CN117244447B - A kind of biomass coal-water slurry mixing equipment - Google Patents
A kind of biomass coal-water slurry mixing equipment Download PDFInfo
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- CN117244447B CN117244447B CN202311543103.8A CN202311543103A CN117244447B CN 117244447 B CN117244447 B CN 117244447B CN 202311543103 A CN202311543103 A CN 202311543103A CN 117244447 B CN117244447 B CN 117244447B
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 104
- 239000002002 slurry Substances 0.000 title claims abstract description 101
- 238000002156 mixing Methods 0.000 title claims abstract description 100
- 239000002028 Biomass Substances 0.000 title claims abstract description 29
- 238000000227 grinding Methods 0.000 claims abstract description 164
- 238000003756 stirring Methods 0.000 claims abstract description 103
- 239000012535 impurity Substances 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 4
- 230000035515 penetration Effects 0.000 claims abstract description 4
- 239000002245 particle Substances 0.000 claims description 70
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000007423 decrease Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000007787 solid Substances 0.000 description 60
- 239000003245 coal Substances 0.000 description 19
- 238000000034 method Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 239000002994 raw material Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000012216 screening Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- VNWKTOKETHGBQD-AKLPVKDBSA-N carbane Chemical compound [15CH4] VNWKTOKETHGBQD-AKLPVKDBSA-N 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 239000003250 coal slurry Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
- B01F33/822—Combinations of dissimilar mixers with moving and non-moving stirring devices in the same receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/833—Devices with several tools rotating about different axis in the same receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/12—Maintenance of mixers using mechanical means
- B01F35/123—Maintenance of mixers using mechanical means using scrapers for cleaning mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/50—Mixing receptacles
- B01F35/52—Receptacles with two or more compartments
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
- C10L1/32—Liquid carbonaceous fuels consisting of coal-oil suspensions or aqueous emulsions or oil emulsions
- C10L1/326—Coal-water suspensions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/24—Mixing, stirring of fuel components
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/28—Cutting, disintegrating, shredding or grinding
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/54—Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
- C10L2290/547—Filtration for separating fractions, components or impurities during preparation or upgrading of a fuel
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
本申请涉及水煤浆拌合的技术领域,尤其是涉及一种生物质水煤浆拌合设备,其包括具有进料管、出料管和排杂管的罐体,罐体内设有可绕自身轴线旋转且旋转方向相反的内罩和外罩,内罩和外罩呈内外间隔设置;内罩和外罩共同将罐体内部分隔成从内至外依次设置的搅拌腔、研磨腔和混匀腔,内罩上设有连通于搅拌腔和研磨腔的穿设孔,外罩上设有连通于研磨腔和混匀腔的过滤孔;进料管连通于搅拌腔,排杂管连通于研磨腔,出料管连通于混匀腔;搅拌腔内设有搅拌单元,研磨腔内设有研磨单元;研磨单元上设有研磨槽,内罩和外罩上均设有转动嵌设在研磨槽内的研磨座,研磨座上设有研磨面和导向面。本申请能够提高生物质水煤浆的生产效率。
The present application relates to the technical field of coal-water slurry mixing, and in particular to a biomass coal-water slurry mixing equipment, which includes a tank with a feed pipe, a discharge pipe and an impurity discharge pipe. The inner cover and the outer cover rotate on their own axis and in opposite directions of rotation. The inner cover and the outer cover are arranged at intervals between the inside and the outside. The inner cover and the outer cover jointly divide the inside of the tank into a stirring chamber, a grinding chamber and a mixing chamber that are arranged in sequence from the inside to the outside. The inner cover is provided with a penetration hole connected to the mixing chamber and the grinding chamber, and the outer cover is provided with a filter hole connected to the grinding chamber and the mixing chamber; the feed pipe is connected to the mixing cavity, and the impurity discharge pipe is connected to the grinding cavity. The material pipe is connected to the mixing chamber; the mixing chamber is equipped with a stirring unit, and the grinding chamber is equipped with a grinding unit; the grinding unit is provided with a grinding tank, and both the inner and outer covers are equipped with grinding seats that are rotated and embedded in the grinding tank. , the grinding seat is equipped with a grinding surface and a guide surface. This application can improve the production efficiency of biomass coal-water slurry.
Description
技术领域Technical field
本申请涉及水煤浆拌合的技术领域,尤其是涉及一种生物质水煤浆拌合设备。The present application relates to the technical field of coal-water slurry mixing, and in particular to a biomass coal-water slurry mixing equipment.
背景技术Background technique
生物质水煤浆具有环保优势。相对于传统燃料,生物质可以减少对大气环境的污染。其燃烧所产生的二氧化碳总量与生物质的吸收量相当,不会对大气环境产生负面影响。同时,相对于传统燃料发电方式,生物质水煤浆明显地减少硫、氮等有害气体的排放。Biomass coal-water slurry has environmental advantages. Compared with traditional fuels, biomass can reduce pollution to the atmospheric environment. The total amount of carbon dioxide produced by its combustion is equivalent to the amount of biomass absorbed and will not have a negative impact on the atmospheric environment. At the same time, compared with traditional fuel power generation methods, biomass coal-water slurry significantly reduces the emissions of harmful gases such as sulfur and nitrogen.
