CN117245352A - Television base member manufacturing method, manufacturing apparatus, and storage medium - Google Patents

Television base member manufacturing method, manufacturing apparatus, and storage medium Download PDF

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Publication number
CN117245352A
CN117245352A CN202311543540.XA CN202311543540A CN117245352A CN 117245352 A CN117245352 A CN 117245352A CN 202311543540 A CN202311543540 A CN 202311543540A CN 117245352 A CN117245352 A CN 117245352A
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China
Prior art keywords
pipe body
unit
tube
controlling
module
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202311543540.XA
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Chinese (zh)
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CN117245352B (en
Inventor
鲁少洲
董春涛
方超
葛天明
夏开美
刘俊
肖祥兵
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Zhuhai Fuji Intelligent Co ltd
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Zhuhai Fuji Intelligent Co ltd
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Priority to CN202311543540.XA priority Critical patent/CN117245352B/en
Publication of CN117245352A publication Critical patent/CN117245352A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/0009Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

The embodiment of the invention provides a television base part manufacturing method, manufacturing equipment and a storage medium, wherein the television base part manufacturing equipment comprises a shrinkage pipe module, a cutting module, a bending module, a drilling module and an installation module which are sequentially arranged, and a mobile unit is arranged between every two modules, wherein the television base part manufacturing method applied to the television base part manufacturing equipment comprises the following steps: in the whole process of manufacturing the television base part, automatic processing is carried out through the shrinkage pipe module, the cutting module, the bending module, the drilling module and the mounting module in the television base part manufacturing equipment, the television base with high simplicity, high identification degree and low cost can be obtained only by mounting the two parts, manual intervention is not needed, and the requirement of large-scale production efficiency of the television base can be met.

Description

Television base member manufacturing method, manufacturing apparatus, and storage medium
Technical Field
The present invention relates to the field of, but not limited to, automated processing, and in particular to a method for manufacturing a television base member, a manufacturing apparatus, and a storage medium.
Background
Along with the continuous improvement of living standard of people, the demands of people on television sets are also increasingly improved, and as the frame design of the screen of the television sets is increasingly thinner, the appearance of the television sets is seriously homogenized, so that the attractive appearance and the identifiability of the television sets are improved, the cost is also required to be controlled, and different manufacturers can modify the bases of different television set models generally so as to design television set bases with high simplicity and identification and low cost.
The process requirements for manufacturing the television base are higher and higher, the process requirements in the manufacturing process of the television base are more and more complex, and the conventional manual manufacturing cannot meet the requirements on the mass production efficiency and the quality control of the television base.
Disclosure of Invention
The following is a summary of the subject matter described in detail herein. This summary is not intended to limit the scope of the claims.
The main purpose of the embodiments of the present invention is to provide a method, apparatus and storage medium for manufacturing a television base member, which can effectively improve the efficiency of the manufacturing work of the television base member.
In a first aspect, an embodiment of the present invention provides a method for manufacturing a television base component, which is applied to a television base component manufacturing apparatus, where the television base component manufacturing apparatus includes a shrink tube module, a cutting module, a bending module, a drilling module, and an installation module, and the method includes:
controlling the shrinkage tube module to gradually shrink the diameters of two ends of a first tube body to be treated to obtain a second tube body after shrinkage tube treatment, wherein the first tube body is a tube body with the same diameter of each part, and the second tube body is a tube body with the same diameter of a middle area and gradually shrinking the diameters of the middle area towards the diameters of two ends of the tube body;
Moving the second pipe body to the cutting module, and controlling the cutting module to respectively perform symmetrical cutting treatment with the same angle on preset distance areas at two ends of the second pipe body to obtain the cut second pipe body;
moving the cut second pipe body to the bending module, and controlling the bending module to bend the cut second pipe body so that the cut areas at the two ends of the second pipe body are positioned on the same plane, thereby obtaining the bent second pipe body;
moving the second pipe body subjected to the bending treatment to the drilling module, and controlling the drilling module to drill the middle area of the second pipe body subjected to the bending treatment to obtain the second pipe body provided with the mounting hole;
moving the second pipe body subjected to the drilling treatment to the mounting module, and controlling the mounting module to fixedly mount a mounting unit corresponding to the mounting hole on the second pipe body to obtain the television base component;
the cutting module further comprises a first identification unit, a first laser cutting unit and a second laser cutting unit, wherein the first laser cutting unit and the second laser cutting unit are arranged on the same horizontal plane, the initial distance between the first laser cutting unit and the second laser cutting unit is equal to the length of the second pipe body, the cutting module is controlled to respectively perform symmetrical cutting treatment with the same angle on preset distance areas at two ends of the second pipe body, and the cut second pipe body is obtained, and the cutting module comprises:
Controlling the cutting clamp arm to rotate the second pipe body, and controlling the first identification unit to identify the connection position of the second pipe body;
after the first identification unit identifies the connecting position in the process of rotating the cutting clamping arm, controlling the cutting clamping arm to continuously drive the second pipe body to rotate by a first angle;
controlling the first laser cutting unit and the second laser cutting unit to move towards the second pipe body so that the first laser cutting unit reaches the first end part, and the second laser cutting unit reaches the second end part;
controlling the first laser cutting unit to move a third distance toward the second end at a seventh speed, and moving the third distance toward the first end at the seventh speed after the first laser cutting unit moves the third distance; simultaneously controlling the second laser cutting unit to move a third distance toward the first end at a seventh speed, and moving the third distance toward the second end at the seventh speed after the second laser cutting unit moves the third distance;
and in the moving process of the first laser cutting unit and the second laser cutting unit, controlling the cutting clamp arm to drive the second pipe body to rotate by a second angle at a first angular velocity to obtain the cut second pipe body, wherein the time value obtained by dividing the second angle by the first angular velocity is equal to the time value obtained by dividing the two third distances by the seventh velocity.
In some optional embodiments, the shrinkage tube module includes a first feeding mechanism, a first clamping arm, a first shrinkage tube unit, a second clamping arm and a second shrinkage tube unit, the control the shrinkage tube module performs gradual shrinkage treatment on diameters of two ends of a first tube body to be treated to obtain a second tube body after shrinkage treatment, including:
under the condition that the first straight pipe is stored in the first feeding mechanism, controlling the first clamping arm to clamp the first end part of the first straight pipe from the first feeding mechanism and move to a first preset position so that the second end part of the first straight pipe is aligned to a shrinkage pipe inlet of the first shrinkage pipe unit;
controlling the first clamping arm to move a first distance to the first shrinkage tube unit at a first speed so as to enable the second end to reach a shrinkage tube inlet of the first shrinkage tube unit;
controlling the first clamping arm to drive the first straight tube to gradually enter the first shrinkage tube unit at a second speed so as to perform first shrinkage tube treatment with gradually reduced diameter from the second end part, thereby obtaining the first straight tube after the first shrinkage tube treatment, wherein the second speed is smaller than the first speed;
Controlling the first clamping arm to drive the first straight pipe to return to the first preset position at a third speed, wherein the third speed is greater than the second speed;
controlling the second clamping arm to clamp the second end part, controlling the first clamping arm to release the first end part, and controlling the second clamping arm to move to a second preset position so as to enable the first end part of the first straight pipe to be aligned with a shrinkage pipe inlet of the second shrinkage pipe unit;
controlling the second clamping arm to move a second distance to the second shrinkage tube unit at a fourth speed so as to enable the first end to reach the shrinkage tube inlet of the second shrinkage tube unit;
and controlling the second clamping arm to drive the first straight tube to gradually enter the second shrinkage tube unit at a fifth speed so as to perform second shrinkage tube treatment with gradually reduced diameter from the first end part, thereby obtaining a second tube body after shrinkage tube treatment, wherein the fifth speed is smaller than the fourth speed.
