CN117261219A - Device and method for applying an adhesive material on a movable carrier - Google Patents

Device and method for applying an adhesive material on a movable carrier Download PDF

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Publication number
CN117261219A
CN117261219A CN202311568500.0A CN202311568500A CN117261219A CN 117261219 A CN117261219 A CN 117261219A CN 202311568500 A CN202311568500 A CN 202311568500A CN 117261219 A CN117261219 A CN 117261219A
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CN
China
Prior art keywords
spraying
units
printing
movable carrier
applying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311568500.0A
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Chinese (zh)
Inventor
汤慧萍
林鹤
齐欢
谭伟
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Hangzhou Yunqi Cross Disciplinary Technology Research Institute
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Hangzhou Yunqi Cross Disciplinary Technology Research Institute
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Publication date
Application filed by Hangzhou Yunqi Cross Disciplinary Technology Research Institute filed Critical Hangzhou Yunqi Cross Disciplinary Technology Research Institute
Priority to CN202311568500.0A priority Critical patent/CN117261219A/en
Publication of CN117261219A publication Critical patent/CN117261219A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205Means for applying layers
    • B29C64/209Heads; Nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • B29C64/393Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes

Abstract

The invention discloses a device for applying an adhesive material on a movable carrier, which is arranged on a base and is provided with a plurality of spraying units, a temperature control unit and a pressure control unit, wherein the spraying units are connected with a control unit in a signal mode, the spraying units are provided with a plurality of spraying units, the spraying units are arranged in a plurality of arrays and are arranged side by side to form a spraying area with a specific shape surface, at least part of spraying units are controlled to spray successively by controlling the movement of the movable carrier, and the adhesive material is synchronously applied to the movable carrier; at least part of the ejecting elements form a plurality of shaped surfaces for applying the shaped one or more printing portions on the movable carrier; the spraying areas with the specific shape surfaces are formed by arranging the spraying units in an array mode, the spraying units are controlled to print area by area in a surface printing mode, the printing efficiency is effectively improved, frequent switching control is not needed, the transmission and processing cost of control signals is effectively reduced, and the burden of control elements is lightened.

Description

Device and method for applying an adhesive material on a movable carrier
Technical Field
The present invention relates to additive manufacturing devices, and more particularly to devices and methods for applying bondable materials to a movable carrier.
Background
Material jet 3D printing is a common 3D printing technique, also known as inkjet 3D printing or multi-material 3D printing. It is sprayed to a specific location through a spray head using a liquid or semi-solid material, stacked layer by layer to create a three-dimensional object. The spray head for material jet 3D printing is typically composed of the following parts: nozzle, heater, temperature sensor, pressure controller, valve. The arrangement of nozzles in the spray head varies with different 3D printing techniques and spray head designs.
In the existing rotary platform type 3D printing technology, rotary 3D printing is generally performed mainly based on polar coordinates, and the structure of the rotary platform type polar coordinate printer is as follows: the printing platform is positioned at the center of the printer and can perform rotary motion on a plane. The printing head is fixed at a fixed position, and continuous printing is realized by controlling the rotation angle of the printing platform. The print platform typically supports 360 degrees of rotation and can control the accuracy and stepping of the angle.
However, in the rotational 3D printing process, the following difficulties often exist:
1) The precision requirement of equipment design and manufacture is very high: polar printers require precise mechanical design and manufacture, and ensure smooth movement and high precision of the printer by high precision and stability of the manufacture and assembly of the components.
2) The control precision requirement is high, and the coordination requirement of each motion integrated control is high: polar printers have complex motion control systems. These control systems require high precision control of rotation and linear motion to ensure accurate positioning and movement of the print platform and print head; meanwhile, since the printing process involves coordination control of multiple movement modes, the control system is highly integrated, and coordination work of all parts needs to be ensured to realize efficient printing operation.
3) The printing strategy has poor universality and high control algorithm requirement: polar coordinate printers with different structures have different motion laws and printing paths, and different printers need to develop a special printing path planning algorithm so as to reduce the motion distance to the greatest extent and unnecessary movement, and improve the printing efficiency and quality; the motion of the polar printer is very complex, and advanced control algorithms need to be developed to achieve synchronization and calibration of the motion to ensure accurate alignment of the print platform and the print head.
4) The stability requirement of the printing platform is high: the polar printer needs to maintain the stability and balance of the printing platform to prevent shaking or shifting during printing, which would affect the printing effect once it is shaking or shifting. Thus, it is often complicated to consider the material selection, structural design, balance adjustment, and the like of the platform.
In 3D printing technology, besides the control of a rotating platform, the design and control of a spray head are mainly characterized in that the existing spray head is mainly divided into two types according to the arrangement mode of nozzles: a single nozzle arrangement and a multi-nozzle parallel arrangement.
1. Single nozzle arrangement: the spray head only comprises one nozzle, the material is sprayed through the single nozzle, the single nozzle can only spray in turn, after each layer of printing is finished, the nozzle needs to be moved to the next position to continue spraying the material, and the single nozzle is simple in arrangement structure and simple and convenient to debug and control.
However, the single nozzle arrangement has the following problems:
1) The arrangement mode of the nozzles is obvious, the printing speed is low, the product forming efficiency is low, various materials cannot be sprayed at the same time, a complex structure is difficult to realize, and the nozzle is generally applicable to some simple 3D printing applications and is used for creating a relatively simple structure.
