CN117260139B - Flexible automatic welding equipment for pipeline parts - Google Patents
Flexible automatic welding equipment for pipeline parts Download PDFInfo
- Publication number
- CN117260139B CN117260139B CN202311548314.0A CN202311548314A CN117260139B CN 117260139 B CN117260139 B CN 117260139B CN 202311548314 A CN202311548314 A CN 202311548314A CN 117260139 B CN117260139 B CN 117260139B
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- China
- Prior art keywords
- rear end
- supporting mechanism
- welding
- positioning seat
- end positioning
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- 238000003466 welding Methods 0.000 title claims abstract description 70
- 230000007246 mechanism Effects 0.000 claims abstract description 103
- 238000003825 pressing Methods 0.000 claims description 23
- 230000006835 compression Effects 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008859 change Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
- B23K31/027—Making tubes with soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses flexible automatic welding equipment for pipeline parts, which belongs to the technical field of pipeline welding and comprises a bottom plate, a front end positioning and supporting mechanism, a rear end positioning and supporting mechanism and a welding mechanism, wherein the front end positioning and supporting mechanism, the rear end positioning and supporting mechanism and the welding mechanism are sequentially arranged at the top of the bottom plate from left to right; according to the front end positioning and supporting mechanism, the rear end positioning and supporting mechanism and the welding mechanism, the positioning of the pipeline is realized through the positioning seat, and then the distance between the rear end positioning and supporting mechanism and the front end positioning and supporting mechanism is conveniently adjusted through the adjusting slide rail, so that the rapid positioning and welding processing of pipelines with different specifications is facilitated.
Description
Technical Field
The invention relates to the technical field of pipeline welding, in particular to flexible automatic welding equipment for pipeline parts.
Background
The flexible welding is a welding technical mode which adopts a robot or automatic welding equipment to produce products of different types or brands on one production line, realizes flexible die changing or programming of the production line, saves the production equipment and reduces the production cost, and is widely applied in the machining industry in the current pipeline welding process because of the development of discrete manufacturing of multiple varieties and small batches of pipelines in order to improve the labor efficiency.
The searched patent publication number is: "a pipeline flexible welding platform" of CN215658788U, wherein there are working platform, clamp assembly; a plurality of fixed positioning holes are uniformly distributed on the workbench, and the clamp assembly comprises a fixed bracket and a pipeline bracket; the fixing support is characterized in that a plurality of bottom positioning holes are formed in the bottom of the fixing support, a plurality of elevation positioning holes are formed in the side face of the fixing support, a pipeline support waist hole is formed in the side face of the pipeline support, and the pipeline support is fixed to the elevation positioning holes of the fixing support through bolts. The invention can be adjusted at will, is universal, can be flexibly and modularly assembled, saves resources, can be suitable for welding work of pipelines with any height and any angle, and has extremely strong universality; before the flexible welding, the pipeline is positioned through the positioning holes and the supporting structure, the pipeline needs to be frequently adjusted and replaced according to requirements, the requirement on positioning accuracy for welding is low, quick replacement cannot be realized, positioning accuracy is guaranteed, and the efficiency is low and the cost is wasted.
Disclosure of Invention
The invention aims to provide flexible automatic welding equipment for pipeline parts, which solves the problems that quick replacement cannot be realized, positioning precision is guaranteed, efficiency is low and cost is wasted in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the flexible automatic welding equipment for the pipeline piece comprises a bottom plate, a front end positioning and supporting mechanism, a rear end positioning and supporting mechanism and a welding mechanism, wherein the front end positioning and supporting mechanism, the rear end positioning and supporting mechanism and the welding mechanism are sequentially arranged at the top of the bottom plate from left to right;
front end location supporting mechanism and rear end location supporting mechanism install front end moving motor and rear end moving motor respectively, front end location supporting mechanism is close to front end moving motor and is close to welding mechanism's below position and installs the front end positioning seat, the relative front end positioning seat of rear end location supporting mechanism one side position installs middle positioning seat, rear end location supporting mechanism parallel middle positioning seat and keep away from front end positioning seat top position and install the rear end positioning seat, rear end location supporting mechanism is equipped with slidable adjustment slide rail relative to rear end moving motor's below position.