通过检索,中国专利公开号CN101747963A公开了一种生物质水煤浆及其制备方法,该生物质水煤浆的组分及重量百分比如下:生物质炭15%~70%;煤5%~55%;水24%~30%;添加剂0.5%~3%。其制备方法包括以下步骤:1、将生物质炭、煤按比例混合粉碎至小于1cm的颗粒,并搅拌均匀;2、将步骤1的颗粒与水、添加剂按比例搅拌均匀,研磨1.5-3小时;3、用200-400目筛过滤,将粗粒与杂质除去,4、泵入贮藏罐。生物质水煤浆的含煤浓度要低得多,二氧化碳和二氧化硫气体排放可减少一半至百分之九十,并且成本低,产量高,可以大批量生产。Through the search, Chinese Patent Publication No. CN101747963A discloses a biomass coal-water slurry and its preparation method. The components and weight percentages of the biomass coal-water slurry are as follows: biomass carbon 15% to 70%; coal 5% to 55% %; water 24% to 30%; additives 0.5% to 3%. The preparation method includes the following steps: 1. Mix and crush biomass charcoal and coal in proportion to particles less than 1 cm, and stir evenly; 2. Stir the particles in step 1 with water and additives in proportion, and grind for 1.5-3 hours. ; 3. Filter with a 200-400 mesh sieve to remove coarse particles and impurities. 4. Pump into a storage tank. The coal concentration of biomass coal-water slurry is much lower, carbon dioxide and sulfur dioxide gas emissions can be reduced by half to 90%, and it has low cost, high output, and can be produced in large quantities.
针对上述中的相关技术,发明人发现存在以下缺陷:生物质水煤浆需要先在混合机进行搅拌混匀,再在研磨机内进行研磨,然后在筛分机内进行杂质和大颗粒分离,最后泵入贮藏罐内储存;即生物质水煤浆需要进行多次转运以完成各个工序,且各个工序之间相对独立,需要依次完成,导致生物质水煤浆的生产较为耗时,因此需要改进。Regarding the above-mentioned related technologies, the inventor found that there are the following defects: the biomass coal-water slurry needs to be stirred and mixed in a mixer first, then ground in a grinder, and then impurities and large particles are separated in a screening machine, and finally Pump it into a storage tank for storage; that is, the biomass coal-water slurry needs to be transported multiple times to complete each process, and each process is relatively independent and needs to be completed in sequence, making the production of biomass coal-water slurry more time-consuming, so it needs to be improved. .
发明内容Contents of the invention
为了提高生物质水煤浆的生产效率,本申请提供一种生物质水煤浆拌合设备。In order to improve the production efficiency of biomass coal-water slurry, this application provides a biomass coal-water slurry mixing equipment.
本申请提供的一种生物质水煤浆拌合设备,采用如下的技术方案:一种生物质水煤浆拌合设备,包括具有进料管、出料管和排杂管的罐体,罐体内设有可绕自身轴线旋转且旋转方向相反的内罩和外罩,内罩和外罩呈内外间隔设置;The biomass coal-water slurry mixing equipment provided by this application adopts the following technical solution: a biomass coal-water slurry mixing equipment includes a tank with a feed pipe, a discharge pipe and an impurity discharge pipe. The body is equipped with an inner cover and an outer cover that can rotate around its own axis and rotate in opposite directions. The inner cover and the outer cover are spaced apart from each other;
内罩和外罩共同将罐体内部分隔成从内至外依次设置的搅拌腔、研磨腔和混匀腔,内罩上设有连通于搅拌腔和研磨腔的穿设孔,外罩上设有连通于研磨腔和混匀腔的过滤孔;The inner cover and the outer cover jointly divide the inside of the tank into a mixing chamber, a grinding chamber and a mixing chamber arranged in sequence from the inside to the outside. The inner cover is provided with a through hole connected to the mixing chamber and the grinding chamber, and the outer cover is provided with a connecting hole. Filter holes in the grinding chamber and mixing chamber;
进料管连通于搅拌腔,排杂管连通于研磨腔,出料管连通于混匀腔;The feed pipe is connected to the mixing chamber, the impurity discharge pipe is connected to the grinding chamber, and the discharge pipe is connected to the mixing chamber;
搅拌腔内设有搅拌单元,研磨腔内设有研磨单元;There is a stirring unit in the stirring chamber, and a grinding unit in the grinding chamber;
研磨单元上设有研磨槽,内罩和外罩上均设有转动嵌设在研磨槽内的研磨座,研磨座上设有研磨面和用于将物料颗粒导向至研磨面与研磨槽之间间隙的导向面。The grinding unit is equipped with a grinding groove, and the inner cover and the outer cover are equipped with a grinding seat that is rotated and embedded in the grinding groove. The grinding seat is provided with a grinding surface and is used to guide the material particles to the gap between the grinding surface and the grinding groove. guide surface.
