CN117283697A - Real-time ecological stone recycling and distributing equipment for whole natural stone - Google Patents

Real-time ecological stone recycling and distributing equipment for whole natural stone Download PDF

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Publication number
CN117283697A
CN117283697A CN202311417096.7A CN202311417096A CN117283697A CN 117283697 A CN117283697 A CN 117283697A CN 202311417096 A CN202311417096 A CN 202311417096A CN 117283697 A CN117283697 A CN 117283697A
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CN
China
Prior art keywords
belt
distributing
die
conveying
recycling
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311417096.7A
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Chinese (zh)
Inventor
曾德朝
曾石洪
张南
李智鸿
陈硕
钟保民
谢穗
陈昆列
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Penghong Innovation Technology Co ltd
Hukou Dongpeng New Materials Co ltd
Foshan Dongpeng Ceramic Co Ltd
Foshan Dongpeng Ceramic Development Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Original Assignee
Guangdong Penghong Innovation Technology Co ltd
Hukou Dongpeng New Materials Co ltd
Foshan Dongpeng Ceramic Co Ltd
Foshan Dongpeng Ceramic Development Co Ltd
Guangdong Dongpeng Holdings Co Ltd
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Publication date
Application filed by Guangdong Penghong Innovation Technology Co ltd, Hukou Dongpeng New Materials Co ltd, Foshan Dongpeng Ceramic Co Ltd, Foshan Dongpeng Ceramic Development Co Ltd, Guangdong Dongpeng Holdings Co Ltd filed Critical Guangdong Penghong Innovation Technology Co ltd
Priority to CN202311417096.7A priority Critical patent/CN117283697A/en
Publication of CN117283697A publication Critical patent/CN117283697A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0205Feeding the unshaped material to moulds or apparatus for producing shaped articles supplied to the moulding device in form of a coherent mass of material, e.g. a lump or an already partially preshaped tablet, pastil or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/002Apparatus for washing concrete for decorative purposes or similar surface treatments for exposing the texture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses a real-time ecological stone recycling and distributing device for a whole natural stone, and relates to the technical field of ecological stone production equipment. The device comprises a frame, a die conveying belt and a real-time recovery device, wherein a main material distributing mechanism, a large texture fracturing mechanism and a fabric distributing mechanism are sequentially arranged above the conveying direction of the die conveying belt, the die conveying belt is used for carrying a die to sequentially pass through the main material distributing mechanism, the large texture fracturing mechanism and the fabric distributing mechanism, and the die conveying belt carries the die to reciprocate in the main material distributing mechanism for a plurality of times; the main material distributing mechanism and the fabric distributing mechanism comprise a plurality of distributing units which are arranged and installed on the frame side by side; the real-time recovery device comprises a bottom recovery belt, a side conveying belt, a return scattering mechanism and a material supplementing device. The recovery process of the excess materials is simple, convenient, quick and timely, and the broken grain effect in the texture layer of the imitated natural stone material can be achieved, and the effect of the overall imitated natural stone material is achieved.

