CN117260926B - Concrete sleeper processing equipment - Google Patents
Concrete sleeper processing equipment Download PDFInfo
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- CN117260926B CN117260926B CN202311484990.6A CN202311484990A CN117260926B CN 117260926 B CN117260926 B CN 117260926B CN 202311484990 A CN202311484990 A CN 202311484990A CN 117260926 B CN117260926 B CN 117260926B
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- fixedly connected
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- mounting frame
- frame
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- 241001669679 Eleotris Species 0.000 title claims abstract description 34
- 238000004544 sputter deposition Methods 0.000 claims description 25
- 239000007921 spray Substances 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 230000002209 hydrophobic effect Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 16
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000011010 flushing procedure Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The application relates to the technical field of sleeper processing, in particular to concrete sleeper processing equipment. Technical problems: at present, a vibrating rod is usually used for stretching into concrete to vibrate the concrete, but after the vibrating rod is taken out, part of concrete can be remained on the vibrating rod, if the concrete is not cleaned in time, the concrete can drop into a working area, and the working area is polluted. The technical scheme is as follows: a concrete sleeper processing device comprises an underframe, a power unit and the like; the power unit is connected to the underframe; the power unit is detachably connected with a die and is used for driving the die to move left and right. According to the invention, the vibrating rod is stretched into the concrete to vibrate the concrete, so that the concrete is compacted, and after the vibrating rod is pulled out, the vibrating rod is continuously controlled to vibrate, so that the residual concrete on the surface of the vibrating rod is vibrated down, and the concrete is prevented from being attached to the vibrating rod after being dried and solidified.
Description
Technical Field
The application relates to the technical field of sleeper processing, in particular to concrete sleeper processing equipment.
Background
In the production and processing process of the concrete sleeper, the concrete poured into the mould is often required to be vibrated so as to ensure that the concrete becomes compact, thereby ensuring the quality of the sleeper; at present, a vibrating rod is usually used for stretching into concrete to vibrate the concrete, but when the vibrating rod is taken out, part of the concrete can remain on the vibrating rod, if the concrete is not cleaned in time, the concrete can drop into a working area to pollute the working area, the follow-up concrete is attached to the vibrating rod after being dried and solidified, and when the follow-up concrete is used, the vibrating rod can shake off the attached and solidified concrete blocks to pollute the concrete, so that the quality of the sleeper is affected; in addition, redundant concrete needs to be scraped after each vibration, the scraped concrete part can remain on the scraping plate and the mould, and the follow-up concrete can be attached to the scraping plate and the mould after drying and solidification, so that the production of the follow-up concrete sleeper is affected.
Disclosure of Invention
In order to overcome the defects that at present, a vibrating rod is usually used to extend into concrete to vibrate the concrete, but when the vibrating rod is taken out, part of concrete can remain on the vibrating rod, if the concrete is not cleaned in time, the concrete can drop into a working area to pollute the working area, the follow-up concrete is attached to the vibrating rod after being dried and solidified, and when the follow-up concrete is used, the vibrating rod can shake off the attached solidified concrete blocks to pollute the concrete.
The technical scheme is as follows: a concrete sleeper processing device comprises a chassis, a power unit, a die, a mounting plate I, an air cylinder I and a limiting frame; the power unit is connected to the underframe; the power unit is detachably connected with the die and is used for driving the die to move left and right; the underframe is fixedly connected with a mounting plate I; the upper part of the mounting plate I is fixedly connected with a plurality of air cylinders I; limiting frames are fixedly connected with telescopic ends of all the air cylinders I; the lower side of the limit frame is contacted with the upper side of the die; the device also comprises a mounting frame I, a cylinder II, a mounting frame II, a vibrating rod, a telescopic cover, a balancing weight, a mounting frame III and a collecting box; the underframe is fixedly connected with a mounting frame I; the upper part of the mounting frame I is fixedly connected with a plurality of air cylinders II; the telescopic ends of all the cylinders II are fixedly connected with a mounting rack II; a plurality of vibrating bars are fixedly connected on the mounting frame II at equal intervals; a plurality of telescopic covers are fixedly connected to the lower side of the mounting frame II at equal intervals; each vibrating rod is respectively positioned in one telescopic cover; the lower part of each telescopic cover is fixedly connected with a balancing weight respectively; the middle part of the mounting frame I is fixedly connected with a mounting frame III; a collecting box is arranged in the middle of the underframe.
