CN117282303A - Food emulsifying tank - Google Patents
Food emulsifying tank Download PDFInfo
- Publication number
- CN117282303A CN117282303A CN202311577363.7A CN202311577363A CN117282303A CN 117282303 A CN117282303 A CN 117282303A CN 202311577363 A CN202311577363 A CN 202311577363A CN 117282303 A CN117282303 A CN 117282303A
- Authority
- CN
- China
- Prior art keywords
- shearing
- stirring
- emulsifying tank
- transmission shaft
- tank body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000001804 emulsifying effect Effects 0.000 title claims abstract description 70
- 235000013305 food Nutrition 0.000 title claims abstract description 31
- 238000003756 stirring Methods 0.000 claims abstract description 60
- 238000010008 shearing Methods 0.000 claims abstract description 45
- 239000000839 emulsion Substances 0.000 claims abstract description 25
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 46
- 238000007790 scraping Methods 0.000 claims description 40
- 238000010438 heat treatment Methods 0.000 claims description 24
- 210000001503 joint Anatomy 0.000 claims description 18
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 3
- 238000004945 emulsification Methods 0.000 abstract description 21
- 239000007788 liquid Substances 0.000 abstract description 9
- 230000001360 synchronised effect Effects 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000007921 spray Substances 0.000 description 11
- 239000002994 raw material Substances 0.000 description 8
- 208000035388 Ring chromosome 22 syndrome Diseases 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 239000003995 emulsifying agent Substances 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000008157 edible vegetable oil Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 235000015110 jellies Nutrition 0.000 description 1
- 239000008274 jelly Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 235000021067 refined food Nutrition 0.000 description 1
- 235000015067 sauces Nutrition 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/41—Emulsifying
- B01F23/411—Emulsifying using electrical or magnetic fields, heat or vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/09—Stirrers characterised by the mounting of the stirrers with respect to the receptacle
- B01F27/091—Stirrers characterised by the mounting of the stirrers with respect to the receptacle with elements co-operating with receptacle wall or bottom, e.g. for scraping the receptacle wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/95—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
- B01F27/951—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis with at least one stirrer mounted on the sun axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/11—Maintenance of mixers using fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
Abstract
The invention relates to the technical field related to food emulsification and stirring, in particular to a food emulsification tank, which comprises a bottom plate, wherein four supporting columns which are uniformly distributed are arranged at the top surface of the bottom plate, the tops of the four supporting columns are connected with a supporting plate, the top of the supporting plate is provided with an emulsification tank body which is opened upwards, and a bidirectional shearing and stirring assembly used for extruding and shearing food emulsion is arranged in the emulsification tank body; the invention has the beneficial effects that: the motor is adopted to drive the first shearing and stirring assembly to complete circumferential shearing and stirring of emulsion in the tank body of the emulsifying tank, and simultaneously drive the second shearing and stirring assembly to carry out radial shearing and stirring of the emulsion, so that the shearing and stirring efficiency of liquid gradually converted into emulsion is improved; synchronous when first shearing stirring subassembly pivoted synchronous scrapes the emulsion of remaining on the jar inner wall of emulsification tank through the scraper blade, and then has avoided the condition of remaining on the jar inner wall of emulsification tank of the emulsion that processing was accomplished.
Description
Technical Field
The invention relates to the technical field related to food emulsification and stirring, in particular to a food emulsifying tank.