Description

Real-time ecological stone recycling and distributing equipment for whole natural stone
Technical Field
The invention relates to the technical field of ecological stone production equipment, in particular to real-time ecological stone recycling and distributing equipment for full-body natural stone imitation.
Background
The ecological stone is a novel ceramic tile product with the natural stone effect on the surface, which is formed by pressing and solidifying powder material cloth, retains the noble and elegant gas quality of the natural stone, overcomes the defects of capillary holes, cracks, chromatic aberration, radioactivity and the like commonly existing in the natural stone, and rapidly becomes an international popular high-grade environment-friendly decorative material.
In the production process of ecological stones, the material powder is distributed in the mould by adopting the distribution device, the mould moves below the distribution device under the drive of the mould conveying belt, the powder is inevitably scattered on the conveying surface of the mould conveying belt in the distribution process of the distribution device, and falls to the ground along with the conveying of the mould conveying belt, so that the powder is wasted and the production environment is polluted. At present, the traditional off-line recovery mode is adopted, leaked powder is directly conveyed to a recovery barrel, and after the recovery barrel is filled, the leaked powder is conveyed to a raw material workshop for secondary processing, so that the recovery rate of the whole powder recovery process is low and the recovery period is long.
In addition, in the prior art, the pattern texture decorative effect of the ecological stone is obtained by a dry-method material distribution process, for example, the following dry-method material distribution method is available at present: and (3) dropping the various colored powders onto a belt, transferring the various colored powders into a mold by the belt, forming a multicolor material layer in the mold, and then pressing and forming. Although the formed ecological stone has the color and texture of the whole body, the multicolor block decorative effect of the imitated natural stone cannot be realized. At present, a dry material distribution process for pressing and forming after ink-jet printing is carried out on a material layer, and the multicolor block decoration effect of the whole natural stone-like material cannot be realized.
Disclosure of Invention
The invention aims to provide the real-time ecological stone recycling and distributing equipment for the whole natural stone, which is used for distributing materials and recycling the residual materials in real time, and the recycling process of the residual materials is simple, convenient, quick and timely, and can achieve the broken grain effect in the texture level of the natural stone and achieve the effect of the whole natural stone.
To achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an ecological stone real-time recovery cloth equipment of whole imitative natural stone, includes frame and mould conveyer belt, the frame install in conveyor's top, mould conveyer belt's direction of delivery top has set gradually main material cloth mechanism, big texture fracturing mechanism and surface fabric cloth mechanism, mould conveyer belt is used for carrying the mould and passes through main material cloth mechanism, big texture fracturing mechanism and surface fabric cloth mechanism in proper order, mould conveyer belt carries the mould and is in main material cloth mechanism reciprocates many times;
the main material distributing mechanism and the fabric distributing mechanism comprise a plurality of distributing units, and the distributing units are arranged and installed on the frame side by side;
The real-time recovery device comprises a bottom recovery belt, a side conveying belt, an inclined belt, a return material scattering mechanism, a lifting belt and a material supplementing device;
the bottom recycling belt is positioned right below the output end of the die conveying belt, the side conveying belt is positioned at the side part of the die conveying belt and is connected with the bottom recycling belt, and the side conveying belt is used for conveying the residual materials collected by the bottom recycling belt to the inclined belt;
the discharge end of the inclined belt is positioned above the feed end of the return material scattering mechanism;
the discharging end of the return material scattering mechanism is connected with the lifting belt, and the lifting belt conveys scattered residual materials to a material supplementing hopper of the material supplementing device;
the feed back scattering mechanism is used for scattering the recovered residual materials, and the material supplementing device is used for supplementing the scattered residual materials into the die of the die conveying belt.
Further, the number of the die conveying belts is a plurality of the die conveying belts which are sequentially arranged, and powder leakage gaps exist between the conveying surfaces of two adjacent die conveying belts;
the output end of each mould conveying belt corresponds to the bottom recycling belt;
And the bottom recovery belts of the plurality of bottom recovery belts are connected with the side conveying belts, and the residual materials are conveyed to the inclined belt through the side conveying belts.
Further, a water supplementing device is arranged above the inclined belt, the water supplementing device comprises at least two water atomization spray heads, and the water atomization spray heads are positioned above the inclined belt;
the feed back scattering mechanism comprises a feeding mechanism, a grinding mechanism and an output belt, wherein the feeding mechanism is connected with the grinding mechanism, and a feed inlet of the feeding mechanism corresponds to the discharge end position of the inclined belt;
the discharge port of the grinding mechanism, the output belt and the lifting belt are sequentially connected.
Further, the feeding device comprises a swinging belt and a feeding hopper;
the swing belt is movably arranged above the replenishing hopper and is connected with the lifting belt, and the swing belt is used for uniformly accumulating scattered materials conveyed by the lifting belt in the replenishing hopper;
the bottom of the replenishing hopper is provided with a gate, the gate is opened, scattered residual materials falling from the replenishing hopper fill up the die on the die conveying belt, the gate is closed, and the scattered residual materials are temporarily stored in the replenishing hopper.
Further, the material distributing unit comprises a discharging belt, a material collecting hopper, a briquetting device, a briquetting belt, a rotary cutter, a material distributing toothed plate and a plurality of material distributing hoppers;
the material distribution hoppers are arranged side by side, the material outlet belts are arranged below the material outlet of each material distribution hopper, and the material outlet belts are respectively arranged above the material collecting belts;
the collecting hopper is arranged below the aggregate belt, a feeding port of the collecting hopper corresponds to the tail end of the conveying direction of the aggregate belt, the briquetting belt is arranged below the collecting hopper, the briquetting device is arranged above the briquetting belt, and the briquetting device is used for prepressing mixed powder on the briquetting belt into blocks;
the automatic powder feeding device is characterized in that a rotary cutter is arranged above the tail end of the conveying direction of the briquetting belt and used for cutting blocky mixed powder into strips, the tail end of the conveying direction of the briquetting belt is connected with a distribution toothed plate, and the cut strip powder falls into a die through the distribution toothed plate.
Further, one side of the material distribution toothed plate, which is close to the briquetting belt, is provided with a plurality of teeth which are sequentially connected, and the sizes and the shapes of the teeth are different;
Smooth transition connection is between two adjacent teeth, and the interval between adjacent teeth in a plurality of teeth is different, the tooth is circular arc or corner form.
Further, the main material distributing mechanism and/or the fabric distributing mechanism further comprises a powder spraying component, wherein the powder spraying component is positioned between two adjacent material distributing units, and a blanking screen is arranged at a discharge hole of the powder spraying component.
Further, one or more discharge ends of the distributing units are correspondingly provided with spraying mechanisms, and the spraying mechanisms are used for spraying water or colored slurry into the die carried by the die conveying belt.