Furthermore, it is particularly preferred that the inner side of the telescoping shield is coated with a hydrophobic coating.
In addition, it is particularly preferable that the upper right side of the mold is provided in an inclined shape.
In addition, it is particularly preferable that the right lower portion of the mold is provided in a pointed shape.
Furthermore, it is particularly preferred that a toggle unit is also included; the stirring unit comprises an electric push rod, a mounting rack IV and a stirring ring; the front part and the rear part of the mounting frame II are respectively fixedly connected with an electric push rod; the telescopic ends of the two electric push rods are fixedly connected with a mounting rack IV; a plurality of poking rings are fixedly connected on the mounting rack IV at equal intervals; each toggle ring is respectively connected with one telescopic cover in a sliding way.
Furthermore, it is particularly preferred that the toggle ring is provided with a circular cross section.
Furthermore, it is particularly preferred that a cleaning unit is also included; the cleaning unit comprises a mounting frame V, a limiting frame, a cylinder III, a mounting frame VI and a spray pipe; the underframe is fixedly connected with a mounting frame V; a limiting frame is fixedly connected in the middle of the mounting frame V; the limiting frame is contacted with the right side of the die; the upper part of the mounting frame V is fixedly connected with a plurality of air cylinders III; the telescopic ends of all the cylinders III are fixedly connected with a mounting frame VI; a plurality of spray pipes are penetrated on the mounting frame VI at equal intervals.
In addition, it is particularly preferable that the lower portion of the stopper is provided in an inclined shape.
Furthermore, it is particularly preferred that a shunt block is also included; the right side of the die is provided with a plurality of grooves; the upper side of the right part of the die is fixedly connected with a plurality of flow dividing blocks.
Furthermore, it is particularly preferred that a sputtering unit is also included; the sputtering unit comprises a mounting plate II, a cylinder IV, a wedge block I, a spring telescopic rod, a mounting plate III, a sputtering plate and a wedge block II; a mounting plate II is fixedly connected to the underframe; the upper part of the mounting plate II is fixedly connected with a plurality of cylinders IV; wedge-shaped blocks I are fixedly connected to telescopic ends of all the cylinders IV; the lower part of the limiting frame is fixedly connected with a plurality of elastic components; each group of elastic components consists of two spring telescopic rods; the telescopic ends of the two spring telescopic rods of the same elastic piece are fixedly connected with a mounting plate III; a sputtering plate is fixedly connected to the upper side of each mounting plate III; each sputtering plate is in sliding connection with the limiting frame; the lower side of each mounting plate III is fixedly connected with a wedge-shaped block II respectively.
Compared with the prior art, the invention has the following advantages: 1. according to the invention, the vibrating rod is stretched into the concrete to vibrate the concrete, so that the concrete is compacted, and after the vibrating rod is pulled out, the vibrating rod is continuously controlled to vibrate, so that the residual concrete on the surface of the vibrating rod is vibrated down, the concrete is prevented from being adhered to the vibrating rod after being dried and solidified, and the problem that the quality of a sleeper is affected because the adhered and solidified concrete block is vibrated down by the vibrating rod in the subsequent use is avoided; a telescopic cover is sleeved outside each vibrating rod to shield concrete vibrated by the vibrating rods, so that the concrete is prevented from vibrating everywhere, and a working area is prevented from being polluted; and the whole telescopic cover is provided with an up-and-down swinging action through the toggle ring, so that the falling speed of concrete on the inner wall of the telescopic cover is accelerated, a large amount of time is saved, and the production efficiency is improved.