In some alternative embodiments, the cutting module includes a cutting clamp arm that moves the second tubular body to the cutting module, including:
controlling the second clamping arm to drive the second pipe body to return to the second preset position at a sixth speed, wherein the sixth speed is greater than the fifth speed;
Controlling the second clamping arm to move the second pipe body to a third preset position;
the cutting clamp arm is controlled to clamp the first end and the second end.
In some optional embodiments, the cutting module further includes a first identification unit, a first laser cutting unit and a second laser cutting unit, where the first laser cutting unit and the second laser cutting unit are disposed on a same horizontal plane, an initial distance between the first laser cutting unit and the second laser cutting unit is equal to a length of the second pipe body, and the controlling the cutting module performs symmetrical cutting processing with a same angle on preset distance areas at two ends of the second pipe body, so as to obtain the cut second pipe body, where the controlling includes:
controlling the cutting clamp arm to rotate the second pipe body, and controlling the first identification unit to identify the connection position of the second pipe body;
after the first identification unit identifies the connecting position in the process of rotating the cutting clamping arm, controlling the cutting clamping arm to continuously drive the second pipe body to rotate by a first angle;
controlling the first laser cutting unit and the second laser cutting unit to move towards the second pipe body so that the first laser cutting unit reaches the first end part, and the second laser cutting unit reaches the second end part;
Controlling the first laser cutting unit to move a third distance toward the second end at a seventh speed, and moving the third distance toward the first end at the seventh speed after the first laser cutting unit moves the third distance; simultaneously controlling the second laser cutting unit to move a third distance toward the first end at a seventh speed, and moving the third distance toward the second end at the seventh speed after the second laser cutting unit moves the third distance;
and in the moving process of the first laser cutting unit and the second laser cutting unit, controlling the cutting clamp arm to drive the second pipe body to rotate by a second angle at a first angular velocity to obtain the cut second pipe body, wherein the time value obtained by dividing the second angle by the first angular velocity is equal to the time value obtained by dividing the two third distances by the seventh velocity.
In some alternative embodiments, the cutting module further includes a deburring unit including a fixed table and two scraper members disposed on both sides of the fixed table, respectively, a maximum diameter of the scraper members being equal to a minimum diameter of the second pipe body, the method further including:
Moving the cut second pipe body to the fixed workbench;
respectively controlling the two scraper parts to respectively move towards the middle part of the second pipe body so as to enable the scraper parts to enter the second pipe body;
the two scraper members are controlled to move outwardly from the interior of the second tube body, respectively, to move the scraper members away from the second tube body.
In some optional embodiments, the bending module includes a second feeding mechanism, an attitude adjusting mechanism and a bending mechanism, the bending mechanism includes a first bending die and a second bending die, the first bending die and the second bending die form a die cavity after being combined, a projection angle of two ends of the second pipe body after being cut is a third angle, the die cavity is used for bending the second pipe body, a sum of two third angles and two fourth angles is three hundred sixty degrees, and the controlling the bending module performs bending processing on the second pipe body after being cut, including:
controlling the second feeding mechanism to alternately move the plurality of second pipe bodies to the gesture adjusting mechanism;
the gesture of the second pipe body is adjusted through the gesture adjusting mechanism so as to meet the requirements of the bending mechanism;
And controlling the first bending die to move towards the second bending die when the second pipe body is positioned between the first bending die and the second bending die so as to perform bending treatment on the cut second pipe body.
In some alternative embodiments, the buckling module further comprises a detection mechanism and a correction mechanism, the method further comprising:
in the process of alternately moving the plurality of second pipe bodies to the gesture adjusting mechanism, the detecting mechanism detects a first detecting signal, wherein the first detecting signal represents that the second pipe bodies stop at the inlet of the gesture adjusting mechanism;
and controlling the deviation correcting mechanism to rotate towards the second pipe body according to the first detection signal so that the second pipe body enters the posture adjusting mechanism.
In some optional embodiments, the second pipe body after drilling includes a mounting positioning hole disposed in the middle of the second pipe body and connection holes disposed at two sides of the mounting positioning hole, the mounting module includes a first detection unit, a first mounting arm, a first mounting station, a second mounting arm, a second detection unit, and a second mounting station, and the controlling the mounting module fixedly mounts the mounting unit corresponding to the mounting hole onto the second pipe body to obtain the television base component includes:
Placing the second pipe body at the first installation station, and detecting first position information of the installation positioning hole through the first detection unit;
controlling the first mounting arm to insert the positioning column of the mounting unit into the mounting positioning hole according to the first position information;
moving the second pipe body inserted with the mounting unit to the second mounting station, and detecting second position information and third position information of the connection hole through the second detection unit;
and controlling the second mounting arm to rivet the mounting unit and the second pipe body according to the second position information and the third position information respectively to obtain the television base component.
In some optional embodiments, the shrinkage tube module includes a third feeding mechanism, a first clamping arm, a first shrinkage tube unit and a second clamping arm, the control the shrinkage tube module performs gradual shrinkage treatment on diameters of two ends of a first tube body to be treated, to obtain a second tube body after shrinkage treatment, including:
under the condition that the first straight pipe is stored in the third feeding mechanism, the first clamping arm is controlled to clamp the first end part of the first straight pipe from the first feeding mechanism and move to a first preset position, so that the second end part of the first straight pipe is aligned to the shrinkage pipe inlet of the first shrinkage pipe unit;
Controlling the first clamping arm to move a first distance to the first shrinkage tube unit at a first speed so as to enable the second end to reach a shrinkage tube inlet of the first shrinkage tube unit;
controlling the first clamping arm to drive the first straight tube to gradually enter the first shrinkage tube unit at a second speed so as to perform first shrinkage tube treatment with gradually reduced diameter from the second end part, thereby obtaining the first straight tube after the first shrinkage tube treatment, wherein the second speed is smaller than the first speed;
controlling the first clamping arm to drive the first straight pipe to return to the first preset position at a third speed, wherein the third speed is greater than the second speed;
controlling the second clamping arm to clamp the first end part and move to a second preset position so as to enable the first end part of the first straight pipe to be aligned with a shrinkage pipe inlet of the first shrinkage pipe unit;
controlling the first clamping arm to move a second distance to the second shrinkage tube unit at a fourth speed so as to enable the first end to reach the shrinkage tube inlet of the first shrinkage tube unit;
and controlling the second clamping arm to drive the first straight tube to gradually enter the first shrinkage tube unit at a fifth speed so as to perform first shrinkage tube treatment with gradually reduced diameter from the first end part, thereby obtaining a second tube body after shrinkage tube treatment, wherein the fifth speed is smaller than the fourth speed.
In a second aspect, an embodiment of the present invention provides a television base member manufacturing apparatus, including: a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor implements the method of manufacturing a television base unit according to the first aspect when executing the computer program.
In a third aspect, a computer storage medium stores computer-executable instructions for performing the television base member manufacturing method of the first aspect.