2) When the single nozzle arrangement is applied to spray printing of multiple colors or materials, the nozzles often need to be cleaned when the colors or materials are switched to ensure that the materials are completely replaced, resulting in long downtime in the printing process and low production efficiency.
3) Because the spraying of each color or material is separately performed, there may be a relatively obvious boundary between colors or materials, it is difficult to achieve a smooth gradation effect, a color mixing effect is poor, and an appearance effect of a printed part is poor, affecting an appearance of a molded product.
2. The multi-nozzle parallel arrangement mode: the spray head comprises a plurality of nozzles arranged side by side in a straight line. In continuous printing control, each nozzle is independently controlled through a system control end, continuous and differentiated high-frequency control of the spraying state of each nozzle is realized through a rapid signal in the dynamic printing process, and in combination with other mechanical movements, the simultaneous spraying of various materials or colors and the simultaneous printing of a plurality of parts are realized, so that the printing device has higher printing efficiency.
However, the following problems still remain with the multi-nozzle side-by-side nozzle design:
there are limitations on nozzle spacing and nozzle size, affecting print fineness: when the multiple nozzles are arranged in parallel, a certain interval is required to be arranged between the adjacent nozzles so as to ensure that the sprayed materials cannot interfere with each other, but the interval can limit the minimum size and the printing resolution of the spray head; furthermore, too large a nozzle pitch may result in loss of detail or failure to meet some fine print requirements.
The printing speed is different, and the quality of a printing part is affected: when the spray heads with the multiple nozzles arranged in parallel are applied to the rotary 3D printing platform, the control frequency and the amplitude of the nozzles close to the center side and the control frequency and the amplitude of the nozzles far away from the center side may be different, so that the printing speeds of the different nozzles are different, and quality inconsistency or color/material distribution inconsistency among printing components can be caused, and the printing forming quality is affected.
The control system has the advantages of high design difficulty, high control precision and high requirements on spray head debugging and calibration: each nozzle is correspondingly set with different control amplitudes and frequencies to make up the linear speed difference of the inner and outer ring nozzles in circular motion, and the control system is required to be accurately designed, and a great amount of work and time are spent for adjusting and calibrating the system to achieve the expected printing result.
In addition, in the moving printing process of the nozzles, because the nozzles are continuously printed, the operation parameters of the nozzles are required to be controlled at high frequency in real time according to the moving speed, each nozzle is rapidly controlled by continuous and independent instructions, the switching control response of spraying or non-spraying is continuously carried out, the control precision requirement of the nozzles is very high, the switching frequency of the control instructions is very high, the control algorithm is very complex, and the debugging and calibration requirements of the spray heads are very accurate.
Maintenance and cleaning difficulties: because of the complexity of control and high precision requirement, when the nozzle is used for switching the spraying frequency, the amplitude and the like at high frequency, once parameter deviation occurs, blockage and material residue are extremely easy to occur, and the maintenance and cleaning frequency of the nozzle is increased. Moreover, when color or material needs to be changed, it is also necessary to ensure that switching and cleaning are accomplished simultaneously for a plurality of nozzles, which is very cumbersome to maintain and clean.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a device and a method for applying an adhesive material on a movable carrier, improves the precision and efficiency of printing and forming, reduces the requirements on the precision and stability of a control system and execution equipment, and facilitates the maintenance and cleaning of a nozzle.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the device for applying the adhesive material on the movable carrier is arranged on the base and is provided with a plurality of spraying units, a temperature control unit and a pressure control unit, wherein the spraying units are connected with a control unit for controlling the spraying units to work in a signal mode, the spraying units are provided with a plurality of spraying units, the spraying units are arranged in a plurality of arrays and are arranged side by side to form a spraying area with a specific shape surface, and the spraying of at least part of the spraying units is controlled successively by controlling the gradual movement of the movable carrier, so that the adhesive material is synchronously applied to the movable carrier; the at least part of the ejecting elements form a number of shaped surfaces for applying the shaped one or more printing portions on the movable carrier.
The spray units in the spray areas are controlled to print area by area in a surface printing mode along with the gradual movement of the movable carrier, larger areas can be covered in a single application process, compared with the prior art, the spray heads need to print line by line, the printing speed is slower, the operation parameters of the spray nozzles are controlled at high frequency in real time according to the moving speed, and the design of the spray units of the device can rapidly complete the printing of complex structures, so that the printing efficiency is improved, the control parameters do not need to be frequently switched, the transmission and processing cost of control signals is further reduced, and the burden of control elements is lightened.
Meanwhile, the device of this design can print out whole aspect once only, compares current shower nozzle and need move by row when printing, often receives motion error and vibration's influence easily to finally influence the print quality, and this device can reduce the positioning error when printing by a wide margin, thereby improves the precision and the accuracy of printing.
Meanwhile, the device of the design can realize larger jet width, so that the number of printing layers can be reduced when a complex structure is printed, which is helpful for reducing the printing time and reducing the mechanical motion burden in the printing process;
Meanwhile, by further dividing the spraying units in the spraying area into one or more surface areas, different products or product parts can be synchronously printed respectively, so that the printing efficiency is further improved.
In addition, when the device is applied to a rotary 3D printing platform, the printing speed difference caused by the control frequency and the amplitude of the nozzle close to the center side and the nozzle far from the center side does not need to be considered, the quality consistency among printing parts is ensured, the uniform distribution of colors/materials is ensured, and the final printing forming quality is ensured.