Further, the large texture fracturing mechanism comprises a lifting frame and a lifting driving piece, wherein the lifting driving piece is arranged on the side part of the die conveying belt, the lifting frame is positioned above the die conveying belt, and the driving end of the lifting driving piece is connected with the lifting frame;
the bottom of crane is a plurality of fracturing sword of staggered arrangement, fracturing sword is dull and stereotyped form.
Further, the rotary cutter comprises a rotating shaft and a plurality of circular blades, and the circular blades are sleeved on the rotating shaft at intervals;
The left side and the right side of the rotating shaft are respectively provided with a connecting piece, and the left side and the right side of the pressing block belt are respectively provided with a mounting part matched with the connecting piece;
the upper part of the installation part is provided with a guide groove, and the left end and the right end of the rotating shaft respectively pass through the two connecting pieces and are positioned in the corresponding guide grooves;
the top of connecting piece transversely is provided with the mounting panel to being close to one side of installation department, rotatory cutter still includes adjusting bolt, adjusting bolt's top with mounting panel fixed connection, adjusting bolt's bottom adjustably install in installation department.
The technical scheme has the following beneficial effects:
1. the powder that drops is recovered in real time by the recovery belt, and is timely conveyed to the return material scattering mechanism for scattering and conveyed to the material supplementing device for recycling, so that the powder that drops is recovered and recycled in real time, labor is saved, the cleanliness of the recycled powder is guaranteed, and the powder that drops can be prevented from being excessively dried and difficult to scattering. The invention creatively uses the recycled powder for the last powder spraying step of the dry-method cloth, thereby not only achieving the effect of timely using the recycled powder, but also improving the simulation effect of the ecological stone;
2. When the equipment is used for distributing, the main material and the fabric are distributed by the irregular small block material to achieve the effect of simulating the color blocks of the natural stone, and the broken grains in the texture layer of the natural stone are simulated by the way that the material layer forms broken grains to achieve the effect of simulating the natural stone;
3. based on the way of distributing the irregular small block materials, the surface of the material layer in the die is uneven, and part of the small block materials are in an inclined state. When the powder spraying assembly sprays powder into the die, the powder slides off on the surface of the material layer and can be accumulated at the edges of part of small block materials to form wrapping textures, so that the color accumulation of the edges of large color spots in the natural stone is simulated, and the simulation effect is further improved;
4. when the spraying mechanism sprays water or colored slurry, the spraying mechanism is used for humidifying the surface of the material layer in the die so as to increase the bonding firmness between all layers in the die. Spraying the colored slurry can also increase the decorative effect of the surface of the ecological stone.
Drawings
FIG. 1 is a schematic structural view of an apparatus for real-time recycling and distributing of ecological stone, which is a whole natural stone imitation, according to an embodiment of the present invention;
FIG. 2 is a schematic illustration of the real-time recovery device mated with a mold conveyor belt;
FIG. 3 is a schematic diagram of a return material scattering mechanism of the real-time recycling device shown in FIG. 2;
FIG. 4 is a schematic diagram of the structure of the return material breaking mechanism of the real-time recovery device;
FIG. 5 is a schematic illustration of the large texture fracturing mechanism, the dusting assembly and the spraying mechanism of the dispensing apparatus of FIG. 1 mated with a mold conveyor belt;
FIG. 6 is a schematic view of a frame mounted structure, rotary cutter and distribution toothed plate of the discharge belt of the distribution apparatus of FIG. 1;
FIG. 7 is a schematic view of installation of a distributing unit in the real-time ecological stone recycling and distributing device for the whole natural stone material shown in FIG. 1;
fig. 8 is a left side view of the cloth unit shown in fig. 7;
FIG. 9 is a schematic view of the drive direction of the discharge belt and the aggregate belt of FIG. 8;
wherein: the device comprises a frame 1, a die conveying belt 2, a material distribution unit 3, a material distribution hopper 31, a material discharging belt 32, a material collecting belt 33, a material collecting hopper 34, a briquetting device 35, a briquetting belt 36, a rotary cutter 37, a material distribution toothed plate 38, a driving cylinder 351, a pressing plate 352, a mounting part 361, a rotating shaft 371, a circular blade 372, a connecting part 373, an adjusting bolt 374, teeth 381, a first adjusting mechanism 391, a second adjusting mechanism 392 and a third adjusting mechanism 393;
the large texture crushing mechanism 4, the lifting frame 41, the lifting driving piece 42, the crushing cutter 43, the powder spraying component 5, the blanking screen 51 and the spraying mechanism 6;
The real-time recovery device D, the bottom recovery belt D1 and the baffle plate D10; a side conveyor belt d3; an inclined belt d2, a water supplementing device d21 and an atomization nozzle d22; a feed back scattering mechanism d4, a grinding mechanism d42, a grinding box d421, a grinding cover d422, a feeding mechanism d41, a screw conveying assembly d411, a grinding frame d420, a moving guide rail d4201, a moving wheel d4211 and an output belt d43; a feeding device d5, a feeding hopper d51, a gate belt d511, a lifting belt d7 and a swinging belt d53.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the invention. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly, for distinguishing between the descriptive features, and not sequentially, and not lightly.
In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The following describes an ecological stone real-time recycling and distributing device of the whole natural stone-like body according to an embodiment of the present invention with reference to fig. 1 to 9.
The utility model provides an ecological stone real-time recovery cloth equipment of whole imitative natural stone, includes frame 1 and mould conveyer belt 2, frame 1 install in conveyor 2's top, mould conveyer belt 2's direction of delivery's top is equipped with and has set gradually main material cloth mechanism, big texture fracturing mechanism 4 and surface fabric cloth mechanism, the mould conveyer belt is used for carrying the mould and passes through main material cloth mechanism, big texture fracturing mechanism 4 and surface fabric cloth mechanism in proper order, mould conveyer belt 2 carries the mould and is in main material cloth mechanism reciprocates many times;
The main material distributing mechanism and the fabric distributing mechanism comprise a plurality of distributing units 3, and the distributing units 3 are arranged and installed on the frame 1 side by side;
the real-time recovery device A comprises a bottom recovery belt d1, a side conveying belt, an inclined belt, a return scattering mechanism, a lifting belt and a feeding device d5;
the bottom recycling belt d1 is positioned below the output end of the die conveying belt, the side conveying belt is positioned at the side part of the die conveying belt and is connected with the bottom recycling belt, and the side conveying belt is used for conveying the surplus materials collected by the bottom recycling belt to the inclined belt;
the discharge end of the inclined belt is positioned above the feed end of the return material scattering mechanism;
the discharging end of the return material scattering mechanism is connected with the lifting belt, and the lifting belt conveys scattered residual materials to a material supplementing hopper of the material supplementing device;
the feed back scattering mechanism is used for scattering the recovered residual materials, and the feeding device d5 is used for feeding the scattered residual materials into the die of the die conveying belt.