2. According to the invention, an L-shaped channel is formed by the limiting frame, the mounting frame VI, the limiting frame and the die, then an external liquid pump is controlled to start to spray high-pressure water into the L-shaped channel through the spray pipe, the high-pressure water is introduced to wash out concrete remained on the lower surface of the limiting frame, then the high-pressure water is used to wash out concrete remained on the seven groove walls through the seven grooves, the subsequent concrete is prevented from being attached to the lower surface of the limiting frame and the right side of the die after being solidified, and the production of the subsequent concrete sleeper is influenced.
3. According to the invention, the sputtering plate is controlled to move upwards to protrude the limiting frame, so that the sputtering plate is positioned in the flowing direction of high-pressure water, and the high-pressure water can impact the sputtering plate to perform backflushing sputtering, so that the high-pressure water is backflushed to the lower surface of the limiting frame, and the flushing efficiency of concrete remained on the lower surface of the limiting frame is improved.
Drawings
FIG. 1 is a schematic perspective view of a concrete sleeper processing apparatus of the present invention;
FIG. 2 is a schematic view of a first partial perspective view of the concrete sleeper processing apparatus of the present invention;
FIG. 3 is a schematic perspective view of a toggle unit of the concrete sleeper processing apparatus of the present invention;
FIG. 4 is a schematic view of a second partial perspective view of the concrete tie processing apparatus of the present invention;
FIG. 5 is a schematic view showing a combined perspective structure of a cleaning unit and a sputtering unit of the concrete sleeper processing apparatus of the present invention;
FIG. 6 is a schematic perspective view of a spacing frame of the concrete sleeper processing apparatus of the present invention;
FIG. 7 is a schematic view of a first operational state of the concrete tie processing apparatus of the present invention;
fig. 8 is a schematic view showing a second operating state of the concrete sleeper processing apparatus of the present invention.
The marks of the components in the drawings are as follows: 1-underframe, 2-power unit, 3-mould, 3 a-recess, 4-mounting board I, 5-cylinder I, 6-limit frame, 7-mounting board I, 8-cylinder II, 9-mounting board II, 10-vibrating rod, 11-telescopic cover, 12-balancing weight, 13-mounting board III, 14-collecting box, 21-electric putter, 22-mounting board IV, 23-toggle ring, 31-mounting board V, 32-limit frame, 33-cylinder III, 34-mounting board VI, 35-spray tube, 36-diverter block, 41-mounting board II, 42-cylinder IV, 43-wedge I, 44-spring telescopic rod, 45-mounting board III, 46-splash plate, 47-wedge II.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
1-8, the concrete sleeper processing equipment comprises a chassis 1, a power unit 2, a die 3, a mounting plate I4, a cylinder I5 and a limiting frame 6; the left part of the upper side of the underframe 1 is connected with a power unit 2; the power unit 2 is detachably connected with the die 3, the power unit 2 is used for driving the die 3 to move left and right, the upper side of the right part of the die 3 is inclined, the discharge of superfluous concrete is facilitated, the right lower part of the die 3 is pointed, and the concrete is prevented from flowing to the bottom surface of the die 3; the right part of the upper side of the underframe 1 is welded with a mounting plate I4; the upper part of the mounting plate I4 is fixedly connected with two air cylinders I5; limiting frames 6 are fixedly connected with telescopic ends of all the cylinders I5; the lower side of the limit frame 6 is contacted with the upper side of the die 3;
the device also comprises a mounting frame I7, a cylinder II 8, a mounting frame II 9, a vibrating rod 10, a telescopic cover 11, a balancing weight 12, a mounting frame III 13 and a collecting box 14; the left part of the upper side of the underframe 1 is welded with a mounting frame I7; the upper part of the mounting frame I7 is fixedly connected with two air cylinders II 8; the telescopic ends of all the cylinders II 8 are fixedly connected with a mounting rack II 9; three vibrating bars 10 are fixedly connected on the mounting frame II 9 at equal intervals; three telescopic covers 11 are fixedly connected to the lower side of the mounting frame II 9 at equal intervals, and a hydrophobic coating is coated on the inner side of each telescopic cover 11, so that concrete can descend; each vibrating rod 10 is respectively positioned in one telescopic cover 11; the lower part of each telescopic cover 11 is fixedly connected with a balancing weight 12 respectively; the middle part of the mounting frame I7 is welded with a mounting frame III 13; a collecting box 14 is arranged in the middle of the underframe 1.