可选的,所述搅拌单元包括设于罐体上的第一电机,第一电机的输出轴上设有伸入到搅拌腔内的搅拌桨;Optionally, the stirring unit includes a first motor provided on the tank, and the output shaft of the first motor is provided with a stirring paddle extending into the stirring chamber;
搅拌桨的内部设有螺旋槽,进料管转动连通于螺旋槽的上端槽口,进料管和搅拌桨的旋转轴线相同,螺旋槽的下端槽口贯穿于搅拌桨的侧部并朝向搅拌腔的底部腔壁。There is a spiral groove inside the stirring paddle. The feed tube is connected to the upper notch of the spiral groove. The feeding tube and the stirring paddle have the same rotation axis. The lower notch of the spiral groove runs through the side of the stirring paddle and faces the mixing chamber. the bottom cavity wall.
可选的,所述搅拌腔内设有在竖直面上呈倾斜设置的固定筒,固定筒内设有可绕固定筒轴线旋转的转轴,转轴上设有转动嵌设在固定筒内的螺旋叶;Optionally, the stirring chamber is provided with a fixed cylinder that is inclined on the vertical surface. The fixed cylinder is provided with a rotating shaft that can rotate around the axis of the fixed cylinder. The rotating shaft is provided with a spiral that is rotated and embedded in the fixed cylinder. leaf;
转轴的一端伸出到固定筒外并与搅拌桨均固定套设有锥齿轮,两个锥齿轮相互啮合;One end of the rotating shaft extends out of the fixed cylinder and is fixed with a bevel gear on both the stirring paddle and the two bevel gears mesh with each other;
固定筒的下端设有进料口,穿设孔位于进料口处,固定筒的上端设有出料口。The lower end of the fixed cylinder is provided with a feed port, the penetration hole is located at the feed port, and the upper end of the fixed cylinder is provided with a discharge port.
可选的,所述搅拌腔内设有转动套设在搅拌桨上端的连接筒,搅拌桨上设有连通于螺旋槽和连接筒内部的连接槽;Optionally, the stirring chamber is provided with a connecting barrel that is rotated and sleeved on the upper end of the stirring paddle, and the stirring paddle is provided with a connecting groove that connects the spiral groove and the inside of the connecting barrel;
固定筒绕搅拌桨的旋转轴线周向设有多个,多个固定筒的出料口均连通于连接筒内部。There are multiple fixed cylinders circumferentially around the rotation axis of the stirring paddle, and the discharge ports of the multiple fixed cylinders are all connected to the inside of the connecting cylinder.
可选的,所述研磨单元包括呈竖直设置并可绕自身轴线旋转的转动辊,研磨槽呈环形设置并设于转动辊的侧壁上;Optionally, the grinding unit includes a rotating roller that is arranged vertically and can rotate around its own axis, and the grinding groove is arranged in an annular shape and is provided on the side wall of the rotating roller;
转动辊和搅拌桨的一端均固定套设有同步轮,转动辊上的同步轮和搅拌桨上的同步轮套设有同一条同步带。One end of the rotating roller and the stirring paddle is fixed with a synchronous wheel, and the synchronous wheel on the rotating roller and the synchronous wheel on the stirring paddle are covered with the same synchronous belt.
可选的,所述研磨槽在转动辊上从上至下依次设置有多个,研磨座在内罩和外罩上从上至下依次设置有多个;Optionally, a plurality of grinding grooves are provided in sequence from top to bottom on the rotating roller, and a plurality of grinding seats are provided in sequence from top to bottom on the inner cover and the outer cover;
每两个上下相邻的导向面均相互抵触,导向面位于研磨座的一端处,导向面的宽度自研磨座的该端向研磨面逐渐减小,导向面和研磨面的上下两侧均设有可伸入到研磨槽内的挡边。Every two adjacent guide surfaces conflict with each other. The guide surface is located at one end of the grinding seat. The width of the guide surface gradually decreases from the end of the grinding seat to the grinding surface. Both the upper and lower sides of the guide surface and the grinding surface are provided with There are ribs that extend into the grinding tank.
可选的,所述研磨座与外罩相接触的一端处设有贯穿于研磨座上下两侧的漏料槽,研磨座与内罩相接触的一端处设有贯穿于研磨座上下两侧的漏料槽。Optionally, one end of the grinding seat that is in contact with the outer cover is provided with a leakage groove that runs through the upper and lower sides of the grinding seat, and one end of the grinding seat that is in contact with the inner cover is provided with a leakage that runs through the upper and lower sides of the grinding seat. trough.
可选的,所述外罩上设有可旋转抵触于研磨腔底部腔壁的刮板和伸入到混匀腔内的搅拌叶。Optionally, the outer cover is provided with a scraper that can rotate against the bottom wall of the grinding chamber and a stirring blade that extends into the mixing chamber.