Preferably, the area of the spraying area is not smaller than the sum of all the areas of all the printing parts formed by single synchronous application of the spraying units sprayed in each spraying area.
Through the arrangement, the injection units in the same injection area can be used for printing parts with different shapes, so that products with different shapes can be formed through the injection units in a single injection area, the applicability of the design is improved, and the printing cost is reduced.
Preferably, when the molding portions of the injection unit in the injection region to which the molding is applied are continuously engaged a plurality of times, the area of the collection of the molding portions of the injection unit in the injection region to which the molding is applied may be larger than the area of the injection region.
The printing parts formed by multiple times are combined into a whole through the injection of the multiple injection unit, and the whole area can be larger than the area of the injection area, so that products with larger areas are formed without designing an oversized injection area, and the minimum size of the device for applying the adhesive material on the movable carrier is not easy to be excessively limited.
Preferably, the array arrangement mode of the jet units comprises one or more of matrix array arrangement, spiral array arrangement and single-column array arrangement.
Through the selection of the specific array arrangement mode of the injection units in the injection area, smaller spacing can be realized for arrangement under the premise of adapting to the printing speed requirement in a limited space according to the product requirement, so that the spacing of the applied materials is smaller, higher printing resolution and precision can be provided, finer printing details and higher precision requirements are realized, and finer printing details are realized.
Preferably, when the movable carrier is a rotary carrier, the spraying units are provided with a plurality of spraying layers along the radial direction of the rotary carrier from the rotary center of the rotary carrier, the spraying units in each spraying layer are uniformly arranged at intervals along the circumferential direction surrounding the rotary center of the rotary carrier, and the arrangement number of the spraying units in each spraying layer is equal to the area of the spraying area.
Through the even spaced setting of layering, can realize even print quality, reduce and print the trace, improve printing precision and resolution ratio to reduce the risk of printing the distortion, improve simultaneously and print speed and efficiency, thereby through reasonable nozzle interval setting, realize printing of high efficiency, high accuracy, improve print quality and effect.
Preferably, adjacent jet units in the array arrangement are arranged in a staggered manner.
Through staggered arrangement, the space in the injection area is fully utilized, the volume limitation of the injection units is reduced, the space between the injection units is further reduced, the space utilization rate of the injection area is improved, and the printing and forming resolution is improved.
Preferably, one or more kinds of arrangement densities of the spraying units in the spraying area are arranged, and the corresponding arrangement densities of the spraying units are selected according to the printing elements of the spraying units of the forming printing part applied in the spraying area; the printing elements include printing accuracy, resolution, printing speed, printing spacing of different materials, size of the device for applying the bondable material on the movable carrier, size shape and arrangement of the ejecting units of the printing elements.
Different arrangement densities of the jet units are set through different conditions of the printing elements so as to adapt to different printing and forming requirements, smaller spacing between the jet units is realized, printing precision and resolution are ensured, and printing efficiency and speed are improved.
Preferably, the number of spraying units is increased or decreased according to the area of the device for applying the bondable material on the movable carrier, so as to fully utilize the space of the device and ensure the actual printing requirements.
Preferably, the control units respectively control the operation of the plurality of injection units in a corresponding manner, wherein the control mode comprises one or more of independent control, parallel control, matrix control and time-sharing control.
By correspondingly selecting a proper control mode according to the specific arrangement or the working mode of the jet units, the transmission and processing cost of control signals are reduced, the printing speed and efficiency are improved, and the burden of a control element is lightened; meanwhile, when one of the ejecting units malfunctions or requires maintenance, it can be replaced or repaired more easily without affecting the operation of the entire printing system.
Preferably, the parallel control is a control for simultaneously performing injection operations of a plurality of injection units in the injection region when the injection units are simultaneously operated without interfering with each other. By parallel control, a plurality of nozzles can perform ejection operation at the same time, thereby improving printing speed and efficiency and reducing the burden on the control element.
Preferably, the matrix control is to define a control matrix when the plurality of injection units in the injection area are arranged in a matrix array or other regular arrangement, combine the control settings of the plurality of injection units into a whole, and perform overall control on the injection units in the control matrix. By defining the control matrix, the control of a plurality of nozzles is combined into a whole, so that the transmission and processing cost of control signals are reduced, the printing speed and efficiency are improved, and the burden of a control element is reduced.
Preferably, the time-sharing control is to control different spraying units in the spraying area in a time-sharing manner according to the printing requirement of the printing part which is required to print and form. Different injection units in the injection area are respectively controlled by time-sharing control and time-sharing control, all the nozzles are not required to be controlled at the same time, and the work of the nozzles is controlled according to actual printing requirements, so that the burden of a control element can be reduced, and the control efficiency is improved.
Preferably, the specific shape surface of the spraying area may be a sector surface, a graph surface with arc boundaries such as a circular surface and an oval surface, a graph surface with straight edges such as a square, a triangle and a polygon, or an irregular graph surface similar or partially similar to the printed product, and the specific shape surface is correspondingly selected and designed according to the shape of the printed product and the motion track of the movable carrier, so as to further improve the molding efficiency of the corresponding product.
