CN117284814A - Dust removing system and dust removing method - Google Patents
Dust removing system and dust removing method Download PDFInfo
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- CN117284814A CN117284814A CN202311198902.6A CN202311198902A CN117284814A CN 117284814 A CN117284814 A CN 117284814A CN 202311198902 A CN202311198902 A CN 202311198902A CN 117284814 A CN117284814 A CN 117284814A
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- dust removal
- concentration
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- 239000000428 dust Substances 0.000 title claims abstract description 275
- 238000000034 method Methods 0.000 title claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 79
- 239000003595 mist Substances 0.000 claims abstract description 72
- 238000012544 monitoring process Methods 0.000 claims abstract description 51
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 238000004891 communication Methods 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims abstract description 4
- 239000007921 spray Substances 0.000 claims description 41
- 239000012530 fluid Substances 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 9
- 230000009977 dual effect Effects 0.000 claims description 8
- 230000001629 suppression Effects 0.000 claims description 6
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 4
- 239000000779 smoke Substances 0.000 claims description 4
- 238000005453 pelletization Methods 0.000 claims description 2
- 238000010410 dusting Methods 0.000 claims 1
- 238000009428 plumbing Methods 0.000 claims 1
- 239000003245 coal Substances 0.000 description 27
- 230000000694 effects Effects 0.000 description 21
- 238000005507 spraying Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000002817 coal dust Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/185—Preventing escape of dust by means of non-sealed systems
- B65G69/188—Preventing escape of dust by means of non-sealed systems with spraying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation Of Particles Using Liquids (AREA)
Abstract
The present disclosure relates to a dust removal system for removing dust from a discharge end of a first conveyor and a feed end of a second conveyor, the dust removal system comprising: the conveying chamber is connected with the discharge end of the first conveyor and the feed end of the second conveyor, and is used for conveying materials from the first conveyor to the second conveyor; the monitoring mechanism is used for monitoring dust concentration and water mist concentration in the transportation cavity; the dust device and the monitoring mechanism are in communication connection, the dust device can remove dust to the inlet of the transportation chamber, the outlet of the transportation chamber and the inside of the transportation chamber according to the dust concentration and the water mist concentration, and the dust removal system can detect the dust concentration and the water mist concentration in the transportation chamber through the monitoring mechanism and remove dust to the inlet, the outlet and the inside of the transportation chamber through the dust device.
Description
Technical Field
The disclosure relates to the technical field of dust removal, in particular to a dust removal system and a dust removal method.
Background
In the prior art, dust suppression is mainly carried out at a transfer point of a belt conveyor in a mode of blocking by a rubber soft curtain or removing dust by dry fog, coal dust carried in air can be captured by the rubber soft curtain when passing through the rubber soft curtain, and the dust suppression method has lower dust removal efficiency and can cause overhigh local dust concentration; the dry fog dust removal has poor effect of removing fine dust, and in this way, higher water consumption can be generated, thereby affecting the calorific value of coal.
Disclosure of Invention
An object of the present disclosure is to provide a dust removal system and a dust removal method, the dust removal system can monitor dust concentration and water mist concentration in a transportation chamber through a monitoring mechanism, and then remove dust from an inlet, an outlet and an interior of the transportation chamber through a dust removal device, so as to at least partially solve the above technical problems.
To achieve the above object, a first aspect of the present disclosure provides a dust removal system for removing dust from a discharge end of a first conveyor and a feed end of a second conveyor, including: the conveying chamber is connected with the discharge end of the first conveyor and the feed end of the second conveyor and is used for conveying materials from the first conveyor to the second conveyor; the monitoring mechanism is used for monitoring dust concentration and water mist concentration in the transportation cavity; and the dust settling device is in communication connection with the monitoring mechanism, and can remove dust from the inlet of the transportation chamber, the outlet of the transportation chamber and the inside of the transportation chamber according to the dust concentration and the water mist concentration.