Further, one sides of the front end positioning support mechanism and the rear end positioning support mechanism, which are opposite to the front end positioning seat, the middle positioning seat and the rear end positioning seat, are respectively connected with a front end compression box, a middle compression box and a rear end compression box through bolts.
Further, the lateral walls of the front end compressing box, the middle compressing box and the rear end compressing box, which are close to the front end positioning seat, the middle positioning seat and the rear end positioning seat, are all connected with compressing rods in a sliding manner, and the compressing rods are driven by an air pump.
Further, the welding mechanism is connected with a welding gun by bolts close to the front end positioning support mechanism and the rear end positioning support mechanism and below the middle positioning seat, and the welding mechanism is connected with a welding spot compacting plate in a sliding manner relative to the side wall above the welding gun.
Further, the relative positions of the tops of the front end positioning support mechanism and the rear end positioning support mechanism are both connected with a rotary tube motor through bolts.
Further, bottom plate top bolted connection has the slide rail, sliding connection has a plurality of sliding sleeves in the slide rail outside, and a plurality of sliding sleeves bolted connection respectively in front end location supporting mechanism, rear end location supporting mechanism and welding mechanism bottom relative position.
Compared with the prior art, the invention has the beneficial effects that:
front end location supporting mechanism, rear end location supporting mechanism and welding mechanism in this embodiment realize the position location to the pipeline through the positioning seat, then conveniently adjust rear end location supporting mechanism and front end location supporting mechanism's interval through adjusting the slide rail, and then conveniently carry out quick fixed-position welding processing to the pipeline of different specifications. The front end positioning and supporting mechanism, the welding mechanism and the rear end positioning and supporting mechanism are arranged on the bottom plate by the welding equipment through positioning of the positioning pins and locking of the screws, so that positioning of the workpiece and quick mold changing of the tool are realized.
Drawings
FIG. 1 is a schematic perspective view of a welding apparatus according to the present invention;
FIG. 2 is a schematic top view of a welding apparatus according to the present invention;
FIG. 3 is a schematic perspective view of a rear end positioning support mechanism according to the present invention;
fig. 4 is a schematic perspective view of the structure of the intermediate pressing box in the present invention.
In the figure, 1, a bottom plate; 2. a front end positioning and supporting mechanism; 21. a front end moving motor; 22. a front end positioning seat; 23. the front end is tightly pressed against the box; 3. a rear end positioning support mechanism; 31. a rear end moving motor; 32. the rear end is tightly pressed against the box; 33. a rear end positioning seat; 34. a middle compression box; 35. a middle positioning seat; 36. adjusting the sliding rail; 4. a welding mechanism; 41. a welding gun; 42. a welding spot compacting plate; 5. a rotary tube motor; 6. a slide rail; 7. and a sliding sleeve.
Detailed Description
Example 1
Please refer to fig. 1-4: the utility model provides a flexible automatic weld equipment of pipeline spare, including bottom plate 1, front end location supporting mechanism 2, rear end location supporting mechanism 3 and welding mechanism 4 are installed in bottom plate 1 top from left to right in proper order, front end moving motor 21 and rear end moving motor 31 are installed respectively to front end location supporting mechanism 2 and rear end location supporting mechanism 3, front end location seat 22 is installed to the below position that front end location supporting mechanism 2 is close to front end moving motor 21 and is close to welding mechanism 4, middle positioning seat 35 is installed to one side position that rear end location supporting mechanism 3 is relative front end positioning seat 22, rear end location supporting mechanism 3 parallel middle positioning seat 35 and keep away from front end positioning seat 22 top position and install rear end positioning seat 33, front end positioning seat 22, rear end positioning seat 33 and middle positioning seat 35 make things convenient for accurate with the pipeline assembly to accurate welding position fix, promote welding device's location and fixed convenience, rear end location supporting mechanism 3 is equipped with slidable adjustment slide rail 36 relative rear end moving motor 31's below position, electric motor 36 is close to rear end moving motor 31, adjustable slide rail 36 is for bottom plate material 3 to the three-layer, adjustable slide plate material is adjusted by two-plate material, wherein, 3 is adjusted by adjusting slide rail 31, and three-layer bottom plate material is adjusted, and then is adjusted, slide position is adjusted, and is passed through bottom plate, and is adjusted.