The beneficial effects of the invention include: when the television base part is required to be manufactured, firstly preparing a first pipe body which is a raw material for manufacturing the television base part, wherein the first pipe body is a metal pipe body with the same diameter in each part, placing a plurality of first pipe bodies on manufacturing equipment, and then firstly controlling a shrinkage pipe module to gradually shrink the diameters of two ends of the first pipe body to be processed so as to obtain a second pipe body with the same diameter in a middle area and gradually smaller diameters of two ends of the pipe body in the middle area; then, the contracted second pipe body is moved into a cutting module, and the cutting module is controlled to symmetrically cut the preset distance areas at the two ends of the second pipe body respectively, so that the second pipe body with the two ends being the same acute angle and symmetrical in shape is obtained; then moving the cut second pipe body to a bending module, and controlling the bending module to bend the cut second pipe body to obtain a bent second pipe body, wherein the cut areas at the two ends of the bent second pipe body are positioned on the same plane, so that the second pipe body can be stably placed on a horizontal plane and is not easy to overturn under the action of external force; then moving the second pipe body subjected to the bending treatment to the drilling module, and controlling the drilling module to drill the middle area of the second pipe body subjected to the bending treatment to obtain the second pipe body provided with the mounting hole; and finally, moving the second pipe body subjected to the drilling treatment to the mounting module, and controlling the mounting module to fixedly mount the mounting unit corresponding to the mounting hole on the second pipe body to obtain the television base component. In the technical scheme of the embodiment, in the whole process of manufacturing the television base part, the automatic processing is sequentially performed through the shrinkage pipe module, the cutting module, the bending module, the drilling module and the mounting module in the television base part manufacturing equipment, the television base with high simplicity, high identification degree and low cost can be obtained only by mounting two parts, manual intervention is not needed, and the requirement of large-scale production efficiency of the television base can be met.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
FIG. 1 is a schematic diagram of a system platform architecture for performing a television base component manufacturing method provided by one embodiment of the present invention;
FIG. 2 is a schematic diagram of a television base unit manufacturing apparatus provided in one embodiment of the invention;
fig. 3 is a schematic view of a shrink tube module of a television base unit manufacturing apparatus according to one embodiment of the present invention;
FIG. 4 is a schematic diagram of a cutting module of a television base member manufacturing apparatus provided in one embodiment of the present invention;
FIG. 5 is a schematic diagram of a press bending module of a television base member manufacturing apparatus provided in one embodiment of the present invention;
FIG. 6 is a schematic diagram of a press bending module of a television base member manufacturing apparatus according to another embodiment of the present invention;
FIG. 7 is a schematic diagram of a drilling module of a television base member manufacturing apparatus provided in accordance with one embodiment of the present invention;
FIG. 8 is a schematic diagram of a mounting module of a television base member manufacturing apparatus provided in one embodiment of the invention;
Fig. 9 is a flow chart of a method of manufacturing a television base member according to one embodiment of the present invention.
Reference numerals:
system platform architecture 1000, processor 1100, memory 1200;
the device comprises a shrinkage tube module 100, a cutting module 200, a bending module 300, a drilling module 400 and a mounting module 500;
a first pipe 600 and a second pipe 700;
the first material feeding mechanism 110, the first clamping arm 120, the first shrinkage tube unit 130, the second clamping arm 140 and the second shrinkage tube unit 150;
the cutting module 200 includes a cutting clamping arm 210, a first recognition unit 220, a first laser cutting unit 230, a second laser cutting unit 240, and a deburring unit 250;
a fixed table 251, a doctor member 252;
the second feeding mechanism 310, the gesture adjusting mechanism 320, the bending mechanism 330, the detecting mechanism 340 and the deviation correcting mechanism 350;
a first bending die 331 and a second bending die 332;
a drilling station 410, a laser drill 420;
mounting positioning holes 710 and connection holes 720;
a first detection unit 510, a first mounting arm 520, a first mounting station 530, a second mounting arm 540, a second detection unit 550, and a second mounting station 560.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
It should be noted that although functional block division is performed in a device diagram and a logic sequence is shown in a flowchart, in some cases, the steps shown or described may be performed in a different order than the block division in the device, or in the flowchart. The terms first, second and the like in the description, in the claims and in the above-described figures, are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order.
Along with the continuous improvement of living standard of people, the demands of people on television sets are also increasingly improved, and as the frame design of the screen of the television sets is increasingly thinner, the appearance of the television sets is seriously homogenized, so that the attractive appearance and the identifiability of the television sets are improved, the cost is also required to be controlled, and different manufacturers can modify the bases of different television set models generally so as to design television set bases with high simplicity and identification and low cost.
The process requirements for manufacturing the television base are higher and higher, the process requirements in the manufacturing process of the television base are more and more complex, and the conventional manual manufacturing cannot meet the requirements on the mass production efficiency and the quality control of the television base.
In order to solve the above-mentioned problems, embodiments of the present invention provide a method, an apparatus and a storage medium for manufacturing a television base component, which are applied to a television base component manufacturing apparatus, wherein the television base component manufacturing apparatus includes a shrink tube module, a cutting module, a bending module, a drilling module and a mounting module.
When the television base part is required to be manufactured, firstly preparing a first pipe body which is a raw material for manufacturing the television base part, wherein the first pipe body is a metal pipe body with the same diameter in each part, placing a plurality of first pipe bodies on manufacturing equipment, and then firstly controlling a shrinkage pipe module to gradually shrink the diameters of two ends of the first pipe body to be processed so as to obtain a second pipe body with the same diameter in a middle area and gradually smaller diameters of two ends of the pipe body in the middle area; then, the contracted second pipe body is moved into a cutting module, and the cutting module is controlled to symmetrically cut the preset distance areas at the two ends of the second pipe body respectively, so that the second pipe body with the two ends being the same acute angle and symmetrical in shape is obtained; then moving the cut second pipe body to a bending module, and controlling the bending module to bend the cut second pipe body to obtain a bent second pipe body, wherein the cut areas at the two ends of the bent second pipe body are positioned on the same plane, so that the second pipe body can be stably placed on a horizontal plane and is not easy to turn over under the action of external force; then moving the second pipe body subjected to the bending treatment to the drilling module, and controlling the drilling module to drill the middle area of the second pipe body subjected to the bending treatment to obtain the second pipe body provided with the mounting hole; and finally, moving the second pipe body subjected to the drilling treatment to the mounting module, and controlling the mounting module to fixedly mount the mounting unit corresponding to the mounting hole on the second pipe body to obtain the television base component.
In the technical scheme of the embodiment, in the whole process of manufacturing the television base part, the automatic processing is sequentially performed through the shrinkage pipe module, the cutting module, the bending module, the drilling module and the mounting module in the television base part manufacturing equipment, the television base with high simplicity, high identification degree and low cost can be obtained only by mounting two parts, manual intervention is not needed, and the requirement of large-scale production efficiency of the television base can be met.
Embodiments of the present invention will be further described below with reference to the accompanying drawings.
Referring to fig. 1, fig. 1 is a schematic diagram of a system platform architecture for performing a method for manufacturing a television base unit according to an embodiment of the present invention.
In the example of fig. 1, the system platform architecture 1000 is provided with a processor 1100 and a memory 1200, wherein the processor 1100 and the memory 1200 may be connected by a bus or otherwise, in fig. 1 by way of example.
Memory 1200 acts as a non-transitory computer readable storage medium that can be used to store non-transitory software programs as well as non-transitory computer executable programs. In addition, memory 1200 may include high-speed random access memory, and may also include non-transitory memory, such as at least one magnetic disk storage device, flash memory device, or other non-transitory solid state storage device. In some implementations, memory 1200 optionally includes memory located remotely from processor 1100, which may be connected to the television base unit manufacturing apparatus via a network. Examples of such networks include, but are not limited to, the internet, intranets, local area networks, mobile communication networks, and combinations thereof.
It will be appreciated by those skilled in the art that the system platform architecture 1000 may be applied to a 5G communication network system, a mobile communication network system that is evolved later, and the like, and the present embodiment is not limited thereto.
Those skilled in the art will appreciate that the system platform architecture 1000 shown in fig. 1 is not limiting of the embodiments of the invention, and may include more or fewer components than shown, or may combine certain components, or a different arrangement of components.