Optionally, the dust settling device includes a charged fog gun assembly, the charged fog gun assembly including: the fog gun spray head is used for removing dust from an inlet and/or an outlet of the transportation cavity; the fan is connected with the fog gun spray head; the pump body is connected with the fog gun spray head through a pipeline and is used for supplying liquid for the fog gun spray head through the pipeline; and the discharging device is connected with the fog gun nozzle and is used for charging liquid sprayed out of the fog gun nozzle.
Optionally, the number of the charged fog gun components is two, and the charged fog gun components are respectively arranged at the inlet of the transportation chamber and the outlet of the transportation chamber.
Optionally, the discharging device comprises an electrostatic generator and a needle electrode connected with the electrostatic generator.
Optionally, the dust settling device further comprises a water mist dust removal assembly, wherein the water mist dust removal assembly comprises a double-fluid spray head arranged in the transportation cavity, and the double-fluid spray head is connected with the pump body through a pipeline.
Optionally, the transportation cavity includes connecting in the discharge end of first conveyer and the conveying pipeline of the feed end of second conveyer, and be located the baffle of second conveyer top, the baffle with the junction of conveying pipeline forms the feed end of second conveyer, be equipped with in the baffle a plurality of edges the direction of delivery interval arrangement of second conveyer double fluid shower nozzle.
Optionally, a plurality of dustproof curtains arranged at intervals are further arranged in the baffle, and at least one dual-fluid spray head is arranged between two adjacent dustproof curtains.
Optionally, the monitoring mechanism comprises a dust detector arranged at the discharge end of the first conveyor and/or the feed end of the second conveyor; the monitoring mechanism further comprises a water mist monitor arranged in the transportation cavity.
In a second aspect of the present disclosure, there is provided a dust removal method applied to the dust removal system described in any one of the above alternatives, the dust removal method including: monitoring the dust concentration and the water mist concentration in the transportation cavity through a monitoring mechanism; and controlling the dust settling device to remove dust from the inlet of the conveying chamber, the outlet of the conveying chamber and the inside of the conveying chamber according to the dust concentration and the water mist concentration.
Optionally, the dust settling device comprises a charged fog gun assembly capable of dedusting the inlet of the transportation chamber and the outlet of the transportation chamber, and a water fog dedusting assembly capable of dedusting the interior of the transportation chamber; according to dust concentration and water smoke concentration, control dust device is right the import of transportation cavity, the export of transportation cavity and the inside of transportation cavity removes dust, include: when the dust concentration meets a first preset value, adjusting a first dust removal parameter of the charged fog gun assembly and a second dust removal parameter of the water fog dust removal assembly, and controlling the charged fog gun assembly and the water fog dust removal assembly to remove dust from the inlet of the transportation chamber, the outlet of the transportation chamber and the inside of the transportation chamber; when the water mist concentration meets a second preset value, adjusting a second dust removal parameter of the water mist dust removal assembly, and controlling the water mist dust removal assembly to remove dust from the inside of the transportation chamber.
Through above-mentioned technical scheme, promptly the dust pelletizing system that this disclosure provided can monitor the import, export and the inside dust concentration and the water smoke concentration of transportation cavity through monitoring mechanism to can be according to the dust concentration and the water smoke concentration that monitoring mechanism fed back, carry out the dust removal through dust device to import, export and the inside of transportation cavity, can improve the dust fall effect to belt conveyor transfer point department.
Additional features and advantages of the present disclosure will be set forth in the detailed description which follows.
Drawings
The accompanying drawings are included to provide a further understanding of the disclosure, and are incorporated in and constitute a part of this specification, illustrate the disclosure and together with the description serve to explain, but do not limit the disclosure. In the drawings:
FIG. 1 is a schematic plan view of a dust removal system provided in an exemplary embodiment of the present disclosure;
FIG. 2 is a schematic view of the structure at the nozzle of the charged fog gun assembly;
fig. 3 is a flowchart of a dust removal method provided in an exemplary embodiment of the present disclosure.
