one ends of the pushing guide rods penetrate to the outer sides of the sleeves, when a hydraulic sub-rod in the hydraulic rod descends downwards and drives a beam rod to press a plurality of clips, the connected clamping plates can apply corresponding pulling force to the combined main inclined plate and auxiliary inclined plate until the adjacent two pushing guide rods shrink inwards to clamp a glue injection spray gun and the sealing and pressing partition plates outside the first outer frames, at the moment, a rectangular frame at the tops of the supporting plates and the pressing plates can penetrate into the inner cavities of the first outer frames, and dies for sealing the bottoms and the top grooves of the two first outer frames and the two second outer frames are formed, and after the silica gel is injected into the inner cavities of the first outer frames from the glue injection spray gun, the photovoltaic panel is positioned in the middle of the inner sides of the first outer frames and the second outer frames, and the silica gel is matched with the liquid silica gel to carry out the finishing operation, so that the hard-pressing assembly cannot be damaged due to the fact that the hard pressing of the silica gel is greatly reduced.
2. According to the invention, the position control slide block is fixed on the middle groove of the seal pressing partition plate, the scraper positioned right above the position control slide block is arranged outside the supporting plate, the downward pressure on the top of the scraper is applied by the tension spring connected to the rod body at the top of the position control slide block, the seal pressing partition plate which transversely moves outwards and contracts inwards can drive the position control slide block to apply thrust to the trapezoid cushion block at the bottom of the scraper, so that the overflowed silica gel in the outer wall hole of the first outer frame can be cut off, meanwhile, the rectangular frame at the top of the base and the top pressing plate is removed from the grooves at the bottom and the top of the first outer frame and the second outer frame after being combined, the fine packaging of the photovoltaic panel is improved, and the subsequent step of trimming and flattening the overflowed silica gel on the frame of the aluminum profile is further greatly avoided.
Drawings
FIG. 1 is a schematic illustration of the present invention in use;
FIG. 2 is a schematic bottom view of the present invention;
FIG. 3 is a schematic view of a carrying mechanism according to the present invention;
FIG. 4 is a schematic view of a carrier according to the present invention;
FIG. 5 is a schematic dispersion diagram of a photovoltaic module of the present invention;
FIG. 6 is a partial schematic view of the present invention;
FIG. 7 is a schematic diagram of a framing mechanism according to the present invention;
FIG. 8 is an enlarged schematic view of the invention at A in FIG. 7;
FIG. 9 is a partially dispersed schematic illustration of a framing mechanism of the present invention;
FIG. 10 is a schematic view of the glue-pouring and chip removing mechanism of the present invention;
fig. 11 is a schematic internal cross-sectional view of the glue-pouring and chip removing mechanism of the invention.
Reference numerals:
100. a carrying mechanism; 110. a base; 120. a bracket; 130. a hydraulic rod; 140. a load-bearing outer plate; 150. a transmission gear shaft; 160. a positioning rod; 170. a spring; 180. a top pressing plate; 190. a beam;
200. a framing mechanism; 210. a supporting plate; 220. a track outer frame; 230. an elastic reset assembly; 240. a clamping plate; 250. a clip; 260. a pad seat; 270. a scraper; 280. a position control slide block; 290. a tension spring;
300. a glue filling and chip removing mechanism; 310. a main sloping plate; 320. a sub-swash plate; 330. advancing the guide rod; 340. a sleeve; 350. sealing and pressing the partition board; 360. a glue injection spray gun; 370. a clamp; 380. an end pipe;
400. a photovoltaic module; 410. a first outer frame; 420. a second outer frame; 430. photovoltaic panels.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present invention and features in the embodiments may be combined with each other.
It is to be understood that this description is merely exemplary in nature and is not intended to limit the scope of the present invention.
The following describes a photovoltaic module high-level framing machine according to some embodiments of the present invention with reference to the accompanying drawings.
Embodiment one:
referring to fig. 1-11, the high-level framing machine for a photovoltaic module provided by the invention comprises a bearing mechanism 100, a framing mechanism 200 arranged on the bearing mechanism 100, a glue-pouring and chip-removing mechanism 300 arranged on the framing mechanism 200, and a photovoltaic module 400 movably arranged on the glue-pouring and chip-removing mechanism 300 and the framing mechanism 200.
