CN117245158A - Electrodes and EDM equipment - Google Patents
Electrodes and EDM equipment Download PDFInfo
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- CN117245158A CN117245158A CN202311006031.3A CN202311006031A CN117245158A CN 117245158 A CN117245158 A CN 117245158A CN 202311006031 A CN202311006031 A CN 202311006031A CN 117245158 A CN117245158 A CN 117245158A
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- 238000003754 machining Methods 0.000 claims abstract description 23
- 239000003989 dielectric material Substances 0.000 claims abstract description 12
- 239000003990 capacitor Substances 0.000 claims description 28
- 230000006698 induction Effects 0.000 abstract description 6
- 230000003071 parasitic effect Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 19
- 238000000034 method Methods 0.000 description 18
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- 239000000463 material Substances 0.000 description 7
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- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 238000009760 electrical discharge machining Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 4
- 230000005684 electric field Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
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- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- -1 polyethylene Polymers 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
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- 238000000844 transformation Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
- B23H1/04—Electrodes specially adapted therefor or their manufacture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23H—WORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
- B23H1/00—Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
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Abstract
本发明提出了一种电极及电火花加工设备,电极包括第一导电层、介电层以及第二导电层;第一导电层用于电连接电源;介电层由介电材料制成;第二导电层包括多个导电单元,多个导电单元呈间隔布置,多个导电单元均用于释放电能;其中,介电层位于第一导电层与第二导电层之间,第一导电层具有面向第二导电层的第一壁面,各导电单元面向第一导电层的壁面在第一壁面的正投影的面积均小于第一壁面的面积。本发明的电极通过分割电极并且以静电感应的方式统一供电,能够在实现并列放电的同时降低电加工系统的排线复杂度,且能够降低电极的极间寄生电容,便于实现高精度、高效率的加工。
The invention proposes an electrode and electric discharge machining equipment. The electrode includes a first conductive layer, a dielectric layer and a second conductive layer; the first conductive layer is used to electrically connect the power supply; the dielectric layer is made of dielectric material; The two conductive layers include a plurality of conductive units, the plurality of conductive units are arranged at intervals, and the plurality of conductive units are used to release electrical energy; wherein, the dielectric layer is located between the first conductive layer and the second conductive layer, and the first conductive layer has The area of the orthographic projection of the wall surface of each conductive unit facing the first conductive layer on the first wall surface of the first wall surface facing the second conductive layer is smaller than the area of the first wall surface. The electrodes of the present invention divide the electrodes and provide unified power supply in the form of electrostatic induction, which can realize parallel discharge while reducing the wiring complexity of the electrical machining system, and can reduce the inter-electrode parasitic capacitance of the electrodes, facilitating the realization of high-precision and high-efficiency processing.
Description
技术领域Technical field
本发明涉及电加工领域,特别涉及一种电极。The invention relates to the field of electrical machining, and in particular to an electrode.
背景技术Background technique
电火花放电加工是一种常见的加工方法,广泛应用于金属、半导体等导电或者半导电材料的精密加工。由于放电时极间电容上所储存的能量会释放到极间间隙,因此在大面积放电加工时产生的大极间电容会增大精加工的放电能量,使得难以获得理想的加工表面质量。Electrical discharge machining is a common processing method and is widely used in the precision processing of conductive or semi-conductive materials such as metals and semiconductors. Since the energy stored in the inter-electrode capacitance will be released into the inter-electrode gap during discharge, the large inter-electrode capacitance generated during large-area discharge machining will increase the discharge energy of finishing, making it difficult to obtain ideal machined surface quality.
相关技术中,为了降低极间电容对于加工的影响,可以采用分割电极的方法,在分割放电能量的同时产生并行的放电,取得了一定的加工表面质量改善,并基于分割电极的方法提出了相应的并列放电回路,对提升大面积加工或阵列结构加工的效率和精度都取得了很好的效果。目前通过分割电极实现并列放电一种方法需要分别用导线把每个电极单元和电源进行连接,而该方法增加了系统的复杂性且降低了该方法的工程实用性,不利于多数量的并列放电。另一种方法是使用高电阻率的材料作为电极。然而,这个方法仅局限于在大面积放电加工中使用,而且加工性能的改善效果相对较小。In related technologies, in order to reduce the impact of interelectrode capacitance on processing, the method of dividing the electrode can be used to divide the discharge energy while generating parallel discharges, which has achieved a certain improvement in the processing surface quality. Based on the method of dividing the electrode, corresponding solutions have been proposed. The parallel discharge circuit has achieved good results in improving the efficiency and accuracy of large-area processing or array structure processing. The current method of achieving parallel discharge by dividing electrodes requires connecting each electrode unit to the power supply with wires. This method increases the complexity of the system and reduces the engineering practicality of the method, which is not conducive to large numbers of parallel discharges. . Another approach is to use high resistivity materials as electrodes. However, this method is limited to use in large-area electrical discharge machining, and the improvement in machining performance is relatively small.
发明内容Contents of the invention
本发明的主要目的是提出一种电极及电火花加工设备,电极通过分割电极并且以静电感应的方式统一供电,能够在实现并列放电的同时降低电加工系统的排线复杂度,且能够降低电极的极间寄生电容,便于实现高精度、高效率的加工。The main purpose of the present invention is to propose an electrode and electric discharge machining equipment. The electrode is divided into electrodes and uniformly powered by electrostatic induction. It can realize parallel discharge while reducing the wiring complexity of the electric machining system, and can reduce the cost of the electrode. Inter-electrode parasitic capacitance facilitates high-precision and high-efficiency processing.
为实现上述目的,本发明实施例采用如下技术方案:In order to achieve the above objects, the embodiments of the present invention adopt the following technical solutions:
一种电极,用于电加工,电极包括第一导电层、介电层以及第二导电层;An electrode for electrical machining, the electrode includes a first conductive layer, a dielectric layer and a second conductive layer;
第一导电层用于电连接电源;The first conductive layer is used to electrically connect the power supply;
介电层由介电材料制成;The dielectric layer is made of dielectric material;
第二导电层包括多个导电单元,多个导电单元呈间隔布置,多个导电单元均用于释放电能;The second conductive layer includes a plurality of conductive units, the plurality of conductive units are arranged at intervals, and the plurality of conductive units are used to release electrical energy;
其中,介电层位于第一导电层与第二导电层之间,第一导电层具有面向第二导电层的第一壁面,各导电单元面向第一导电层的壁面在第一壁面的正投影的面积均小于第一壁面的面积。The dielectric layer is located between the first conductive layer and the second conductive layer. The first conductive layer has a first wall facing the second conductive layer. The wall of each conductive unit facing the first conductive layer is an orthographic projection of the first wall. The areas are all smaller than the area of the first wall.