Description of the reference numerals
1-a first conveyor; 101-a discharge end; 2-a second conveyor; 201-a feed end; 3-a transport chamber; 310-conveying pipeline; 320-baffle; 321-dustproof curtains; 4-a monitoring mechanism; 410-dust detector; 420-a water mist monitor; 5-a dust falling device; 510-a charged fog gun assembly; 511-fog gun spray head; 512-fan; 513-pump body; 514-an electrostatic generator; 515-needle electrode; 520-dual fluid spray; 6-a controller.
Detailed Description
Specific embodiments of the present disclosure are described in detail below with reference to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating and illustrating the disclosure, are not intended to limit the disclosure.
In the present disclosure, unless otherwise stated, terms such as "upper, lower, left, right" and "orientation" are generally used to refer to the upper, lower, left, right, etc. directions of the drawing in fig. 1, and "inner, outer" are used to refer to the inner, outer, etc. directions with respect to the outline of the structure or the component itself, and "first, second", etc. are used to distinguish one element from another without sequence or importance, and furthermore, the same reference numerals in different reference drawings denote the same elements.
In the prior art, dust suppression is mainly carried out at a transfer point of the belt conveyor in a mode of blocking by a rubber soft curtain or removing dust by dry fog and the like, coal dust carried in air can be captured by the rubber soft curtain when passing through the rubber soft curtain, the dust suppression method is low in dust removal efficiency, local dust concentration can be too high, the removal effect of the dry fog dust removal on fine dust is poor, and high water consumption can be generated in the mode, so that the heating value of coal is affected.
Based on the technical problem described above, the first aspect of the present disclosure provides a dust removal system, referring to fig. 1 and 2, the dust removal system is used for removing dust from a discharge end 101 of a first conveyor 1 and a feed end 201 of a second conveyor 2, the dust removal system includes a transporting chamber 3, a monitoring mechanism 4 and a dust-settling device 5, the transporting chamber 3 is connected to the discharge end 101 of the first conveyor 1 and the feed end 201 of the second conveyor 2, and the transporting chamber 3 is used for transporting materials from the first conveyor 1 to the second conveyor 2; the monitoring mechanism 4 is used for monitoring the dust concentration and the water mist concentration in the transportation chamber 3; the dust fall device 5 is in communication connection with the monitoring mechanism 4, and the dust fall device 5 can remove dust from the inlet of the transportation chamber 3, the outlet of the transportation chamber 3 and the inside of the transportation chamber 3 according to the dust concentration and the water mist concentration.
Through the mode, the dust removing system can monitor the inlet, the outlet and the dust concentration and the water mist concentration of the inside of the conveying chamber 3 through the monitoring mechanism 4, and can remove dust through the dust removing device 5 to the inlet, the outlet and the inside of the conveying chamber 3 according to the dust concentration and the water mist concentration fed back by the monitoring mechanism 4 so as to improve the dust removing effect to the transfer point of the belt conveyor.
It should be noted that, the dust settling device 5 may adaptively adjust the dust settling effect of the dust settling device 5 according to the difference between the signal intensity of the dust concentration and the water mist concentration in the transporting chamber 3 fed back by the monitoring mechanism 4, for example, when the monitoring mechanism 4 feeds back the inlet, the outlet and the internal dust concentration of the transporting chamber 3 to be too high, the signal may be transmitted to the dust settling device 5, the dust settling device 5 may improve the dust settling effect on the inlet, the outlet and the internal of the transporting chamber 3, when the monitoring mechanism 4 feeds back the inlet, the outlet and the internal dust concentration of the transporting chamber 3 to be too low, the signal may be transmitted to the dust settling device 5, and the dust settling device 5 may reduce the dust settling effect on the inlet, the outlet and the internal of the transporting chamber 3; likewise, when the monitoring mechanism 4 monitors that the concentration of water mist in the transportation chamber 3 is too high, in order not to influence the heating value of transportation coal, the dust removal force of the dust removal device 5 in the transportation chamber 3 can be reduced, so that the coal cannot be damped due to too large water vapor, and the heating value is reduced.