可选的,所述内罩的内径和外径均自上而下逐渐增大,外罩的内径和外径均自上而下逐渐减小,罐体的内径自上而下逐渐增大;Optionally, the inner diameter and outer diameter of the inner cover gradually increase from top to bottom, the inner diameter and outer diameter of the outer cover gradually decrease from top to bottom, and the inner diameter of the tank gradually increases from top to bottom;
混匀腔内设有在竖直面上呈倾斜设置的螺旋输送机,螺旋输送机的入口位于罐体的内径最大处,螺旋输送机的出口位于罐体的内径最小处并朝向外罩。The mixing chamber is equipped with a screw conveyor arranged at an angle on the vertical plane. The inlet of the screw conveyor is located at the largest inner diameter of the tank, and the outlet of the screw conveyor is located at the smallest inner diameter of the tank and faces the outer cover.
可选的,所述搅拌桨上固定套设有第一齿轮,第一齿轮上啮合有第二齿轮,第二齿轮转动连接于罐体;Optionally, a first gear is fixedly mounted on the stirring paddle, a second gear is engaged with the first gear, and the second gear is rotatably connected to the tank;
内罩内固定嵌设有第一齿圈,第一齿圈的内侧啮合于第二齿轮;A first ring gear is fixedly embedded in the inner cover, and the inner side of the first ring gear meshes with the second gear;
转动辊上固定套设有第三齿轮,第三齿轮上啮合有第四齿轮,第四齿轮上啮合有第五齿轮,第四齿轮和第五齿轮均转动连接于罐体;The fixed sleeve of the rotating roller is provided with a third gear, the third gear is meshed with a fourth gear, and the fourth gear is meshed with a fifth gear. Both the fourth gear and the fifth gear are rotationally connected to the tank body;
外罩内固定套设有第二齿圈,第二齿圈的内侧啮合于第五齿轮。The inner fixed sleeve of the outer cover is provided with a second ring gear, and the inner side of the second ring gear is meshed with the fifth gear.
综上所述,本申请包括以下有益技术效果:To sum up, this application includes the following beneficial technical effects:
在水煤浆的进料过程中,进料管内的水煤浆原料将直接进入到螺旋槽,水煤浆在进入到搅拌腔的过程中已完成了一次碰撞混合,以便水煤浆在搅拌腔内快速混匀;在搅拌桨旋转搅匀水煤浆的过程中,搅拌桨将通过两个锥齿轮带动转轴旋转,转轴将带动螺旋叶在固定筒内旋转,螺旋叶将把穿设孔处的水煤浆螺旋提升至搅拌腔上部,既使得水煤浆能够在搅拌腔内初步混匀,又避免研磨腔内突然进入大量固体颗粒而发生堵塞;进入到固定筒内的水煤浆将通过出料口、连接筒内部和连接槽喷射到螺旋槽内,即搅拌腔内的水煤浆将在螺旋槽、搅拌腔底部和固定筒内做环形运动,且多个固定筒出料口处的水煤浆可直接喷射到同一个螺旋槽内并做螺旋运动,从而进一步提高了水煤浆的混匀效率和混匀效果;水煤浆内的固体颗粒在离心力的作用下将靠近于内罩并沿着内罩的内壁下降汇聚至穿设孔处,固定筒和螺旋叶可相互配合从而将这部分固体颗粒重新提升至搅拌腔上部,从而方便了固定筒和螺旋叶对固体颗粒的螺旋提升,避免了水煤浆内的固体颗粒沉积在搅拌腔底部;运动至导向面处的固体颗粒将全部运动至导向面上,挡边将避免固体颗粒从导向面上下两边脱离,固体颗粒将向导向面的中部汇聚并运动至研磨面上,挡边将避免固体颗粒从研磨面上下两边脱离,以提高研磨座和研磨槽对固体颗粒的研磨效果;水煤浆内的固体颗粒在离心力的作用下将沿着外罩的内壁上升,进入到研磨槽内的固体颗粒在排出研磨槽时将被转动辊倾斜向下甩出,使得研磨腔内的固体颗粒可不断地上下浮动,避免固体颗粒沉积在研磨腔底部,方便研磨座对固体颗粒进行研磨;混匀腔内的固体颗粒在离心力的作用下将沿着罐体的内侧壁下降至混匀腔的下部,螺旋输送机将堆积至混匀腔下部的固体颗粒螺旋向上输送至混匀腔的上部,且这部分固体颗粒将随着水煤浆喷射到外罩的外壁和搅拌叶上,使得这部分水煤浆能够进一步破碎和混匀。During the feeding process of coal-water slurry, the coal-water slurry raw materials in the feed pipe will directly enter the spiral groove. The coal-water slurry has completed a collision and mixing during the process of entering the mixing chamber, so that the coal-water slurry can be mixed in the mixing chamber. Mix quickly inside; during the process of mixing the coal-water slurry by rotating the stirring paddle, the stirring paddle will drive the rotating shaft to rotate through the two bevel gears, and the rotating shaft will drive the spiral blade to rotate in the fixed cylinder, and the spiral blade will push the through hole. The coal-water slurry is spirally lifted to the upper part of the mixing chamber, which not only allows the coal-water slurry to be initially mixed in the mixing chamber, but also avoids blockage caused by the sudden entry of a large number of solid particles into the grinding chamber; the coal-water slurry entering the fixed cylinder will pass through the outlet The material port, the inside of the connecting cylinder and the connecting groove are sprayed into the spiral groove, that is, the coal-water slurry in the mixing chamber will make a circular motion in the spiral groove, the bottom of the mixing chamber and the fixed cylinder, and the water at the outlet of multiple fixed cylinders will The coal slurry can be directly sprayed into the same spiral groove and perform spiral motion, thereby further improving the mixing efficiency and mixing effect of the coal water slurry; the solid particles in the coal water slurry will be close to the inner cover under the action of centrifugal force and Descend along the inner wall of the inner cover and converge to the perforation hole. The fixed cylinder and the spiral blades can cooperate with each other to lift this part of the solid particles to the upper part of