Based on the problems existing in the prior art, the invention provides the ecological stone real-time recycling and distributing equipment for the whole-body natural stone, the effect of the whole-body natural stone color block is realized by the main material distributing mechanism, the large texture fracturing mechanism and the fabric distributing mechanism, and broken grains in the texture layer of the natural stone are simulated in a mode that the material layer forms broken grains, so that the effect of the whole-body natural stone is achieved. Meanwhile, the real-time recovery device can recover the residual materials which fall onto the die conveying belt or fall out of the die conveying belt when the materials are recovered in real time, the recovery of the residual materials and the materials are synchronously carried out, and the whole recovery process of the residual materials is simple, convenient, quick and timely without manual participation.
Specifically, in the process of dry material distribution molding of ecological stone, a material distribution device is generally adopted to distribute material powder in a mold, the mold is driven by a mold conveying belt to move below the material distribution device, the material distribution device is used for distributing the material in the material distribution process, the powder is inevitably scattered on the conveying surface of the mold conveying belt, and falls to the ground along with the conveying of the mold conveying belt, so that the powder is wasted and the production environment is polluted. In the prior art, the powder is recovered by manually collecting the powder on the ground, and then collecting the powder to a certain amount and scattering for reuse. Because the powder storage time is long, moisture is completely evaporated and partial cement is solidified, so that the scattering difficulty is high, and the collecting process is easy to collect together with dust on the ground, so that not only is the powder polluted, but also a large amount of labor is required.
According to the invention, the dropped powder is recovered in real time by the recovery belt and is timely conveyed to the return material scattering mechanism for scattering and conveyed to the material supplementing device d5 for recycling, so that the dropped powder is recovered and recycled in real time, labor is saved, the cleanliness of the recycled powder is ensured, and the dropped powder is prevented from being excessively dried and difficult to be scattered. The invention creatively uses the recycled powder for the last powder spraying step of the dry-method cloth, thereby not only achieving the effect of timely using the recycled powder, but also improving the simulation effect of the ecological stone.
Specifically, the recycling powder is the mixture of more middle-color powder, the color is different from that of the powder in each sub-distributing unit, the recycling powder is scattered into the die, based on the uneven surface of the material layer in the die, partial small block materials are in an inclined state, the recycling powder is in a sliding phenomenon on the surface of the material layer and can be accumulated at the edges of the partial small block materials to form wrapping textures, the color accumulation of the edges of large color spots in the natural stone is simulated, and the simulation effect is further improved. The recycled powder can also be used for filling the mould so that the surface of the ecological stone presents a multicolor effect.
Specifically, the bottom recycling belt d1 and the side conveying belt recycle the scattered surplus materials in the ecological stone material distribution process, meanwhile, the bottom recycling belt d1 and the side conveying belt are connected, the surplus materials on the side of the die conveying belt are scattered to the side conveying belt, the surplus materials scattered from the output end of the die conveying belt are collected to the bottom recycling belt d1, the surplus materials are conveyed to the return material scattering mechanism through the bottom recycling belt d1, the recycled surplus materials are humidified and ground through the return material scattering mechanism, and finally, the processed surplus materials are conveyed to the feeding device d5, and the surplus materials are fed into the die on the die conveying belt through the feeding device d 5.
Specifically, the feed back scattering mechanism is located one side of the mould conveying belt, and the lateral conveying belt is located the other side of the mould conveying belt, so that the production area occupied by the recycling device in the ecological stone production process is reduced, and the residual materials in the material distribution process are guaranteed to be fully recycled.
Further, the number of the die conveying belts is a plurality of the die conveying belts which are sequentially arranged, and powder leakage gaps exist between the conveying surfaces of two adjacent die conveying belts;
the output end of each mould conveying belt corresponds to the bottom recycling belt d1;
and the bottom recovery belts d1 are connected with the side conveying belts, and the residual materials are conveyed to the inclined belt through the side conveying belts.
In some embodiments, the output end of each mold conveying belt 1 is provided with a bottom recycling belt d1, and the plurality of mold conveying belts 1 are sequentially arranged side by side, so that a powder leakage gap exists between two adjacent mold conveying belts 1, powder is scattered on the residual materials on the conveying surface of the mold conveying belt 1 in the blanking process, the powder is scattered along the powder leakage gap along with the conveying of the mold conveying belt 1, the bottom recycling belt d1 below the powder leakage gap is used for recycling the residual materials scattered on the powder leakage gap, the bottom recycling belt d1 at the forefront end in the conveying direction of the plurality of mold conveying belts 1 is connected with an oblique belt, the residual materials scattered on the powder leakage gap are conveyed to a side conveying belt d3 by the bottom recycling belt d1, then the residual materials are conveyed to the bottom recycling belt d1 at the forefront end in a concentrated mode by the side conveying belt d3, the residual materials are conveyed to a compensating hopper d51 after being humidified and ground by the oblique belt to the compensating hopper d4, the residual materials are conveyed to the mold by the compensating hopper d51 through a brake belt d511, the residual material recycling efficiency is reduced, and the residual material recycling efficiency is improved.
Both sides of the bottom recovery belt d1 and the side conveying belt d3 are provided with a material baffle d10, and the arrangement of the material baffle d10 reduces the possibility of leakage of the residual materials in the conveying process; the two striker plates d10 of the side conveying belt d3 are arranged in a relatively inclined mode along the conveying direction of the side conveying belt d3, so that the opening of the feeding end of the side conveying belt d3 is larger than the opening of the discharging end, in the transferring process, the residual materials gradually and intensively move to the discharging end of the side conveying belt d3 along the two striker plates d10 from the feeding end of the side conveying belt d3 and then are conveyed to the feeding end of the next side conveying belt d3, and the possibility that the residual materials fall down in the transferring process of the residual materials among different side conveying belts d3 is reduced.
Further, a water supplementing device d21 is arranged above the inclined belt d2, the water supplementing device d21 comprises at least two water atomization nozzles d22, and the water atomization nozzles d22 are positioned above the inclined belt d 2;
the feed back scattering mechanism d4 comprises a feeding mechanism d41, a grinding mechanism d42 and an output belt d43, the feeding mechanism d41 is connected with the grinding mechanism d42, and a feed inlet of the feeding mechanism d41 corresponds to the discharge end of the inclined belt d 2; the discharge hole of the grinding mechanism d42, the output belt d43 and the lifting belt d7 are sequentially connected.
Because the powder of ecological stone needs to keep certain humidity in the process of cloth shaping, and in the transportation process of retrieving the belt, the clout of powder form becomes dry, consequently before carrying the clout to the moisturizing hopper d51 to mend the powder, need carry out water spray humidification to the clout, and the phenomenon of caking appears in the clout after the humidification, consequently the clout after moisturizing device d21 need grind it through grinding mechanism d42 for the particle size of each clout is even, guarantees the production quality of ecological stone.
Specifically, the inclined belt d2 conveys the residual materials to the feeding mechanism d41, the feeding mechanism d41 conveys the residual materials to the grinding mechanism d42, the agglomerated residual materials are ground into powder with uniform particle size through the grinding mechanism d42, and then the residual materials are supplemented to the die with the residual materials on the die conveying belt 1 by the supplementing device d5, so that the recovery and the utilization of the residual materials are realized.