In addition, in order to improve the monitoring effect of the monitoring mechanism 4 on the inlet, the outlet and the inside of the transportation chamber 3, referring to fig. 1, the monitoring mechanism 4 can be in communication connection with the controller 6, and the controller 6 can receive the signal value fed back by the monitoring mechanism 4 in real time, so that the dust removing effect of the dust removing device 5 on the transportation chamber 3 can be adjusted better by a worker.
In some embodiments, referring to fig. 1 and 2, the dust settling device 5 comprises a charged fog gun assembly 510, the charged fog gun assembly 510 comprising a fog gun nozzle 511, a blower 512, a pump body 513, and a discharge device, the fog gun nozzle 511 being configured to settle dust on an inlet and/or outlet of the transport chamber 3; the fan 512 is connected to the fog gun nozzle 511; the pump body 513 is connected to the fog gun nozzle 511 through a pipeline and is used for supplying liquid to the fog gun nozzle 511 through the pipeline; the discharging device is connected to the fog gun nozzle 511, and is used for charging the liquid sprayed by the fog gun nozzle 511. In this way, the charged fog gun assembly 510 can spray to the inlet and the outlet of the transportation chamber 3 through the fog gun spray nozzle 511 so as to achieve the purpose of dust removal, the fan 512 can blow fog drops sprayed from the fog gun spray nozzle 511 to the inlet and the outlet of the transportation chamber 3 more quickly, the pump body 513 can supply liquid for the fog gun spray nozzle 511, the discharging device can attach charges to the liquid sprayed by the fog gun spray nozzle 511 so as to form charged liquid drops, and the charged liquid can be blown to the inlet and the outlet of the transportation chamber 3 under the action of the fan 512 so as to adsorb dust in the transportation chamber 3, thereby achieving the purpose of dust removal.
In some embodiments, as shown with reference to fig. 1 and 2, the number of charged fog gun assemblies 510 is two and are disposed at the inlet of the transport chamber 3 and the outlet of the transport chamber 3, respectively. In this way, the two charged fog gun assemblies 510 can spray fog drops to the inlet of the transportation chamber 3 and the outlet of the transportation chamber 3 respectively, so that dust in the transportation chamber 3 can be reduced from escaping from the inlet or the outlet, and when the dust escapes from the inlet or the outlet of the transportation chamber 3, the dust can be blown back into the transportation chamber 3 under the blowing action of the fan 512 in the charged fog gun assemblies 510, and the dust is adsorbed by the charged fog drops, so that the condition that the dust pollutes the external environment can be reduced.
In some embodiments, referring to fig. 2, the discharge device includes an electrostatic generator 514 and a needle electrode 515 connected to the electrostatic generator 514. In this way, the electrostatic generator 514 may provide electrical energy to the needle electrode 515, and the needle electrode 515 may discharge the mist droplets passing through the mist gun nozzle 511 to form charged mist droplets, thereby better adsorbing dust.
In addition, as shown in fig. 2, the number of the needle electrodes 515 may be plural and arranged at intervals around the mouth of the spray nozzle 511, and the plural needle electrodes 515 may discharge the mist droplets at the same time, so that more mist droplets may be charged to improve the dust removing effect, the electrostatic generator 514 may be a high voltage electrostatic generator, and the high voltage electrostatic generator may provide more electric energy to the needle electrodes 515.
In some embodiments, referring to fig. 1, the dust settling device 5 further includes a water mist dust removal assembly including a dual fluid spray 520 disposed within the transport chamber 3, the dual fluid spray 520 being in line with the pump body 513. In this way, the dual-fluid nozzle 520 can spray liquid drops into the transportation chamber 3, so as to remove dust in the transportation chamber 3, and the dual-fluid nozzle 520 and the fog gun nozzle 511 are connected together by a pipeline with the pump body 513, and share one set of pump body 513 to supply liquid, so that the occupied space of the dust removal system can be reduced, and meanwhile, liquid can be simultaneously supplied to the fog gun nozzle 511 and the dual-fluid nozzle 520 through the pump body 513, so that the dust removal effect is further improved.