The device also comprises a stirring unit; the stirring unit comprises an electric push rod 21, a mounting rack IV 22 and a stirring ring 23; the front part and the rear part of the mounting frame II 9 are respectively fixedly connected with an electric push rod 21; the telescopic ends of the two electric push rods 21 are fixedly connected with a mounting rack IV 22; three poking rings 23 are fixedly connected to the mounting frame IV 22 at equal intervals; each toggle ring 23 is slidably connected with one telescopic cover 11, and the cross section of each toggle ring 23 is circular to prevent damage to the telescopic cover 11.
When the mold 3 sprayed with the release agent works, the mold 3 is placed on the power unit 2, the power unit 2 is controlled to drive the mold 3 to move rightwards, the mold 3 is moved until the opening of the mold 3 coincides with the opening on the limit frame 6, then concrete is poured into the mold 3 through external feeding equipment, the concrete is more than the upper surface of the mold 3 but does not exceed the upper surface of the limit frame 6, then the power unit 2 is controlled to drive the mold 3 to move rightwards, simultaneously, the two cylinders I5 drive the limit frame 6 to synchronously move rightwards, the mold 3 is moved to the position below the three vibrating bars 10, then the three vibrating bars 10 are controlled to vibrate, then the two cylinders II 8 drive the mounting frame II 9 and the three vibrating bars 10 to move downwards, the vibrating bars 10 are moved into the concrete, the concrete is compacted in the process of being inserted into the concrete, and then the two cylinders II 8 are controlled to drive the mounting frame II 9 and the three vibrating bars 10 to move upwards for resetting; then the limiting frame 6 is driven to move rightwards by the two air cylinders I5, concrete on the upper surface of the excessive mould 3 is scraped rightwards when the limiting frame 6 moves rightwards, the scraped concrete can slide downwards along the right side of the mould 3 to be collected in the collecting box 14, the upper side of the right part of the mould 3 is inclined, the excessive concrete is discharged conveniently, the right lower part of the mould 3 is pointed, the concrete is prevented from flowing towards the bottom surface of the mould 3, and then the mould 3 is controlled to move leftwards by the power unit 2 so as to carry out subsequent drying and demoulding operation on the concrete;
after the two cylinders II 8 are controlled to drive the mounting frame II 9 and the three vibrating bars 10 to move upwards for resetting, the vibrating bars 10 are continuously controlled to vibrate, so that the residual concrete on the surface of the vibrating bars 10 is vibrated down, the subsequent concrete is prevented from being dried and solidified and attached to the vibrating bars 10, and the subsequent compaction of the concrete is prevented from being influenced; the outside of each vibrating rod 10 is sleeved with one telescopic cover 11, so that concrete vibrated by the vibrating rod 10 is shielded, the working area is prevented from being polluted due to vibration of the concrete, and the concrete remained on the surface of the vibrating rod 10 can be prevented from being adhered to the vibrating rod 10 after being dried and solidified after being vibrated and dropped, and further the problem that the quality of a sleeper is influenced due to the fact that the adhered and solidified concrete blocks are vibrated by the vibrating rod 10 in the subsequent use is avoided; when the two cylinders II 8 drive the mounting frame II 9 and the related components thereof to move downwards, the telescopic cover 11 and the balancing weight 12 move along with the mounting frame II 9, the balancing weight 12 stops after moving to be in contact with the mounting frame III 13, and then the telescopic cover 11 is forced to shrink after continuing to move downwards, so that the telescopic cover 11 is prevented from moving downwards into concrete; the concrete that is blocked by the telescopic cover 11 can fall back to the mould 3 along its inner wall, avoid appearing the concrete deficiency, influence the quality problem of follow-up preparation sleeper, telescopic cover 11 inboard is scribbled hydrophobic coating, do benefit to concrete decline, and concrete fall back's speed is slow under the influence that does not receive external force, influence production efficiency, therefore after vibrating rod 10 vibration all shakes the concrete of its surface to telescopic cover 11 inner wall, control two electric putter 21 and drive mounting bracket IV 22 and three stirring ring 23 and move down, make every stirring ring 23 slide on the telescopic cover 11 that corresponds, when stirring ring 23 slides to the bellying contact with telescopic cover 11, can make the bellying tensile, then stirring ring 23 will pass through the bellying smoothly, afterwards because elasticity effect bellying can shrink again, so make telescopic cover 11 wholly have a action of vibration from top to bottom, and then accelerate telescopic cover 11 inner wall concrete's whereabouts speed, save a large amount of time in order to improve production efficiency, stirring ring 23 cross-section sets up to be circular, prevent damaging telescopic cover 11.