Background
The function of the emulsifying tank is to dissolve one or more materials (water-soluble solid phase, liquid phase or jelly, etc.) in another liquid phase and hydrate it into a relatively stable emulsion; the emulsifying agent is widely applicable to emulsification and mixing of edible oils, powders, saccharides and other raw and auxiliary materials; emulsification is a common processing step in food processing and is an indispensable processing step for preparing partial sauce, and the emulsification is a processing mode that substances which are difficult to mix in a normal state are dispersed to form emulsion; in the food processing process, a food emulsifying tank is often adopted for emulsification treatment, and the operating principle of the emulsifying tank is that liquid is forced to be extruded and sheared by an impeller rotating at a high speed to be dispersed into tiny liquid drops, and then an emulsifying agent is added to form a stable film layer on the surfaces of the liquid drops so as to prevent the liquid drops from being reagglomerated; at present, most of emulsification of food is completed by directly driving an emulsifying head and an impeller to rotate through a motor, so that the forced extrusion and shearing of liquid are completed, when the liquid in an emulsifying tank is emulsified, the processed food emulsion is often adhered to the inner wall of the emulsifying tank, the cleaning of workers is inconvenient, and the raw material waste is also easily caused; most of synchronous impellers and emulsifying heads synchronously perform uniform circumferential shearing rotation, so that when liquid in an emulsifying tank is gradually converted into emulsion, the fluidity of the emulsion is poor, and further the shearing and stirring of the emulsion cannot be effectively completed.
Disclosure of Invention
The invention aims to overcome the defects and shortcomings of the prior art and provide a food emulsifying tank.
The invention relates to a food emulsifying tank, which comprises a bottom plate, wherein four supporting columns which are uniformly distributed are arranged at the top surface of the bottom plate, the tops of the four supporting columns are connected with a supporting plate, the top of the supporting plate is provided with an emulsifying tank body which is opened upwards, a bidirectional shearing and stirring assembly used for extruding and shearing food emulsion is arranged in the emulsifying tank body, the top of the emulsifying tank body is provided with a tank cover, the top of the tank cover is provided with an inclined feeding pipe, and the top of the feeding pipe is provided with a sealing cover; the bottom wall of the emulsification tank body is provided with a guide conical surface with an upward opening, the bottom of the guide conical surface is provided with a guide hole, the guide hole is communicated with a discharge pipeline at the bottom of the support plate, and a butterfly valve is arranged on the discharge pipeline.
Further, a heating cavity arranged between the inner wall and the outer wall of the emulsifying tank body is formed in the emulsifying tank body, and a heat conducting medium is injected into the heating cavity; a plurality of annular array heating rods are arranged in the heating cavity, connecting pipes are arranged on the outer sides of the heating rods, one ends of the connecting pipes extend out of the emulsifying tank body and are connected with a wire harness cavity arranged in a setting ring arranged on the outer side of the emulsifying tank body in a penetrating manner, and a power supply butt joint pipe is arranged on the outer circumferential surface of the setting ring; the connecting pipes are internally provided with wires connected with the heating rods, the wires penetrate through the wire harness cavities formed in the mounting rings to be in butt joint with the power supply butt joint pipes, and the power supply butt joint pipes are in butt joint with an external power supply.
Further, one side of the bottom plate is provided with a water tank, one side of the top of the water tank is provided with a water injection pipe, the middle part of the top surface of the water tank is provided with a water pump, the water drawing end of the water pump is communicated with the water tank, the water outlet end of the water pump is communicated with a diversion pipeline arranged at the top of the tank cover through a first water outlet pipe, both ends of the diversion pipeline are respectively provided with a spray pipe, and one end of the spray pipe extends into the tank cover to be provided with a spherical spray header.
Further, the emulsification tank jar internal spacing ring that is provided with a plurality of middle parts and link up the trompil, this spacing ring inboard has seted up annular first annular spout, this first annular spout diapire department is provided with annular rack, this first annular spout outside middle part has seted up the spacing groove, the height position of the spacing groove that is located in same spacing ring is higher than annular rack's height position.