Referring to fig. 2, fig. 2 is a schematic diagram of a television base member manufacturing apparatus according to an embodiment of the present invention, where the television base member manufacturing apparatus includes a pipe shrinking module 100, a cutting module 200, a bending module 300, a drilling module 400, and a mounting module 500, and a moving unit for moving a pipe body to be manufactured may be disposed between each of the modules, and the television base member manufacturing apparatus is used for manufacturing a first pipe body 600 to obtain a television base member, where the first pipe body 600 is a pipe body with the same diameter of each portion.
It should be noted that, the first pipe body 600 may be a metal pipe body, an alloy pipe body, or a pipe body made of other materials, which is not particularly limited in this embodiment.
In some alternative embodiments, referring to fig. 3, the shrinkage tube module 100 may include a first feeding mechanism 110, a first clip arm 120, a first shrinkage tube unit 130, a second clip arm 140, and a second shrinkage tube unit 150, where the first feeding mechanism 110 is used to place a plurality of first tube bodies 600, and the first tube bodies 600 may be moved from the first feeding mechanism 110 one by one; the first clamping arm 120 is used for clamping the first pipe body 600 from the first feeding mechanism 110, and the first clamping arm 120 can clamp the first end part of the first pipe body 600, so that the first pipe body 600 is not easy to rotate under the action of external force; the first pipe shrinking unit 130 is configured to shrink the second end of the first pipe body 600, so that the first pipe body 600 after the pipe shrinking is a pipe body with a diameter gradually increasing from the second end to the middle area; the second clamping arm 140 is used for clamping the first pipe body 600 from the first clamping arm 120, and the second clamping arm 140 can clamp the second end part of the first pipe body 600, so that the first pipe body 600 is not easy to rotate under the action of external force; the second shrinking unit 150 is configured to shrink the first end of the first tube body 600, so that the diameter of the first tube body 600 (i.e., the second tube body 700) after the shrinking process is gradually increased from the first end to the middle region, and the diameter of the second tube body is gradually increased from the second end to the middle region.
The moving subunit may be disposed between the first clamping arm 120 and the second clamping arm 140, or may not be disposed, and the second clamping arm 140 may clamp the first tube 600 from the first clamping arm 120, which is not specifically limited in this embodiment.
In some alternative embodiments, referring to fig. 4, the cutting module 200 includes a cutting clamp arm 210, a first recognition unit 220, a first laser cutting unit 230, and a second laser cutting unit 240, the cutting clamp arm 210 being used to clamp a first end and a second end of the second pipe body 700 and may be used to rotate the second pipe body 700, the first recognition unit 220 being used to recognize a position of a connection position on the second pipe body 700, the first laser cutting unit 230 and the second laser cutting unit 240 being used to perform a cutting process on the second pipe body 700.
It should be noted that the connection position on the second pipe body 700 may be obtained by painting at the time of manufacturing the second pipe body 700, or may be a welding trace in the process of manufacturing the second pipe body 700, which is not particularly limited in this embodiment.
In some alternative embodiments, the cutting module 200 further includes a deburring unit 250, the deburring unit 250 including a fixed table 251 and two scraper members 252 disposed at both sides of the fixed table, respectively, the maximum diameter of the scraper members 252 being equal to the minimum diameter of the second pipe body 700, and the deburring unit 250 for removing burrs generated at both ends of the second pipe body 700 during cutting.
In some alternative embodiments, referring to fig. 5, the bending module 300 includes a second feeding mechanism 310, an attitude adjusting mechanism 320 and a bending mechanism 330, where the second feeding mechanism 310 is used for placing a plurality of second tubes 700, a transmission channel is provided between the second feeding mechanism 310 and the attitude adjusting mechanism 320, the attitude adjusting mechanism 320 is used for adjusting the attitude of the second tubes 700 so as to meet the position requirement of the bending mechanism 330, the bending mechanism 330 is used for performing bending processing on the second tubes 700 to obtain a preset target bending degree, and the cut areas at two ends of the bent second tubes are in the same plane.
It should be noted that the bending mechanism 330 includes a first bending die 331 and a second bending die 332, the first bending die 331 and the second bending die 332 are combined to form a die cavity, the projection angle of two ends of the cut second pipe body 700 is a third angle, the die cavity is used for bending the second pipe body by a fourth angle, and the sum of two third angles and two fourth angles is three hundred sixty degrees.
In some alternative embodiments, referring to fig. 6, the bending module 300 further includes a detecting mechanism 340 and a rectifying mechanism 350, where the detecting mechanism 340 is configured to detect whether the second pipe body 700 that cannot enter the gesture adjusting mechanism 320 exists in a transmission channel between the second feeding mechanism 310 and the gesture adjusting mechanism 320, and the rectifying mechanism 350 is configured to rectify the second pipe body 700 that cannot enter the gesture adjusting mechanism 320, so that the second pipe body 700 can smoothly enter the gesture adjusting mechanism 320.
In some alternative embodiments, referring to fig. 7, the drilling module 400 includes a drilling station 410 for placing the second pipe body 700 to fix and expose a middle region of the second pipe body 700, and a laser drill 420 for drilling the middle region of the second pipe body 700.
It should be noted that, the laser driller 420 may be replaced by a metal driller, which is not specifically limited in this embodiment, and may be set according to practical situations.
In some alternative embodiments, referring to fig. 8, the second pipe body 700 after the drilling process includes a mounting location hole 710 provided in the middle of the second pipe body 700 and connection holes 720 provided at both sides of the mounting location hole 710, the mounting module 500 includes a first sensing unit 510, a first sensing unit 510 for sensing the mounting location hole 710 in the second pipe body 700, a first mounting station 530 for placing the second pipe body 700 in the first mounting station 530 to fix and expose the mounting location hole 710 of the second pipe body 700, a second sensing unit 550 for sensing the connection hole 720 in the second pipe body 700, a second mounting arm 540 for placing the second pipe body 700, and a second mounting station 560 for fixing and exposing the connection hole 720 of the second pipe body 700.
It should be noted that, the first detecting unit 510 and the second detecting unit 550 may be infrared detecting units, or may be visual detecting units, or may be positioning detecting units, which are not limited in this embodiment.
The system platform architecture of fig. 1 is communicatively coupled to various modules in the television base unit manufacturing apparatus of fig. 2-8, through which the operation of the various modules may be controlled.
Based on the system platform architecture and the television base member manufacturing apparatus described above, various embodiments of the television base member manufacturing method of the present invention are set forth below for solving the problems in the above embodiments.
Referring to fig. 9, fig. 9 is a flowchart of a method for manufacturing a television base component according to an embodiment of the present invention, where the method for manufacturing a television base component according to an embodiment of the present invention may include, but is not limited to, step S100, step S200, step S300, step S400, and step S500.
Step S100, controlling the shrinkage tube module to gradually shrink the diameters of two ends of a first tube body to be processed to obtain a second tube body after shrinkage tube processing, wherein the first tube body is a tube body with the same diameter of each part, and the second tube body is a tube body with the same diameter of a middle area and gradually smaller diameter of the middle area towards the diameters of two ends of the tube body.
Specifically, in order to strengthen the supporting force of the television base component and make the television base component more personalized, the first pipe body for the television base component can be subjected to shrinkage tube treatment, and the shrinkage tube module is controlled to respectively perform shrinkage tube treatment on two ends of the first pipe body with the same diameter of each part, so that the first pipe body is manufactured into a second pipe body with the same diameter of the middle area and gradually smaller diameters of the middle area towards the two ends of the pipe body.