Example 2
On the basis of the embodiment 1, as shown in fig. 3-8, the cleaning device further comprises a cleaning unit; the cleaning unit comprises a mounting frame V31, a limiting frame 32, a cylinder III 33, a mounting frame VI 34 and a spray pipe 35; the left part of the upper side of the underframe 1 is welded with a mounting frame V31; the middle part of the mounting frame V31 is welded with a limiting frame 32, and the lower part of the limiting frame 32 is arranged in an inclined shape to prevent concrete residue; the limiting frame 32 is contacted with the right side of the die 3; the upper part of the mounting frame V31 is fixedly connected with two air cylinders III 33; the telescopic ends of all the cylinders III 33 are fixedly connected with a mounting bracket VI 34; five spray pipes 35 are equidistantly penetrated on the mounting frame VI 34.
A diverter block 36 is also included; seven grooves 3a are formed in the right side of the die 3; six split blocks 36 are welded to the upper right side of the die 3.
Before working, five spray pipes 35 are connected with an external liquid pump through a hose, when the die 3 moves to the position where the opening is positioned below three vibrating bars 10, the right side of the die 3 is in contact with the limiting frame 32, in addition, as seven grooves 3a are formed in the right side of the die 3, when the limiting frame 6 moves rightwards to scrape concrete on the upper surface of the die 3 to the right, the concrete can flow into the seven grooves 3a through the diversion effect of the six diversion blocks 36, and then flows into the collecting box 14 from the seven grooves 3a to be collected, so that the contact area between the redundant concrete and the right side of the die 3 is reduced, and the concrete remained on the right side of the die 3 can be reduced, so that the follow-up cleaning is convenient; finally, the limit frame 6 moves rightwards until the edge at the left lower part of the limit frame is contacted with the edge at the right upper part of the die 3, at the moment, the opening of the limit frame 6 is opposite to the mounting frame VI 34, then, two cylinders III 33 are controlled to drive the mounting frame VI 34 to move downwards until the lower side of the mounting frame VI 34 is contacted with the limit frame 32, the left side of the mounting frame VI 34 is contacted with the limit frame 6, as shown in figure 7, the limit frame 32, the mounting frame VI 34, the limit frame 6 and the die 3 form an L-shaped channel, then, an external liquid pump is controlled to start to spray high-pressure water into the L-shaped channel through a spray pipe 35, the high-pressure water is firstly introduced to wash out concrete remained on the lower surface of the limit frame 6, then, the high-pressure water is washed out through seven grooves 3a, the concrete remained on the walls of the seven grooves 3a is finally, the concrete remained in the collecting box 14 is collected, and the high-pressure water can flow through speed, so that the impact force of the water is increased, and the concrete remained on the walls of the seven grooves 3a can be thoroughly washed out; so wash away the concrete that remains in spacing frame 6 lower surface and mould 3 right side, prevent that follow-up concrete from adhering to the right side at spacing frame 6 lower surface and mould 3 after solidifying, influence the production of follow-up concrete sleeper.