the mixing chamber, thus facilitating the spiral lifting of the solid particles by the fixed cylinder and the spiral blades. It avoids the solid particles in the coal-water slurry from being deposited at the bottom of the mixing chamber; the solid particles that move to the guide surface will all move to the guide surface, and the ribs will prevent the solid particles from detaching from the upper and lower sides of the guide surface, and the solid particles will move to the guide surface. The middle part of the grinding machine converges and moves to the grinding surface. The ribs will prevent the solid particles from detaching from the upper and lower sides of the grinding surface to improve the grinding effect of the grinding seat and the grinding groove on the solid particles; the solid particles in the coal-water slurry will be removed by the centrifugal force under the action of centrifugal force. Rising along the inner wall of the outer cover, the solid particles entering the grinding tank will be thrown downward by the rotating roller when they are discharged from the grinding tank, so that the solid particles in the grinding chamber can continuously float up and down to avoid solid particles being deposited in the grinding chamber. The bottom is convenient for the grinding seat to grind solid particles; the solid particles in the mixing chamber will drop to the lower part of the mixing chamber along the inner wall of the tank under the action of centrifugal force, and the screw conveyor will accumulate to the lower part of the mixing chamber. The solid particles are spirally transported upward to the upper part of the mixing chamber, and this part of the solid particles will be sprayed onto the outer wall of the outer cover and the stirring blades along with the coal-water slurry, so that this part of the coal-water slurry can be further broken and mixed.
附图说明Description of drawings
图1是本申请实施例中整体结构示意图;Figure 1 is a schematic diagram of the overall structure in the embodiment of the present application;
图2是本申请实施例中整体的剖视结构示意图;Figure 2 is a schematic cross-sectional structural diagram of the entire embodiment of the present application;
图3是本申请实施例中内罩和搅拌单元的结构示意图;Figure 3 is a schematic structural diagram of the inner cover and stirring unit in the embodiment of the present application;
图4是本申请实施例中搅拌腔内部的结构示意图;Figure 4 is a schematic structural diagram of the interior of the stirring chamber in the embodiment of the present application;
图5是本申请实施例中研磨腔内部的结构示意图;Figure 5 is a schematic structural diagram of the interior of the grinding chamber in the embodiment of the present application;
图6是本申请实施例中搅拌腔和研磨腔底部的结构示意图;Figure 6 is a schematic structural diagram of the bottom of the stirring chamber and grinding chamber in the embodiment of the present application;
图7是本申请实施例中内罩和外罩的剖视结构示意图;Figure 7 is a schematic cross-sectional structural diagram of the inner cover and the outer cover in the embodiment of the present application;
图8是图7中A处的局部放大示意图;Figure 8 is a partially enlarged schematic diagram of position A in Figure 7;
图9是本申请实施例中研磨单元的结构示意图。Figure 9 is a schematic structural diagram of the grinding unit in the embodiment of the present application.
附图标记:1、罐体;11、进料管;12、出料管;13、排杂管;2、内罩;21、穿设孔;22、第一齿轮;23、第二齿轮;24、第一齿圈;3、外罩;31、过滤孔;32、第三齿轮;33、第四齿轮;34、第五齿轮;35、第二齿圈;36、刮板;37、搅拌叶;4、搅拌腔;41、固定筒;42、进料口;43、出料口;44、转轴;45、螺旋叶;46、连接槽;47、连接筒;5、研磨腔;6、混匀腔;61、螺旋输送机;7、搅拌单元;71、第一电机;72、搅拌桨;73、螺旋槽;8、研磨单元;81、转动辊;82、研磨槽;83、研磨座;84、导向面;85、研磨面;86、挡边;87、同步轮;88、同步带;89、漏料槽。Reference signs: 1. Tank; 11. Feed pipe; 12. Discharge pipe; 13. Discharge pipe; 2. Inner cover; 21. Perforation hole; 22. First gear; 23. Second gear; 24. First ring gear; 3. Outer cover; 31. Filter hole; 32. Third gear; 33. Fourth gear; 34. Fifth gear; 35. Second ring gear; 36. Scraper; 37. Mixing blade ; 4. Mixing chamber; 41. Fixed cylinder; 42. Feed port; 43. Discharge port; 44. Rotating shaft; 45. Spiral blade; 46. Connecting groove; 47. Connecting cylinder; 5. Grinding chamber; 6. Mixing Uniform chamber; 61. Screw conveyor; 7. Mixing unit; 71. First motor; 72. Stirring paddle; 73. Spiral groove; 8. Grinding unit; 81. Rotating roller; 82. Grinding tank; 83. Grinding base; 84. Guide surface; 85. Grinding surface; 86. Rib; 87. Synchronous wheel; 88. Synchronous belt; 89. Leakage chute.