在一些实施例中,第一导电层、介电层以及各导电单元能够共同限定出多个电容器,各所述电容器均用于储存及传递电能。In some embodiments, the first conductive layer, the dielectric layer, and each conductive unit can jointly define a plurality of capacitors, each of which is used to store and transfer electrical energy.
在一些实施例中,第一导电层与第二导电层沿第一方向相对布置,沿第一方向,各导电单元与第一导电层的最小距离均相等。In some embodiments, the first conductive layer and the second conductive layer are arranged oppositely along the first direction, and the minimum distance between each conductive unit and the first conductive layer is equal along the first direction.
在一些实施例中,第一壁面与介电层沿第一方向相对布置,沿第一方向,介电层在第一壁面的投影覆盖第一壁面。In some embodiments, the first wall surface and the dielectric layer are arranged opposite to each other along the first direction, and along the first direction, the projection of the dielectric layer on the first wall surface covers the first wall surface.
在一些实施例中,第二导电层具有面向介电层的第二壁面,第二壁面与介电层沿第二方向相对布置,沿第二方向,介电层在第二壁面的投影覆盖第二壁面。In some embodiments, the second conductive layer has a second wall facing the dielectric layer, the second wall and the dielectric layer are arranged opposite to each other along the second direction, and along the second direction, the projection of the dielectric layer on the second wall covers the second wall. Two walls.
在一些实施例中,所述第一壁面为曲面;和/或,各所述导电单元面向所述第一导电层的壁面为曲面;和/或,各所述导电单元背离所述第一导电层的壁面为曲面。In some embodiments, the first wall is a curved surface; and/or the wall surface of each conductive unit facing the first conductive layer is a curved surface; and/or each conductive unit faces away from the first conductive layer. The walls of the layer are curved.
在一些实施例中,第二导电层具有面向介电层的第二壁面,沿平行于第二壁面的方向,各导电单元之间的各处间距均相同。In some embodiments, the second conductive layer has a second wall facing the dielectric layer, and the spacing between the conductive units is the same everywhere along a direction parallel to the second wall.
在一些实施例中,介电层的一端接触第一导电层、相对的另一端接触第二导电层。In some embodiments, one end of the dielectric layer contacts the first conductive layer, and the opposite end contacts the second conductive layer.
在一些实施例中,电极配置成第一导电层获取电源提供的能量后,多个导电单元能够同时释放电能。In some embodiments, the electrodes are configured such that after the first conductive layer obtains energy provided by the power source, the plurality of conductive units can release electrical energy simultaneously.
本发明第二方面的实施例还提供了一种电火花加工设备,该电火花加工设备包括上述任一实施例的电极以及电源;电源电连接第一导电层。An embodiment of the second aspect of the present invention also provides an electric discharge machining equipment, which includes the electrode of any of the above embodiments and a power supply; the power supply is electrically connected to the first conductive layer.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
在本发明的技术方案中,第一导电层用于电连接电源;介电层由介电材料制成;第二导电层用于释放电能,第二导电层包括多个导电单元,多个导电单元呈间隔布置;其中,介电层位于第一导电层与第二导电层之间,第一导电层具有面向第二导电层的第一壁面,各导电单元面向第一导电层的壁面在第一壁面上的正投影的面积均小于第一壁面的面积。由于电极的内部具有第一导电层-介电层-第二导电层的结构,且第二导电层包括多个导电单元,从而能够构建多个并列的电容。这些并列的电容分别与极间电容耦合,构建出基于电容耦合的并列放电回路拓扑结构,从而实现并列放电。参见图8,相较于现有技术中的并列放电电极把每个分割电极通过单独的导线接入电源的形式,由于本发明的电极分割了放电一侧的导电层,通过电容耦合静电感应的方法进行给电,因此只需要一组导线把容性电极和工件连接到放电电源即可实现多个并列的放电,无需为每个电极单元用导线于电源连接。本发明的电极一方面通过分割电极并列放电的方式有效分散了放电能量,从而降低了极间寄生电容以及极间电容对于加工的影响,有利于对工件的精密加工以及对加工表面质量的改善;另一方面本发明的电极分割方式能够有效减少导线的排布,并减少电加工系统的排线复杂度,易于实现更高数量的并列放电并加大放电频率,从而有利于降低电极的布置难度,提高放电效率。因此,本发明的电极通过分割电极并且以静电感应的方式统一供电,能够在实现并列放电的同时降低电加工系统的排线复杂度,且能够降低电极的极间寄生电容,便于实现高精度、高效率的加工。In the technical solution of the present invention, the first conductive layer is used to electrically connect the power supply; the dielectric layer is made of dielectric material; the second conductive layer is used to release electrical energy, and the second conductive layer includes a plurality of conductive units, and the plurality of conductive units The units are arranged at intervals; wherein the dielectric layer is located between the first conductive layer and the second conductive layer, the first conductive layer has a first wall facing the second conductive layer, and the wall of each conductive unit facing the first conductive layer is at the The area of the orthographic projection on one wall is smaller than the area of the first wall. Since the interior of the electrode has a structure of a first conductive layer-a dielectric layer-a second conductive layer, and the second conductive layer includes a plurality of conductive units, multiple parallel capacitors can be constructed. These parallel capacitors are respectively coupled with the inter-electrode capacitance to construct a parallel discharge circuit topology based on capacitive coupling, thereby achieving parallel discharge. Referring to Figure 8, compared with the parallel discharge electrode in the prior art, in which each divided electrode is connected to the power supply through a separate wire, because the electrode of the present invention divides the conductive layer on the discharge side, the method of capacitive coupling electrostatic induction Therefore, only one set of wires is needed to connect the capacitive electrode and the workpiece to the discharge power supply to achieve multiple parallel discharges. There is no need to connect wires to the power supply for each electrode unit. On the one hand, the electrode of the present invention effectively disperses the discharge energy by dividing the electrodes and discharging in parallel, thereby reducing the inter-electrode parasitic capacitance and the influence of the inter-electrode capacitance on processing, which is beneficial to the precision processing of the workpiece and the improvement of the processing surface quality; On the other hand, the electrode dividing method of the present invention can effectively reduce the arrangement of wires and reduce the wiring complexity of the electrical machining system, and can easily achieve a higher number of parallel discharges and increase the discharge frequency, thereby helping to reduce the difficulty of electrode arrangement. , improve discharge efficiency. Therefore, the electrode of the present invention divides the electrodes and uses electrostatic induction to provide unified power supply, which can realize parallel discharge while reducing the wiring complexity of the electrical machining system, and can reduce the inter-electrode parasitic capacitance of the electrodes, which facilitates the realization of high precision and high efficiency. Efficient processing.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without exerting creative efforts.