The front end positioning and supporting mechanism 2 and the rear end positioning and supporting mechanism 3 are connected with the front end pressing box 23, the middle pressing box 34 and the rear end pressing box 32 through bolts on one side of the front end positioning and supporting mechanism 22, the middle pressing box 35 and the rear end positioning and supporting mechanism 33 respectively, the front end pressing box 23, the middle pressing box 34 and the rear end pressing box 32 are close to the front end positioning and supporting mechanism 22, the side wall above the middle positioning and supporting mechanism 35 and the rear end positioning and supporting mechanism 33 is connected with a pressing rod in a sliding mode, the pressing rod is driven by an air pump, the pressing rod presses down the pipe body part of a pipeline through the pressing rods of the front end pressing box 23, the middle pressing box 34 and the rear end pressing box 32, after the positioning and supporting mechanism 2 and the rear end positioning and supporting mechanism 3 are adjusted to achieve a positioning effect, the pipeline is further fixed and positioned, stability of the welding process is guaranteed, the welding mechanism 4 is close to the welding gun 41 in a position below the middle positioning and welding point 35, the side wall above the welding mechanism 4 is connected with a pressing plate 42 in a sliding mode, the welding point 41 is positioned at the bottom of the pipeline, the welding point position is further stably pressed up, and the welding point position of the pipeline is prevented from being shifted and accurately and the welding position is stably and welded.
Example two
As shown in fig. 1-2, further improvements were made over example 1:
for the processing frock of convenient change adaptation, the relative position that keeps away from each other through front end location supporting mechanism 2 and rear end location supporting mechanism 3 top has all bolted connection changes tub motor 5, conveniently drive pipeline rotation welding, front end location supporting mechanism 2, rear end location supporting mechanism 3 and welding mechanism 4 bottom bolted connection have a plurality of sliding sleeves 7, a plurality of sliding sleeve 7 bottom sliding connection have slide rail 6, slide rail 6 bolted connection is at bottom plate 1 top, through gliding mode for front end location supporting mechanism 2 on bottom plate 1, rear end location supporting mechanism 3 and welding mechanism 4 dismouting change convenient and fast more.
Working principle: when the welding machine is used, the front end positioning and supporting mechanism 2 and the rear end positioning and supporting mechanism 3 are adjusted to the distance suitable for the length of a welded pipeline through the front end moving motor 21 and the rear end moving motor 31, then two sections of pipeline workpieces are respectively placed on the front end positioning seat 22, the rear end positioning seat 33 and the middle positioning seat 35, the pipeline welding end is arranged above the welding gun 41 of the middle positioning seat 35, then the pipeline is pressed down through the front end pressing box 23, the rear end pressing box 32 and the middle pressing box 34 on the side of the structure, meanwhile, the welding spot pressing plate 42 is downwards moved to the surface above the welding end of the pipeline to be attached, the limiting effect is achieved, the pipeline workpieces are positioned and fixed, then the pipeline ends are spliced through the output end of the pipe rotating motor 5, and then the pipeline is driven to rotate through the pipe rotating motor 5, so that the pipeline can be welded through the welding gun 41.