具体实施方式Detailed ways
以下结合附图1-9对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with Figures 1-9.
本申请实施例公开一种生物质水煤浆拌合设备。如图1和图2所示,一种生物质水煤浆拌合设备,包括具有进料管11、出料管12和排杂管13的罐体1,罐体1的底部安装有多个支撑脚,罐体1内设有内罩2和外罩3,罐体1、内罩2和外罩3呈同轴线设置,内罩2和外罩3呈内外间隔设置并绕自身轴线转动连接于罐体1的内壁。The embodiment of the present application discloses a biomass coal-water slurry mixing equipment. As shown in Figures 1 and 2, a biomass coal-water slurry mixing equipment includes a tank 1 with a feed pipe 11, a discharge pipe 12 and an impurity discharge pipe 13. The bottom of the tank 1 is equipped with multiple Supporting feet, the tank body 1 is provided with an inner cover 2 and an outer cover 3. The tank body 1, the inner cover 2 and the outer cover 3 are arranged coaxially. The inner cover 2 and the outer cover 3 are arranged at intervals inside and outside and are connected to the tank by rotating around their own axis. The inner wall of body 1.
内罩2和外罩3共同将罐体1内部分隔成从内至外依次设置的搅拌腔4、研磨腔5和混匀腔6,内罩2上设有若干连通于搅拌腔4和研磨腔5的穿设孔21,外罩3上设有若干连通于研磨腔5和混匀腔6的过滤孔31。The inner cover 2 and the outer cover 3 jointly divide the inside of the tank 1 into a stirring chamber 4, a grinding chamber 5 and a mixing chamber 6 arranged sequentially from the inside to the outside. The inner cover 2 is provided with a plurality of stirring chambers 4 and grinding chambers 5. Through holes 21, the outer cover 3 is provided with a number of filter holes 31 connected to the grinding chamber 5 and the mixing chamber 6.
进料管11连通于搅拌腔4的顶部,排杂管13连通于研磨腔5的底部,出料管12连通于混匀腔6的下部;搅拌腔4内设有搅拌单元7,研磨腔5内设有研磨单元8。The feed pipe 11 is connected to the top of the mixing chamber 4, the impurity discharge pipe 13 is connected to the bottom of the grinding chamber 5, and the discharge pipe 12 is connected to the lower part of the mixing chamber 6; the mixing unit 7 is provided in the mixing chamber 4, and the grinding chamber 5 There is a grinding unit 8 inside.
生物质水煤浆的原料在初步混合后将通过进料管11进入到搅拌腔4内,搅拌单元7将对原料进行搅拌混合,初步搅匀的水煤浆将通过穿设孔21进入到研磨腔5内,研磨单元8将对研磨腔5内的水煤浆进行研磨,研磨至合格粒度的水煤浆将穿过过滤孔31进入到混匀腔6内,而其余水煤浆将继续被研磨单元8研磨。After preliminary mixing, the raw materials of the biomass coal-water slurry will enter the mixing chamber 4 through the feed pipe 11. The stirring unit 7 will stir and mix the raw materials. The initially mixed coal-water slurry will enter the grinding chamber through the perforation hole 21. In the chamber 5, the grinding unit 8 will grind the coal-water slurry in the grinding chamber 5. The coal-water slurry ground to a qualified particle size will pass through the filter hole 31 and enter the mixing chamber 6, while the remaining coal-water slurry will continue to be Grinding unit 8 grinds.
当水煤浆的搅拌和研磨完成后,水煤浆将通过出料管12排出到罐体1外,杂质和大颗粒将通过排杂管13排出到罐体1外;即水煤浆的混匀、研磨和筛分可同步进行,且无需进行转运,从而提高了生物质水煤浆的生产效率。When the mixing and grinding of the coal-water slurry is completed, the coal-water slurry will be discharged out of the tank 1 through the discharge pipe 12, and the impurities and large particles will be discharged out of the tank 1 through the discharge pipe 13; that is, the mixing of the coal-water slurry Homogenization, grinding and screening can be carried out simultaneously without the need for transportation, thereby improving the production efficiency of biomass coal-water slurry.
值得说明的是,进料管11的顶部呈扩口形设置,以便水煤浆通过进料管11进入到搅拌腔4内。It is worth mentioning that the top of the feed pipe 11 is arranged in a flared shape so that the coal water slurry enters the stirring chamber 4 through the feed pipe 11 .