A method for applying an adhesive material on a movable carrier, an apparatus for applying an adhesive material on a movable carrier as claimed in any one of the preceding claims, characterized in that,
step 1, according to the printing requirements, corresponding types and colors of bondable materials are introduced into each nozzle, and according to different material characteristics and the printing requirements, a control unit is controlled to correspondingly adjust the operation parameters of a spraying unit;
step 2, controlling the movable carrier to move to a certain position, wherein at least part of the devices on the base for applying the adhesive material on the movable carrier work, and controlling at least part of the spraying units in the spraying area to synchronously work, wherein the at least part of the spraying units form a plurality of specific shape surfaces, and synchronously applying the adhesive material on the movable carrier;
step 3, after the device for applying the adhesive material on the movable carrier works for a certain time, controlling the movable carrier to continue to move for a certain stroke;
repeating the step 2 and the step 3 until the product is molded.
Preferably, each of the specific-shape in-plane spray units sprays a different product or product part, respectively. Different products or product parts can be printed and molded simultaneously through the device, and the processing efficiency is effectively improved.
Preferably, when step 1 is performed, at least part of the bondable material sprayed by the spraying unit is different in final blanking height; printing parts of different layers are synchronously formed at different heights of a unit area, so that cross-layer printing is realized, the need of a printing support structure is reduced, waste of printing materials is reduced, the step of removing the printed support structure is simplified, and the printing efficiency is further effectively improved; meanwhile, interlayer seams can be effectively avoided, certain seams can be generated when different layers are printed by the existing spray nozzle design, and continuous printing without seams can be realized by the spray nozzle designed by us, so that the influence of the interlayer seams on the printing structure and strength is avoided.
Preferably, in repeating the above steps 2 and 3, the at least part of the spraying units operated each time in step 2 are not identical. The spraying units in the same spraying area can be applied by controlling the spraying units in different areas in the spraying area every time the spraying units are applied, so that the spraying units in the same spraying area can also be applied to form different printing parts.
The invention has the technical effects that:
1. the jet units in the jet areas are controlled to print area by area along with the gradual movement of the movable carrier, larger areas can be covered in a single application process, compared with the existing design of the spray heads, the spray heads need to rely on precise control of polar coordinates to print line by line, the printing speed is slower, and the operation parameters of the spray nozzles need to be controlled at high frequency in real time according to the moving speed.
2. Compared with the prior spray head which needs to move line by line during printing, the whole layer is printed out at one time, so that the influence of motion errors and vibration is easy to influence the printing quality finally; furthermore, the number of printing levels can also be reduced when printing complex structures, which helps to reduce the printing time and reduce the mechanical movement burden during printing.
3. By further dividing the spray units in the spray zone into one or more surface areas, different products or product portions can be printed simultaneously, respectively, thereby further improving the printing efficiency.
4. Through the selection of the specific array arrangement mode of the injection units in the injection area, smaller spacing can be realized for arrangement according to the product requirement under the premise of adapting to the printing speed requirement in a limited space, so that the spacing of the applied materials is smaller, higher printing resolution and precision can be provided, and finer printing details and higher precision requirements are realized.
5. Different arrangement densities of the jet units are set through different conditions of the printing elements so as to adapt to different printing and forming requirements, smaller spacing between the jet units is realized, printing precision and resolution are ensured, and printing efficiency and speed are improved.
6. By correspondingly selecting a proper control mode according to the specific arrangement or the working mode of the jet units, the transmission and processing cost of control signals is further reduced, the printing speed and efficiency are improved, and the burden of a control element is lightened; meanwhile, when one of the ejecting units malfunctions or requires maintenance, it can be replaced or repaired more easily without affecting the operation of the entire printing system.
Drawings
Fig. 1 is a schematic diagram of a matrix array arrangement of the ejection cells when the ejection area is a sector.
Fig. 2 is a schematic diagram showing a spiral array arrangement of the injection units when the injection area is circular.
Fig. 3 is a schematic diagram of a single-column array arrangement of the injection units when the injection area is in a fan shape.
Fig. 4 is a schematic diagram showing a matrix array arrangement of the ejection cells when the ejection area is rectangular.
Fig. 5 is a schematic diagram of a single-column array arrangement of the injection units when the injection area is rectangular.
Fig. 6 is a flow chart of a method for applying an bondable material on a rotating carrier in example 1.
Fig. 7 is a flow chart of a method for applying an bondable material on a linearly moving carrier in example 2.
The reference numerals of the main technical characteristics in the drawings are as follows: 1. a spraying unit; 2. a spray zone.
Detailed Description
The invention is further illustrated by the following detailed description and the accompanying drawings.
Example 1
A device for applying an adhesive material on a movable carrier is mounted on a base, the movable carrier is a rotary carrier, the base is positioned above the rotary carrier and at one side of the rotary center, and a plurality of devices for applying the adhesive material on the movable carrier are arranged on the base.
Specifically, the device for applying the adhesive material on the movable carrier comprises an injection unit, a temperature control unit and a pressure control unit, wherein the injection unit, the temperature control unit and the pressure control unit are in signal connection with the control unit; the spraying unit is a nozzle, and can be fixedly connected to the device for applying the adhesive material on the movable carrier in a direct threaded connection mode, or can be cooperatively installed on the device for applying the adhesive material on the movable carrier in an inserting connection mode, and the inserting connection can be directly inserted or an additional fixing structure is adopted to keep the nozzle stable. The temperature control unit comprises a heater and a temperature sensor, the pressure control unit comprises a pressure controller and a valve, and the injection unit, the temperature control unit and the pressure control unit are all in the prior art and are in signal connection with a control system.