The bearing mechanism 100 comprises a base 110, a bracket 120, a hydraulic rod 130, a bearing outer plate 140, a transmission gear shaft 150, a positioning rod 160, a spring 170, a top pressing plate 180 and a beam rod 190, the framing mechanism 200 comprises a supporting plate 210, a track outer frame 220, an elastic reset component 230, a clamping plate 240, a clamping buckle 250, a pad seat 260, a scraping plate 270, a position control sliding block 280 and a tension spring 290, the glue-pouring and chip-removing mechanism 300 comprises a main inclined plate 310, a secondary inclined plate 320, a pushing guide rod 330, a sleeve 340, a sealing and pressing partition plate 350, a glue injection gun 360, a clamp 370 and an end pipe 380, and the photovoltaic component 400 comprises a first outer frame 410, a second outer frame 420 and a photovoltaic panel 430.
Specifically, the bracket 120 is fixed on the inner side of the base 110, the hydraulic rod 130 is fixed on the middle part of the bracket 120, the top pressure plate 180 is movably installed on the outer part of the hydraulic rod 130, the beam rod 190 is connected to the bottom end of the hydraulic sub-rod in the hydraulic rod 130, the bearing outer plate 140 is fixedly installed on one end of the base 110, the transmission gear shaft 150 is movably installed in a vertical groove in the bearing outer plate 140, the positioning rod 160 penetrating into the top pressure plate 180 is fixedly installed on the top of the bearing outer plate 140, the spring 170 is positioned on the outer part of the positioning rod 160, the track outer frame 220 is fixed on the top of the base 110, the supporting plate 210 is fixedly installed on the top of the base 110 just above the track outer frame 220, the supporting plate 260 is fixed on the outer wall of the supporting plate 210, the supporting plate 270 is movably installed on the supporting plate 260, the position control slide 280 is positioned under the supporting plate 270, the tension spring 290 is connected to the rod body on the top of the position control slide 280, the elastic reset assembly 230 is fixed at the bottom of the supporting plate 210 by bolts, the clamping plate 240 is connected to the elastic reset assembly 230, the clamping buckle 250 is movably mounted at the bottom of the clamping plate 240, the auxiliary inclined plate 320 is movably mounted at the inner side of the clamping plate 240, the main inclined plate 310 is movably mounted in a slotted hole at the bottom of the auxiliary inclined plate 320, the two pushing guide rods 330 are respectively connected to the main inclined plate 310 and the auxiliary inclined plate 320, the sleeve 340 is fixedly mounted in a hole at the outer wall of the supporting plate 210, the sealing and pressing baffle 350 is mounted at the outer part of the pushing guide rods 330 by bullet springs, the two clamps 370 and one end pipe 380 are mounted at the outer part of the pushing guide rods 330 by nuts, the end pipe 380 is positioned between the two clamps 370, the glue injection gun 360 is fixed at the top of the two clamps 370, the two first outer frames 410 are placed between the plurality of sets of sealing and pressing baffle plates 350, the second outer frames 420 are mounted on the first outer frames 410, the photovoltaic panel 430 is installed between the first and second outer frames 410 and 420.
The pushing guide rod 330 is connected to the inner wall of the bottom end tube of the sealing and pressing partition 350 through a bullet spring, the sleeve 340 is fixed in the hole of the outer wall of the supporting plate 210, one end of the pushing guide rod 330 penetrates through the outer part of the sleeve 340, when the hydraulic sub-rod in the hydraulic rod 130 drops downwards and drives the beam rod 190 to press the plurality of clips 250, the connected clamping plate 240 applies corresponding pulling force to the combined main inclined plate 310 and auxiliary inclined plate 320 until the inward contraction of the adjacent two pushing guide rods 330 clamps the glue injection spray gun 360 and the sealing and pressing partition 350 outside the first outer frame 410, at this time, the rectangular frame at the top of the supporting plate 210 and the top pressing plate 180 can form a mold for sealing the bottoms and top grooves of the two first outer frames 410 and the two second outer frames 420, and simultaneously, the tension spring 290 connected to the top rod body of the control slide block 280 presses the top downwards, the sealing and pressing partition 350 which contracts inwards can drive the control slide block 280 to apply pushing force to the trapezoidal cushion block at the bottom of the scraper block 270, so that the first outer frame 420 can be removed from the outer side of the first outer frame 410 and the second outer frame 420 can be removed from the inner side of the first outer frame 410, the second outer frame 420 can be lifted from the inner side of the second outer frame 410, and the top of the second outer frame 420 can be lifted up to the second outer frame 410, and the top of the second outer frame 420 can be lifted up and the top of the second outer frame 410 can be lifted, and the top of the top frame 420 can be lifted, and the top frame can be lifted.