Example 3
On the basis of the embodiment 2, as shown in fig. 3-8, a sputtering unit is also included; the sputtering unit comprises a mounting plate II 41, an air cylinder IV 42, a wedge block I43, a spring telescopic rod 44, a mounting plate III 45, a sputtering plate 46 and a wedge block II 47; the right part of the upper side of the underframe 1 is welded with a mounting plate II 41; two cylinders IV 42 are fixedly connected to the upper part of the mounting plate II 41; wedge blocks I43 are fixedly connected to telescopic ends of all the cylinders IV 42; two groups of elastic pieces are fixedly connected to the lower part of the limiting frame 32; each group of elastic elements consists of two spring telescopic rods 44; the telescopic ends of the two spring telescopic rods 44 of the same elastic piece are fixedly connected with a mounting plate III 45; a sputtering plate 46 is welded on the upper side of each mounting plate III 45; each sputtering plate 46 is slidably connected to the stop 32; a wedge block ii 47 is welded to the underside of each mounting plate iii 45.
When the external liquid pump is controlled to start and spray high-pressure water into the L-shaped channel through the spray pipe 35, the flow direction of the high-pressure water is parallel to the lower surface of the limit frame 6, so that the flushing efficiency of concrete remained on the lower surface of the limit frame 6 is lower; therefore, in the flushing process, the two cylinders IV 42 are controlled to drive the wedge block I43 to move leftwards, the wedge block I43 contacts the wedge block II 47 when moving leftwards, then the wedge block II 47 is forced to drive the mounting plate III 45 to move upwards to compress the two spring telescopic rods 44, the mounting plate III 45 moves upwards to drive the sputtering plate 46 to move upwards to protrude the limiting frame 32, the sputtering plate 46 is positioned in the flowing direction of high-pressure water, so that the high-pressure water can impact the sputtering plate 46 to perform backflushing sputtering, the high-pressure water backflushing sputtering is performed on the lower surface of the limiting frame 6, and the flushing efficiency of concrete remained on the lower surface of the limiting frame 6 is improved.
It should be understood that this example is only illustrative of the invention and is not intended to limit the scope of the invention. Further, it is understood that various changes and modifications may be made by those skilled in the art after reading the teachings of the present invention, and such equivalents are intended to fall within the scope of the claims appended hereto.
Claims (10)
1. A concrete sleeper processing device comprises an underframe (1), a power unit (2), a die (3), a mounting plate I (4), an air cylinder I (5) and a limiting frame (6); the chassis (1) is connected with a power unit (2); the power unit (2) is detachably connected with the die (3), and the power unit (2) is used for driving the die (3) to move left and right; a mounting plate I (4) is fixedly connected on the underframe (1); the upper part of the mounting plate I (4) is fixedly connected with a plurality of air cylinders I (5); limiting frames (6) are fixedly connected with telescopic ends of all the air cylinders I (5) together; the lower side of the limit frame (6) is contacted with the upper side of the die (3); the device is characterized by further comprising a mounting frame I (7), an air cylinder II (8), a mounting frame II (9), a vibrating rod (10), a telescopic cover (11), a balancing weight (12), a mounting frame III (13) and a collecting box (14); the underframe (1) is fixedly connected with a mounting frame I (7); the upper part of the mounting rack I (7) is fixedly connected with a plurality of air cylinders II (8); the telescopic ends of all the air cylinders II (8) are fixedly connected with a mounting rack II (9) together; a plurality of vibrating bars (10) are fixedly connected on the mounting frame II (9) at equal intervals; a plurality of telescopic covers (11) are fixedly connected on the lower side of the mounting frame II (9) at equal intervals; each vibrating rod (10) is respectively positioned in one telescopic cover (11); the lower part of each telescopic cover (11) is fixedly connected with a balancing weight (12) respectively; the middle part of the mounting frame I (7) is fixedly connected with a mounting frame III (13); the collecting box (14) is arranged in the middle of the underframe (1).