Further, the control system controls the intermittent rotation operation of the rotary carrier, sequentially controls at least part of the spraying units to spray, and synchronously applies the adhesive material to the stationary movable carrier; the at least part of the spraying units form a plurality of shape surfaces so as to apply and form one or more printing parts on the movable carrier, and after being sprayed by the spraying units for a plurality of times, the printing parts are adhered to form one or more printing finished products.
Specifically, the spraying units are arranged in a plurality of arrays, and the spraying units are arranged to form a spraying area with a specific shape surface.
Further, the area of the spraying area is not smaller than the sum of all the printing part areas formed by single synchronous application of the spraying units sprayed in each spraying area; in an actual printing process, only a partial jet unit of a partial region in the jet section, which partial jet unit can apply a shaping one or more printing sections in one region or in a plurality of regions of the rotary carrier, can be controlled for the application in a single synchronous printing process.
Further, when the molded portions applied by the in-injection-area injection unit are continuously engaged a plurality of times, an area of the set of molded portions applied by the in-injection-area injection unit may be larger than an area of the injection area; the printing part formed by multiple times can be combined into a whole through the injection of the multiple injection unit, and the whole area can be larger than the area of the injection area, so that the product with larger area is formed without designing an oversized injection area, and the minimum size of the device for applying the adhesive material on the movable carrier is not easy to be excessively limited.
Furthermore, the specific shape surface of the spraying area can be a sector surface, a graph surface with arc boundaries such as a round surface and an oval surface, a graph surface with straight edges such as a square, a triangle and a polygon, or an irregular graph surface similar or partially similar to a printed product, and the specific shape surface is correspondingly selected and designed according to the shape of the printed product and the motion track of the movable carrier.
Further, when the movable carrier is a rotating carrier, the specific shape surface of the spraying area is preferably a sector surface concentrically arranged with the rotation center of the rotating carrier.
Specifically, according to the difference of the processing requirements of different use scenes, the spraying units are in different array arrangements, and the array arrangement mode of the spraying units comprises one or more of matrix array arrangement, spiral array arrangement and single-column array arrangement.
When the spray units are arranged in a matrix array, each spray nozzle is uniformly distributed in the horizontal and vertical directions when the matrix array is adopted, so that smaller spacing and high printing resolution are realized. As shown in fig. 1, which is a matrix array arrangement of ejection cells within a fan-shaped ejection area; as shown in fig. 4, which is a matrix array arrangement of ejection cells within a rectangular ejection area.
When the spray units are arranged in a spiral array mode, the spray units are arranged in a spiral mode, and the arrangement mode can enable the distance between the nozzles to be more compact, so that higher printing resolution and higher printing precision are achieved on the basis of the same spray area. The spiral array nozzle is generally suitable for the scenes of printing equipment with smaller size, more nozzles can be realized in a limited space, and the printing efficiency is improved. As shown in fig. 2, the spray units are arranged in a spiral array in a circular spray zone, and the spray units are arranged in a spiral array around the center of the spray zone.
When the spray units are arranged in a single-row array, the spray units are sequentially arranged on a straight line, and the single-row spray units form a spray area, so that a smaller nozzle interval is realized, the printing speed is reduced, and the forming fineness is improved. The array mode is suitable for scenes with lower requirements on printing speed but requirements on resolution and precision. In the device for applying an adhesive material on a movable carrier, a plurality of spraying areas may be provided, each row of spraying areas being arranged at a distance to ensure that the adhesive material applied by the spraying units in different spraying areas does not affect each other. As shown in fig. 3, the spray units in the fan-shaped spray area are arranged in a single-column array, and the spray units in each column are uniformly and alternately arranged around the circle center of the fan; as shown in fig. 5, which is a single-column array arrangement of the ejection units in the rectangular ejection area, each column of the ejection units is disposed at regular intervals in the length direction of the rectangle.
The mode of the array arrangement of the jet units can be any combination of matrix array arrangement, spiral array arrangement and single-column array arrangement, so that the method is suitable for scenes with different printing precision requirements when printing products are synchronously formed in different areas.
Further, the array arrangement of the spraying units described above may also be applied to a device for applying an adhesive material on a movable carrier having a plurality of spraying units of different sizes.
Specifically, the spraying units are provided with a plurality of spraying layers outwards from the rotating center of the rotating carrier along the radial direction of the rotating carrier, the spraying units in each spraying layer are uniformly arranged at intervals along the circumferential direction surrounding the rotating center of the rotating carrier, and the arrangement number of the spraying units in each spraying layer is arranged in a 2-degree ratio with the area of the spraying area; through evenly spaced setting, can realize even print quality, reduce and print the trace, improve printing precision and resolution ratio to reduce the risk of printing the distortion, improve simultaneously and print speed and efficiency, thereby through reasonable nozzle interval setting, realize printing of high efficiency, high accuracy, improve print quality and effect. At the same time, print path optimization and distortion reduction are also important guarantees for this effect.
Further, adjacent injection units in the same injection layer are arranged in a staggered mode along the array arrangement direction, the space in the injection area is fully utilized, the volume limitation of the injection units is reduced, the space between the injection units is further reduced, the space utilization rate of the injection area is improved, and the resolution of printing forming is improved.
Further, the number of the spraying units is increased or decreased according to the area of the means for applying the bondable material on the movable carrier, and the number of the spraying units in the unit area within the spraying area is proportional to the area of the unit area.
Specifically, one or more kinds of arrangement densities of the spraying units in the spraying area are arranged, and the corresponding arrangement densities of the spraying units are selected according to printing elements of the spraying units of the forming printing part applied in the spraying area; the printing elements include printing accuracy, resolution, printing speed, printing spacing of different materials, size of the device for applying the bondable material on the movable carrier, size shape and arrangement of the ejecting units of the printing elements.