Embodiment two:
referring to fig. 3 to 5, in the first embodiment, the transmission gear shaft 150 is composed of a gear plate, a circular pad mounted on a guide rod at one end of the gear plate, and a holding rod fixed on the circular pad, the top pressing plate 180 is composed of an L-shaped rack plate and a rectangular frame, and the L-shaped rack plate is adapted to penetrate into a vertical groove inside the outer bearing plate 140.
The rotation of the control holding rod is utilized to control the gear disc to provide kinetic energy for the vertical lifting of the top pressing plate 180, when the top pressing plate 180 is lifted along the vertical groove in the bearing outer plate 140, the top pressing plate 180 elastically pulled by the spring 170 is lifted to the maximum height, at this time, the device can provide a gap which is safe enough for the replacement of the photovoltaic module 400 until the top pressing plate 180 elastically pulled is pressed on the top of the photovoltaic module 400, and simultaneously, the gear disc is matched with the transmission gear shaft 150 to carry out meshing transmission on the L-shaped rack plate, and the top pressing plate 180 which is restrained to lift or descend can always keep a constant position to carry out press-fit sealing on the top grooves of the combined first outer frame 410 and second outer frame 420 along with the clockwise rotation or anticlockwise rotation of the transmission gear shaft 150, so that the combined top grooves of the first outer frame 410 and the second outer frame 420 are convenient to carry out anti-seepage sealing.
Embodiment III:
referring to fig. 5 to 11, on the basis of the first embodiment, the track outer frame 220 is composed of four sets of sliding rails and two battens, two T-shaped sliding blocks are installed on two sides of the bottom of the sealing and pressing partition plate 350, the two T-shaped sliding blocks are adapted to penetrate into two adjacent sliding rails, and the elastic reset assembly 230 is composed of a telescopic main pipe, a telescopic sub-rod and a spring located in the telescopic main pipe.
By installing the track outer frame 220 under the supporting plate 210 and movably installing the plurality of groups of sealing and pressing partition boards 350 in the four groups of sliding rails respectively, when two adjacent sealing and pressing partition boards 350 are pressed and reversely expanded, the fixed sliding rails can provide enough bearing capacity for the expansion of the sealing and pressing partition boards 350, the combined first outer frame 410, the combined second outer frame 420 and the photovoltaic panel 430 can provide seepage-proofing bearing capacity, simultaneously, the plurality of groups of sealing and pressing partition boards 350 can ensure precise and stable pressing against two sides of the two first outer frames 410 after being stressed, the telescopic main pipe is fixedly installed in the middle of the bottom surface of the supporting plate 210 by combining two bolts, the top ends of the telescopic sub-rods are movably installed in the telescopic main pipe, the elastic support of the telescopic sub-rods is combined by combining springs, and the clamp 250 and the clamp plate 240 which are lifted with the beam 190 can provide stable supporting force for the combined main inclined plate 310 and the auxiliary inclined plate 320 so as to ensure that the main inclined and the auxiliary inclined plate 310 are subjected to the same from the clamp plate 240, and the plurality of glue injection guns 360 positioned outside the two first outer frames 410 can be injected into the same state until the glue injection gun is solidified.
Embodiment four:
referring to fig. 5 to 11, on the basis of the first embodiment, the scraper 270 is in an L-shaped structure as a whole, a triangular cutter head is mounted at one end of the pad 260 far away from the position control slider 280, a cutter edge at the top of the triangular cutter head is attached to the outer wall of the first outer frame 410, a trapezoidal cushion block is mounted at the bottom of the scraper 270 near the position control slider 280, a circular protrusion at the middle part of the pushing guide 330 is connected in an end tube at the bottom of the sealing and pressing partition 350 through a bullet spring, a column head penetrating the pushing guide 330 to one end outside the sealing and pressing partition 350 is attached to the outside of the end tube and acts on one of the clamps 370, a groove is formed in the middle part of the sealing and pressing partition 350, and one end of the position control slider 280 near the pad 260 penetrates into the groove in the middle part of the sealing and pressing partition 350 and is fixed on the inner wall of the groove.