图1为本发明第一种实施例中提供的电极的侧视示意图;Figure 1 is a schematic side view of an electrode provided in a first embodiment of the present invention;
图2为本发明第二种实施例中提供的电极的立体示意图;Figure 2 is a schematic three-dimensional view of an electrode provided in a second embodiment of the present invention;
图3为本发明第二种实施例中提供的电极的爆炸示意图;Figure 3 is an exploded schematic diagram of the electrode provided in the second embodiment of the present invention;
图4为本发明第三种实施例中提供的电极的爆炸示意图;Figure 4 is an exploded schematic diagram of an electrode provided in the third embodiment of the present invention;
图5为本发明第四种实施例中提供的电极的爆炸示意图;Figure 5 is an exploded schematic diagram of an electrode provided in the fourth embodiment of the present invention;
图6为本发明第五种实施例中提供的电极的爆炸示意图;Figure 6 is an exploded schematic diagram of an electrode provided in the fifth embodiment of the present invention;
图7为本发明第六种实施例中提供的电极的爆炸示意图;Figure 7 is an exploded schematic diagram of an electrode provided in the sixth embodiment of the present invention;
图8为本发明第一种实施例中提供的电极与电源、工件组合后的结构示意图。FIG. 8 is a schematic structural diagram of an electrode, a power source, and a workpiece combined in the first embodiment of the present invention.
附图标号说明:Explanation of reference numbers:
100-电极;100-Electrode;
110-第一导电层;111-第一壁面;110-first conductive layer; 111-first wall;
120-介电层;120-dielectric layer;
130-第二导电层;131-导电单元;132-第二壁面;130-second conductive layer; 131-conductive unit; 132-second wall;
200-电源;200-power supply;
300-工件;300-Artifact;
X1-第一方向;X1-first direction;
X2-第二方向。X2-Second direction.
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present invention will be further described with reference to the embodiments and the accompanying drawings.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
需要说明的是,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the various components in a specific posture. The relative positional relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,若全文中出现的“和/或”、“且/或”或者“及/或”,其含义包括三个并列的方案,以“A和/或B”为例,包括A方案、或B方案、或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving “first”, “second”, etc. in the embodiments of the present invention, the descriptions of “first”, “second”, etc. are only for descriptive purposes and shall not be understood as indications or implications. Its relative importance or implicit indication of the number of technical features indicated. Therefore, features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, if "and/or", "and/or" or "and/or" appears throughout the text, its meaning includes three parallel solutions. Taking "A and/or B" as an example, it includes solution A, or Plan B, or a plan that satisfies both A and B at the same time. In addition, the technical solutions in various embodiments can be combined with each other, but it must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that such a combination of technical solutions does not exist. , nor within the protection scope required by the present invention.
相关技术中,为了降低极间电容对于加工的影响,可以采用分割电极的方法,在分割放电能量的同时产生并行的放电,取得了一定的加工表面质量改善,并基于分割电极的方法提出了相应的并列放电回路,对提升大面积加工或阵列结构加工的效率和精度都取得了很好的效果。目前通过分割电极实现并列放电一种方法需要分别用导线把每个电极单元和电源进行连接,而该方法增加了系统的复杂性且降低了该方法的工程实用性,不利于多数量的并列放电。另一种方法是使用高电阻率的材料作为电极。然而,这个方法仅局限于在大面积放电加工中使用,而且加工性能的改善效果相对较小。In related technologies, in order to reduce the impact of interelectrode capacitance on processing, the method of dividing the electrode can be used to divide the discharge energy while generating parallel discharges, which has achieved a certain improvement in the processing surface quality. Based on the method of dividing the electrode, corresponding solutions have been proposed. The parallel discharge circuit has achieved good results in improving the efficiency and accuracy of large-area processing or array structure processing. The current method of achieving parallel discharge by dividing electrodes requires connecting each electrode unit to the power supply with wires. This method increases the complexity of the system and reduces the engineering practicality of the method, which is not conducive to large numbers of parallel discharges. . Another approach is to use high resistivity materials as electrodes. However, this method is limited to use in large-area electrical discharge machining, and the improvement in machining performance is relatively small.
鉴于此,参见图1-图8,本发明实施例中提供了一种电极100,用于电加工。对于电极100的应用,在一些具体的实施例中,电极100可以用于对工件300的电火花加工,通过本发明中的与电源200的一端连接的电极100以及同电源200另一端连接的工件之间的脉冲放电的电蚀作用,达到加工工件300的效果。其中,电蚀作用表现为电极100与工件300之间产生间歇性的放电现象,经过大量的放电,工件300在所需位置便被放电击穿,发生火花放电,从而将工件300表面局部熔化、蒸发、腐蚀或溶解,制造出所需的形状。因此,电火花加工具有脉冲放电的能量密度高;脉冲放电持续时间短;与不接触待加工件;加工工艺简便等特点。In view of this, referring to Figures 1-8, an embodiment of the present invention provides an electrode 100 for electrical machining. Regarding the application of the electrode 100, in some specific embodiments, the electrode 100 can be used for EDM machining of the workpiece 300, through the electrode 100 connected to one end of the power supply 200 and the workpiece connected to the other end of the power supply 200 in the present invention. The electroerosive effect of the pulse discharge between them achieves the effect of processing the workpiece 300. Among them, the electric corrosion effect is manifested as the intermittent discharge phenomenon between the electrode 100 and the workpiece 300. After a large amount of discharge, the workpiece 300 is broken down by the discharge at the required position, and spark discharge occurs, thereby partially melting the surface of the workpiece 300. Evaporate, corrode or dissolve to create the desired shape. Therefore, EDM has the characteristics of high pulse discharge energy density; short pulse discharge duration; no contact with the workpiece to be processed; and simple processing technology.
电极100包括第一导电层110、介电层120以及第二导电层130。The electrode 100 includes a first conductive layer 110, a dielectric layer 120 and a second conductive layer 130.
参见图1-图2,第一导电层110用于电连接电源200。可以理解的是,第一导电层110用于获取电源200提供的电能。Referring to FIGS. 1-2 , the first conductive layer 110 is used to electrically connect the power supply 200 . It can be understood that the first conductive layer 110 is used to obtain electrical energy provided by the power supply 200 .
介电层120由介电材料制成。可以理解的是,由于介电材料具有的性质,在电场的作用下,介电层120能够产生极化现象,使其内部形成相应的正负电荷,形成电介质。因此介电层120主要的作用可以是隔离和充当存储电能的介质,其能够在电场作用下储存电荷,并且会随着电容器的工作发生极化现象,使其与电场形成反向电势差,进而达到储能的效果。Dielectric layer 120 is made of dielectric material. It can be understood that due to the properties of dielectric materials, under the action of an electric field, the dielectric layer 120 can produce a polarization phenomenon, causing corresponding positive and negative charges to be formed inside the dielectric layer 120 to form a dielectric. Therefore, the main function of the dielectric layer 120 can be to isolate and act as a medium for storing electrical energy. It can store charges under the action of an electric field, and will undergo polarization as the capacitor operates, causing it to form a reverse potential difference with the electric field, thereby achieving energy storage effect.