The print element conditions of the ejection unit that applies the molded print portion in the ejection area are: the printing precision and the resolution ratio are required to be high, the printing speed is required to be high, the printing interval of the bondable material is required to be large, the size of the spraying unit is small and the shape is regular, when the size of the device for applying the bondable material on the movable carrier is large, the matrix array arrangement is adopted, the arrangement density of the spraying unit is selected to be large, the small interval and the high printing resolution ratio are realized, and the printing efficiency and the forming quality are ensured.
The print element conditions of the ejection unit that applies the molded print portion in the ejection area are: the printing precision and the resolution ratio are higher, the printing speed is higher, the printing interval requirement of the bondable material is smaller, the size of the spraying unit is larger or the shape is irregular, when the size of the device for applying the bondable material on the movable carrier is smaller, the spiral array arrangement is adopted, and in a limited space, the higher arrangement density of the spraying unit is selected, so that the better printing efficiency is achieved.
The print element conditions of the ejection unit that applies the molded print portion in the ejection area are: the printing precision and the resolution ratio are very high, the printing speed is not high, the printing interval requirement of the bondable material is very small, the size of the spraying unit is large and the shape is irregular, and when the size of the device for applying the bondable material on the movable carrier is small, single-row array arrangement is adopted, so that the higher arrangement density of the spraying unit is selected under the limited space, and the better printing forming quality is achieved.
When the conditions of printing elements of the printing part synchronously applied and formed by the spraying units in the spraying area are different, different spraying unit arrangement densities are correspondingly arranged in the spraying area respectively so as to adapt to different printing and forming requirements.
Specifically, the control units respectively and correspondingly control the operation of the plurality of injection units, wherein the control modes comprise one or more of parallel control, matrix control, time-sharing control and independent control, and the proper control mode is correspondingly selected according to the specific arrangement or the working mode of the injection units.
When a plurality of injection units in the injection region are operated simultaneously and do not interfere with each other, the injection operation of the plurality of injection units is controlled simultaneously by parallel control. By parallel control, a plurality of nozzles can perform ejection operation at the same time, thereby improving printing speed and efficiency and reducing the burden on the control element.
When the plurality of injection units in the injection area are arranged in a matrix array or other regular arrangement, a control matrix is defined, the control settings of the plurality of injection units are combined into a whole, and the injection units in the control matrix are controlled in a whole. By defining the control matrix, the control of a plurality of nozzles is combined into a whole, so that the transmission and processing cost of control signals are reduced, the printing speed and efficiency are improved, and the burden of a control element is reduced.
According to the printing needs of the printing part needing to be printed and formed, different spraying units in the spraying area are respectively controlled by time-sharing control and time-sharing control, all the nozzles are not required to be controlled at the same time, the work of the nozzles is controlled according to actual printing needs, and therefore the burden of a control element can be reduced, and the control efficiency is improved.
For the nozzles which are not arranged specifically and are not associated with a specific working mode, the injection units are controlled to be connected with the control units in a one-to-one correspondence mode through independent control, and the operation parameters of each injection unit are independently controlled by one control unit so as to ensure the control integrity.
Further, an adaptive control strategy may be employed for a particular arrangement of nozzles. Aiming at the nozzles in specific arrangement, according to the complexity and the requirements of a printing task, the control parameters and the frequency are automatically adjusted, the control signals are optimized, and unnecessary control expenditure is reduced; real-time data can be continuously monitored, and dynamic adjustment is carried out according to the data, so that better printing effect and stability are realized; in addition, an advanced control optimization algorithm can be used for optimally controlling the nozzles in a specific arrangement, so that the control load is reduced to a greater extent, and the control efficiency and accuracy are improved.
As shown in fig. 6, a method for applying an adherable material on a movable carrier, the application of the adherable material being performed using the above-described apparatus:
step 1, according to the printing requirements, corresponding types and colors of bondable materials are introduced into each nozzle, and a control system controls a control unit to correspondingly adjust the operation parameters of a spraying unit according to different material characteristics and the printing requirements;
Step 2, controlling the rotary carrier to move to a certain position, controlling at least part of devices on a base to work, controlling at least part of spraying units in a spraying area to synchronously work, forming a plurality of specific shape surfaces by the at least part of spraying units, and synchronously applying the bondable material to the static rotary carrier;
step 3, after the device works for a certain time, controlling the rotary carrier to continue to move for a certain stroke;
repeating the step 2 and the step 3 until the product is molded.
Specifically, the printing requirements are hardness, rigidity, printing accuracy and resolution, printing speed, printing temperature, material characteristics (flowability, shrinkage, etc.), layer thickness and layering accuracy, environmental conditions, material matching, energy efficiency, material cost, etc. of the printed product.
Specifically, the bondable material with the corresponding type and color is a printing material with the proper material characteristics such as viscosity, fluidity, shrinkage, hardness after solidification and the like and the material forming color, which are selected according to the printing requirement.
Specifically, the operation parameters of the spraying unit include a nozzle temperature, a nozzle speed, a spraying pressure of the nozzle, a spray head angle and the like.
Furthermore, each in-plane spraying unit with a specific shape sprays different products or parts of the products respectively, and different products can be printed and molded simultaneously through the device, so that the processing efficiency is effectively improved.