The grinding mechanism d42 comprises a grinding box d421, a grinding disc, a grinding cover d422 and a driving motor, wherein the grinding disc is positioned in the grinding box d421 and connected with the driving motor, the grinding cover d422 corresponds to the grinding disc in position, and the grinding box d421 is provided with an opening matched with the grinding disc; the grinding cover d422 is fixed at the discharge end of the feeding mechanism, and the feeding mechanism is movably arranged on the guide rail of the recovery scattering device, so that the grinding cover d422 is covered with or far away from the opening of the grinding box. The bottom of the grinding box d421 is provided with a residual material discharge hole, and the output belt is positioned right below the grinding mechanism d42 and is opposite to the position of the residual material discharge hole.
The feeding mechanism d41 comprises a hopper, a feeding belt and a screw conveying assembly d411;
the hopper is connected with the inclined belt, the feeding belt is positioned at the bottom of the hopper, the screw conveying assembly d411 is positioned below the feeding belt, and the screw conveying assembly d411 is used for conveying scattered residual materials into the grinding mechanism d42.
Specifically, the surplus material is conveyed to the screw conveying assembly by the inclined belt d2, and as the discharge end of the screw conveying assembly is communicated with the grinding cover d422, and the grinding cover d422 covers the opening of the grinding box d421, the surplus material enters the grinding box d421 after passing through the screw conveying assembly, the surplus material is ground by the grinding box d421 and then is fed to the output belt, the output belt conveys the ground surplus material to the powder supplementing device d5, and the surplus material is supplemented into the die of the die conveying belt 2 by the powder supplementing device d 5.
In addition, the screw conveying component can move in the front side of the grinding box d421, after the surplus materials are conveyed to the screw conveying component from the inclined belt d2, the surplus materials can be smoothly conveyed to the grinding box d421 by the screw conveying component, when the surplus materials are conveyed, the screw conveying component moves along the guide rail to drive the grinding cover d422 to move backwards to open the opening of the grinding box, at the moment, the grinding box d421 can be cleaned and other operations, and the applicability of the grinding mechanism d42 is improved.
Specifically, grinding case d421 and screw conveying subassembly d411 are all installed in the support body, and the bottom of screw conveying subassembly d411 is equipped with movable wheel d4211, and grinding frame d420 of grinding case d421 front side is equipped with the guide rail, and movable wheel moves in grinding case d 421's front side along the guide rail.
Further, the feeding device d5 comprises a swinging belt and a feeding hopper;
the swing belt is movably arranged above the replenishing hopper and is connected with the lifting belt, and the swing belt is used for uniformly accumulating scattered residual materials conveyed by the lifting belt in the replenishing hopper;
the bottom of the replenishing hopper is provided with a gate, the gate is opened, scattered residual materials falling from the replenishing hopper fill up the die on the die conveying belt, the gate is closed, and the scattered residual materials are temporarily stored in the replenishing hopper.
The excess materials scattered by the return scattering mechanism d4 are transferred to the feeding end of the supplementing hopper d51 through the lifting belt d7 and the swinging belt d53, the swinging belt moves from one end to the other end of the supplementing hopper after the swinging belt receives quantitative excess materials based on movable arrangement of the swinging belt d53, and the scattered excess materials are uniformly piled in the supplementing hopper d51 while moving. The bottom of the supplementing hopper d51 is provided with a gate and a gate belt d511 is arranged under the gate, and the gate belt d511 can drive the residual materials in the supplementing hopper d51 to fall to the die conveying belt d6 when in operation, so that the residual materials can smoothly enter the die, waste of the residual materials is reduced, and meanwhile, the uniformity of the powder supplementing process is improved.
Further, the main material distributing mechanism and the fabric distributing mechanism comprise a plurality of distributing units 3, and a plurality of distributing units 3 are arranged and installed on the frame 1 side by side;
the distributing unit 3 comprises a plurality of distributing hoppers 31, a plurality of discharging belts 32, an aggregate belt 33, a collecting hopper 34, a briquetting device 35 and a briquetting belt 36;
the plurality of cloth hoppers 31 are arranged on the frame 1 side by side, the discharging belt 32 is arranged below the discharging hole of each cloth hopper 31, and the aggregate belt 33 is arranged below the discharging belt 32;
the collecting hopper 34 is arranged below the aggregate belt 33, a feeding port of the collecting hopper 34 corresponds to the tail end of the conveying direction of the aggregate belt 33, the briquetting belt 36 is arranged below the collecting hopper 34, the briquetting device 35 is arranged above the briquetting belt 36, and the briquetting device 35 is used for prepressing mixed powder on the briquetting belt 36 into blocks;
the rotary cutter 37 is arranged above the tail end of the conveying direction of the briquetting belt 36, the rotary cutter 37 is used for cutting blocky mixed powder into strips, the tail end of the conveying direction of the briquetting belt 36 is connected with a distribution toothed plate 38, and the cut strip-shaped powder falls into a die through the distribution toothed plate 38.
According to the invention, the main material and the fabric are distributed by the irregular small block material to achieve the effect of simulating the color blocks of the natural stone, and the broken lines in the texture layer of the natural stone are simulated by the way that the material layer forms broken lines, so that the effect of simulating the natural stone is achieved.
Firstly, in the main material distributing mechanism and the surface material distributing mechanism, each self-distributing device contains powder materials with various colors, the powder materials with various colors are spread on the aggregate belt 33 and mixed to a certain extent, the pressed block materials are diversified in color collocation and have color areas with irregular areas, the block materials are cut and dispersed into small block materials by the edges of the material distributing toothed plate 38 under the action of gravity when passing through the material distributing toothed plate 38, the small block materials fall into a mold in an irregular manner, and the small block materials can be broken into smaller irregular particles when falling into the mold under the action of gravity. The plurality of sub-distributing devices are sequentially arranged in the die, so that small block materials are paved in the die in a stacking mode, and the effect of simulating the layering sense of natural stone is achieved. Meanwhile, based on irregular shapes and sizes of the small block materials and color combinations of the small block materials, the formed color blocks are different in shapes, color combinations and sizes in all layers of the material layers, so that the effect of simulating granite or marble is achieved. It can be understood that when the small block materials are paved in the die, the small block materials are in an inclined or horizontal state, the multi-layer small block materials have the cross superposition effect, the color plaque can still be reflected by the cut section of the ecological stone, and the ecological stone has a better simulation effect.
The large texture fracturing mechanism 4 is arranged between the main material distributing mechanism and the fabric distributing mechanism, the large texture fracturing mechanism 4 forms broken grains in the material layer of the main material, namely small block materials are crushed to form gully-shaped textures, the fabric layer plays a role in covering the gully-shaped textures, but the surface layer cannot completely cover the gully-shaped textures based on a small amount of blanking of the surface layer material, and finally the surface of the ecological stone forms the textures similar to broken textures, so that the simulation effect of the ecological stone is further improved. It can be understood that the broken lines of the natural stone are common, and the ecological stone is made to imitate the broken lines of the natural stone, so that the imitation effect is further improved. Moreover, the broken lines are formed by adopting the large-texture fracturing mechanism 4, the broken lines can penetrate into the ecological stone, and the cut section of the ecological stone still has a good simulation effect.