参见图1-图2,第二导电层130包括多个导电单元131。多个导电单元131呈间隔布置。可以理解的是,第二导电层130包括多个电极100单元,多个电极100单元彼此被分割,从而实现极间电容分割的效果。具体来说,电极100的内部具有第一导电层110-介电层120-第二导电层130的结构,且第二导电层130包括多个导电单元131,从而能够构建多个并列的电容。这些并列的电容分别与极间电容耦合,构建出基于电容耦合的并列放电回路拓扑结构,从而实现并列放电。基于上述电极100分割的设置,由于放电电极100受到分割,使得原本在电源200与电极100之间具有的较大的极间电容在电极100处分割成了多个并列的电容,各分割后的电容量均小于未分割前的极间电容量。需要说明的是,在一些实施例中,根据电极100的不同布置方式,被分割后形成的多个并列电容之间可以为等效电容,也可以为不等效电容。此外,在不同的实施例中,第二导电层130可以仅由多个间隔布置的导电单元131限定而成,也可以由多个导电单元131以及与导电单元131连接的基层板共同限定而成。Referring to FIGS. 1-2 , the second conductive layer 130 includes a plurality of conductive units 131 . The plurality of conductive units 131 are arranged at intervals. It can be understood that the second conductive layer 130 includes a plurality of electrode 100 units, and the plurality of electrode 100 units are divided from each other, thereby achieving the effect of inter-electrode capacitance division. Specifically, the interior of the electrode 100 has a structure of a first conductive layer 110 - a dielectric layer 120 - a second conductive layer 130, and the second conductive layer 130 includes a plurality of conductive units 131, so that multiple parallel capacitors can be constructed. These parallel capacitors are respectively coupled with the inter-electrode capacitance to construct a parallel discharge circuit topology based on capacitive coupling, thereby achieving parallel discharge. Based on the above-mentioned arrangement of dividing the electrode 100, since the discharge electrode 100 is divided, the originally large interelectrode capacitance between the power supply 200 and the electrode 100 is divided into a plurality of parallel capacitances at the electrode 100. Each divided capacitance The capacitance is smaller than the inter-electrode capacitance before splitting. It should be noted that in some embodiments, according to different arrangements of the electrodes 100 , the multiple parallel capacitors formed after being divided may be equivalent capacitances or may be non-equivalent capacitances. In addition, in different embodiments, the second conductive layer 130 may be defined only by a plurality of conductive units 131 arranged at intervals, or may be defined by a plurality of conductive units 131 and a base plate connected to the conductive units 131 .
根据上述第二导电层130的设置,多个导电单元131均用于释放电能。可以理解的是,各导电单元131均能够将电极100之内储存的电能释放。具体的,在一些实施例中,第二导电层130在加工时可以靠近待加工的工件300,电极100与工件300之间在放电前可以具有较高的电压,当两电极100接近,其间介质被击穿后,随即发生火花放电,并同时能够利用电蚀现象对工件300进行电加工。According to the above-mentioned arrangement of the second conductive layer 130, the plurality of conductive units 131 are used to release electrical energy. It can be understood that each conductive unit 131 can release the electrical energy stored in the electrode 100 . Specifically, in some embodiments, the second conductive layer 130 can be close to the workpiece 300 to be processed during processing, and there can be a higher voltage between the electrode 100 and the workpiece 300 before discharge. When the two electrodes 100 are close, the medium between them After being broken down, spark discharge occurs immediately, and at the same time, the workpiece 300 can be electrically processed by utilizing the electric corrosion phenomenon.
根据上述第一导电层110、介电层120以及第二导电层130的设置,可以理解的是,上述三者可以共同限定出电容结构,使得本发明的电极100可以作为容性电极100,并具有电容的特性。其中,第一导电层110以及第二导电层130分别可以看作电容两侧相对的极板,介电层120可以看作两极板之间的绝缘层。且介电层120可以用于隔离两块极板(第一导电层110以及第二导电层130)、并降低电能的传导。由上述说明可知,本发明的电极100具有电容的特性,因此第一导电层110以及第二导电层130可以由导电材料制成,示例性的,该材料可以为金属,具体可以为铝合金、镀锌铁板、铜板等。根据不同的加工需求,介电材料可以为固态材料、液体材料以及气态材料中的一者。介电材料可以具有高介电常数和低介电损耗,以达到效果较好的电容效应,示例性的,介电层120的材料具体可以为陶瓷、聚乙烯以及聚丙烯中的一者。需要说明的是,本发明的电极100中,第一导电层110、介电层120以及第二导电层130的材质可以根据实际的电极100放电需求以及放电条件选用,对应不同的材质可以具有不同的特性,此处不再多作限定。According to the arrangement of the first conductive layer 110, the dielectric layer 120 and the second conductive layer 130, it can be understood that the above three can jointly define a capacitive structure, so that the electrode 100 of the present invention can be used as the capacitive electrode 100, and Has capacitive properties. The first conductive layer 110 and the second conductive layer 130 can be regarded as opposite plates on both sides of the capacitor, and the dielectric layer 120 can be regarded as an insulating layer between the two plates. And the dielectric layer 120 can be used to isolate the two plates (the first conductive layer 110 and the second conductive layer 130) and reduce the conduction of electrical energy. As can be seen from the above description, the electrode 100 of the present invention has capacitive characteristics, so the first conductive layer 110 and the second conductive layer 130 can be made of conductive materials. For example, the material can be metal, specifically aluminum alloy, Galvanized iron plate, copper plate, etc. Depending on different processing requirements, the dielectric material can be one of solid materials, liquid materials, and gaseous materials. The dielectric material may have a high dielectric constant and low dielectric loss to achieve a better capacitive effect. For example, the material of the dielectric layer 120 may be one of ceramics, polyethylene, and polypropylene. It should be noted that in the electrode 100 of the present invention, the materials of the first conductive layer 110, the dielectric layer 120 and the second conductive layer 130 can be selected according to the actual discharge requirements and discharge conditions of the electrode 100, and different materials can have different The characteristics are no longer limited here.
