CN117275930A - Flexible type quick winding machine - Google Patents

Flexible type quick winding machine Download PDF

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Publication number
CN117275930A
CN117275930A CN202310149533.5A CN202310149533A CN117275930A CN 117275930 A CN117275930 A CN 117275930A CN 202310149533 A CN202310149533 A CN 202310149533A CN 117275930 A CN117275930 A CN 117275930A
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CN
China
Prior art keywords
winding machine
shaft
machine according
flexible
cover body
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Granted
Application number
CN202310149533.5A
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Chinese (zh)
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CN117275930B (en
Inventor
尤屹
沈海飞
朱丽平
石高丽
叶青
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Jiangsu Qingxian Electric Co ltd
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Jiangsu Qingxian Electric Co ltd
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Priority to CN202310149533.5A priority Critical patent/CN117275930B/en
Publication of CN117275930A publication Critical patent/CN117275930A/en
Application granted granted Critical
Publication of CN117275930B publication Critical patent/CN117275930B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/094Tensioning or braking devices

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Winding Of Webs (AREA)

Abstract

The invention discloses a flexible rapid winding machine which comprises a disc body, a base component, a threaded shaft, an outer end cover body, an inner end cover body, a stable shaft, a sleeving frame, a rotary positioning component, four opening components and a stable component, wherein the base component is used for providing support for the whole device; the stabilizing shaft is arranged on the base component through the stabilizing component; the tray body is provided with four strip-shaped grooves extending along the outer side of the center; the screw shaft is locked on the disc body through the outer end cover body, and the stable shaft is locked on the disc body through the inner end cover body; each stretching assembly comprises a stretching piece and 2 connecting pieces, wherein the stretching piece is used for supporting the inside of the coil during winding, and the end part of the stretching piece is hinged to the 2 connecting pieces; the sleeving frame is sleeved on the threaded shaft along the middle part, the sleeving frame is provided with 4 extending rods, and the end parts of the connecting pieces are hinged with the extending rods; the inner end surface of the rotary positioning assembly is attached to the sleeving frame and used for fixing the sleeving frame. And the position of the rotary positioning assembly relative to the threaded shaft is adjusted to enable the 4 spreading pieces to spread or fold.