Further, the bidirectional shearing and stirring assembly comprises a first transmission shaft which is arranged in the center of the tank body of the emulsifying tank and is arranged along the height direction of the first transmission shaft, one end of the first transmission shaft extends upwards out of the tank cover to be axially butted with a power output shaft of a motor arranged at the top of the tank cover, an emulsifying head is arranged at one end of the first transmission shaft which is not connected with the motor, a plurality of groups of first shearing and stirring assemblies corresponding to the positions of the limiting rings are arranged on the first transmission shaft, and the adjacent first shearing and stirring assemblies are distributed in a staggered mode; the first shearing and stirring assembly comprises three first connecting plates which are uniformly arranged on the outer wall of the first transmission shaft and are arranged along the height direction of the first shearing and stirring assembly, first stirring rods which are vertically symmetrical are arranged at the end face of one end of each first connecting plate, which is not connected with the first transmission shaft, one ends of the two first stirring rods, which are not connected with the first connecting plates, are connected through scraping plates, and the scraping plates are in sliding connection and fit with the limiting circular ring through second sliding grooves formed in the side walls of the scraping plates; the second shearing stirring assembly used for longitudinally cutting and stirring the emulsion is arranged between the scraping plate and the first connecting plate, the scraping plate is attached to the inner wall of the emulsifying tank body and rotates, and inclined downward grooves are formed in two ends of the scraping plate.
Further, the second shearing stirring assembly comprises a second transmission shaft arranged between the scraping plate and the first connecting plate, and the second transmission shaft is in rotary connection fit with the scraping plate and the first connecting plate; one end of the second transmission shaft extends out of the scraping plate, an arc-shaped gear concentric with the scraping plate is arranged in the second chute, and the gear is arranged in the first annular chute and meshed with the annular rack for transmission; one end of the second transmission shaft extends into the limit groove to be matched with the limit groove in a sliding connection mode, and a plurality of second stirring rods which are distributed in a staggered mode are arranged on the second transmission shaft.
After the structure is adopted, the invention has the beneficial effects that: the motor is adopted to drive the first shearing and stirring assembly to complete circumferential shearing and stirring of emulsion in the tank body of the emulsifying tank, and simultaneously drive the second shearing and stirring assembly to carry out radial shearing and stirring of the emulsion, so that the shearing and stirring efficiency of liquid gradually converted into emulsion is improved; synchronous when first shearing stirring subassembly pivoted synchronous scrapes the remaining emulsion on the jar inner wall of emulsification tank through the scraper blade, and then avoided the condition of processing completion emulsion on the jar inner wall of emulsification tank, and then guaranteed the utilization ratio of processing completion emulsion, avoided the extravagant condition of food resource.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate and together with the description serve to explain the invention, if necessary:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the tank structure of the emulsifying tank in the invention;
FIG. 3 is a schematic cross-sectional view of FIG. 2 in accordance with the present invention;
FIG. 4 is a schematic side cross-sectional view of FIG. 2 in accordance with the present invention;
FIG. 5 is a schematic view of a bi-directional shear stirring assembly in accordance with the present invention;
FIG. 6 is a schematic cross-sectional view of FIG. 5 in accordance with the present invention;
FIG. 7 is a schematic view of the connection structure of the base plate and the support plate according to the present invention;
reference numerals illustrate:
a base plate-1; support column-2; a support plate-3; a water tank-4; a water injection pipe-5; a water pump-6; a first water outlet pipe-7; a shunt pipeline-8; spray water pipe-9; spray header-10; a discharge pipeline-12 and a butterfly valve-13; a tank body of the emulsifying tank-14; a can lid-15; a feeding pipe-16; a cover-17; heating the cavity-18; a material guiding conical surface-21; a setting ring-22; a connecting pipe-23; a heating rod-24; a power supply butt joint pipe-25; limit ring-26; a first annular runner-27; annular rack-28; limit groove-29; a first drive shaft-30; a motor-31; a first connection plate-32; a first stirring rod-33; a scraper blade-34; a second chute-35; a second drive shaft-36; gear-37; a second stirring rod-38; a guide hole-40; emulsifying head-41.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
As shown in fig. 1-7, the food emulsifying tank comprises a bottom plate 1, four uniformly arranged support columns 2 are arranged on the top surface of the bottom plate 1, the tops of the four support columns 2 are connected with a support plate 3, an emulsifying tank body 14 with an upward opening is arranged on the top of the support plate 3, a bidirectional shearing stirring assembly for extruding and shearing food emulsion is arranged in the emulsifying tank body 14, a tank cover 15 is arranged on the top of the emulsifying tank body 14, an inclined feeding pipe 16 is arranged on the top of the tank cover 15, and a sealing cover 17 is arranged on the top of the feeding pipe 16; the bottom wall in the emulsification tank body 14 is provided with a guide conical surface 21 with an upward opening, the bottom of the guide conical surface 21 is provided with a guide hole 40, the guide hole 40 is communicated with a discharge pipeline 12 at the bottom of the support plate 3, and the discharge pipeline 12 is provided with a butterfly valve 13.