通过合理设计第一导电层110、介电材料以及第二导电层130的尺寸和形状以及多个导电单元131的数量以及分割形式,即可产生对应数量的并列放电加工,并满足对应的工件300加工需求。示例性的,根据不同的加工需求,参见图3-4,在一些实施例中,沿平行于第一壁面111的方向,第一导电层110、或介电材料、或第二导电层130的截面形状可以为矩形、圆形、椭圆形以及其他多边形中的一种。为使电极100起到较好的电容作用以及放电效果,在一些实施例中,沿平行于第一壁面111的方向,第一导电层110、或介电材料、或第二导电层130的截面形状可以均相同,且三者的截面边缘均能够对齐。By rationally designing the size and shape of the first conductive layer 110, the dielectric material and the second conductive layer 130, as well as the number and division form of the plurality of conductive units 131, a corresponding number of parallel discharge machining can be produced and satisfy the corresponding workpiece 300 processing needs. For example, according to different processing requirements, see FIGS. 3-4 , in some embodiments, along the direction parallel to the first wall 111 , the first conductive layer 110 , or the dielectric material, or the second conductive layer 130 The cross-sectional shape can be one of rectangle, circle, ellipse, and other polygons. In order to make the electrode 100 play a better capacitive effect and discharge effect, in some embodiments, along the direction parallel to the first wall 111, the cross-section of the first conductive layer 110, or the dielectric material, or the second conductive layer 130 The shapes can all be the same, and the cross-sectional edges of the three can be aligned.
此外,根据不同的加工需求,参见图3-6,在不同的实施例中,第二导电层130可以具有不同截面形状以及不同的布置形式。具体的,参见图3-图4,在一些实施例中,多个导电单元131可以呈多个均匀分布的矩形体结构,参见图5,在一些实施例中,多个导电单元131可以呈多个嵌套的圆环结构,参见图6,在一些实施例中,多个导电单元131可以呈沿第二导电层130的周向分布的扇形体结构。进一步的,为满足多样化的加工需求,第二导电层130还可以分为不同的导电区域,且不同的导电区域之间具有不同的导电单元131结构或分布形式。In addition, according to different processing requirements, see FIGS. 3-6 , in different embodiments, the second conductive layer 130 may have different cross-sectional shapes and different arrangements. Specifically, see FIGS. 3 and 4 . In some embodiments, the plurality of conductive units 131 may be in the form of multiple evenly distributed rectangular structures. Referring to FIG. 5 , in some embodiments, the plurality of conductive units 131 may be in the form of multiple rectangular structures. A nested ring structure, see FIG. 6 , in some embodiments, the plurality of conductive units 131 may be in a sector structure distributed along the circumference of the second conductive layer 130 . Furthermore, in order to meet diversified processing requirements, the second conductive layer 130 can also be divided into different conductive areas, and the different conductive areas have different structures or distribution forms of the conductive units 131.
参见图1-图6,根据本发明的电极100可以具有的电容的特性,为达到电容内的介电作用,介电层120位于第一导电层110与第二导电层之间。第一导电层110具有面向第二导电层130的第一壁面111。可以理解的是,第一壁面111位于第一导电层110靠近第二导电层130的一侧,电极100通电时,电源200连接第一导电层110,使得第一壁面111周围可以具有电荷,从而该电荷能够形成电极100内的电能传递。各导电单元131面向第一导电层110的壁面在第一壁面111上的正投影的面积均小于第一壁面111的面积。可以理解的是,各导电单元131面向第一导电层110的壁面能够分别作为接收电荷的极板壁面,且该壁面与第一壁面111共同限定出了容性电极100的相应的正对壁面面积。因此,各导电单元131面向第一导电层110的壁面在第一壁面111上的正投影的面积对应于各导电单元131正对于第一壁面111的面积,该面积小于第一壁面111的面积表示:相对的第一壁面111以及第二导电层130之间的电容由于多个导电单元131的存在,被分割成了多个电容,由于各导电单元131的正对面积小于第一壁面111的面积,使得分割形成的多个电容的电容量均小于未分割的极间电容量。Referring to FIGS. 1 to 6 , the electrode 100 according to the present invention may have capacitive characteristics. In order to achieve the dielectric effect in the capacitor, the dielectric layer 120 is located between the first conductive layer 110 and the second conductive layer. The first conductive layer 110 has a first wall surface 111 facing the second conductive layer 130 . It can be understood that the first wall 111 is located on the side of the first conductive layer 110 close to the second conductive layer 130. When the electrode 100 is energized, the power supply 200 is connected to the first conductive layer 110, so that there can be charge around the first wall 111, so that This charge enables the transfer of electrical energy within the electrode 100 . The area of the orthographic projection of the wall surface of each conductive unit 131 facing the first conductive layer 110 on the first wall surface 111 is smaller than the area of the first wall surface 111 . It can be understood that the wall surface of each conductive unit 131 facing the first conductive layer 110 can be used as a plate wall surface for receiving charges, and this wall surface and the first wall surface 111 jointly define the corresponding facing wall area of the capacitive electrode 100 . Therefore, the area of the orthographic projection of the wall surface of each conductive unit 131 facing the first conductive layer 110 on the first wall surface 111 corresponds to the area of each conductive unit 131 facing the first wall surface 111 , which area is smaller than the area of the first wall surface 111 . : The capacitance between the opposing first wall surface 111 and the second conductive layer 130 is divided into multiple capacitors due to the existence of multiple conductive units 131. Since the facing area of each conductive unit 131 is smaller than the area of the first wall surface 111 , so that the capacitances of the multiple capacitors formed by division are smaller than the undivided interelectrode capacitance.
进一步的,参见图7,在一些实施例中,第二导电层130面向第一导电层110的壁面在第一壁面111的正投影的面积小于可以第一壁面111的面积。可以理解的是,在本实施例中,第二导电层130整体的投影面积小于第一壁面111的面积,从而相对于第一导电层110,第二导电层130的正对面积的减小能够进一步降低极间电容量。Further, referring to FIG. 7 , in some embodiments, the area of the orthographic projection of the wall surface of the second conductive layer 130 facing the first conductive layer 110 on the first wall surface 111 may be smaller than the area of the first wall surface 111 . It can be understood that in this embodiment, the overall projected area of the second conductive layer 130 is smaller than the area of the first wall 111 , so that the area facing the second conductive layer 130 can be reduced relative to the first conductive layer 110 . further reduce the interelectrode capacitance.