In some alternative embodiments, in order to improve the efficiency of the shrinking process and the quality of the shrinking process, referring to fig. 3, a first shrinking unit and a second shrinking unit may be disposed in the shrinking module to shrink the first end and the second end of the first tube body, respectively. Specifically, a plurality of first pipe bodies are placed in a first feeding mechanism, and under the condition that the first feeding mechanism detects a plurality of first straight pipes, a first clamping arm is controlled to clamp a first end part of each first straight pipe from the first feeding mechanism and move to a first preset position, so that a second end part of each first straight pipe is aligned to a shrinkage pipe inlet of a first shrinkage pipe unit; then, the first clamping arm is controlled to move to the first shrinkage tube unit at a first speed for a first distance so as to enable the second end to reach the shrinkage tube inlet of the first shrinkage tube unit; and then the first clamping arm is controlled to drive the first straight tube to gradually enter the first shrinkage tube unit at a second speed so as to perform first shrinkage tube treatment with gradually reduced diameter from the second end part, so that the first straight tube after the first shrinkage tube treatment is obtained, the second speed is smaller than the first speed, in the process of performing the shrinkage tube treatment on the second end part, in order to improve the treatment efficiency, the first straight tube can be moved at a relatively high first speed before entering the first shrinkage tube unit, the first straight tube needs to be entered into the first shrinkage tube unit, and the first straight tube can be moved at a relatively slow second speed in the process of performing the shrinkage tube treatment on the second end part of the first straight tube so as to match the shrinkage tube capacity of the first shrinkage tube unit, and the shrinkage tube effect of the second end part of the first straight tube can be improved. After the shrinkage of the second end part is finished, stopping the first shrinkage tube unit, controlling the first clamping arm to drive the first straight tube to return to the first preset position at a third speed, wherein the third speed is higher than the second speed, so that the first tube body is quickly returned to the first preset position, then controlling the second clamping arm to clamp the second end part, controlling the first clamping arm to release the first end part, controlling the second clamping arm to clamp the second end part to move to the second preset position, so that the first end part of the first straight tube is aligned with the shrinkage tube inlet of the second shrinkage tube unit, and controlling the second clamping arm to move to the second shrinkage tube unit at a fourth speed for a second distance, so that the first end part reaches the shrinkage tube inlet of the second shrinkage tube unit; and then controlling the second clamping arm to drive the first straight tube to gradually enter the second shrinkage tube unit at a fifth speed so as to perform second shrinkage tube treatment with gradually reduced diameter from the first end part, thereby obtaining a second tube body after the shrinkage tube treatment, wherein the fifth speed is smaller than the fourth speed. In the process of carrying out the pyrocondensation processing to first tip, in order to improve treatment effeciency, can be before first straight tube gets into first pyrocondensation unit with the fourth speed of relative high speed to first straight tube, in the in-process of needing to get into first pyrocondensation unit with first straight tube, can remove first straight tube with the fifth speed of relative slowness to the pyrocondensation ability of matching first pyrocondensation unit, can improve the pyrocondensation effect of first tip of first straight tube.
It should be noted that, the first preset position is set according to the position of the first shrinking tube unit, the second preset position is set according to the position of the second shrinking tube unit, and the setting method may be that the position coordinates are manually set and recorded before shrinking tube, or the position coordinates are recorded after positioning by the detection unit, which is not limited in this embodiment.
In some optional embodiments, under the condition that the first straight pipe is stored in the third feeding mechanism, the first clamping arm is controlled to clamp the first end part of the first straight pipe from the first feeding mechanism and move to a first preset position so that the second end part of the first straight pipe is aligned with the shrinkage pipe inlet of the first shrinkage pipe unit; then, the first clamping arm is controlled to move to the first shrinkage tube unit at a first speed for a first distance so as to enable the second end to reach the shrinkage tube inlet of the first shrinkage tube unit; then, the first clamping arm is controlled to drive the first straight tube to gradually enter the first shrinkage tube unit at a second speed, so that the first shrinkage tube is subjected to first shrinkage tube treatment with gradually reduced diameter from the second end part, and the first straight tube after the first shrinkage tube treatment is obtained, wherein the second speed is smaller than the first speed; then, the first clamping arm is controlled to drive the first straight pipe to return to the first preset position at a third speed, and the third speed is larger than the second speed; then the second clamping arm is controlled to clamp the first end part and move to a second preset position so that the first end part of the first straight pipe is aligned with the shrinkage pipe inlet of the first shrinkage pipe unit; and then controlling the second clamping arm to drive the first straight tube to gradually enter the first shrinkage tube unit at a fifth speed so as to perform first shrinkage tube treatment with gradually reduced diameter from the first end part, thereby obtaining a second tube body after the shrinkage tube treatment, wherein the fifth speed is smaller than the fourth speed.
And step 200, moving the second pipe body to a cutting module, and controlling the cutting module to respectively perform symmetrical cutting treatment with the same angle on preset distance areas at two ends of the second pipe body to obtain a cut second pipe body.
Specifically, when the second pipe body subjected to the shrinkage pipe treatment is obtained, the second pipe body can be moved to the cutting module, and then the cutting module is controlled to respectively cut the preset distance areas at the two ends of the second pipe body so as to obtain the second pipe body which has the same and symmetrical angle, namely, the two ends of the second pipe body after the cutting are acute angles with the same angle. The process of moving the second pipe body to the cutting module may be that the second clamping arm is controlled to drive the second pipe body to return to the second preset position at a sixth speed, wherein the sixth speed is greater than the fifth speed; and then, controlling the second clamping arm to move the second pipe body to a third preset position, wherein the third preset position is the position of the cutting module, and controlling the cutting clamping arm to clamp the first end part and the second end part, so that the movement of the second pipe body is completed.
It should be noted that, the second clamping arm of the shrinkage tube module can be utilized to transmit between the shrinkage tube module and the cutting module, and no additional mobile unit is needed; or the mobile unit may be set according to the specific situation and the requirement of the processing procedure, which is not particularly limited in this embodiment.
In some alternative embodiments, in order to improve the quality of the cutting process, the welding position of the second pipe body needs to be avoided in the cutting process, and then the cutting process can be implemented by using the cutting module shown in fig. 4, which specifically includes: the method comprises the steps of controlling a cutting clamping arm to rotate a second pipe body, controlling a first identification unit to identify a connecting position of the second pipe body, controlling the cutting clamping arm to continuously drive the second pipe body to rotate a first angle after the first identification unit identifies the connecting position in the rotating process of the cutting clamping arm so as to prevent the welded connecting position from being cut by a first laser cutting unit and a second laser cutting unit, controlling the first laser cutting unit and the second laser cutting unit to move towards the second pipe body after the connecting position is proper in position so as to enable the first laser cutting unit to reach a first end part, enabling the second laser cutting unit to reach a second end part, enabling the first laser cutting unit and the second laser cutting unit to start cutting from two end parts of the second pipe body, then controlling the first laser cutting unit to move towards the second end part at a seventh speed for a third distance, and moving towards the first end part at a seventh speed after the first laser cutting unit moves for the third distance; meanwhile, the second laser cutting unit is controlled to move a third distance towards the first end part at a seventh speed, and the second laser cutting unit is controlled to move a third distance towards the second end part at a seventh speed after moving the third distance; because the cutting requirements for the second pipe body are that the two end parts are symmetrical, the second pipe body after the pipe is contracted is symmetrical, the first laser cutting unit and the second laser cutting unit are required to be started synchronously, the first laser cutting unit and the second laser cutting unit are controlled to move at the same speed, in opposite directions and with the same moving distance, and meanwhile, in the moving process of the first laser cutting unit and the second laser cutting unit, the cutting clamping arm is controlled to drive the second pipe body to rotate by a second angle at a first angular speed, so that the cut second pipe body is obtained, wherein the time value of dividing the second angle by the first angular speed is equal to the time value of dividing the two third distances by the seventh speed. Through the technical scheme of this embodiment, discern the hookup location of second body through first identification unit to do not cut this hookup location at the in-process of cutting, can effectively improve cutting quality, to the symmetrical design requirement of target second body moreover, need synchronous control first laser cutting unit, second laser cutting unit and cutting arm lock carry out the cooperation work, thereby can ensure that the cutting accords with the requirement.