Further, a heating cavity 18 is arranged between the inner wall and the outer wall of the emulsifying tank 14 in the emulsifying tank 14, and a heat conducting medium is injected into the heating cavity 18; a plurality of annular array heating rods 24 are arranged in the heating cavity 18, a connecting pipe 23 is arranged at the outer side of the heating rods 24, one end of the connecting pipe 23 extends out of the emulsifying tank body 14 and is connected with a wire harness cavity arranged in a setting ring 22 arranged at the outer side of the emulsifying tank body 14 in a penetrating way, and a power supply butt joint pipe 25 is arranged at the outer circular surface of the setting ring 22; wires connected with the heating rod 24 are arranged in the connecting pipes 23, a plurality of wires penetrate through the wire harness cavity formed in the mounting ring 22 to be in butt joint with the power supply butt joint pipe 25, and the power supply butt joint pipe 25 is in butt joint with an external power supply.
Further, a water tank 4 is arranged on one side of the bottom plate 1, a water injection pipe 5 is arranged on one side of the top of the water tank 4, a water pump 6 is arranged in the middle of the top surface of the water tank 4, the water drawing end of the water pump 6 is communicated with the water tank 4, the water outlet end of the water pump 6 is communicated with a diversion pipeline 8 arranged at the top of a tank cover 15 through a first water outlet pipe 7, both ends of the diversion pipeline 8 are respectively provided with a spray pipe 9, and one end of the spray pipe 9 extends into the tank cover 15 to be provided with a spherical spray header 10.
Further, a plurality of limiting rings 26 with middle portions penetrating through holes are arranged in the emulsifying tank body 14, a first annular chute 27 is formed in the inner side of the limiting rings 26, an annular rack 28 is arranged at the bottom wall of the first annular chute 27, a limiting groove 29 is formed in the middle of the outer side of the first annular chute 27, and the height of the limiting groove 29 in the same limiting ring 26 is higher than that of the annular rack 28.
Further, the bidirectional shearing and stirring assembly comprises a first transmission shaft 30 which is arranged in the center of the emulsifying tank body 14 and is arranged along the height direction of the emulsifying tank body, one end of the first transmission shaft 30 extends upwards out of the tank cover 15 to be axially butted with a power output shaft of a motor 31 arranged at the top of the tank cover 15, one end of the first transmission shaft 30 which is not connected with the motor 31 is provided with an emulsifying head 41, a plurality of groups of first shearing and stirring assemblies corresponding to the positions of the limiting rings 26 are arranged on the first transmission shaft 30, and the adjacent first shearing and stirring assemblies are distributed in a staggered manner; the first shearing and stirring assembly comprises three first connecting plates 32 which are uniformly arranged on the outer wall of the first transmission shaft 30 and are arranged along the height direction of the first shearing and stirring assembly, a first stirring rod 33 which is vertically symmetrical is arranged at the end face of one end of the first connecting plate 32 which is not connected with the first transmission shaft 30, one ends of the two first stirring rods 33 which are not connected with the first connecting plate 32 are connected through a scraping plate 34, and the scraping plate 34 is in sliding connection fit with the limit circular ring 26 through a second sliding groove 35 arranged on the side wall of the scraping plate; a second shearing and stirring assembly for longitudinally cutting and stirring emulsion is arranged between the scraping plate 34 and the first connecting plate 32, the scraping plate 34 is attached to the inner wall of the emulsifying tank body 14 and rotates, and both ends of the scraping plate 34 are provided with inclined downward grooves.