The foregoing description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical solution of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (2)
1. The utility model provides a flexible automatic weld equipment of pipeline spare, includes bottom plate (1), front end location supporting mechanism (2), rear end location supporting mechanism (3) and welding mechanism (4), its characterized in that: the front end positioning and supporting mechanism (2), the welding mechanism (4) and the rear end positioning and supporting mechanism (3) are sequentially arranged at the top of the bottom plate (1) from left to right;
front end location supporting mechanism (2) and rear end location supporting mechanism (3) are installed front end moving motor (21) and rear end moving motor (31) respectively, front end location supporting mechanism (2) are close to front end moving motor (21) and are close to front end positioning seat (22) are installed to the below position of welding mechanism (4), middle positioning seat (35) is installed to one side position of rear end location supporting mechanism (3) relative to front end positioning seat (22), front end pressing box (23) is connected to one side bolted connection of front end location supporting mechanism (2) relative to front end positioning seat (22), one side of the rear end positioning supporting mechanism (3) opposite to the middle positioning seat (35) and the rear end positioning seat (33) is respectively connected with a middle pressing box (34) and a rear end pressing box (32) through bolts, the rear end positioning supporting mechanism (3) is parallel to the middle positioning seat (35) and far away from the top of the front end positioning seat (22) to be provided with the rear end positioning seat (33), the rear end positioning supporting mechanism (3) opposite to the lower position of the rear end moving motor (31) is provided with a slidable adjusting slide rail (36), the rear end positioning supporting mechanism (3) is of a three-layer sliding plate supporting structure, wherein the bottommost plate slides with the bottom plate (1), then the two-layer plate is further adjusted through the adjusting slide rail (36), the last layer is regulated by a mobile motor (31);
the side walls of the front end compression box (23), the middle compression box (34) and the rear end compression box (32) close to the front end positioning seat (22), the middle positioning seat (35) and the rear end positioning seat (33) are respectively and slidably connected with compression rods, and the compression rods are driven by an air pump;
the welding mechanism (4) is connected with a welding gun (41) close to a front end positioning support mechanism (2) and a rear end positioning support mechanism (3) through bolts at the lower positions of a front end positioning seat (22) and a middle positioning seat (35), and a welding spot compacting plate (42) is connected with the side wall of the welding mechanism (4) above the welding gun (41) in a sliding manner;
the bottom plate (1) top bolted connection has slide rail (6), slide rail (6) outside cup joints sliding connection has a plurality of sliding sleeves (7), and a plurality of sliding sleeves (7) bolted connection respectively in front end location supporting mechanism (2), rear end location supporting mechanism (3) and welding mechanism (4) bottom relative position.
2. The flexible automatic welding equipment for pipeline components according to claim 1, wherein the relative positions of the tops of the front end positioning support mechanism (2) and the rear end positioning support mechanism (3) are both connected with a rotary pipe motor (5) through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311548314.0A CN117260139B (en) | 2023-11-20 | 2023-11-20 | Flexible automatic welding equipment for pipeline parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311548314.0A CN117260139B (en) | 2023-11-20 | 2023-11-20 | Flexible automatic welding equipment for pipeline parts |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117260139A CN117260139A (en) | 2023-12-22 |
| CN117260139B true CN117260139B (en) | 2024-01-30 |
Family
ID=89202915
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311548314.0A Active CN117260139B (en) | 2023-11-20 | 2023-11-20 | Flexible automatic welding equipment for pipeline parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117260139B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601562A (en) * | 2012-03-02 | 2012-07-25 | 无锡市蓝力机床有限公司 | Overall lap welding die for bucket arm |
| CN103192220A (en) * | 2013-04-22 | 2013-07-10 | 力帆实业(集团)股份有限公司 | Welding fixture of rear body middle main tube assembly of motorbike |
| CN108788601A (en) * | 2018-07-02 | 2018-11-13 | 广东骏驰科技股份有限公司 | A kind of automobile specified water inlet tube workpiece welds positioning clamping device with holder combination |
| WO2019095777A1 (en) * | 2017-11-20 | 2019-05-23 | 东莞理工学院 | Irregular pipe welding fixture |
| CN115770998A (en) * | 2021-09-06 | 2023-03-10 | 沈阳富创精密设备股份有限公司 | Flexible welding tool for pipeline parts |
-
2023
- 2023-11-20 CN CN202311548314.0A patent/CN117260139B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102601562A (en) * | 2012-03-02 | 2012-07-25 | 无锡市蓝力机床有限公司 | Overall lap welding die for bucket arm |
| CN103192220A (en) * | 2013-04-22 | 2013-07-10 | 力帆实业(集团)股份有限公司 | Welding fixture of rear body middle main tube assembly of motorbike |
| WO2019095777A1 (en) * | 2017-11-20 | 2019-05-23 | 东莞理工学院 | Irregular pipe welding fixture |
| CN108788601A (en) * | 2018-07-02 | 2018-11-13 | 广东骏驰科技股份有限公司 | A kind of automobile specified water inlet tube workpiece welds positioning clamping device with holder combination |
| CN115770998A (en) * | 2021-09-06 | 2023-03-10 | 沈阳富创精密设备股份有限公司 | Flexible welding tool for pipeline parts |
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| Publication number | Publication date |
|---|---|
| CN117260139A (en) | 2023-12-22 |
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