By movably mounting the bottom end of the scraper 270 on the pad 260 and applying elastic thrust to the top of the transversely arranged scraper 270 in combination with the tension spring 290, the scraper 270 can lift upwards along the pad 260 after the sealing and pressing partition plate 350 moves outwards and drives the position control slide block 280 to apply thrust to the trapezoid cushion block at the bottom of the scraper 270, and after the main inclined plate 310 and the auxiliary inclined plate 320 are pressed and expand outwards, the clamp 370 fixed at the outer end of the pushing guide rod 330 can drive the glue injection gun 360 to withdraw from the hole of the outer wall of the first outer frame 410 in advance under the action of the sub-spring to the sealing and pressing partition plate 350, otherwise, along with the inward contraction of the main inclined plate 310 and the auxiliary inclined plate 320, the sealing and pressing partition plate 350 can be fixed at the outer wall of the first outer frame 410 in advance and provide stable bearing capacity for the subsequent penetration of the glue injection gun 360, and finally the mechanism can be ensured to provide a stable platform for the glue injection of the inner cavities of the first outer frame 410 and the second outer frame 420, and the efficiency of the assembled photovoltaic module 400 can be scraped.
The working principle and the using flow of the invention are as follows: the end tube 380 is movably mounted at the bottom of the two clamps 370 in advance, then the two combined clamps 370 and the end tube 380 are movably mounted at one end outside the pushing guide rod 330, and the nut is mounted on the threaded rod body outside the pushing guide rod 330, at this time, the two clamps 370 and the end tube 380 are fixedly clamped by the nut, the sleeve 340 is fixedly mounted in the transverse hole of the outer wall of the supporting plate 210, the other end of the pushing guide rod 330 is penetrated into the sleeve 340, the circular gasket in the middle of the pushing guide rod 330 is connected to the inner wall of the end tube at the bottom of the sealing and pressing partition plate 350 through the bullet spring, meanwhile, the injection gun 360 is fixed in the notch at the top of the two clamps 370, the injection gun 360 penetrates into the groove inside the sealing and pressing partition plate 350, then the pad 260 is fixed on the outer wall of the supporting plate 210, and the pad 260 is positioned right above the hole of the outer wall of the supporting plate 210, the inner end of the position control slider 280 is fixedly mounted in the middle of the sealing and pressing partition 350, then the bottom end of the scraper 270 is movably mounted on the pad 260, the rod body at the top of the position control slider 280 is penetrated into the vertical hole in the scraper 270, the gasket connected with the bottom of the tension spring 290 is attached to the top of the scraper 270, when the two first outer frames 410 and the two second outer frames 420 are assembled in a butt joint manner and then placed on the inner sides of the sealing and pressing partition 350, the user can control the hydraulic sub-rod in the hydraulic rod 130 to extend downwards until the beam rod 190 fixed at the bottom end of the hydraulic sub-rod drives the clips 250 and the clamping plates 240 to expand downwards, the elastic reset assembly 230 screwed in the middle of the bottom surface of the supporting plate 210 provides an elastic reset force for the extension of the clamping plates 240, the combined main inclined plate 310 and the auxiliary inclined plate 320 apply an inward shrinkage traction force to the two transverse pushing guide rods 330 at the same time, finally, the pushing guide rod 330 drives the sealing and pressing baffle 350 to pre-clamp against the outer wall of the first outer frame 410, at this time, the scraper 270 pushed by the tension spring 290 contracts towards the sealing and pressing baffle 350 and approaches to the groove on one side of the inner wall of the first outer frame 410, the inner wall edge of the tool bit at the top end of the scraper 270 is attached to the outer wall of the first outer frame 410, along with the continuous contraction of the pushing guide rod 330, the clamp 370 and the end pipe 380 fixed by the nut can drive the glue injection gun 360 to approach to the first outer frame 410 until the spray pipe of the glue injection gun 360 extends inwards along the hole on the outer wall of the first outer frame 410, then the holding rod outside the transmission gear shaft 150 is manually rotated until the top pressing plate 180 drops downwards along the inner slot of the bearing outer plate 140 until the rectangular frame at the top of the top pressing plate 180 is pressed down into the groove on the top of the combined first outer frame 410, the two second outer frames 420 and the groove on the top of the photovoltaic panel 430, at this time, the rectangular frame can cooperate with the supporting plate 210 to seal the gap between the two first outer frames 410 and the second outer frames 420 after being combined, along with the injection of the hose from the glue injection gun 360, finally, the glue injection gun 360 can be transferred towards the middle of the two outer frames 420 until the two photovoltaic panels 420 are tightly connected to the two outer frames 410;