Further, the second shearing stirring assembly comprises a second transmission shaft 36 arranged between the scraping plate 34 and the first connecting plate 32, and the second transmission shaft 36 is in rotary connection fit with the scraping plate 34 and the first connecting plate 32; one end of the second transmission shaft 36 extends out of the scraping plate 34 and is provided with an arc-shaped gear 37 concentric with the scraping plate 34 in the second chute 35, and the gear 37 is arranged in the first annular chute 27 and is meshed with the annular rack 28 for transmission; one end of the second transmission shaft 36 extends into the limit groove 29 to be matched with the sliding connection, and a plurality of second stirring rods 38 distributed in a staggered manner are arranged on the second transmission shaft 36.
The application method and the principle of the technical scheme part in the specific embodiment are further described below with reference to the accompanying drawings:
the staff can put into operation through the feeding pipe 16, the synchronous staff starts the motor 31, the power output shaft of the motor 31 rotates to drive the first transmission shaft 30 which is axially butted with the motor to rotate, the first transmission shaft 30 rotates to drive the emulsifying head 41 arranged at the end part of the first transmission shaft to rotate, the emulsifying head 41 rotates to further extrude and shear the food raw materials in the emulsifying tank body 14, and the first transmission shaft 30 rotates to drive the first stirring rod 33 to rotate through the first connecting plates 32 which are uniformly distributed on the shaft body of the first transmission shaft 30 so as to perform circumferential shearing and stirring treatment on the food raw materials emulsified by the assembly; synchronously, when the first stirring rod 33 and the scraping plate 34 rotate circumferentially, a gear 37 arranged on a second transmission shaft 36 arranged between the first connecting plate 32 and the scraping plate 34 is driven to rotate along the annular rack 28, so that the gear 37 rotates to drive a second transmission shaft 36 concentric with the first transmission shaft to rotate, and the second transmission shaft 36 rotates to drive a second stirring rod 38 which is staggered on the shaft body of the second transmission shaft to rotate, so that radial shearing and stirring operation on the gradually emulsified food raw materials is completed; the synchronous sliding connection and matching of the limiting ring 26 and the scraping plate 34 can stabilize the positions of the scraping plate 34 and the first stirring rod 33; when the emulsification of the food raw materials is required, a worker can reduce the rotating speed of the motor 31 and open the butterfly valve 13, so that the emulsified food raw materials are led out from the discharge pipeline 12, and synchronously, as the scraping plate 34 is attached to the inner wall of the emulsifying tank body 14 and rotates, both ends of the scraping plate 34 are provided with inclined downward grooves, and then the emulsion adhered to the inner wall of the emulsifying tank body 14 can be scraped and guided downwards in the rotating process of the scraping plate 34, and finally enters the discharge pipeline 12 from the material guiding conical surface 21 and is led out; gaps are reserved between the upper scraping plates 34 and the lower scraping plates 34 adjacent to each other so as to avoid collision; the worker can dock the power supply butt joint pipe 25 with an external power supply in the process of emulsifying the food raw materials synchronously, so that the heating rod 24 heats a heating medium (such as oil or water) in the heating cavity 18, and the heating of the food raw materials in the emulsifying tank body 14 is completed in a heat conduction mode;
when the emulsification tank 14 needs to be cleaned, a worker starts the water pump 6, the water pump 6 pumps water from the water tank 4, sends the water into the diversion pipeline 8 through the first water outlet pipe 7, and sprays the water out of the spherical spray header 10 through the spray pipe 9, so that the inner wall of the emulsification tank 14 is flushed, and the worker can start the motor 31 to enable the scraping plate 34 to assist in cleaning the inner wall of the emulsification tank 14.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (6)
1. A food emulsifying tank, characterized in that: the emulsifying tank comprises a bottom plate (1), four supporting columns (2) which are uniformly distributed are arranged at the top surface of the bottom plate (1), the tops of the four supporting columns (2) are connected with a supporting plate (3), an emulsifying tank body (14) which is opened upwards is arranged at the top of the supporting plate (3), a bidirectional shearing stirring assembly which is used for extruding and shearing food emulsion is arranged in the emulsifying tank body (14), a tank cover (15) is arranged at the top of the emulsifying tank body (14), an inclined feeding pipe (16) is arranged at the top of the tank cover (15), and a sealing cover (17) is arranged at the top of the feeding pipe (16); the emulsifying tank is characterized in that a guide conical surface (21) with an upward opening is formed in the inner bottom wall of the emulsifying tank body (14), a guide hole (40) is formed in the bottom of the guide conical surface (21), the guide hole (40) is communicated with a discharge pipeline (12) at the bottom of the supporting plate (3), and a butterfly valve (13) is arranged on the discharge pipeline (12).