In addition, the conveying speed of the aggregate belt 33 affects the thickness of the material layer on the briquetting belt 36, and the conveying speed of the briquetting belt 36 affects the discharging speed and the shape and size of the small lump materials. While the conveying speed of the mould conveyor belt 1 influences the laying density of the small blocks in the mould. Thus, the adjustment of the discharge amount and the discharge density can be achieved by adjusting the conveying speeds of the aggregate belt 33, the briquetting belt 36, and the die conveying belt 1.
Further, a plurality of teeth 381 connected in sequence are arranged on one side, close to the conveying device, of the cloth toothed plate 38, and the sizes and the shapes of the teeth 381 are different;
the two adjacent teeth 381 are in smooth transition connection, the distances between the adjacent teeth 381 in the plurality of teeth 381 are different, and the teeth 381 are arc-shaped or corner-shaped.
It will be appreciated that the pressing force of the pressing plate on the powder is small on the briquetting device 35, and the powder becomes a block and keeps a certain shape in the falling process. Thus, the bulk material can be dispersed into irregular small bulk material based on the cutting of the circular blades 372 and the dispersion effect of the cloth toothed plate 38. Based on the diversity of the teeth 381 of the cloth toothed plate 38, the shape and the size of the small block materials are more diversified, and the simulation effect of the ecological stone is improved.
Specifically, the size and shape of each tooth 381 on the cloth toothed plate 38 in this technical solution are different, some teeth 381 are longer, some teeth 381 are shorter, some teeth 381 are wider, some teeth 381 are narrower, the cut strip-shaped powder can be irregularly dispersed, small block materials with different sizes and irregular shapes can be formed by dispersing, and the small block materials are irregularly dispersed in a die, so that the randomness and irregularity of patterns in the product are improved, and the overall effect is more natural.
Further, the main material distributing mechanism and/or the fabric distributing mechanism further comprises a powder spraying assembly 5, the powder spraying assembly 5 is located between two adjacent material distributing units 3, and a blanking screen 51 is arranged at a discharge hole of the powder spraying assembly 5. The dry powder that powder subassembly 5 was spilt drops in the mould, based on the surface unevenness of material layer in the mould, and partial little cubic material is in the inclined state, and the powder appears the landing phenomenon and can pile up at the edge of partial little cubic material in the material layer surface, forms the parcel texture, and the colour at big mottle edge piles up in the simulation natural stone material, further improves simulation effect. Specifically, the blanking screen 51 is provided with a vibrator to facilitate the fall of powder into the mold.
Further, one or more discharge ends of the distributing units 3 are correspondingly provided with spraying mechanisms 6, and the spraying mechanisms 6 are used for spraying water or colored slurry into the die carried by the die conveying belt 2. Specifically, the spraying mechanism 6 comprises a spraying pipeline, the spraying pipeline is erected above the die conveying belt, a plurality of spray heads are arranged on the spraying pipeline, and water or color paste is uniformly spread in the die.
When the spraying mechanism 6 sprays water, the degree of adhesion firmness between various layers in the mold can be increased. When the spraying mechanism 6 sprays the colored slurry, not only the bonding firmness degree between all layers in the die can be increased, but also the decoration effect of the surface of the ecological stone can be increased. Preferably, the spraying mechanism 6 for spraying the color paste is positioned at the most downstream of the main material distributing mechanism and/or the most downstream of the surface material distributing mechanism. It is understood that the raw materials of the colored slurry include cement, colorant and water.
Further, the large texture fracturing mechanism 4 comprises a lifting frame 41 and a lifting driving piece 42, the lifting driving piece 42 is arranged on the side part of the die conveying belt 2, the lifting frame 41 is positioned above the die conveying belt 2, and the driving end of the lifting driving piece 42 is connected with the lifting frame 41;
the bottom of the lifting frame 41 is provided with a plurality of fracturing knives 43 in a staggered arrangement, and the fracturing knives 43 are in a flat plate shape.
It can be understood that the broken lines in the natural stone are usually in a straight line shape, so that the breaking knife in the large-grain breaking mechanism 4 in the invention is in a flat plate shape to form straight broken lines, and the broken lines need to extend into the ecological stone to a certain depth so as to enable the top surface and the section of the ecological stone to achieve a better simulation effect. Specifically, the lifting driving member 42 is an air cylinder, and four corners of the lifting frame 41 are provided with the air cylinders, and the four air cylinders synchronously drive the lifting driving member 42 to lift.
Further illustratively, the briquetting device 35 includes a driving cylinder 351 and a pressing plate 352, the driving cylinder 351 is connected to the frame 1, and a telescopic end of the driving cylinder 351 is connected to the pressing plate 352.
Specifically, the briquetting device 35 of this technical scheme includes driving cylinder 351 and clamp plate 352, and the clamp plate 352 level sets up in the top of briquetting belt 36, and driving cylinder 351's one end fixed mounting is in the frame, and driving cylinder 351's flexible end is connected in clamp plate 352. When the telescopic end of the driving cylinder extends outwards, the pressing plate 352 is driven to press downwards to pre-press the mixed powder into blocks, and after the pressing, the telescopic end of the driving cylinder is retracted inwards to finish pressing, so that the mixed powder is pressed into blocks. According to the technical scheme, the pressure of the pressing plate to the mixed powder can be adjusted by adjusting the extending speed of the telescopic end of the driving cylinder, and according to the required pattern effect, for example, when a pattern with a small area of plaque shape is required to be formed, the extending speed of the telescopic end of the driving cylinder can be relatively reduced, so that the pressure of the pressing plate 352 to the mixed powder is small, the firmness of the pressed blocky powder is low, the blocky powder is easier to disperse when being discharged through the cloth toothed plate 38, small blocky materials with small area are formed, and the plaque-shaped pattern on the surface of the finally prepared ecological stone product can be small, and also some small plaque-shaped patterns can be formed; similarly, by increasing the extending speed of the telescopic end of the driving cylinder, the pressure of the pressing plate to the mixed powder can be increased, the formed blocky powder is compact and firm and is not easy to disperse, relatively large blocky materials can be formed after being cut by the rotary cutter 37 and the cloth toothed plate 38 is fed, and the area of plaque-shaped patterns on the surface of the ecological stone product manufactured at the later stage can be relatively large.
Further, other schemes conventional in the art may be used to adjust the pressure of platen 352 as it compresses the powder mix.
To further illustrate, the rotary cutter 37 includes a rotary shaft 371 and a plurality of circular blades 372, and the plurality of circular blades 372 are spaced apart from the rotary shaft 371;
the left and right sides of the rotating shaft 371 are respectively provided with a connecting piece 373, the left and right sides of the pressing block belt 36 are respectively provided with a mounting part 361 matched with the connecting piece 373, and the connecting piece 373 can be mounted on the mounting part 361 in an up-and-down adjustable manner;
the upper part of the mounting part 361 is provided with a guide groove, and the left and right ends of the rotating shaft 371 respectively pass through the two connecting pieces 373 and are positioned in the corresponding guide grooves;