2. A concrete sleeper processing apparatus according to claim 1, characterized in that the inside of the telescopic hood (11) is coated with a hydrophobic coating.
3. A concrete sleeper processing apparatus according to claim 1, wherein the upper right side of the die (3) is provided in an inclined shape.
4. A concrete sleeper processing apparatus according to claim 1, wherein the right lower portion of the die (3) is provided in a pointed shape.
5. A concrete sleeper processing apparatus as defined in claim 1, further comprising a toggle unit; the stirring unit comprises an electric push rod (21), a mounting rack IV (22) and a stirring ring (23); the front part and the rear part of the mounting frame II (9) are respectively fixedly connected with an electric push rod (21); the telescopic ends of the two electric push rods (21) are fixedly connected with a mounting rack IV (22) together; a plurality of toggle rings (23) are fixedly connected on the mounting frame IV (22) at equal intervals; each toggle ring (23) is respectively connected with one telescopic cover (11) in a sliding way.
6. A concrete sleeper processing apparatus according to claim 5, wherein the toggle ring (23) is circular in cross section.
7. A concrete sleeper processing apparatus as defined in claim 5, further comprising a cleaning unit; the cleaning unit comprises a mounting frame V (31), a limiting frame (32), a cylinder III (33), a mounting frame VI (34) and a spray pipe (35); a mounting rack V (31) is fixedly connected on the underframe (1); a limiting frame (32) is fixedly connected in the middle of the mounting frame V (31); the limiting frame (32) is contacted with the right side of the die (3); the upper part of the mounting frame V (31) is fixedly connected with a plurality of air cylinders III (33); the telescopic ends of all the cylinders III (33) are fixedly connected with a mounting frame VI (34) together; a plurality of spray pipes (35) are equidistantly penetrated on the mounting frame VI (34).
8. A concrete sleeper processing apparatus according to claim 7, wherein the lower portion of the retainer (32) is provided in an inclined shape.
9. A concrete sleeper processing apparatus according to any one of claims 7-8, further comprising a diverter block (36); the right side of the die (3) is provided with a plurality of grooves (3 a); the upper side of the right part of the die (3) is fixedly connected with a plurality of flow dividing blocks (36).
10. A concrete sleeper processing apparatus as defined in claim 9, further comprising a sputtering unit; the sputtering unit comprises a mounting plate II (41), an air cylinder IV (42), a wedge block I (43), a spring telescopic rod (44), a mounting plate III (45), a sputtering plate (46) and a wedge block II (47); a mounting plate II (41) is fixedly connected to the underframe (1); the upper part of the mounting plate II (41) is fixedly connected with a plurality of cylinders IV (42); wedge blocks I (43) are fixedly connected with telescopic ends of all the cylinders IV (42) together; the lower part of the limiting frame (32) is fixedly connected with a plurality of elastic components; each group of elastic components consists of two spring telescopic rods (44); the telescopic ends of the two spring telescopic rods (44) of the same elastic piece are fixedly connected with a mounting plate III (45) together; the upper side of each mounting plate III (45) is fixedly connected with a sputtering plate (46) respectively; each sputtering plate (46) is in sliding connection with the limiting frame (32); the lower side of each mounting plate III (45) is fixedly connected with a wedge block II (47) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311484990.6A CN117260926B (en) | 2023-11-09 | 2023-11-09 | Concrete sleeper processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311484990.6A CN117260926B (en) | 2023-11-09 | 2023-11-09 | Concrete sleeper processing equipment |
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| CN218659679U (en) * | 2022-12-05 | 2023-03-21 | 长沙市宁滔混凝土有限公司 | Concrete production is with equipment of vibrating |
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| DE202019105307U1 (en) * | 2019-09-25 | 2019-10-21 | Albert Schneider | Deep vibrator for compacting a soil |
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| CN117260926A (en) | 2023-12-22 |
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