2. A food emulsifying tank according to claim 1, characterized in that: a heating cavity (18) arranged between the inner wall and the outer wall of the emulsifying tank body (14) is arranged in the emulsifying tank body (14), and a heat-conducting medium is injected into the heating cavity (18); a plurality of annular array heating rods (24) are arranged in the heating cavity (18), connecting pipes (23) are arranged on the outer sides of the heating rods (24), one ends of the connecting pipes (23) extend out of the emulsifying tank body (14) and are connected with a wire harness cavity arranged in a mounting ring (22) arranged on the outer side of the emulsifying tank body (14) in a penetrating mode, and power supply butt joint pipes (25) are arranged on the outer circular surfaces of the mounting ring (22); wires connected with the heating rod (24) are arranged in the connecting pipes (23), a plurality of wires penetrate through the wire harness cavity formed in the mounting ring (22) to be in butt joint with the power supply butt joint pipe (25), and the power supply butt joint pipe (25) is in butt joint with an external power supply.
3. A food emulsifying tank according to claim 2, characterized in that: the utility model discloses a water tank, bottom plate (1) one side be provided with water tank (4), this water tank (4) top one side is provided with water injection pipe (5), this water tank (4) top surface middle part is provided with water pump (6), the drawing water end of this water pump (6) link up with water tank (4) and meet, the play water end of this water pump (6) link up with settling in reposition of redundant personnel pipeline (8) at tank cover (15) top through first outlet pipe (7), this reposition of redundant personnel pipeline (8) both ends all are provided with shower pipe (9), the one end of this shower pipe (9) extends to install spherical shower head (10) in tank cover (15).
4. A food emulsifying tank according to claim 3, characterized in that: the emulsifying tank is characterized in that a plurality of limiting rings (26) with middle portions penetrating through holes are arranged in the emulsifying tank body (14), annular first annular sliding grooves (27) are formed in the inner sides of the limiting rings (26), annular racks (28) are arranged at the bottom wall of each first annular sliding groove (27), limiting grooves (29) are formed in the middle of the outer sides of the first annular sliding grooves (27), and the height positions of the limiting grooves (29) located in the same limiting rings (26) are higher than those of the annular racks (28).
5. The food emulsifying tank of claim 4 wherein: the bidirectional shearing stirring assembly comprises a first transmission shaft (30) which is arranged in the center of the emulsifying tank body (14) and is arranged along the height direction of the emulsifying tank body, one end of the first transmission shaft (30) extends upwards out of the tank cover (15) to be in axial butt joint with a power output shaft of a motor (31) arranged at the top of the tank cover (15), one end of the first transmission shaft (30) which is not connected with the motor (31) is provided with an emulsifying head (41), a plurality of groups of first shearing stirring assemblies corresponding to the positions of the limiting rings (26) are arranged on the first transmission shaft (30), and the adjacent first shearing stirring assemblies are distributed in a staggered mode; the first shearing and stirring assembly comprises three first connecting plates (32) which are uniformly arranged on the outer wall of the first transmission shaft (30) and are arranged along the height direction of the first connecting plates, first stirring rods (33) which are vertically symmetrical are arranged at the end face of one end of each first connecting plate (32) which is not connected with the first transmission shaft (30), one ends of the two first stirring rods (33) which are not connected with the first connecting plates (32) are connected through scraping plates (34), and the scraping plates (34) are in sliding connection and fit with the limiting circular ring (26) through second sliding grooves (35) formed in the side walls of the scraping plates; a second shearing and stirring assembly for longitudinally cutting and stirring emulsion is arranged between the scraping plate (34) and the first connecting plate (32), the scraping plate (34) is attached to the inner wall of the emulsifying tank body (14) and rotates, and inclined downward grooves are formed in two ends of the scraping plate (34).