Description

Flexible type quick winding machine
Technical Field
The invention relates to a winding technology, in particular to a flexible rapid winding machine.
Background
Currently, a winding machine is an apparatus for winding a wire-shaped object onto a specific work, and is generally used for copper wire winding. Most of the wires wound by the common winding machine are enamelled copper wires (inductance coils of winding electronic and electric products), enamelled aluminum wires, textile wires (bobbins and coils for winding the textile machine), and electric heating wires, soldering wires, cables and the like for winding electric heating appliances.
Patent document with application number "cn2018114966723. X" discloses a winding machine comprising a rotating disc arranged in rotation; the rotary disc is provided with a hollow pore canal, and a device to be wound which moves linearly relative to the rotary disc passes through the hollow pore canal; the cylinder wall of the rotary disk is provided with a wire spool assembly, and a gap is reserved between the wire spool of the wire spool assembly and the device to be wound. The winding machine provided by the invention has the advantages that the device to be wound does not need to perform rotary motion, the applicability of the winding machine can be effectively enhanced, and the structure is simple.
Patent document with application number "CN201810476913.9" discloses a winding machine for blending a first textile thread and a second textile thread, having: the first textile yarn is arranged in a mode that the self-tightening yarn device is wound by the rotary yarn winding device after passing through the yarn doubling component, the first false twister and the second false twister in sequence; the second textile thread is arranged in a mode that the self-rotation thread feeding device sequentially passes through the doubling component, the first false twister and the second false twister and then is reeled by the rotation thread reeling device; the rotating speed of the rotating wire feeding device is higher than that of the rotating wire receiving device, the first false twister is driven to rotate by the first motor, the second false twister is driven to rotate by the second motor, and the rotating directions of the first false twister and the second false twister are opposite. The invention can twist the textile threads of two different materials according to a certain proportion, thereby ensuring that the produced fabric has the advantages of rich surface elasticity, soft hand feeling, soft luster and difficult pilling.
The above-mentioned patent documents disclose, in combination with the prior art, that the existing winding machines have the following drawbacks:
(1) The existing winding machine is tighter in the winding process of the inner ring, the outer ring is tighter in winding, the outer ring is uneven in winding tightness, and products with higher requirements on tightness cannot reach standards.
(2) In the long-time operation process of a winding shaft of the existing winding machine, the problem of poor stability can occur, and especially for the adjustable machine, the stability is worse.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a flexible rapid winding machine, which solves the problems of uneven tightness and poor stability.
A first aspect of the present invention provides a flexible rapid winding machine comprising:
a base assembly for providing support to the entire device;
the stabilizing shaft is erected on the base assembly;
the stabilizing shaft is arranged on the base component through the stabilizing component;
the tray body is provided with four strip-shaped grooves extending along the outer side of the center;
the screw shaft is locked to the disc body through the outer end cover body, and the stable shaft is locked to the disc body through the inner end cover body;
the four stretching assemblies comprise stretching pieces and 2 connecting pieces, wherein the stretching pieces are used for internally supporting the coil during winding, and the end parts of the stretching pieces are hinged to the 2 connecting pieces; the supporting piece is provided with a first side bearing and a second side bearing, the first side bearing and the second side bearing are respectively positioned at two sides of the disc body, and the supporting piece slides along the strip-shaped groove;
the sleeving frame is sleeved on the threaded shaft along the middle part, the sleeving frame is provided with 4 extending rods, and the end parts of the connecting pieces are hinged with the extending rods;
the rotary positioning assembly is in threaded connection with the threaded shaft, and the inner end face of the rotary positioning assembly is attached to the sleeving frame and used for fixing the sleeving frame.
In a first aspect of the present invention, as a preferred embodiment, the base assembly includes a chassis, 2 bar blocks fixed to one end of the chassis, and a i-beam fixed to an upper portion of the bar blocks, and the flexible rapid winding machine further includes a housing fixed to an upper portion of the i-beam.
In a first aspect of the present invention, as a preferred embodiment, the i-beam has a trapezoid shape, and a large end of the i-beam faces downward.
In a first aspect of the present invention, as a preferred embodiment, the threaded shaft includes a threaded section, a large end portion connected with the threaded section, and a bottom flange located at the large end portion, a side bearing is disposed outside the threaded section, and a bottom bearing is disposed between the bottom flange and the outer end cover.
In the first aspect of the present invention, as a preferred embodiment, the inner end cover body is provided with a mating positioning hole, and the front part of the stabilizing shaft is provided with a protruding part, and the protruding part is mounted in the mating positioning hole in a mating manner.
In a first aspect of the present invention, as a preferred embodiment, the spreader includes an arc-shaped sidewall, a first connecting portion, and a second connecting portion, and two ends of the first connecting portion are respectively engaged with the arc-shaped sidewall and the second connecting portion.
In a first aspect of the present invention, as a preferred embodiment, the first connecting portion has a height greater than the arc-shaped side wall, the first connecting portion has a sheet shape, and a lower portion of the first connecting portion is slidably mounted in the bar-shaped groove.