根据上述各实施例的结合,可以看出,第一导电层110用于电连接电源200;介电层120由介电材料制成;第二导电层130用于释放电能,第二导电层130包括多个导电单元131,多个导电单元131呈间隔布置;其中,介电层120位于第一导电层110与第二导电层之间,第一导电层110具有面向第二导电层130的第一壁面111,各导电单元131面向第一导电层110的壁面在第一壁面111上的正投影的面积均小于第一壁面111的面积。由于电极100的内部具有第一导电层110-介电层120-第二导电层130的结构,且第二导电层130包括多个导电单元131,从而能够构建多个并列的电容。这些并列的电容分别与极间电容耦合,构建出基于电容耦合的并列放电回路拓扑结构,从而实现并列放电。参见图8,相较于现有技术中的并列放电电极100把每个分割电极100通过单独的导线接入电源200的形式,由于本发明的电极100分割了放电一侧的导电层,通过电容耦合静电感应的方法进行给电,因此只需要一组导线把容性电极100和工件300连接到放电电源200即可实现多个并列的放电,无需为每个电极100单元用导线于电源200连接。本发明的电极100一方面通过分割电极100并列放电的方式有效分散了放电能量,从而降低了极间寄生电容以及极间电容对于加工的影响,有利于对工件300的精密加工以及对加工表面质量的改善;另一方面本发明的电极100分割方式能够有效减少导线的排布,并减少电加工系统的排线复杂度,易于实现更高数量的并列放电并加大放电频率,从而有利于降低电极100的布置难度,提高放电效率。因此,本发明的电极100通过分割电极并且以静电感应的方式统一供电,能够在实现并列放电的同时降低电加工系统的排线复杂度,且能够降低电极的极间寄生电容,便于实现高精度、高效率的加工。According to the combination of the above embodiments, it can be seen that the first conductive layer 110 is used to electrically connect the power supply 200; the dielectric layer 120 is made of dielectric material; the second conductive layer 130 is used to release electrical energy, and the second conductive layer 130 It includes a plurality of conductive units 131 arranged at intervals; wherein the dielectric layer 120 is located between the first conductive layer 110 and the second conductive layer, and the first conductive layer 110 has a third conductive layer facing the second conductive layer 130. On a wall 111 , the area of the orthographic projection of the wall of each conductive unit 131 facing the first conductive layer 110 on the first wall 111 is smaller than the area of the first wall 111 . Since the interior of the electrode 100 has a structure of the first conductive layer 110 - the dielectric layer 120 - the second conductive layer 130, and the second conductive layer 130 includes a plurality of conductive units 131, multiple parallel capacitors can be constructed. These parallel capacitors are respectively coupled with the inter-electrode capacitance to construct a parallel discharge circuit topology based on capacitive coupling, thereby achieving parallel discharge. Referring to Figure 8, compared with the parallel discharge electrodes 100 in the prior art in which each divided electrode 100 is connected to the power supply 200 through a separate wire, since the electrode 100 of the present invention divides the conductive layer on the discharge side, through the capacitor The method of coupling electrostatic induction is used to supply electricity, so only a set of wires is needed to connect the capacitive electrode 100 and the workpiece 300 to the discharge power supply 200 to achieve multiple parallel discharges. There is no need to use wires to connect each electrode 100 unit to the power supply 200. On the one hand, the electrode 100 of the present invention effectively disperses the discharge energy by dividing the electrodes 100 for parallel discharge, thereby reducing the inter-electrode parasitic capacitance and the influence of the inter-electrode capacitance on processing, which is beneficial to the precision processing of the workpiece 300 and the quality of the processed surface. improvement; on the other hand, the electrode 100 division method of the present invention can effectively reduce the arrangement of wires and reduce the wiring complexity of the electrical machining system, and can easily achieve a higher number of parallel discharges and increase the discharge frequency, thereby conducive to reducing the The difficulty of arranging the electrode 100 improves the discharge efficiency. Therefore, the electrode 100 of the present invention divides the electrodes and uses electrostatic induction to provide unified power supply, which can realize parallel discharge while reducing the wiring complexity of the electrical machining system, and can reduce the inter-electrode parasitic capacitance of the electrodes, facilitating the realization of high precision, Highly efficient processing.
为使得电极100在第二导电层130经过分割之后,各导电单元131能够具有等效均匀的放电作用,使得加工表面质量较好。参见图4,在一些实施例中,第一导电层110、介电层120以及各导电单元131能够共同限定出多个电容器,各所述电容器均用于储存及传递电能。。根据上述各实施例的说明可知,第一导电层110以及第二导电层130分别可以看作电容两侧相对的极板,介电层120可以看作两极板之间的绝缘层。In order to ensure that after the electrode 100 is divided into the second conductive layer 130, each conductive unit 131 can have an equivalent and uniform discharge effect, so that the processed surface quality is better. Referring to FIG. 4 , in some embodiments, the first conductive layer 110 , the dielectric layer 120 and each conductive unit 131 can jointly define a plurality of capacitors, each of which is used to store and transfer electrical energy. . According to the descriptions of the above embodiments, it can be seen that the first conductive layer 110 and the second conductive layer 130 can be regarded as opposite electrode plates on both sides of the capacitor, and the dielectric layer 120 can be regarded as an insulating layer between the two electrode plates.
根据不同的加工需求。在一些实施例中,第一导电层110-介电层120-多个导电单元131形成的多个电容器可以具有相同的电容量,从而上述的多个电容器能够作为等效并列的电容,或多个电容器可以并列对齐布置,使得多个电容器能够均匀排布。在另一些实施例中,多个电容器可以具有不同的电容量,或具有不同的布置形式,从而对应电容器的不同放电需求。According to different processing needs. In some embodiments, multiple capacitors formed by the first conductive layer 110 - the dielectric layer 120 - the plurality of conductive units 131 may have the same capacitance, so that the above-mentioned multiple capacitors can serve as equivalent parallel capacitors, or more Capacitors can be arranged side by side so that multiple capacitors can be evenly arranged. In other embodiments, the plurality of capacitors may have different capacitances or have different arrangements to correspond to different discharge requirements of the capacitors.
进一步的,为使得第二导电层130的多个导电单元131能够限定出多个等效的电容。参见图2,在一些实施例中,第一导电层110与第二导电层130沿第一方向X1相对布置。沿第一方向X1,各导电单元131与第一导电层110的最小距离可以均相等。可以理解的是,在本实施例中,各导电单元131与第一导电层110的最小距离对应于相应的各电容器的两极板之间的距离,其与电容器的电容量呈反比关系。基于此设置,并控制影响电容量的其他因素,可以使得多个导电单元131能够限定出的多个电容器的电容量相等或基本相等。需要说明的是,在本实施例中,各导电单元131与第一导电层110的最小距离可以为零。Further, in order to enable the plurality of conductive units 131 of the second conductive layer 130 to define multiple equivalent capacitances. Referring to FIG. 2 , in some embodiments, the first conductive layer 110 and the second conductive layer 130 are arranged oppositely along the first direction X1. Along the first direction X1, the minimum distance between each conductive unit 131 and the first conductive layer 110 may be equal. It can be understood that in this embodiment, the minimum distance between each conductive unit 131 and the first conductive layer 110 corresponds to the distance between the two plates of the corresponding capacitor, which is inversely proportional to the capacitance of the capacitor. Based on this setting and controlling other factors that affect the capacitance, the capacitances of the plurality of capacitors defined by the plurality of conductive units 131 can be equal or substantially equal. It should be noted that in this embodiment, the minimum distance between each conductive unit 131 and the first conductive layer 110 may be zero.