如图2至图4所示,搅拌单元7包括安装在罐体1外底壁上的第一电机71,第一电机71的输出轴与罐体1呈同轴线设置,且第一电机71的输出轴上同轴连接有伸入到搅拌腔4内的搅拌桨72,第一电机71可带动搅拌桨72旋转搅拌搅拌腔4内的水煤浆,使得水煤浆快速混匀。As shown in Figures 2 to 4, the stirring unit 7 includes a first motor 71 installed on the outer bottom wall of the tank 1. The output shaft of the first motor 71 is coaxially arranged with the tank 1, and the first motor 71 The output shaft is coaxially connected with a stirring paddle 72 extending into the stirring chamber 4. The first motor 71 can drive the stirring paddle 72 to rotate and stir the coal-water slurry in the stirring chamber 4, so that the coal-water slurry is quickly mixed.
搅拌桨72的内部设有螺旋槽73,进料管11通过轴承转动连通于螺旋槽73的上端槽口,进料管11和搅拌桨72的旋转轴线相同,螺旋槽73的下端槽口贯穿于搅拌桨72的侧部并朝向搅拌腔4的底部腔壁。The inside of the stirring paddle 72 is provided with a spiral groove 73. The feed pipe 11 is connected to the upper notch of the spiral groove 73 through bearing rotation. The feeding pipe 11 and the stirring paddle 72 have the same rotation axis. The lower end notch of the spiral groove 73 runs through The side of the stirring paddle 72 faces the bottom wall of the stirring chamber 4 .
在搅拌桨72旋转的过程中,进料管11将静止不动,进料管11内的水煤浆原料将直接进入到螺旋槽73内;水煤浆原料在螺旋槽73内将做螺旋运动并发生螺旋碰撞,即水煤浆在进入到搅拌腔4的过程中已完成了一次碰撞混合,以便水煤浆在搅拌腔4内快速混匀。During the rotation of the stirring paddle 72, the feed pipe 11 will remain stationary, and the coal-water slurry raw materials in the feed pipe 11 will directly enter the spiral groove 73; the coal-water slurry raw materials will make a spiral motion in the spiral groove 73. And spiral collision occurs, that is, the coal-water slurry has completed a collision and mixing in the process of entering the stirring chamber 4, so that the coal-water slurry is quickly mixed in the stirring chamber 4.
然后碰撞混匀后的水煤浆将通过螺旋槽73的下端槽口喷射到搅拌腔4的底部腔壁上,且倾斜向下喷出的水煤浆能够与搅拌腔4内的水煤浆相碰撞混合,从而进一步提高了水煤浆的混匀效果和混匀效率。Then the coal-water slurry after collision and mixing will be sprayed onto the bottom cavity wall of the stirring chamber 4 through the lower end slot of the spiral groove 73, and the coal-water slurry sprayed out obliquely downward can interact with the coal-water slurry in the stirring chamber 4. Collision mixing, thereby further improving the mixing effect and mixing efficiency of coal-water slurry.
搅拌腔4内设有在竖直面上呈倾斜设置的固定筒41,固定筒41安装在罐体1的内壁上,固定筒41的下端设有进料口42,进料口42位于穿设孔21处,固定筒41的上端设有出料口43。The stirring chamber 4 is provided with a fixed cylinder 41 that is inclined on the vertical surface. The fixed cylinder 41 is installed on the inner wall of the tank 1. The lower end of the fixed cylinder 41 is provided with a feed port 42. The feed port 42 is located on the through-hole. At the hole 21, a discharge port 43 is provided at the upper end of the fixed cylinder 41.
固定筒41内转动连接有可绕固定筒41轴线旋转的转轴44,转轴44上安装有转动嵌设在固定筒41内的螺旋叶45;转轴44的一端伸出到固定筒41外并与搅拌桨72均固定套设有锥齿轮,两个锥齿轮相互啮合。The fixed cylinder 41 is rotatably connected with a rotating shaft 44 that can rotate around the axis of the fixed cylinder 41. The rotating shaft 44 is equipped with a spiral blade 45 that is rotated and embedded in the fixed cylinder 41; one end of the rotating shaft 44 extends out of the fixed cylinder 41 and is connected with the stirring The paddles 72 are each fixedly equipped with bevel gears, and the two bevel gears mesh with each other.
在搅拌桨72的旋转过程中,搅拌桨72将通过两个锥齿轮带动转轴44旋转,转轴44将带动螺旋叶45在固定筒41内旋转,螺旋叶45将把穿设孔21处的水煤浆螺旋提升至搅拌腔4上部,使得水煤浆内的固体颗粒无法快速地通过穿设孔21进入到研磨腔5内,延长了水煤浆内的固体颗粒在搅拌腔4内的运动时长,既使得水煤浆能够在搅拌腔4内初步混匀,又避免研磨腔5内突然进入大量固体颗粒而发生堵塞。During the rotation of the stirring paddle 72, the stirring paddle 72 will drive the rotating shaft 44 to rotate through the two bevel gears. The rotating shaft 44 will drive the spiral blade 45 to rotate in the fixed cylinder 41. The spiral blade 45 will remove the water coal at the hole 21. The slurry is spirally lifted to the upper part of the mixing chamber 4, so that the solid particles in the coal-water slurry cannot quickly enter the grinding chamber 5 through the through holes 21, which prolongs the movement time of the solid particles in the coal-water slurry in the mixing chamber 4. This not only enables the coal-water slurry to be preliminarily mixed in the mixing chamber 4, but also prevents the grinding chamber 5 from suddenly entering a large number of solid particles and causing blockage.