In some embodiments, referring to fig. 1, the transporting chamber 3 includes a transporting pipe 310 connected to the discharging end 101 of the first conveyor 1 and the feeding end 201 of the second conveyor 2, and a baffle 320 located above the second conveyor 2, where the connection between the baffle 320 and the transporting pipe 310 forms the feeding end 201 of the second conveyor 2, and a plurality of dual fluid spray heads 520 spaced along the transporting direction of the second conveyor 2 are disposed in the baffle 320. In this way, the conveying pipeline 310 can be used for conveying the coal on the first conveyor 1 to the feeding end 201 of the second conveyor 2 through the discharging end 101, then the coal enters the second conveyor 2 for transportation, meanwhile, dust generated in the transportation process of the coal can be temporarily stored, the dust can be prevented from escaping into the air to pollute the environment, the dual-fluid spray heads 520 arranged in the baffle 320 can further remove dust from the coal conveyed to the second conveyor 2, and the multiple dual-fluid spray heads 520 arranged at intervals can spray mist drops on the coal at the same time, so that the purpose of dust removal is achieved.
In some embodiments, referring to fig. 1, a plurality of dustproof curtains 321 are disposed in the baffle 320 at intervals, and at least one dual fluid nozzle 520 is disposed between two adjacent dustproof curtains 321. In this way, the multiple dust curtains 321 can capture dust entering the transportation path of the second conveyor 2, so as to further improve the dust removal effect, meanwhile, referring to fig. 1, the dual-fluid spray heads 520 arranged between the multiple dust curtains 321 can spray the dust which is not captured between two adjacent dust curtains 321, so as to further prevent the dust from escaping, and in addition, it should be noted that, in order to improve the dust removal effect, the number of the dual-fluid spray heads 520 arranged between two adjacent dust curtains 321 may be arbitrary, and in order to improve the dust removal effect, the dual-fluid spray heads 520 are not limited to only one dual-fluid spray head 520 arranged between two dust curtains 321 in fig. 1, and the number of the dual-fluid spray heads 520 may be increased or decreased according to the actual situation, which is not particularly limited in the disclosure.
In some embodiments, referring to fig. 1, the monitoring mechanism 4 includes a dust detector 410 provided at the discharge end 101 of the first conveyor 1 and/or the feed end 201 of the second conveyor 2; the monitoring mechanism 4 further comprises a mist monitor 420 provided within the transport chamber 3. In this way, the dust detector 410 may monitor the dust concentration at the discharge end 101 and the feed end 201, and may transmit a signal obtained by the monitoring to the controller 6, and a worker may obtain the dust concentration at the discharge end 101 and the feed end 201 in real time through the controller 6, so as to better adjust the dust settling effect of the dust settling device 5 on the transport chamber 3, for example, the dust detector 410 may be a dust concentration sensor provided at the discharge end 101 and/or the feed end 201; likewise, the water mist monitor 420 may monitor the humidity inside the transportation chamber 3, and may transmit a signal obtained by the monitoring to the controller 6, and the staff may also obtain the humidity value inside the transportation chamber 3 through the controller 6, so as to increase or decrease the dust removing force of the charged fog gun assembly 510 inside the transportation chamber 3, for example, the water mist monitor 420 may be a humidity sensor disposed inside the transportation chamber 3, and the humidity sensor may be in communication connection with the controller 6.