为使介电层120在电极100中起到良好的介电作用,参见图2-7,在一些实施例中,第一壁面111与介电层120沿第一方向X1相对布置,沿第一方向X1,介电层120在第一壁面111的投影可以覆盖第一壁面111。可以理解的是,在本实施例中,第一方向X1为第一壁面111正对于介电层120的方向,介电层120沿第一方向X1在第一壁面111的投影对应于介电层120相对于第一壁面111的正对面积,该投影覆盖第一壁面111表示介电层120覆盖于第一导电层110至介电层120的有效电荷传递范围之内,从而能够起到均匀良好的电荷传递效果。In order to make the dielectric layer 120 play a good dielectric role in the electrode 100, see FIGS. 2-7. In some embodiments, the first wall 111 and the dielectric layer 120 are arranged oppositely along the first direction X1. In the direction X1, the projection of the dielectric layer 120 on the first wall 111 may cover the first wall 111. It can be understood that, in this embodiment, the first direction Relative to the area facing the first wall 111, the projection of 120 covering the first wall 111 means that the dielectric layer 120 covers the effective charge transfer range from the first conductive layer 110 to the dielectric layer 120, thereby achieving a uniform and good effect. charge transfer effect.
与上述实施例相似的,为使介电层120在电极100中起到良好的介电作用。参见图2-7,在一些实施例中,第二导电层130可以具有面向介电层120的第二壁面132,第二壁面132与介电层120沿第二方向X2相对布置。可以理解的是,与第一壁面111相似的,第二壁面132位于第二导电层130靠近介电层120的一侧,电极100通电时,介电层120存储的电荷能够沿第二方向X2传递至第二壁面132,从而形成第一导电层110至第二导电层130的电荷传输。沿第二方向X2,介电层120在第二壁面132的投影可以覆盖第二壁面132。可以理解的是,在本实施例中,第二方向X2为第二壁面132正对于介电层120的方向,介电层120沿第二方向X2在第二壁面132的投影对应于介电层120相对于第二壁面132的正对面积,该投影覆盖第二壁面132表示介电层120覆盖于介电层120至第二导电层130的有效电荷传递范围之内,从而能够起到均匀良好的电荷传递效果。Similar to the above embodiment, in order to make the dielectric layer 120 play a good dielectric role in the electrode 100 . Referring to FIGS. 2-7 , in some embodiments, the second conductive layer 130 may have a second wall surface 132 facing the dielectric layer 120 , and the second wall surface 132 is arranged opposite to the dielectric layer 120 along the second direction X2. It can be understood that, similar to the first wall 111 , the second wall 132 is located on the side of the second conductive layer 130 close to the dielectric layer 120 . When the electrode 100 is energized, the charges stored in the dielectric layer 120 can move along the second direction X2 Transferred to the second wall 132 , thereby forming charge transfer from the first conductive layer 110 to the second conductive layer 130 . Along the second direction X2, the projection of the dielectric layer 120 on the second wall 132 may cover the second wall 132. It can be understood that, in this embodiment, the second direction 120 relative to the area facing the second wall surface 132, the projection covering the second wall surface 132 means that the dielectric layer 120 covers the effective charge transfer range from the dielectric layer 120 to the second conductive layer 130, thereby achieving a uniform and good effect. charge transfer effect.
在不同的实施例中,第一导电层110、介电层120以及第二导电层130的各处壁面均可以为平面或曲面。为使各导电单元131与第一导电层110之间起到高效的电荷传递作用,在一些实施例中,第一导电层110面向各导电单元131的壁面以及各导电单元131第一导电层110的壁面可以均为平面。因此,参见图2-7,在一些实施例中,各导电单元131面向第一导电层110的壁面可以均平行于第一壁面111。可以理解的是,在本实施例中,由于导电单元131面向的第一导电层110的壁面平行于第一壁面111,使得两者之间各处的电势差较为均匀,有利于各导电单元131之间形成并行等效的放电效果。根据不同的加工需求,在另一些实施例中,可以有至少一个导电单元131面向第一导电层110的壁面不平行于第一壁面111。In different embodiments, the walls of the first conductive layer 110 , the dielectric layer 120 and the second conductive layer 130 may be flat or curved. In order to achieve efficient charge transfer between each conductive unit 131 and the first conductive layer 110 , in some embodiments, the first conductive layer 110 faces the wall of each conductive unit 131 and the first conductive layer 110 of each conductive unit 131 The walls can all be flat. Therefore, referring to FIGS. 2-7 , in some embodiments, the wall surfaces of each conductive unit 131 facing the first conductive layer 110 may be parallel to the first wall surface 111 . It can be understood that in this embodiment, since the wall surface of the first conductive layer 110 facing the conductive unit 131 is parallel to the first wall surface 111, the potential difference between the two is relatively uniform, which is beneficial to the connection between the conductive units 131. A parallel equivalent discharge effect is formed between them. According to different processing requirements, in other embodiments, there may be at least one conductive unit 131 whose wall facing the first conductive layer 110 is not parallel to the first wall 111 .
相应的,在另一些实施例中,第一壁面111可以为曲面;和/或,各所述导电单元131面向所述第一导电层110的壁面可以为曲面;和/或,各所述导电单元131背离所述第一导电层110的壁面可以为曲面。上述的设置可以使得电极100用于传递电能的壁面可以制作成任意的三维曲面形状,从而使电极100能够适应于不同的加工需求。同样的,上述的第一壁面111、各所述导电单元131面向所述第一导电层110的壁面、各所述导电单元131背离所述第一导电层110的壁面也可以为平面,并同样能够起到适应加工需求的效果。Correspondingly, in other embodiments, the first wall surface 111 may be a curved surface; and/or the wall surface of each conductive unit 131 facing the first conductive layer 110 may be a curved surface; and/or each of the conductive units 131 may be a curved surface. The wall surface of the unit 131 facing away from the first conductive layer 110 may be a curved surface. The above arrangement allows the wall surface of the electrode 100 used to transmit electrical energy to be made into any three-dimensional curved surface shape, thereby enabling the electrode 100 to adapt to different processing requirements. Similarly, the above-mentioned first wall surface 111, the wall surface of each conductive unit 131 facing the first conductive layer 110, and the wall surface of each conductive unit 131 facing away from the first conductive layer 110 can also be plane, and similarly It can achieve the effect of adapting to processing needs.