the top of the connecting piece 373 is transversely provided with a mounting plate towards one side close to the mounting portion 371, the rotary cutter further comprises an adjusting bolt 374, the top of the adjusting bolt 374 is fixedly connected with the mounting plate, and the bottom of the adjusting bolt 374 is adjustably mounted on the mounting portion 361.
Specifically, in this technical scheme, rotary cutter 37 is equipped with pivot 371 and circular blade 372, and circular blade 372 interval sets up in pivot 371, through rotating rotary cutter 37, and the cubic mixed powder can be cut to pivoted circular blade 372, owing to be provided with certain interval between two adjacent circular blades 372, consequently can cut into the strip with cubic mixed powder. In this technical solution, the size of the strip-shaped powder obtained after cutting can be further adjusted by changing the distance between two adjacent circular blades 372.
It is worth to say that, this technical scheme makes rotatory cutter 37 install in briquetting belt 36's top about adjustable through the cooperation installation of connecting piece 373 and installation department 361 to reach the height that needs the cutting, thereby can cut the cubic mixed powder of piece better.
It should be noted that, in this technical solution, the rotary cutter 37 is driven to rotate by a motor, so as to cut the bulk powder.
Further describing, the distributing unit 3 further includes a plurality of first adjusting mechanisms 391, and two sides of the discharging belt 32 are adjustably mounted on two sides of the frame 1 through the first adjusting mechanisms 391;
the first adjustment mechanism 391 includes first adjusting screw and first retaining member, and first adjusting screw's one end fixed mounting is in frame 1, first adjusting screw's the other end with ejection of compact belt 32 is connected, first adjusting screw is vertical setting, first adjustment mechanism 391 is used for adjusting the installation height of ejection of compact belt 32.
It is worth noting that, in the technical scheme, the single-color powder or the single-function powder is conveyed to the collecting belt 33 through the discharging belt 32, the collecting belt 33 stacks and mixes a plurality of single-color powder or single-function powder through circulating rotation, then the primarily mixed powder is conveyed to the collecting hopper 34, and further mixing is performed in the collecting hopper 34. In order to ensure that the powder in the discharging belt 32 can fall into the collecting belt 33 completely, the matching height between the discharging belt 32 and the collecting belt 33 needs to be controlled, if the interval between the discharging belt 32 and the collecting belt 33 is too large, the powder in the discharging belt 32 is easy to splash to other places in the falling process, so that the powder is wasted, and the operation of the equipment is also influenced; if the interval between the discharging belt 32 and the collecting belt 33 is too small, the powder in the discharging belt 32 is not easy to fall to the collecting belt 33, and the discharging belt 32 and the collecting belt 33 are difficult to operate possibly, so that the matching height between the discharging belt 32 and the collecting belt 33 needs to be controlled. This technical scheme is through setting up first adjustment mechanism 391, and first adjustment mechanism 391 includes first adjusting screw and first retaining member, and ejection of compact belt 32 can remove along first adjusting screw's direction of height to adjust ejection of compact belt 32's installation height, after highly adjusting ejection of compact belt 32, adopt first retaining member to fix ejection of compact belt 32's position, thereby fix ejection of compact belt 32 in frame 1.
Preferably, the first locking member is a locking nut.
Further describing, the distributing unit 3 further includes a plurality of second adjusting mechanisms 392, two sides of the aggregate belt 33 are adjustably mounted on two sides of the frame 1 through the second adjusting mechanisms 392, the aggregate belt 33 is located below the discharging belt 32, and the second adjusting mechanisms 392 are used for adjusting the mounting height of the aggregate belt 33;
the second adjusting mechanism 392 includes a second adjusting screw and a second locking member, one end of the second adjusting screw is fixedly mounted on the frame 1, two sides of the aggregate belt 33 are respectively provided with a connecting portion matched with the second adjusting screw, the other end of the second adjusting screw is connected with the connecting portion of the aggregate belt 33, the aggregate belt 33 can move up and down along the height direction of the second adjusting screw, and the second locking member is used for fixing the connecting portion.
In the scheme of the technology, through the second adjusting mechanism 392, the installation height of the aggregate belt 33 is also adjustable, so that the matching position between the discharging belt 32 and the aggregate belt 33 can be better adjusted, and meanwhile, the matching position between the aggregate belt 33 and the aggregate hopper 34 can be also adjusted, so that the mixed powder of the aggregate belt 33 can be ensured to fall into the aggregate hopper 34 completely.
Specifically, the worker's aggregate belt 33 of this technical scheme can reciprocate along the direction of height of second adjusting screw, with the high back of adjusting of aggregate belt 33, adopts the second retaining member to fix the position of aggregate belt 33 to with aggregate belt 33 fixed mounting on frame 1. In the technical scheme, the second locking piece is a locking nut.
The technical scheme further comprises a third adjusting mechanism 393, and the cloth hopper 31 is arranged above the discharging belt 32 in a vertically adjustable manner through the third adjusting mechanism 393. The installation scheme and adjustment principle of the third adjustment mechanism 393 are the same as the first adjustment mechanism 391.
According to the technical scheme, the installation height of the discharging belt 32 can be adjusted through the first adjusting mechanism 391, the installation height of the collecting belt 33 can be adjusted through the second adjusting mechanism 392, and the installation height of the cloth hopper 31 can be adjusted through the third adjusting mechanism 393, so that the matching interval among the cloth hopper 31, the discharging belt 32 and the collecting belt 33 can be adjusted, and powder can be perfectly conveyed to the next link.
Further, each distributing unit 3 is provided with three distributing hoppers 31 and three discharging belts 32, the discharging ports of the three distributing hoppers 31 are respectively located above the three discharging belts 32, and the discharging ports of the three distributing hoppers 31 are respectively corresponding to the positions of the three discharging belts 32.
The discharging positions of the three discharging belts 32 correspond to the receiving positions of the collecting belt 33, so that three single-color powder materials are stacked on the collecting belt 33.
When the distributing unit 3 is in an operating state, the collecting belt 33 is rotated counterclockwise from right to left in a left view, at this time, the discharging belt 32 positioned at the front end of the conveying direction of the collecting belt 33 is rotated counterclockwise from right to left, the single color powder a in the discharging belt 32 is dropped onto the collecting belt 33, then the discharging belt 32 positioned in the middle is rotated clockwise from left to right, the single color powder B in the discharging belt 32 in the middle is dropped onto the collecting belt 33, and the single color powder B is stacked above the single color powder B, then the discharging belt 32 positioned at the end of the conveying direction of the collecting belt 33 is rotated clockwise from left to right, the single color powder C in the discharging belt 32 is dropped onto the collecting belt 33, and the single color powder C is stacked above the single color powder B, so that the three single color powder drops are stacked and mixed together, and a mixed powder with richer color is formed.
Further illustratively, the discharge belt 32, the aggregate belt 33, and the briquetting belt 36 are belt conveyors, respectively.
It should be noted that, in the present embodiment, the discharging belt 32, the collecting belt 33 and the pressing belt 36 are all driven by motors.
Other configurations and operations of the apparatus for real-time recycling and distributing of ecostones, which are entirely imitation of natural stones, according to embodiments of the present invention, are known to those skilled in the art, and will not be described in detail herein.
In the description herein, reference to the term "embodiment," "example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.