Furthermore, when the step 1 is performed, at least part of the bondable materials sprayed by the spraying units are different in final blanking height, so that printing parts of different levels are synchronously formed at different heights of a unit area, cross-layer printing is realized, the need of a printing support structure is reduced, waste of the printing materials is reduced, the step of removing the support structure after printing is simplified, and the printing efficiency is further effectively improved.
Further, in repeating the above steps 2 and 3, there may be a difference in the at least part of the spraying units each time they are operated in step 2; the ejecting elements in the same ejecting zone may be applied by controlling the ejecting elements in different areas of the ejecting zone each time they are applied, so that the ejecting elements in the same ejecting zone may be applied to form different printing portions.
Example 2
Other technical features are the same as those of embodiment 1, and the distinguishing features are that:
the movable carrier can be a linear motion carrier which moves linearly and reciprocally, and the base is arranged above the linear motion carrier and provided with a plurality of devices for applying the adhesive material on the movable carrier.
Further, the spraying units are arranged in a plurality of rows at intervals along the reciprocating direction of the linear motion carrier, a plurality of spraying units are uniformly arranged in each row at intervals along the moving direction of the vertical linear motion carrier, the arrangement number of the spraying units in each row of spraying units is 2 times higher than the area of the spraying area, and the spraying units in the adjacent rows are staggered.
Further, when the movable carrier is a linear motion carrier, the specific shape surface of the ejection area is preferably a rectangular surface.
As shown in fig. 7, a method for applying an adherable material on a movable carrier, the application of the adherable material being performed using the above-described apparatus:
step 1, according to the printing requirements, corresponding types and colors of bondable materials are introduced into each nozzle, and a control system controls a control unit to correspondingly adjust the operation parameters of a spraying unit according to different material characteristics and the printing requirements;
step 2, controlling the linear motion carrier to move forward to a certain position;
step 3, at least part of the devices on the base work, at least part of the spraying units in the spraying area are controlled to synchronously work, the at least part of the spraying units form a plurality of specific shape surfaces, and the bondable materials are synchronously applied to the linear motion carrier;
step 4, after the device works for a certain time, the spraying unit finishes the application, and the linear motion carrier is controlled to continue to move forward for a certain stroke;
step 5, repeating the steps 2-4 until the linear motion carrier moves forward to the forward limit position, and controlling the linear motion carrier to start moving reversely;
step 6, the linear motion carrier reversely moves to a certain position, at least part of devices on the base work, at least part of spraying units in the spraying area are controlled to synchronously work, the at least part of spraying units form a plurality of specific shape surfaces, and the bondable material is synchronously applied to the linear motion carrier;
Step 7, after the device works for a certain time, the spraying unit finishes the application, and the linear motion carrier is controlled to continue to reversely move for a certain stroke;
step 8, repeating the steps 6-7 until the linear motion carrier moves reversely to the reverse limit position, and controlling the linear motion carrier to start forward motion;
and (5) circulating the steps 2-8 until the product is molded.
Example 3
Other technical features are the same as those of embodiment 1 or embodiment 2, and the distinguishing features are that:
the control system may also control the motion of the movable carrier in a continuous rotational motion. At this time, because of the continuous movement of the movable carrier and the continuous spraying of the spraying units in the spraying area, in the working process of the device, the overlapping area exists all the time between the previous stroke and the subsequent stroke of the movable carrier corresponding to the spraying area, the spraying units in the spraying area can repeatedly apply the overlapping area, the different areas of the printing part formed by the spraying units in the spraying area in the same station have the height difference, the forming height in the overlapping area of the current stroke and the previous stroke of the movable carrier is generally higher than the forming height in the non-overlapping area, a slope inclined plane with a certain gradient is formed, namely, the spraying units in the spraying area print one area by one in a similar inclined plane printing mode.
The above embodiments are merely examples of the present invention, but the technical features of the present invention are not limited thereto, and the present invention may be applied to similar products or methods, and any changes or modifications made by those skilled in the art within the scope of the present invention are included in the scope of the present invention.

Claims (17)

1. The device for applying the adhesive material on the movable carrier is arranged on the base and provided with a plurality of spraying units, a temperature control unit and a pressure control unit, wherein the spraying units are connected with a control unit for controlling the spraying units to work in a signal way,
the spraying units are arranged in a plurality of arrays, are arranged side by side to form a spraying area with a specific shape surface, and sequentially control at least part of spraying units to spray by controlling the step-by-step movement of the movable carrier so as to synchronously apply the adhesive material to the movable carrier;
the at least part of the ejecting elements form a number of shaped surfaces for applying the shaped one or more printing portions on the movable carrier.
2. The device for applying an adhesive material on a movable carrier according to claim 1, characterized in that: the area of the spraying area is not smaller than the sum of all the printing part areas formed by single synchronous application of the spraying units sprayed in each spraying area.
3. The device for applying an adhesive material on a movable carrier according to claim 1, characterized in that: when the molding portions of the injection-in-injection-area injection unit applied molding are continuously engaged a plurality of times, the area of the collection of the molding portions of the injection-in-injection-area injection unit applied molding may be larger than the area of the injection area.
4. The device for applying an adhesive material on a movable carrier according to claim 1, characterized in that: the array arrangement mode of the jet units comprises one or more of matrix array arrangement, spiral array arrangement and single-column array arrangement.