In some alternative embodiments, the cutting module may include a first cutting blade, a second cutting blade, and a cutting arm, where the cutting arm makes the second pipe stationary, and controls the first cutting blade and the second cutting blade to perform cutting processing from one end of the predetermined distance area to two ends of the second pipe in opposite directions and at the same angle, respectively, so as to obtain the second pipe with symmetrical ends. The angle is set according to the design requirement, and the embodiment is not particularly limited.
In some alternative embodiments, the cutting module may further include a deburring unit including a fixed table and two scraper members disposed on both sides of the fixed table, respectively, the maximum diameter of the scraper members being equal to the minimum diameter of the second pipe body. During operation, after accomplishing cutting treatment to the second body, the edge of cutting probably can produce the burr that produces in the cutting process, can increase the treatment process that removes the burr of second body through the deburring unit in order to prevent that the burr from can causing the injury to the user, specifically: and firstly, moving the cut second pipe body to a fixed workbench, and respectively controlling the two scraper components to move towards the middle part of the second pipe body so as to enable the scraper components to enter the second pipe body, and respectively controlling the two scraper components to move outwards from the second pipe body so as to enable the scraper components to leave the second pipe body. Since the maximum diameter of the scraper is equal to the minimum diameter of the second pipe body, burrs generated at edges of two ends in the cutting process can be effectively removed through the one-in-one-out treatment of the scraper component in the pipeline of the second pipe body.
It should be noted that the scraper component includes the scraper cylinder and sets up a plurality of scraper unit on the scraper cylinder, can set up the quantity of scraper unit according to actual need, can set up two at least scraper units, can effectively improve the ability of deburring, when the scraper cylinder sets up two scraper units, two scraper units are at a distance on the scraper cylinder.
It should be noted that the shapes of the two doctor units may be the same or different, and may be set according to actual needs, and the embodiment is not particularly limited.
It should be noted that the doctor member may be a member formed by integrally molding a plurality of doctor units and a doctor cylinder, or may be a member formed by welding a plurality of doctor units and a doctor cylinder after being sleeved, which is not particularly limited in this embodiment.
And step S300, moving the cut second pipe body to a bending module, and controlling the bending module to bend the cut second pipe body so that the cut areas at the two ends of the second pipe body are positioned on the same plane, thereby obtaining the bent second pipe body.
Specifically, after cutting is completed, the second pipe body is moved to the bending module through the moving unit between the cutting module and the bending module, after the second pipe body reaches the bending module, the bending module is controlled to carry out bending treatment on the cut second pipe body, so that the second pipe body after the bending treatment is obtained, the cut areas at the two ends of the second pipe body after the bending treatment are positioned on the same plane, the second pipe body can be stably placed on a horizontal plane, and the second pipe body is not easy to overturn under the action of external force.
In some alternative embodiments, referring to the press bending module of fig. 5, the press bending module includes a second feeding mechanism, an attitude adjusting mechanism, and a press bending mechanism, the press bending mechanism includes a first bending die and a second bending die, the first bending die and the second bending die form a die cavity after being combined, a projection angle of two ends of the cut second pipe body is a third angle, the die cavity is used for press bending the second pipe body to a fourth angle, and a sum of two third angles and two fourth angles is three hundred sixty degrees. Based on the bending module of the structure, the second feeding mechanism is controlled to alternately move the plurality of second pipe bodies to the gesture adjusting mechanism, then the gesture of the second pipe bodies is adjusted through the gesture adjusting mechanism so as to meet the requirements of the bending mechanism, after the second pipe bodies enter the bending mechanism in proper gestures, namely after the second pipe bodies are positioned between the first bending die and the second bending die, the first bending die is controlled to move towards the second bending die so as to carry out bending processing on the cut second pipe bodies, the first end parts and the second end parts of the second pipe bodies after the bending processing are connected through virtual lines, an equilateral trapezoid structure can be formed, and the cutting surfaces of the first end parts and the second end parts are positioned on the same plane, so that the second pipe bodies can be vertically arranged through the cutting surfaces of the first end parts and the second end parts.
In some alternative embodiments, referring to the bending module of fig. 6, since the postures of the second tubes placed in the second feeding mechanism are different, in general, most of the postures of the second tubes do not affect the second tubes entering the posture adjustment mechanism, when there is a possibility that a certain posture of the second tubes is not matched with the entrance of the second tubes entering the posture adjustment mechanism, the second tubes are clamped at the entrance of the posture adjustment mechanism, so that in order to solve the problem, a detection mechanism and a deviation rectifying mechanism may be disposed at the entrance of the posture adjustment mechanism of the bending module, then in the process of moving the plurality of second tubes to the posture adjustment mechanism in turn, the detection mechanism detects a first detection signal, the first detection signal characterizes the second tubes to stop at the entrance of the posture adjustment mechanism, and then the deviation rectifying mechanism is controlled to rotate towards the second tubes according to the first detection signal, so that the second tubes can smoothly enter the posture adjustment mechanism, and further processing is performed.
And step S400, moving the second pipe body subjected to the bending treatment to a drilling module, and controlling the drilling module to drill the middle area of the second pipe body subjected to the bending treatment to obtain the second pipe body provided with the mounting hole.
Specifically, after the second pipe body is subjected to the bending process, in order to perform the next installation step, the second pipe body subjected to the bending process in the bending module is moved onto the drilling module by the moving unit, and then the middle area of the second pipe body is subjected to the drilling process by the drilling module, thereby obtaining a second pipe body provided with the installation holes, so that the installation unit is fixedly installed into the second pipe body through the installation holes.
In some alternative embodiments, referring to the drilling module of fig. 7, the second pipe body is placed on a drilling station, the drilling station may be one or more, the shape of the drilling station is set according to the shape of the second pipe body after the bending process, so that the area of the second pipe body to be drilled is exposed in the workable area of the laser drill, then the laser drill is controlled to move to the middle position of the second pipe body, the installation positioning hole is drilled through the laser drill, the preset distance is moved to the first direction according to the position of the installation positioning hole, then the laser drill is controlled to drill the connection hole, then the middle position is returned, then the preset distance is moved to the opposite direction to the first direction, and then the laser drill is controlled to drill the connection hole, so that the second pipe body provided with the installation hole is obtained.
The diameters of the mounting positioning holes and the connecting holes may be the same or different, and the mounting positioning holes and the connecting holes are collectively referred to as mounting holes according to the structure of the mounting unit.
It should be noted that, for the mounting holes with different diameters, drills with different drilling capacities can be provided to perform coordinated drilling. For example, the diameters of the mounting location hole and the connection hole are different, there are two different diameters, and two drills of different diameters may be provided, a first drill for drilling the mounting location hole of a first size and a second drill for drilling the connection hole of a second size.
And S500, moving the second pipe body subjected to the drilling treatment to the mounting module, and controlling the mounting module to fixedly mount the mounting unit corresponding to the mounting hole on the second pipe body to obtain the television base component.
Specifically, the second pipe body after the drilling process obtained after the drilling process is completed meets the installation requirement, at this time, the second pipe body can be moved to the installation module, then the installation module is controlled to place the installation unit in the corresponding installation hole, and then the installation unit is fixedly installed on the second pipe body, so that the television base component is obtained.