after the silica gel injected into the inner cavities of the first outer frame 410 and the second outer frame 420 is primarily cured, a user can control the hydraulic sub-rod in the hydraulic rod 130 to lift upwards until reset, and the stressed main inclined plate 310 and the stressed auxiliary inclined plate 320 can promote the adjacent two pushing guide rods 330 to expand outwards simultaneously, and the clamp 370 fixed on the outer ends of the pushing guide rods 330 can drive the glue injection gun 360 to withdraw from the hole on the outer wall of the first outer frame 410 first, and along with the outward continuous expansion of the pushing guide rods 330, the movement of the sealing and pressing partition plate 350 can drive the position control slide block 280 to apply pressure to the trapezoid cushion block at the bottom of the scraper 270 until the cutter head at the top of the scraper 270 is cut off against the silica gel overflowed and cured in the hole on the outer wall of the first outer frame 410, thereby facilitating the efficient assembly of the first outer frame 410, the second outer frame 420 and the photovoltaic panel 430.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (8)
1. The high-level framing machine for the photovoltaic module is characterized by comprising a bearing mechanism (100), a framing mechanism (200) arranged on the bearing mechanism (100), a glue-pouring and chip-removing mechanism (300) arranged on the framing mechanism (200) and a photovoltaic module (400) movably arranged on the glue-pouring and chip-removing mechanism (300) and the framing mechanism (200);
the glue-pouring and chip-removing mechanism (300) comprises a secondary inclined plate (320), a main inclined plate (310) movably arranged in a slotted hole at the bottom of the secondary inclined plate (320), two pushing guide rods (330) respectively connected to the main inclined plate (310) and the secondary inclined plate (320), a sleeve (340), a sealing and pressing baffle plate (350) arranged outside the pushing guide rods (330) by using bullet springs, two clamps (370) and an end pipe (380) arranged outside the pushing guide rods (330) by using nuts, and a glue-pouring spray gun (360) fixed at the top of the two clamps (370);
the bearing mechanism (100) comprises a base (110), a bracket (120) fixed on the inner side of the base (110), a hydraulic rod (130) fixed in the middle of the bracket (120), a top pressing plate (180) movably arranged on the outer part of the hydraulic rod (130) and a beam rod (190) connected to the bottom end of a hydraulic sub-rod in the hydraulic rod (130);
the device also comprises a bearing outer plate (140) fixedly arranged on one end of the base (110), a transmission gear shaft (150) movably arranged in a vertical groove in the bearing outer plate (140), a positioning rod (160) fixedly arranged at the top of the bearing outer plate (140) and penetrating into the top pressing plate (180), and a spring (170) positioned outside the positioning rod (160);
the frame assembling mechanism (200) comprises a track outer frame (220) fixed at the top of the base (110), a supporting plate (210) fixedly installed at the top of the base (110) and located right above the track outer frame (220), a pad seat (260) fixed on the outer wall of the supporting plate (210), a scraping plate (270) movably installed on the pad seat (260), a position control sliding block (280) located right below the scraping plate (270), a tension spring (290) connected to a rod body at the top of the position control sliding block (280), an elastic reset assembly (230) fixed at the bottom of the supporting plate (210) through bolts, a clamping plate (240) connected to the elastic reset assembly (230) and a clamping buckle (250) movably installed at the bottom of the clamping plate (240).
2. The photovoltaic module high-level framing machine according to claim 1, wherein the transmission gear shaft (150) is composed of a gear disc, a circular pad disc arranged on a guide rod at one end of the gear disc, and a holding rod fixed on the circular pad disc.