In a second aspect of the present disclosure, there is provided a dust removing method, which may be applied to the dust removing system mentioned in all the above-mentioned embodiments, as shown with reference to fig. 3, the dust removing method including:
s1, monitoring the dust concentration and the water mist concentration in the transportation chamber 3 through a monitoring mechanism 4;
s2, controlling the dust settling device 5 to remove dust from the inlet of the conveying chamber 3, the outlet of the conveying chamber 3 and the inside of the conveying chamber 3 according to the dust concentration and the water mist concentration.
Through the method, the monitoring mechanism 4 can monitor the dust concentration and the water mist concentration in the transportation chamber 3 in real time, and can properly adjust the dust removal force of the dust removal device 5 on the transportation chamber 3 according to the difference of the dust concentration and the water mist concentration under different working conditions so as to achieve better dust removal effect.
In some embodiments, the dust-settling device 5 comprises a charged fog gun assembly capable of dedusting the inlet of the transport chamber 3, the outlet of the transport chamber 3, and a water mist dedusting assembly capable of dedusting the interior of the transport chamber 3; in the step of controlling the dust settling device 5 to settle dust on the inlet of the transport chamber 3, the outlet of the transport chamber 3 and the inside of the transport chamber 3 in accordance with the dust concentration and the water mist concentration, it comprises:
when the dust concentration meets a first preset value, the first dust removal parameter of the charged fog gun assembly 510 and the second dust removal parameter of the water fog dust removal assembly are adjusted, and the charged fog gun assembly 510 and the water fog dust removal assembly are controlled to remove dust from the inlet of the transportation chamber 3, the outlet of the transportation chamber 3 and the inside of the transportation chamber 3;
when the water mist concentration meets a second preset value, the second dust removal parameter of the water mist dust removal assembly is adjusted, and the water mist dust removal assembly is controlled to remove dust from the transportation chamber 3.
Through the above two steps, the first preset value may include an upper limit of a dust concentration set value inside the transportation chamber 3 and an upper limit of a dust concentration set value of an inlet and an outlet of the transportation chamber 3, when the dust concentration breaks through the upper limit, the charged fog gun assembly 510 may be controlled to remove dust from the inlet, the outlet and the inside of the transportation chamber 3, and the second preset value may include a lower limit of a water mist concentration value inside the transportation chamber 3, and when the water mist concentration is lower than the lower limit, the water mist dust removal assembly may be controlled to remove dust from the transportation chamber 3.
In some other embodiments, in the step of controlling the dust settling device 5 to settle dust on the inlet of the transporting chamber 3, the outlet of the transporting chamber 3 and the inside of the transporting chamber 3 according to the dust concentration and the water mist concentration, the following steps are mainly included:
when the monitoring mechanism 4 monitors the inlet of the transportation chamber 3, the outlet of the transportation chamber 3 and the dust concentration in the transportation chamber 3 are higher than the upper limit of the set value, the dust removing effect of the dust removing device 5 in the transportation chamber 3 is improved. In this step, the monitoring mechanism 4 monitors that the dust concentration of the transportation chamber 3 is higher than the upper limit of the set value, that is, the dust concentration is too high, and the transportation chamber 3 needs to be dedusted, so that the dedusting strength of the dust settling device 5 can be improved, and the dust concentration can be reduced.
When the monitoring mechanism 4 monitors the inlet of the transportation chamber 3, the outlet of the transportation chamber 3 and the dust concentration in the transportation chamber 3 are lower than the lower limit of the set value, the dust removing effect of the dust removing device 5 on the transportation chamber 3 is reduced. In this step, the monitoring mechanism 4 monitors that the dust concentration of the transportation chamber 3 is lower than the lower limit of the set value, that is, it means that the dust is eliminated by the dust-settling device 5 in step S21, at this time, the dust-settling force of the dust-settling device 5 can be slightly reduced, the dust-settling device 5 can be kept in a working state and operated at a low frequency all the time, and further, the dust-settling operation can be carried out all the time in the transportation process of the coal, so that dust removal can be realized, and low-energy operation of the dust-settling device 5 can be realized.