In a first aspect of the present invention, as a preferred embodiment, the fixing assembly includes 2 fixing clips for clamping, a locking screw, a spring, and an inner wear-resistant disc, the base assembly is provided with a fixing block, an end screw is disposed at a lower portion of the fixing clip, the end screw is locked to the fixing block, the 2 fixing clips for clamping clamp the inner wear-resistant disc, a central hole for matching with a fixing shaft is disposed at a center of the inner wear-resistant disc, and the locking screw passes through one fixing clip to be fixed with the other fixing clip, and a middle portion passes through the spring.
In a first aspect of the present invention, as a preferred embodiment, the inner wear disc is provided with a circle of round holes along the outside of the central hole.
In a first aspect of the present invention, as a preferred embodiment, the flexible rapid winding machine further comprises an end link assembly for connection with a driving device, the end link assembly being connected with the threaded shaft.
Compared with the prior art, the invention has the beneficial effects that:
the rotary positioning assembly is in threaded connection with the threaded shaft, and the inner end face of the rotary positioning assembly is attached to the sleeving frame and used for fixing the sleeving frame. In the winding process, the rotation positioning assembly can be adjusted to the position of the threaded shaft, so that the angle between the stretching piece and the connecting piece is changed, and then the 4 stretching pieces are stretched or folded, so that the degree of tightness during winding can be adjusted, the problem of uneven degree of tightness is solved, and the winding device is suitable for products with higher requirements on the degree of tightness.
Drawings
FIG. 1 is a schematic view of a flexible fast winding machine according to the present invention;
FIG. 2 is a schematic view of another construction of the flexible rapid winding machine of the present invention;
FIG. 3 is a schematic view of a further structure of the fast coil winding unit shown in FIG. 1;
FIG. 4 is a cross-sectional view of the fast coil winding unit of FIG. 3;
FIG. 5 is an enlarged view of a portion of the fast coil winding unit of FIG. 4 at A;
FIG. 6 is a partial perspective view of the fast coil winding assembly of FIG. 1;
FIG. 7 is another partial perspective view of the fast coil winding assembly of FIG. 1;
FIG. 8 is a further partial perspective view of the fast coil winding assembly of FIG. 1;
FIG. 9 is a cross-sectional view of the fast coil winding unit of FIG. 8;
FIG. 10 is a perspective view of the fast coil winding assembly of FIG. 1;
FIG. 11 is a cross-sectional view of the fast coil winding unit of FIG. 10;
fig. 12 is another perspective view of the fast coil winding unit of fig. 1.
In the figure: 10. a base assembly; 11. a chassis; 12. a bar block; 13. i-steel; 20. a threaded shaft; 21. a threaded section; 22. a large end; 23. a bottom convex ring; 30. an outer end cap body; 31. a side bearing; 32. a bottom bearing; 40. an inner end cap body; 41. matching with the positioning hole; 50. a stabilizing shaft; 60. sleeving a frame; 61. an extension rod; 601. a rotational positioning assembly; 602. an end link assembly; 70. a spreader assembly; 71. a spreader; 710. a first side bearing; 7101. a second bearing; 711. an arcuate sidewall; 712. a first connection portion; 713. a second connecting portion; 72. a connecting piece; 90. a stabilizing assembly; 91. a stabilizing clamp; 911. an end screw; 92. locking a screw; 93. a spring; 901. an inner wear plate; 902. a fixed block; 903. a housing; 200. a tray body; 201. a bar-shaped groove.
Detailed Description
The invention will be further described with reference to the drawings and the detailed description, wherein it should be noted that, on the premise of no conflict, the embodiments or technical features described below can be arbitrarily combined to form new embodiments. Materials and equipment used in this example are commercially available, except as specifically noted. Examples of embodiments are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements throughout or elements having like or similar functionality. The embodiments described below by referring to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it should be understood that the terms "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a specific orientation, be configured and operated in a specific orientation, and are therefore not to be construed as limiting the present application. In the description of the present application, the meaning of "a plurality" is two or more, unless specifically stated otherwise.
In the description of the present application, it should be noted that, unless explicitly stated or limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, or connected via an intermediary, or may be a connection between two elements or an interaction relationship between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art as the case may be.
The terms first, second and the like in the description and in the claims of the present application and in the above-described figures, are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The first aspect of the present invention, as shown in fig. 1-12, is to provide a flexible fast winding machine, which comprises a disc body, a base assembly, a threaded shaft, an outer end cover body, an inner end cover body, a stabilizing shaft, a sleeved frame, a rotary positioning assembly, four expanding assemblies and a stabilizing assembly:
a base assembly for providing support to the entire device;
the stabilizing shaft is erected on the base assembly;
the stabilizing shaft is arranged on the base component through the stabilizing component;
the tray body is provided with four strip-shaped grooves extending along the outer side of the center;
the screw shaft is locked to the disc body through the outer end cover body, and the stable shaft is locked to the disc body through the inner end cover body;
the four stretching assemblies comprise stretching pieces and 2 connecting pieces, wherein the stretching pieces are used for internally supporting the coil during winding, and the end parts of the stretching pieces are hinged to the 2 connecting pieces; the supporting piece is provided with a first side bearing and a second side bearing, the first side bearing and the second side bearing are respectively positioned at two sides of the disc body, and the supporting piece slides along the strip-shaped groove;
the sleeving frame is sleeved on the threaded shaft along the middle part, the sleeving frame is provided with 4 extending rods, and the end parts of the connecting pieces are hinged with the extending rods;