3. The photovoltaic module high-level framing machine according to claim 1, wherein the top pressing plate (180) is formed by combining an L-shaped rack plate and a rectangular frame, and the L-shaped rack plate is adapted to penetrate into a vertical groove inside the bearing outer plate (140).
4. The photovoltaic module high-level frame machine according to claim 1, wherein the auxiliary inclined plate (320) is movably installed inside the clamping plate (240); the sleeve (340) is fixedly arranged in the hole of the outer wall of the supporting plate (210);
the elastic reset component (230) is composed of a telescopic main pipe, a telescopic sub-rod and a spring positioned in the telescopic main pipe.
5. The photovoltaic module high-level framing machine according to claim 1, wherein the track outer frame (220) is composed of four groups of sliding rails and two battens, two T-shaped sliding blocks are installed on two sides of the bottom of the sealing and pressing partition plate (350), and the two T-shaped sliding blocks are adapted to penetrate into two adjacent sliding rails;
the middle part of the sealing and pressing partition plate (350) is provided with a groove, and one end of the position control sliding block (280) close to the pad seat (260) penetrates into the groove in the middle part of the sealing and pressing partition plate (350) and is fixed on the inner wall of the groove.
6. The photovoltaic module high-level framing machine according to claim 1, wherein the photovoltaic module (400) comprises two first frames (410) placed between groups of sealing and pressing separators (350), a second frame (420) mounted on the first frames (410), and light Fu Bancai (430) mounted between the first frames (410) and the second frames (420).
7. The photovoltaic module high-level framing machine according to claim 6, wherein the scraper (270) is of an L-shaped structure, a triangular cutter head is mounted at one end of the pad base (260) far away from the position control sliding block (280), a cutter edge at the top of the triangular cutter head is attached to the outer wall of the first outer frame (410), and a trapezoidal cushion block is mounted at the bottom of the scraper (270) near the position control sliding block (280).
8. The photovoltaic module high-level framing machine according to claim 1, wherein the circular protrusion in the middle of the pushing guide rod (330) is connected in the end tube at the bottom of the sealing and pressing partition plate (350) through a bullet spring, and the column head penetrating through the pushing guide rod (330) to the outer end of the sealing and pressing partition plate (350) is attached to the outer part of the end tube and acts on the outer part of one of the clamps (370).
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| CN202311588146.8A CN117293232B (en) | 2023-11-27 | 2023-11-27 | Photovoltaic module high-level frame machine |
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| CN202311588146.8A CN117293232B (en) | 2023-11-27 | 2023-11-27 | Photovoltaic module high-level frame machine |
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| CN117293232B true CN117293232B (en) | 2024-01-26 |
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| CN117697406B (en) * | 2024-02-05 | 2024-04-09 | 江苏沃莱新材料有限公司 | Automatic frame corner connector assembling machine |
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| CN110112240A (en) * | 2019-05-21 | 2019-08-09 | 江苏友科太阳能科技有限公司 | A kind of solar components frame up technique |
| CN114725230A (en) * | 2022-04-02 | 2022-07-08 | 营口金辰机械股份有限公司 | Photovoltaic module frame arranging machine, packaging equipment and packaging method |
| CN217361611U (en) * | 2022-04-29 | 2022-09-02 | 苏州晟成光伏设备有限公司 | Photovoltaic module group frame device |
| CN116511121A (en) * | 2023-06-30 | 2023-08-01 | 苏州双远电子科技有限公司 | Automatic photoresist remover for photovoltaic diode |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US8615939B2 (en) * | 2009-10-15 | 2013-12-31 | Sunlink Corporation | Photovoltaic module mounting system |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110112240A (en) * | 2019-05-21 | 2019-08-09 | 江苏友科太阳能科技有限公司 | A kind of solar components frame up technique |
| CN114725230A (en) * | 2022-04-02 | 2022-07-08 | 营口金辰机械股份有限公司 | Photovoltaic module frame arranging machine, packaging equipment and packaging method |
| CN217361611U (en) * | 2022-04-29 | 2022-09-02 | 苏州晟成光伏设备有限公司 | Photovoltaic module group frame device |
| CN116511121A (en) * | 2023-06-30 | 2023-08-01 | 苏州双远电子科技有限公司 | Automatic photoresist remover for photovoltaic diode |
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