When the monitoring mechanism 4 monitors that the concentration of the water mist in the transportation chamber 3 is higher than the upper limit of the set value, the dust removing effect of the dust removing device 5 is reduced. In this step, when the concentration of the water mist in the transporting chamber 3 monitored by the monitoring mechanism 4 is higher than the upper limit of the set value, that is, the charged fog gun assembly 510 sprays too much water mist in the transporting chamber 3, in order to prevent the too much water mist and reduce the heating value of the transported coal, the dust removing force of the dust removing device 5 can be slightly reduced, the spraying amount of the water mist in the charged fog gun assembly 510 is reduced, and further, the coal is ensured not to be wetted due to too much sprayed water mist, and the heating value of the coal is reduced.
When the monitoring mechanism 4 monitors that the concentration of the water mist in the transportation chamber 3 is lower than the lower limit of the set value, the dust removing effect of the dust removing device 5 is improved. In this step, when the concentration of the water mist in the transporting chamber 3 monitored by the monitoring mechanism 4 is lower than the lower limit of the set value, the water mist representing the spraying of the charged fog gun assembly 510 in the transporting chamber 3 is too little, that is, the dust concentration in the transporting chamber 3 is also higher, at this time, the dust removing force of the dust removing device 5 can be increased, the spraying amount of the water mist in the charged fog gun assembly 510 is increased, and then a better dust removing effect is achieved.
In addition, it should be noted that the set value may be set to a corresponding suitable value according to different working conditions of the dust removal system, which is not specifically limited in the disclosure.
Referring to fig. 1, the dust removal system of the present disclosure operates on the principle that: when the coal is required to be transported, the coal can be placed on the first conveyor 1, and when the coal runs along with the first conveyor 1, the coal passes through the discharge end 101, the conveying pipeline 310, the feeding end 201, the second conveyor 2, the dust curtains 321 and the double-fluid spray heads 520 in sequence, and finally is discharged from the tail of the second conveyor 2, in the transportation process, before the coal enters the discharge end 101, the charged fog gun assembly 510 at the discharge end 101 can perform primary spraying on the coal to reduce dust, when the coal enters the conveying pipeline 310, the double-fluid spray heads 520 in the conveying pipeline 310 also perform spraying on the coal, when the coal enters the second conveyor 2 through the feeding end 201, the dust curtains 321 and the double-fluid spray heads 520 perform spraying on the coal, and when the coal is finally discharged from the tail of the second conveyor 2, the charged fog gun assembly 510 at the tail of the second conveyor 2 performs final spraying dust fall on the coal, so as to finish the whole dust fall process.
It should be noted that, in the process of the above-mentioned coal transporting and dust falling flow, the dust detector 410 located at the feeding end 201 and the discharging end 101 may detect the dust concentration of the environment where the coal is located, when the dust concentration is too high, the dust removing force of the charged fog gun assembly 510 and the water mist dust removing assembly may be improved, when the dust concentration is reduced, the dust removing force of the charged fog gun assembly 510 and the water mist dust removing assembly may be reduced, and likewise, the water mist monitor 420 located in the conveying pipeline 310 may monitor the water mist concentration in the conveying chamber 3, when the water mist concentration is too high, the spray amount of the water mist dust removing assembly may be reduced, when the water mist concentration is reduced, the spray amount of the water mist dust removing assembly may be increased, and further the dust removing force may be improved.
The preferred embodiments of the present disclosure have been described in detail above with reference to the accompanying drawings, but the present disclosure is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solutions of the present disclosure within the scope of the technical concept of the present disclosure, and all the simple modifications belong to the protection scope of the present disclosure.
In addition, the specific features described in the foregoing embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, the present disclosure does not further describe various possible combinations.
Moreover, any combination between the various embodiments of the present disclosure is possible as long as it does not depart from the spirit of the present disclosure, which should also be construed as the disclosure of the present disclosure.