6. A food emulsifying tank according to claim 5, characterized in that: the second shearing and stirring assembly comprises a second transmission shaft (36) arranged between the scraping plate (34) and the first connecting plate (32), and the second transmission shaft (36) is in rotary connection fit with the scraping plate (34) and the first connecting plate (32); one end of the second transmission shaft (36) extends out of the scraping plate (34) to the second chute (35) and is internally provided with an arc-shaped gear (37) concentric with the scraping plate, and the gear (37) is arranged in the first annular chute (27) and is meshed with the annular rack (28) for transmission; one end of the second transmission shaft (36) extends into the limit groove (29) to be matched with the sliding connection, and a plurality of second stirring rods (38) which are distributed in a staggered mode are arranged on the second transmission shaft (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311577363.7A CN117282303B (en) | 2023-11-24 | 2023-11-24 | Food emulsifying tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311577363.7A CN117282303B (en) | 2023-11-24 | 2023-11-24 | Food emulsifying tank |
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| Publication Number | Publication Date |
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| CN117282303A true CN117282303A (en) | 2023-12-26 |
| CN117282303B CN117282303B (en) | 2024-02-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311577363.7A Active CN117282303B (en) | 2023-11-24 | 2023-11-24 | Food emulsifying tank |
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| US8888735B2 (en) * | 2010-04-30 | 2014-11-18 | H R D Corporation | High shear application in medical therapy |
| CN207734852U (en) * | 2017-09-09 | 2018-08-17 | 广州佳怡宝保健食品有限公司 | A kind of emulsion tank |
| CN208495284U (en) * | 2018-05-03 | 2019-02-15 | 广东九明制药有限公司 | A kind of storage tank of purified water inner wall automatic spray cleaning device |
| CN211435789U (en) * | 2019-11-15 | 2020-09-08 | 上海优程食品有限公司 | Homogeneous emulsifying tank |
| CN217795543U (en) * | 2022-06-06 | 2022-11-15 | 浙江丰和机械科技有限公司 | Emulsification tank of dispersion is cuted to high efficiency |
| WO2023284605A1 (en) * | 2021-07-14 | 2023-01-19 | 安徽雷鸣科化有限责任公司 | Plc-controlled emulsification device for emulsion explosive test and working method of same |
-
2023
- 2023-11-24 CN CN202311577363.7A patent/CN117282303B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8888735B2 (en) * | 2010-04-30 | 2014-11-18 | H R D Corporation | High shear application in medical therapy |
| CN207734852U (en) * | 2017-09-09 | 2018-08-17 | 广州佳怡宝保健食品有限公司 | A kind of emulsion tank |
| CN208495284U (en) * | 2018-05-03 | 2019-02-15 | 广东九明制药有限公司 | A kind of storage tank of purified water inner wall automatic spray cleaning device |
| CN211435789U (en) * | 2019-11-15 | 2020-09-08 | 上海优程食品有限公司 | Homogeneous emulsifying tank |
| WO2023284605A1 (en) * | 2021-07-14 | 2023-01-19 | 安徽雷鸣科化有限责任公司 | Plc-controlled emulsification device for emulsion explosive test and working method of same |
| CN217795543U (en) * | 2022-06-06 | 2022-11-15 | 浙江丰和机械科技有限公司 | Emulsification tank of dispersion is cuted to high efficiency |
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|---|---|
| CN117282303B (en) | 2024-02-06 |
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