参见图2-5,在一些实施例中,第二导电层130具有面向介电层120的第二壁面132,沿平行于第二壁面132的方向,各导电单元131之间的各处间距可以均相同。可以理解的是,上述设置使各导电单元131之间的间隙相等,从而能够使得各导电单元131对应的电容量更为均匀。对应于不同的放电需求,沿平行于第二壁面132的方向,各导电单元131之间的各处间距可以不相等,进一步的,在一些实施例中,第二导电层130还可以分为不同的导电区域,不同导电区域内的各导电单元131之间的间距可以不同。例如,参见图6,在本实施例中,中间区域的导电单元131分布密度与四周区域的导电单元131分布密度不同,从而可以适应特殊的加工需求。Referring to Figures 2-5, in some embodiments, the second conductive layer 130 has a second wall 132 facing the dielectric layer 120, and in a direction parallel to the second wall 132, the spacing between the conductive units 131 can be All are the same. It can be understood that the above arrangement makes the gaps between the conductive units 131 equal, thereby making the capacitance corresponding to the conductive units 131 more uniform. Corresponding to different discharge requirements, the spacing between the conductive units 131 in the direction parallel to the second wall 132 may be unequal. Furthermore, in some embodiments, the second conductive layer 130 may also be divided into different conductive areas, and the spacing between the conductive units 131 in different conductive areas may be different. For example, referring to FIG. 6 , in this embodiment, the distribution density of the conductive units 131 in the middle area is different from the distribution density of the conductive units 131 in the surrounding areas, so that special processing requirements can be adapted.
参见图1-图2,在一些实施例中,介电层120的一端接触第一导电层110、相对的另一端接触第二导电层130。可以理解的是,介电层120位于第一导电层110以及第二导电层130之间,且与两者接触,也就是说,在本实施例中,介电层120与第一导电层110之间、以及介电层120与第二导电层130之间没有设置其他的分层块,并能够便于电荷的传输。需要说明的是,在本实施例中,当介电层120呈液态或气态时,同样可以认为介电层120的两端能够接触第一导电层110以及第二导电层130。在另一些实施例中,为满足不同的需求,介电层120与第一导电层110之间、或介电层120与第二导电层130之间可以设置其他分层。Referring to FIGS. 1-2 , in some embodiments, one end of the dielectric layer 120 contacts the first conductive layer 110 and the opposite end contacts the second conductive layer 130 . It can be understood that the dielectric layer 120 is located between the first conductive layer 110 and the second conductive layer 130 and is in contact with both. That is to say, in this embodiment, the dielectric layer 120 and the first conductive layer 110 There are no other layered blocks between the dielectric layer 120 and the second conductive layer 130 , which can facilitate the transfer of charges. It should be noted that in this embodiment, when the dielectric layer 120 is in a liquid or gaseous state, it can also be considered that both ends of the dielectric layer 120 can contact the first conductive layer 110 and the second conductive layer 130 . In other embodiments, to meet different requirements, other layers may be provided between the dielectric layer 120 and the first conductive layer 110 or between the dielectric layer 120 and the second conductive layer 130 .
由上述说明可知,多个导电单元131均能够用于释放电能,在一些实施例中,工件300的加工过程要求电极100各处的放电较为均匀,以获得更好的加工表面质量。为此,在一些实施例中,电极100可以配置成第一导电层110获取电源200提供的能量后,多个导电单元131能够同时释放电能。可以理解的是,在一些实施例中,第一导电层110获取电源200提供的能量后,电能能够储存于介电层120,电极100产生击穿效应后,电能传递至各导电单元131,且此时多个导电单元131能够同时释放电能。相应的,为了满足不同的工件300加工需求,可以要求电极100各部分不同时放电、或放电量不同。为此,在另一些实施例中,电极100可以配置成第一导电层110获取电源200提供的能量后,多个导电单元131能够分别释放电能。进一步的,在各导电单元131能够分别释放电能的实施例中,为了便于控制各部分的导电单元131分别放电,各导电单元131还可以进一步连接于控制器。It can be seen from the above description that multiple conductive units 131 can be used to release electrical energy. In some embodiments, the processing process of the workpiece 300 requires that the discharge throughout the electrode 100 is relatively uniform to obtain better processing surface quality. To this end, in some embodiments, the electrode 100 may be configured such that after the first conductive layer 110 obtains energy provided by the power supply 200, the plurality of conductive units 131 can simultaneously release electrical energy. It can be understood that in some embodiments, after the first conductive layer 110 obtains the energy provided by the power supply 200, the electric energy can be stored in the dielectric layer 120. After the electrode 100 generates a breakdown effect, the electric energy is transferred to each conductive unit 131, and At this time, multiple conductive units 131 can release electrical energy at the same time. Correspondingly, in order to meet different processing requirements of the workpiece 300, each part of the electrode 100 may be required to discharge at different times or with different discharge amounts. To this end, in other embodiments, the electrode 100 may be configured such that after the first conductive layer 110 obtains energy provided by the power supply 200, the plurality of conductive units 131 can release electrical energy respectively. Furthermore, in an embodiment in which each conductive unit 131 can release electric energy respectively, in order to facilitate the control of the conductive units 131 in each part to discharge respectively, each conductive unit 131 can be further connected to a controller.
本发明第二方面的实施例还提供了一种电火花加工设备,该电火花加工设备包括上述任一实施例的电极100、以及电源200。其中,电源200电连接第一导电层110。可以理解的是,对应于上述各实施例的说明,在本实施例中,电源200用于向第一导电层110提供电能。得益于上述电极100的改进,本发明第二方面实施例的电火花加工设备具有与上述各实施例中的电极100相同的技术效果。同时,参见图8,基于本发明的对于电极100的改进,在一些实施例中,电极100仅需要在第一导电层110处将导线连接至电源200的一端,电源200的另一端再连接于工件,即可实现电极100的并列放电以及电火花加工设备的加工效果,从而简化了电火花加工设备接线布置的复杂度。An embodiment of the second aspect of the present invention also provides an electric discharge machining equipment, which includes the electrode 100 of any of the above embodiments and a power supply 200. Wherein, the power supply 200 is electrically connected to the first conductive layer 110 . It can be understood that, corresponding to the descriptions of the above embodiments, in this embodiment, the power supply 200 is used to provide electrical energy to the first conductive layer 110 . Thanks to the above-mentioned improvements of the electrode 100, the electric discharge machining equipment according to the second embodiment of the present invention has the same technical effects as the electrode 100 in the above-mentioned embodiments. Meanwhile, referring to FIG. 8 , based on the improvement of the electrode 100 of the present invention, in some embodiments, the electrode 100 only needs to connect the wire to one end of the power supply 200 at the first conductive layer 110 , and then connect the other end of the power supply 200 to By using the workpiece, the parallel discharge of the electrodes 100 and the processing effect of the electric discharge machining equipment can be achieved, thereby simplifying the complexity of the wiring arrangement of the electric discharge machining equipment.
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的申请构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Under the application concept of the present invention, equivalent structural transformations can be made using the contents of the description and drawings of the present invention, or directly/indirectly used in other applications. Relevant technical fields are included in the patent protection scope of the present invention.
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