In some alternative embodiments, referring to the mounting module of fig. 8, the mounting module includes a first detection unit, a first mounting arm, a first mounting station, a second mounting arm, a second detection unit, and a second mounting station, first placing the second tube at the first mounting station, detecting first positional information of the mounting location hole by the first detection unit; then, according to the first position information, the first mounting arm is controlled to insert a positioning column of the mounting unit into the mounting positioning hole; then, the second pipe body inserted with the mounting unit is moved to a second mounting station, and second position information and third position information of the connecting hole are detected through a second detection unit; and finally, controlling the second mounting arm to rivet the mounting unit and the second pipe body according to the second position information and the third position information respectively to obtain the television base component.
It should be noted that if the second pipe body after the drilling treatment is in an electroless plating state, the surface of the second metal pipe body may be subjected to an electroplating treatment before the fixing and mounting unit treatment, so as to meet the color and appearance requirements of the product design, and then the mounting treatment is performed.
In some alternative embodiments, when the television base component is required to be manufactured, firstly preparing a raw material for manufacturing the television base component, namely a first pipe body, wherein the first pipe body is a metal pipe body with the same diameter in each part, placing a plurality of first pipe bodies on manufacturing equipment, and then firstly controlling a pipe shrinkage module to gradually reduce the diameters of two ends of the first pipe body to be processed so as to obtain a second pipe body with the same diameter in a middle area and gradually reduced diameters towards two ends of the pipe body in the middle area; then, the contracted second pipe body is moved into a cutting module, and the cutting module is controlled to symmetrically cut the preset distance areas at the two ends of the second pipe body respectively, so that the second pipe body with the two ends being the same acute angle and symmetrical in shape is obtained; then moving the cut second pipe body to a bending module, and controlling the bending module to bend the cut second pipe body to obtain a bent second pipe body, wherein the cut areas at the two ends of the bent second pipe body are positioned on the same plane, so that the second pipe body can be stably placed on a horizontal plane and is not easy to turn over under the action of external force; then moving the second pipe body subjected to the bending treatment to the drilling module, and controlling the drilling module to drill the middle area of the second pipe body subjected to the bending treatment to obtain the second pipe body provided with the mounting hole; and finally, moving the second pipe body subjected to the drilling treatment to the mounting module, and controlling the mounting module to fixedly mount the mounting unit corresponding to the mounting hole on the second pipe body to obtain the television base component. In the whole process of manufacturing the television base part, automatic processing is carried out through the shrinkage pipe module, the cutting module, the bending module, the drilling module and the mounting module in the television base part manufacturing equipment, the television base with high simplicity, high identification degree and low cost can be obtained only by mounting the two parts, manual intervention is not needed, and the requirement of large-scale production efficiency of the television base can be met.
In addition, one embodiment of the present invention provides a television base member manufacturing apparatus comprising: memory, a processor, and a computer program stored on the memory and executable on the processor.
The processor and the memory may be connected by a bus or other means.
It should be noted that, the computer in this embodiment may be correspondingly configured to include the memory and the processor in the embodiment shown in fig. 1, and may form a part of the system architecture platform in the embodiment shown in fig. 1, where the two are the same inventive concept, so that the two have the same implementation principle and beneficial effects, which are not described in detail herein.
The non-transitory software programs and instructions required to implement the television base component manufacturing method of the above-described embodiments are stored in the memory and when executed by the processor, perform the television base component manufacturing method of the above-described embodiments, for example, perform the method steps S100 through S500 in fig. 9 described above.
Furthermore, an embodiment of the present invention also provides a computer-readable storage medium storing computer-executable instructions for performing the television base member manufacturing method of the television base member manufacturing apparatus described above, for example, performing the method steps S100 to S500 in fig. 9 described above.
Those of ordinary skill in the art will appreciate that all or some of the steps, systems, and methods disclosed above may be implemented as software, firmware, hardware, and suitable combinations thereof. Some or all of the physical components may be implemented as software executed by a processor, such as a central processing unit, digital signal processor, or microprocessor, or as hardware, or as an integrated circuit, such as an application specific integrated circuit. Such software may be distributed on computer readable media, which may include computer storage media (or non-transitory media) and communication media (or transitory media). The term computer storage media includes both volatile and nonvolatile, removable and non-removable media implemented in any method or technology for storage of information such as computer readable instructions, data structures, program modules or other data, as known to those skilled in the art. Computer storage media includes, but is not limited to, RAM, ROM, EEPROM, flash memory or other memory technology, CD-ROM, digital Versatile Disks (DVD) or other optical disk storage, magnetic cassettes, magnetic tape, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to store the desired information and which can be accessed by a computer. Furthermore, as is well known to those of ordinary skill in the art, communication media typically include computer readable instructions, data structures, program modules, or other data in a modulated data signal, such as a carrier wave or other transport mechanism, and may include any information delivery media.
While the preferred embodiment of the present invention has been described in detail, the present invention is not limited to the above embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit and scope of the present invention, and these equivalent modifications or substitutions are included in the scope of the present invention as defined in the appended claims.

Claims (10)

1. A television base member manufacturing method, characterized by being applied to a television base member manufacturing apparatus including a shrink tube module, a cutting module, a press bending module, a drilling module, and a mounting module, the method comprising:
controlling the shrinkage tube module to gradually shrink the diameters of two ends of a first tube body to be treated to obtain a second tube body after shrinkage tube treatment, wherein the first tube body is a tube body with the same diameter of each part, and the second tube body is a tube body with the same diameter of a middle area and gradually shrinking the diameters of the middle area towards the diameters of two ends of the tube body;
moving the second pipe body to the cutting module, and controlling the cutting module to respectively perform symmetrical cutting treatment with the same angle on preset distance areas at two ends of the second pipe body to obtain the cut second pipe body;
Moving the cut second pipe body to the bending module, and controlling the bending module to bend the cut second pipe body so that the cut areas at the two ends of the second pipe body are positioned on the same plane, thereby obtaining the bent second pipe body;
moving the second pipe body subjected to the bending treatment to the drilling module, and controlling the drilling module to drill the middle area of the second pipe body subjected to the bending treatment to obtain the second pipe body provided with the mounting hole;
moving the second pipe body subjected to the drilling treatment to the mounting module, and controlling the mounting module to fixedly mount a mounting unit corresponding to the mounting hole on the second pipe body to obtain the television base component;
the cutting module further comprises a first identification unit, a first laser cutting unit and a second laser cutting unit, wherein the first laser cutting unit and the second laser cutting unit are arranged on the same horizontal plane, the initial distance between the first laser cutting unit and the second laser cutting unit is equal to the length of the second pipe body, the cutting module is controlled to respectively perform symmetrical cutting treatment with the same angle on preset distance areas at two ends of the second pipe body, and the cut second pipe body is obtained, and the cutting module comprises:
Controlling the cutting clamp arm to rotate the second pipe body, and controlling the first identification unit to identify the connection position of the second pipe body;
after the first identification unit identifies the connecting position in the process of rotating the cutting clamping arm, controlling the cutting clamping arm to continuously drive the second pipe body to rotate by a first angle;
controlling the first laser cutting unit and the second laser cutting unit to move towards the second pipe body so that the first laser cutting unit reaches the first end part, and the second laser cutting unit reaches the second end part;
controlling the first laser cutting unit to move a third distance toward the second end at a seventh speed, and moving the third distance toward the first end at the seventh speed after the first laser cutting unit moves the third distance; simultaneously controlling the second laser cutting unit to move a third distance toward the first end at a seventh speed, and moving the third distance toward the second end at the seventh speed after the second laser cutting unit moves the third distance;
and in the moving process of the first laser cutting unit and the second laser cutting unit, controlling the cutting clamp arm to drive the second pipe body to rotate by a second angle at a first angular velocity to obtain the cut second pipe body, wherein the time value obtained by dividing the second angle by the first angular velocity is equal to the time value obtained by dividing the two third distances by the seventh velocity.