5. The apparatus for applying an bondable material on a movable carrier according to claim 4, wherein: when the movable carrier is a rotary carrier, the spraying units are provided with a plurality of spraying layers outwards from the rotary center of the rotary carrier along the radial direction of the rotary carrier, the spraying units in each spraying layer are uniformly arranged at intervals along the circumferential direction surrounding the rotary center of the rotary carrier, and the arrangement number of the spraying units in each spraying layer is equal to the area of the spraying area.
6. The apparatus for applying an bondable material on a movable carrier according to claim 4, wherein: adjacent jet units in the array arrangement are arranged in a staggered manner.
7. The device for applying an adhesive material on a movable carrier according to claim 1, characterized in that: one or more than one type of arrangement density of the jet units in the jet area is arranged, and the corresponding arrangement density of the jet units is selected according to the printing elements of the jet units of the application forming printing part in the jet area; the printing elements include printing accuracy, resolution, printing speed, printing spacing of the different materials, size of the means for applying the bondable material on the movable carrier, size, shape and arrangement of the jetting units of the printing portion.
8. The device for applying an adhesive material on a movable carrier according to claim 1, characterized in that: the number of spraying units is increased or decreased depending on the area of the means for applying the bondable material on the movable carrier.
9. The device for applying an adhesive material on a movable carrier according to claim 1, characterized in that: the control units respectively and correspondingly control the operation of the plurality of injection units, wherein the control modes comprise one or more of independent control, parallel control, matrix control and time-sharing control.
10. The device for applying an adhesive material on a movable carrier according to claim 9, characterized in that: the parallel control is to control the injection actions of the plurality of injection units simultaneously when the injection units in the injection area work simultaneously and do not interfere with each other.
11. The device for applying an adhesive material on a movable carrier according to claim 9, characterized in that: the matrix control is to define a control matrix when a plurality of injection units in the injection area are arranged in a matrix array or other regular arrangement, combine the control settings of the injection units into a whole, and perform overall control on the injection units in the control matrix.
12. The device for applying an adhesive material on a movable carrier according to claim 9, characterized in that: the time-sharing control is to control different spraying units in the spraying area in a time-sharing mode according to the printing requirement of the printing part which is printed and formed.
13. The device for applying an adhesive material on a movable carrier according to claim 1, characterized in that: the specific shape surface of the spraying area can be a sector surface, can be a graph surface with an arc boundary, can be a graph surface with a straight edge boundary, can be an irregular graph surface similar or partially similar to a printed product, and is correspondingly selected and designed according to the shape of the printed product and the motion trail of the movable carrier.
14. A method for applying an adhesive material to a movable carrier, using the device for applying an adhesive material to a movable carrier according to any one of claims 1 to 13,
step 1, according to the printing requirements, corresponding types and colors of bondable materials are introduced into each nozzle, and according to different material characteristics and the printing requirements, a control unit is controlled to correspondingly adjust the operation parameters of a spraying unit;
step 2, controlling the movable carrier to move to a certain position, wherein at least part of the devices on the base for applying the adhesive material on the movable carrier work, and controlling at least part of the spraying units in the spraying area to synchronously work, wherein the at least part of the spraying units form a plurality of specific shape surfaces, and synchronously applying the adhesive material on the movable carrier;
step 3, after the device for applying the adhesive material on the movable carrier works for a certain time, controlling the movable carrier to continue to move for a certain stroke;
repeating the step 2 and the step 3 until the product is molded.
15. The method for applying an bondable material on a movable carrier according to claim 14, wherein: each special-shaped in-plane spraying unit can spray and mold different products or product parts respectively.
16. The method for applying an bondable material on a movable carrier according to claim 14, wherein: when step 1 is performed, at least part of the bondable material sprayed by the spraying unit may be different in final blanking height.
17. The method for applying an bondable material on a movable carrier according to claim 14, wherein: in repeating the above steps 2 and 3, the at least part of the injection units of each injection in step 2 are not identical.
CN202311568500.0A 2023-11-23 2023-11-23 Device and method for applying an adhesive material on a movable carrier Pending CN117261219A (en)

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Application Number Priority Date Filing Date Title
CN202311568500.0A CN117261219A (en) 2023-11-23 2023-11-23 Device and method for applying an adhesive material on a movable carrier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311568500.0A CN117261219A (en) 2023-11-23 2023-11-23 Device and method for applying an adhesive material on a movable carrier

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CN115666904A (en) * 2020-06-03 2023-01-31 萨库公司 Jetted material printer with pressure assisted fluid extraction
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107980022A (en) * 2014-07-13 2018-05-01 斯特拉塔西斯公司 Method and system for rotated three dimensional printing
CN105479743A (en) * 2014-10-07 2016-04-13 施乐公司 System and method for operating a three-dimensional printer to compensate for radial velocity variations
US20220072859A1 (en) * 2018-12-30 2022-03-10 Stratasys Ltd. Printing head for non-cartesian inkjet printing
US20220203623A1 (en) * 2019-04-17 2022-06-30 DP Polar GmbH Method for Producing At Least One Solid-Body Layer on a Support That Can Rotate About an Axis of Rotation
CN115666904A (en) * 2020-06-03 2023-01-31 萨库公司 Jetted material printer with pressure assisted fluid extraction
EP4011628A1 (en) * 2020-12-11 2022-06-15 Toshiba TEC Kabushiki Kaisha Liquid ejection device and image forming apparatus
CN112549535A (en) * 2020-12-24 2021-03-26 北京华油天地科技有限公司 Printer head for rapid fused deposition molding and printing control system thereof
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