the rotary positioning assembly is in threaded connection with the threaded shaft, and the inner end face of the rotary positioning assembly is attached to the sleeving frame and used for fixing the sleeving frame. In the winding process, the rotation positioning assembly can be adjusted to the position of the threaded shaft, so that the angle between the stretching piece and the connecting piece is changed, and then the 4 stretching pieces are stretched or folded, so that the degree of tightness during winding can be adjusted, the problem of uneven degree of tightness is solved, and the winding device is suitable for products with higher requirements on the degree of tightness.
In a first aspect of the present invention, as a preferred embodiment, the base assembly includes a chassis, 2 bar blocks fixed to one end of the chassis, and a i-beam fixed to an upper portion of the bar blocks, and the flexible rapid winding machine further includes a housing fixed to an upper portion of the i-beam. Specifically, the I-steel is trapezoidal, and the large end of the I-steel faces downwards. The base component is distributed in a C shape with the threaded shaft, the outer end cover body, the inner end cover body, the stabilizing shaft, the sleeve frame, the rotary positioning component, the four opening components and the stabilizing component, is specially designed for trapezoid I-steel, greatly improves the stress uniformity in the winding process, and is a targeted stabilizing mode.
In a first aspect of the present invention, as a preferred embodiment, the threaded shaft includes a threaded section, a large end portion connected with the threaded section, and a bottom flange located at the large end portion, a side bearing is disposed outside the threaded section, and a bottom bearing is disposed between the bottom flange and the outer end cover. The purpose of setting 2 bearings is: the special problem can appear in the flexible adjustment tightness degree process aiming at the special setting of the flexible adjustment tightness degree, and the special technical problem is as follows: how to guarantee stability after flexible regulation elasticity, to the structure that need not to adjust, stability is still relatively acceptable owing to all fixed structure of itself, but to the stability problem after flexible regulation elasticity of this application, this application adopts 2 bearings to improve stability.
In the first aspect of the present invention, as a preferred embodiment, the inner end cover body is provided with a mating positioning hole, and the front part of the stabilizing shaft is provided with a protruding part, and the protruding part is mounted in the mating positioning hole in a mating manner. The opening piece comprises an arc-shaped side wall, a first connecting part and a second connecting part, and two ends of the first connecting part are respectively connected with the arc-shaped side wall and the second connecting part. As a preferred embodiment, the first connecting portion has a height greater than that of the arc-shaped side wall, the first connecting portion is in a sheet shape, and the lower portion of the first connecting portion is slidably mounted in the bar-shaped groove. The purpose of setting up the bar groove is: the special problem can appear in the flexible adjustment tightness degree process aiming at the special setting of the flexible adjustment tightness degree, and the special technical problem is as follows: how to guarantee the stability after the flexible regulation elasticity, to the structure that need not to adjust, because the structure that all is fixed per se, stability is relatively acceptable, but to the stability problem after the flexible regulation elasticity of this application, this application adopts the bar groove to improve the stability that further improves the coiling.
In the first aspect of the present invention, as a preferred embodiment, the problem of poor smoothness occurs during long-term operation of the winding shaft of the existing winding machine mentioned in the prior art, especially for machines that can be adjusted, and the smoothness is worse. "firm subassembly includes 2 firm clamps that are used for the centre gripping, lock screw, spring, inside antifriction disc, be provided with the fixed block on the base subassembly, the lower part that firm pressed from both sides is provided with the tip screw, the tip screw lock in the fixed block, 2 firm clamps that are used for the centre gripping will inside antifriction disc centre gripping, the centre department of inside antifriction disc is provided with and is used for with firm axle complex centre bore, lock screw passes a firm clamp and another firm clamp to be fixed and the middle part passes the spring. The aim of setting up firm subassembly is: the special problem can appear in the flexible adjustment tightness degree process aiming at the special setting of the flexible adjustment tightness degree, and the special technical problem is as follows: how to guarantee the stability after the flexible regulation elasticity, to the structure that need not to adjust, because the structure that all is fixed per se, stability is relatively acceptable, but to the stability problem after the flexible regulation elasticity of this application, this application adopts firm subassembly to improve the stability that further improves the coiling. The specific application effect of the stabilizing component is as follows: the inside antifriction disc provides stability for firm axle, and firm axle provides stability for the coiling, and inside antifriction disc is clearance fit with firm axle, can ensure like this that firm axle is rotated along with the coiling, receives the restriction of inside antifriction disc all the time, avoids stability out of control.
The purpose of setting up the spring is: further improve stability, improve softness, will the steadiness of base subassembly passes through fixed block, firm clamp and transmits to firm epaxially, and firm epaxially transmits the coiling in-process.
In the first aspect of the present invention, as a preferred embodiment, the inner wear-resistant disc is provided with a circle of round holes along the outer side of the central hole, so as to facilitate adjustment during installation.
In a first aspect of the present invention, as a preferred embodiment, the flexible rapid winding machine further comprises an end link assembly for connection with a driving device, the end link assembly being connected with the threaded shaft. The whole device has compact structure and strong practicability.
The above embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present invention are intended to be within the scope of the present invention as claimed.