2. The method for manufacturing a television base unit according to claim 1, wherein the shrinking module comprises a first feeding mechanism, a first clamping arm, a first shrinking tube unit, a second clamping arm and a second shrinking tube unit, the shrinking module is controlled to gradually shrink the diameters of two ends of a first tube body to be processed, and a second tube body after shrinking tube processing is obtained, and the method comprises:
under the condition that the first straight pipe is stored in the first feeding mechanism, controlling the first clamping arm to clamp the first end part of the first straight pipe from the first feeding mechanism and move to a first preset position so that the second end part of the first straight pipe is aligned to a shrinkage pipe inlet of the first shrinkage pipe unit;
controlling the first clamping arm to move a first distance to the first shrinkage tube unit at a first speed so as to enable the second end to reach a shrinkage tube inlet of the first shrinkage tube unit;
controlling the first clamping arm to drive the first straight tube to gradually enter the first shrinkage tube unit at a second speed so as to perform first shrinkage tube treatment with gradually reduced diameter from the second end part, thereby obtaining the first straight tube after the first shrinkage tube treatment, wherein the second speed is smaller than the first speed;
Controlling the first clamping arm to drive the first straight pipe to return to the first preset position at a third speed, wherein the third speed is greater than the second speed;
controlling the second clamping arm to clamp the second end part, controlling the first clamping arm to release the first end part, and controlling the second clamping arm to move to a second preset position so as to enable the first end part of the first straight pipe to be aligned with a shrinkage pipe inlet of the second shrinkage pipe unit;
controlling the second clamping arm to move a second distance to the second shrinkage tube unit at a fourth speed so as to enable the first end to reach the shrinkage tube inlet of the second shrinkage tube unit;
and controlling the second clamping arm to drive the first straight tube to gradually enter the second shrinkage tube unit at a fifth speed so as to perform second shrinkage tube treatment with gradually reduced diameter from the first end part, thereby obtaining a second tube body after shrinkage tube treatment, wherein the fifth speed is smaller than the fourth speed.
3. The television base member manufacturing method of claim 2, wherein the cutting module includes a cutting clamp arm to move the second tube to the cutting module, comprising:
controlling the second clamping arm to drive the second pipe body to return to the second preset position at a sixth speed, wherein the sixth speed is greater than the fifth speed;
Controlling the second clamping arm to move the second pipe body to a third preset position;
the cutting clamp arm is controlled to clamp the first end and the second end.
4. The method of manufacturing a television base member according to claim 1, wherein the cutting module further comprises a deburring unit comprising a stationary table and two doctor members disposed on both sides of the stationary table, respectively, the maximum diameter of the doctor members being equal to the minimum diameter of the second tube, the method further comprising:
moving the cut second pipe body to the fixed workbench;
respectively controlling the two scraper parts to respectively move towards the middle part of the second pipe body so as to enable the scraper parts to enter the second pipe body;
the two scraper members are controlled to move outwardly from the interior of the second tube body, respectively, to move the scraper members away from the second tube body.
5. The method of manufacturing a television base member according to claim 1, wherein the press bending module includes a second feeding mechanism, an attitude adjusting mechanism, and a press bending mechanism including a first bending die and a second bending die, the first bending die and the second bending die being combined to form a die cavity, a projection angle of both ends of the cut second tube body being a third angle, the die cavity being used to press-bend the second tube body at a fourth angle, a sum of the two third angles and the two fourth angles being three hundred sixty degrees, the controlling the press bending module to press-bend the cut second tube body comprising:
Controlling the second feeding mechanism to alternately move the plurality of second pipe bodies to the gesture adjusting mechanism;
the gesture of the second pipe body is adjusted through the gesture adjusting mechanism so as to meet the requirements of the bending mechanism;
and controlling the first bending die to move towards the second bending die when the second pipe body is positioned between the first bending die and the second bending die so as to perform bending treatment on the cut second pipe body.
6. The method of manufacturing a television base member according to claim 5, wherein the press bending module further comprises a detection mechanism and a correction mechanism, the method further comprising:
in the process of alternately moving the plurality of second pipe bodies to the gesture adjusting mechanism, the detecting mechanism detects a first detecting signal, wherein the first detecting signal represents that the second pipe bodies stop at the inlet of the gesture adjusting mechanism;
and controlling the deviation correcting mechanism to rotate towards the second pipe body according to the first detection signal so that the second pipe body enters the posture adjusting mechanism.
7. The method of manufacturing a television base member according to claim 1, wherein the second pipe body after the drilling process includes a mounting positioning hole provided in the middle of the second pipe body and connection holes provided on both sides of the mounting positioning hole, the mounting module includes a first detecting unit, a first mounting arm, a first mounting station, a second mounting arm, a second detecting unit, and a second mounting station, and the controlling the mounting module fixedly mounts a mounting unit corresponding to the mounting hole to the second pipe body to obtain the television base member includes:
Placing the second pipe body at the first installation station, and detecting first position information of the installation positioning hole through the first detection unit;
controlling the first mounting arm to insert the positioning column of the mounting unit into the mounting positioning hole according to the first position information;
moving the second pipe body inserted with the mounting unit to the second mounting station, and detecting second position information and third position information of the connection hole through the second detection unit;
and controlling the second mounting arm to rivet the mounting unit and the second pipe body according to the second position information and the third position information respectively to obtain the television base component.
8. The method for manufacturing a television base member according to claim 1, wherein the shrinking module includes a third feeding mechanism, a first clamping arm, a first shrinking unit and a second clamping arm, the controlling the shrinking module performs gradual shrinking treatment on diameters of two ends of a first tube body to be treated to obtain a second tube body after shrinking treatment, and the method includes:
under the condition that the first straight pipe is stored in the third feeding mechanism, the first clamping arm is controlled to clamp the first end part of the first straight pipe from the first feeding mechanism and move to a first preset position, so that the second end part of the first straight pipe is aligned to the shrinkage pipe inlet of the first shrinkage pipe unit;
Controlling the first clamping arm to move a first distance to the first shrinkage tube unit at a first speed so as to enable the second end to reach a shrinkage tube inlet of the first shrinkage tube unit;
controlling the first clamping arm to drive the first straight tube to gradually enter the first shrinkage tube unit at a second speed so as to perform first shrinkage tube treatment with gradually reduced diameter from the second end part, thereby obtaining the first straight tube after the first shrinkage tube treatment, wherein the second speed is smaller than the first speed;
controlling the first clamping arm to drive the first straight pipe to return to the first preset position at a third speed, wherein the third speed is greater than the second speed;
controlling the second clamping arm to clamp the first end part and move to a second preset position so as to enable the first end part of the first straight pipe to be aligned with a shrinkage pipe inlet of the first shrinkage pipe unit;
controlling the first clamping arm to move a second distance to the second shrinkage tube unit at a fourth speed so as to enable the first end to reach the shrinkage tube inlet of the first shrinkage tube unit;
and controlling the second clamping arm to drive the first straight tube to gradually enter the first shrinkage tube unit at a fifth speed so as to perform first shrinkage tube treatment with gradually reduced diameter from the first end part, thereby obtaining a second tube body after shrinkage tube treatment, wherein the fifth speed is smaller than the fourth speed.
9. A television base member manufacturing apparatus comprising: memory, a processor and a computer program stored on the memory and executable on the processor, which processor, when executing the computer program, implements the method of manufacturing a television base unit according to any of claims 1-8.
10. A computer storage medium having stored thereon computer executable instructions for performing the television chassis component manufacturing method of any of claims 1-8.
CN202311543540.XA 2023-11-20 2023-11-20 Television base member manufacturing method, manufacturing apparatus, and storage medium Active CN117245352B (en)

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