Claims (10)

1. The ecological stone real-time recovery and distribution equipment for the whole imitation natural stone is characterized by comprising a frame, a die conveying belt and a real-time recovery device, wherein the frame is arranged above the conveying device, a main material distribution mechanism, a large texture press-breaking mechanism and a fabric distribution mechanism are sequentially arranged above the conveying direction of the die conveying belt, the die conveying belt is used for carrying a die to sequentially pass through the main material distribution mechanism, the large texture press-breaking mechanism and the fabric distribution mechanism, and the die conveying belt carries the die to reciprocate for multiple times in the main material distribution mechanism;
the main material distributing mechanism and the fabric distributing mechanism comprise a plurality of distributing units, and the distributing units are arranged and installed on the frame side by side;
the real-time recovery device comprises a bottom recovery belt, a side conveying belt, an inclined belt, a return material scattering mechanism, a lifting belt and a material supplementing device;
the bottom recycling belt is positioned right below the output end of the die conveying belt, the side conveying belt is positioned at the side part of the die conveying belt and is connected with the bottom recycling belt, and the side conveying belt is used for conveying the residual materials collected by the bottom recycling belt to the inclined belt;
The discharge end of the inclined belt is positioned above the feed end of the return material scattering mechanism;
the discharging end of the return material scattering mechanism is connected with the lifting belt, and the lifting belt conveys scattered residual materials to a material supplementing hopper of the material supplementing device;
the feed back scattering mechanism is used for scattering the recovered residual materials, and the material supplementing device is used for supplementing the scattered residual materials into the die of the die conveying belt.
2. The real-time ecological stone recycling and distributing device for the whole natural stone material according to claim 1, wherein the number of the die conveying belts is a plurality of the die conveying belts which are sequentially arranged, and powder leakage gaps exist between the conveying surfaces of two adjacent die conveying belts;
the output end of each mould conveying belt corresponds to the bottom recycling belt;
and the bottom recycling belts are connected with the side conveying belts, and the residual materials are conveyed to the inclined belt through the side conveying belts.
3. The real-time ecological stone recycling and distributing device for the whole natural stone according to claim 1, wherein a water supplementing device is arranged above the inclined belt and comprises at least two water atomization spray heads which are positioned above the inclined belt;
The feed back scattering mechanism comprises a feeding mechanism, a grinding mechanism and an output belt, wherein the feeding mechanism is connected with the grinding mechanism, and a feed inlet of the feeding mechanism corresponds to the discharge end position of the inclined belt;
the discharge port of the grinding mechanism, the output belt and the lifting belt are sequentially connected.
4. The real-time ecological stone recycling and distributing device for the whole natural stone according to claim 3, wherein the feeding device comprises a swinging belt and a feeding hopper;
the swing belt is movably arranged above the replenishing hopper and is connected with the lifting belt, and the swing belt is used for uniformly accumulating scattered materials conveyed by the lifting belt in the replenishing hopper;
the bottom of the replenishing hopper is provided with a gate, the gate is opened, scattered residual materials falling from the replenishing hopper fill up the die on the die conveying belt, the gate is closed, and the scattered residual materials are temporarily stored in the replenishing hopper.
5. The real-time ecological stone recycling and distributing device for the whole natural stone according to claim 1, wherein the distributing unit comprises a discharging belt, an aggregate belt, a collecting hopper, a briquetting device, a briquetting belt, a rotary cutter, a distributing toothed plate and a plurality of distributing hoppers;
The material distribution hoppers are arranged side by side, the material outlet belts are arranged below the material outlet of each material distribution hopper, and the material outlet belts are respectively arranged above the material collecting belts;
the collecting hopper is arranged below the aggregate belt, a feeding port of the collecting hopper corresponds to the tail end of the conveying direction of the aggregate belt, the briquetting belt is arranged below the collecting hopper, the briquetting device is arranged above the briquetting belt, and the briquetting device is used for prepressing mixed powder on the briquetting belt into blocks;
the automatic powder feeding device is characterized in that a rotary cutter is arranged above the tail end of the conveying direction of the briquetting belt and used for cutting mixed powder pre-pressed into blocks into strips, the tail end of the conveying direction of the briquetting belt is connected with a distribution toothed plate, and the cut strip-shaped powder falls into a die through the distribution toothed plate.
6. The real-time ecological stone recycling and distributing device for the whole natural stone according to claim 1, wherein a plurality of teeth which are sequentially connected are arranged on one side of the distributing toothed plate, which is close to the briquetting belt, and the sizes and the shapes of the plurality of teeth are different;
Smooth transition connection is between two adjacent teeth, and the interval between adjacent teeth in a plurality of teeth is different, the tooth is circular arc or corner form.
7. The real-time ecological stone recycling and distributing device for the whole natural stone according to claim 1, wherein the main material distributing mechanism and/or the fabric distributing mechanism further comprise a powder spraying component, the powder spraying component is positioned between two adjacent distributing units, and a blanking screen is arranged at a discharging hole of the powder spraying component.
8. The real-time ecological stone recycling and distributing device for the whole natural stone according to claim 1, wherein one or more discharging ends of the distributing units are correspondingly provided with spraying mechanisms, and the spraying mechanisms are used for spraying water or colored slurry into a mold carried by the mold conveying belt.
9. The real-time ecological stone recycling and distributing device for the whole natural stone is characterized in that the large texture fracturing mechanism comprises a lifting frame and a lifting driving piece, the lifting driving piece is arranged on the side part of the die conveying belt, the lifting frame is positioned above the die conveying belt, and the driving end of the lifting driving piece is connected with the lifting frame;
The bottom of crane is a plurality of fracturing sword of staggered arrangement, fracturing sword is dull and stereotyped form.
10. The real-time ecological stone recycling and distributing device for the whole natural stone according to claim 1, wherein the rotary cutter comprises a rotating shaft and a plurality of circular blades, and the circular blades are sleeved on the rotating shaft at intervals;
the left side and the right side of the rotating shaft are respectively provided with a connecting piece, and the left side and the right side of the pressing block belt are respectively provided with a mounting part matched with the connecting piece;
the upper part of the installation part is provided with a guide groove, and the left end and the right end of the rotating shaft respectively pass through the two connecting pieces and are positioned in the corresponding guide grooves;
the top of connecting piece transversely is provided with the mounting panel to being close to one side of installation department, rotatory cutter still includes adjusting bolt, adjusting bolt's top with mounting panel fixed connection, adjusting bolt's bottom adjustably install in installation department.
CN202311417096.7A 2023-10-27 2023-10-27 Real-time ecological stone recycling and distributing equipment for whole natural stone Pending CN117283697A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311417096.7A CN117283697A (en) 2023-10-27 2023-10-27 Real-time ecological stone recycling and distributing equipment for whole natural stone

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311417096.7A CN117283697A (en) 2023-10-27 2023-10-27 Real-time ecological stone recycling and distributing equipment for whole natural stone

Publications (1)

Publication Number Publication Date
CN117283697A true CN117283697A (en) 2023-12-26

Family

ID=89251810

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311417096.7A Pending CN117283697A (en) 2023-10-27 2023-10-27 Real-time ecological stone recycling and distributing equipment for whole natural stone

Country Status (1)

Country Link
CN (1) CN117283697A (en)

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