Claims (10)

1. A flexible, fast winding machine, comprising:
a base assembly for providing support to the entire device;
the stabilizing shaft is erected on the base assembly;
the stabilizing shaft is arranged on the base component through the stabilizing component;
the tray body is provided with four strip-shaped grooves extending along the outer side of the center;
the screw shaft is locked to the disc body through the outer end cover body, and the stable shaft is locked to the disc body through the inner end cover body;
the four stretching assemblies comprise stretching pieces and 2 connecting pieces, wherein the stretching pieces are used for internally supporting the coil during winding, and the end parts of the stretching pieces are hinged to the 2 connecting pieces;
the sleeving frame is sleeved on the threaded shaft along the middle part, the sleeving frame is provided with 4 extending rods, and the end parts of the connecting pieces are hinged with the extending rods;
the rotary positioning assembly is in threaded connection with the threaded shaft, and the inner end face of the rotary positioning assembly is attached to the sleeving frame and used for fixing the sleeving frame.
2. A flexible rapid winding machine according to claim 1, wherein: the base assembly comprises a chassis, 2 bar blocks fixed at one end of the chassis and I-steel fixed at the upper part of the bar blocks, and the flexible rapid winding machine further comprises a shell, wherein the shell is fixed at the upper part of the I-steel.
3. A flexible rapid winding machine according to claim 2, characterized in that: the I-steel is trapezoidal, and the large end of the I-steel faces downwards.
4. A flexible rapid winding machine according to claim 1, wherein: the screw thread axle, including screw thread section, with the big tip of screw thread section linking, be located the bottom bulge loop of big tip, the outside of screw thread section is provided with the lateral part bearing, the bottom bulge loop with be provided with the bottom bearing between the outer end cover body.
5. A flexible rapid winding machine according to claim 1, wherein: the inner end cover body is provided with a matching locating hole, the front part of the stabilizing shaft is provided with a protruding part, and the protruding part is matched and installed in the matching locating hole.
6. A flexible rapid winding machine according to claim 1, wherein: the opening piece comprises an arc-shaped side wall, a first connecting part and a second connecting part, and two ends of the first connecting part are respectively connected with the arc-shaped side wall and the second connecting part.
7. A flexible rapid winding machine according to claim 6, wherein: the height of the first connecting part is larger than that of the arc-shaped side wall, the first connecting part is sheet-shaped, and the lower part of the first connecting part is slidably mounted in the strip-shaped groove.
8. A flexible rapid winding machine according to claim 7, wherein: the utility model discloses a wear-resisting disc clamp, including the base subassembly, the base subassembly is provided with the fixed block, the base subassembly is last, the lower part that the fixed block was pressed from both sides is provided with the tip screw, the tip screw lock in the fixed block, 2 be used for the firm clamp of centre gripping will inside wear-resisting disc centre gripping, the centre department of inside wear-resisting disc is provided with and is used for with firm axle complex centre bore, the fixed screw passes a firm clamp and another firm clamp is fixed and the middle part passes the spring.
9. A flexible rapid winding machine according to claim 8, wherein: the inner wear-resisting disc is provided with a circle of round holes along the outer side of the central hole.
10. A flexible rapid winding machine according to claim 7, wherein: the flexible rapid winding machine further includes an end link assembly for connection with a drive apparatus, the end link assembly being connected with the threaded shaft.
CN202310149533.5A 2023-02-22 2023-02-22 Flexible type quick winding machine Active CN117275930B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN117275930B CN117275930B (en) 2024-05-28

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CN218114656U (en) * 2022-09-30 2022-12-23 海宁广源化纤有限公司 Winding device with adjustable coil diameter

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* Cited by examiner, † Cited by third party
Title
张磊;贺恭性;: "伞状支撑可调式绕线模的结构特点及存在问题浅析", 变压器, no. 08, 25 August 2016 (2016-08-25), pages 20 - 21 *

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