Claims (10)
1. A dust pelletizing system for removing dust to the discharge end of a first conveyor and the feed end of a second conveyor, comprising:
the conveying chamber is connected with the discharging end of the first conveyor and the feeding end of the second conveyor and is used for conveying materials from the first conveyor to the second conveyor;
the monitoring mechanism is used for monitoring dust concentration and water mist concentration in the transportation cavity; and
the dust falling device is in communication connection with the monitoring mechanism, and the dust falling device can remove dust according to the dust concentration and the water mist concentration in the inlet of the transportation chamber, the outlet of the transportation chamber and the inside of the transportation chamber.
2. The dust removal system of claim 1, wherein the dust suppression device comprises a charged fog gun assembly comprising:
the fog gun spray head is used for removing dust from an inlet and/or an outlet of the transportation cavity;
the fan is connected with the fog gun spray head;
the pump body is connected with the fog gun spray head through a pipeline and is used for supplying liquid for the fog gun spray head through the pipeline;
and the discharging device is connected with the fog gun nozzle and is used for charging liquid sprayed out of the fog gun nozzle.
3. The dusting system of claim 2, wherein the number of charged fog gun assemblies is two and is disposed at the inlet of the transport chamber and the outlet of the transport chamber, respectively.
4. The dust removal system of claim 2, wherein the discharge device comprises an electrostatic generator and a needle electrode connected to the electrostatic generator.
5. The dust removal system of claim 2, wherein the dust suppression device further comprises a water mist dust removal assembly comprising a dual fluid spray disposed within the transport chamber, the dual fluid spray being in plumbing connection with the pump body.
6. The dust removal system of claim 5, wherein the transport chamber comprises a transport conduit connected to the discharge end of the first conveyor and the feed end of the second conveyor, and a baffle positioned above the second conveyor, the connection of the baffle to the transport conduit forming the feed end of the second conveyor, the baffle having a plurality of the dual fluid jets disposed therein at intervals along the direction of conveyance of the second conveyor.
7. The dust removal system of claim 6, wherein a plurality of spaced apart dust curtains are further disposed within said baffle, and at least one dual fluid nozzle is disposed between adjacent two of said dust curtains.
8. The dust removal system of claim 1, wherein the monitoring mechanism comprises a dust detector provided at a discharge end of the first conveyor and/or a feed end of the second conveyor;
the monitoring mechanism further comprises a water mist monitor arranged in the transportation cavity.
9. A dust removal method applied to the dust removal system according to any one of claims 1 to 8, characterized in that the dust removal method comprises:
monitoring the dust concentration and the water mist concentration in the transportation cavity through a monitoring mechanism;
and controlling the dust settling device to remove dust from the inlet of the conveying chamber, the outlet of the conveying chamber and the inside of the conveying chamber according to the dust concentration and the water mist concentration.
10. The dust removal method of claim 9, wherein the dust removal device comprises a charged fog gun assembly capable of removing dust from an inlet of the transport chamber, an outlet of the transport chamber, and a water mist dust removal assembly capable of removing dust from an interior of the transport chamber;
according to dust concentration and water smoke concentration, control dust device is right the import of transportation cavity, the export of transportation cavity and the inside of transportation cavity removes dust, include:
when the dust concentration meets a first preset value, adjusting a first dust removal parameter of the charged fog gun assembly and a second dust removal parameter of the water fog dust removal assembly, and controlling the charged fog gun assembly and the water fog dust removal assembly to remove dust from the inlet of the transportation chamber, the outlet of the transportation chamber and the inside of the transportation chamber;
when the water mist concentration meets a second preset value, adjusting a second dust removal parameter of the water mist dust removal assembly, and controlling the water mist dust removal assembly to remove dust from the inside of the transportation chamber.
Priority Applications (1)
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CN202311198902.6A CN117284814A (en) | 2023-09-15 | 2023-09-15 | Dust removing system and dust removing method |
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CN202311198902.6A CN117284814A (en) | 2023-09-15 | 2023-09-15 | Dust removing system and dust removing method |
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