搅拌腔4内设有转动套设在搅拌桨72上端的连接筒47,连接筒47固定在罐体1的内壁上,搅拌桨72上设有连通于螺旋槽73和连接筒47内部的连接槽46。进入到固定筒41内的水煤浆将通过出料口43、连接筒47内部和连接槽46喷射到螺旋槽73内;即搅拌腔4内的水煤浆将在螺旋槽73、搅拌腔4底部和固定筒41内做环形运动,从而提高了水煤浆的搅匀效果和搅匀效率。The stirring chamber 4 is provided with a connecting tube 47 that is rotated and sleeved on the upper end of the stirring paddle 72. The connecting tube 47 is fixed on the inner wall of the tank 1. The stirring paddle 72 is provided with a connecting groove that connects the spiral groove 73 and the inside of the connecting tube 47. 46. The coal-water slurry entering the fixed cylinder 41 will be sprayed into the spiral groove 73 through the outlet 43, the inside of the connecting cylinder 47 and the connecting groove 46; The bottom and the fixed cylinder 41 perform circular motion, thereby improving the mixing effect and efficiency of the coal water slurry.
固定筒41绕搅拌桨72的旋转轴线周向设有多个,多个固定筒41的出料口43均连通于连接筒47内部,故各个喷射方向不同的水煤浆将相互碰撞并共同在螺旋槽73内做螺旋运动,从而进一步提高了水煤浆的混匀效率和混匀效果。There are multiple fixed cylinders 41 circumferentially around the rotation axis of the stirring paddle 72, and the discharge ports 43 of the multiple fixed cylinders 41 are all connected to the inside of the connecting cylinder 47. Therefore, the coal-water slurries with different injection directions will collide with each other and form a spiral groove together. It performs spiral motion within 73 degrees, thereby further improving the mixing efficiency and mixing effect of coal-water slurry.
内罩2的内径和外径均自上而下逐渐增大,在搅拌桨72旋转搅拌水煤浆的过程中,水煤浆内的固体颗粒在离心力的作用下将靠近于内罩2并沿着内罩2的内壁下降汇聚至穿设孔21处,固定筒41和螺旋叶45可相互配合从而将这部分固体颗粒重新提升至搅拌腔4上部,从而方便了固定筒41和螺旋叶45对固体颗粒的螺旋提升,避免了水煤浆内的固体颗粒沉积在搅拌腔4底部。The inner diameter and outer diameter of the inner cover 2 gradually increase from top to bottom. When the stirring paddle 72 rotates to stir the coal-water slurry, the solid particles in the coal-water slurry will approach the inner cover 2 and move along the direction of the inner cover 2 under the action of centrifugal force. As the inner wall of the inner cover 2 descends and converges to the through hole 21, the fixed cylinder 41 and the spiral blade 45 can cooperate with each other to lift this part of the solid particles to the upper part of the mixing chamber 4, thus facilitating the pairing of the fixed cylinder 41 and the spiral blade 45. The spiral lifting of the solid particles prevents the solid particles in the coal-water slurry from being deposited at the bottom of the stirring chamber 4.
搅拌桨72的上端固定套设有第一齿轮22,第一齿轮22上啮合有第二齿轮23,第二齿轮23绕自身轴线转动连接于罐体1;内罩2内固定嵌设有第一齿圈24,第一齿圈24的内侧啮合于第二齿轮23。The upper end of the stirring paddle 72 is fixedly provided with a first gear 22, and a second gear 23 is engaged with the first gear 22. The second gear 23 is connected to the tank 1 by rotating around its own axis; the first gear 22 is fixedly embedded in the inner cover 2. Ring gear 24 , the inner side of the first ring gear 24 is meshed with the second gear 23 .
在搅拌桨72的旋转过程中,搅拌桨72将通过第一齿轮22带动第二齿轮23反转,第二齿轮23将带动第一齿圈24同向旋转,第一齿圈24将带动内罩2旋转研磨研磨腔5和搅拌腔4内的固体颗粒,以提高水煤浆的研磨效率。During the rotation of the stirring paddle 72, the stirring paddle 72 will drive the second gear 23 to reverse rotation through the first gear 22, the second gear 23 will drive the first ring gear 24 to rotate in the same direction, and the first ring gear 24 will drive the inner cover 2. Rotate and grind the solid particles in the grinding chamber 5 and the stirring chamber 4 to improve the grinding efficiency of the coal-water slurry.
值得说明的是,搅拌桨72和内罩2的旋转方向相反,搅拌桨72在旋转过程中所产生的涡流将与内罩2在旋转过程中所产生的涡流发生碰撞,从而形成混流,提高了水煤浆的混匀效果。It is worth noting that the rotation directions of the stirring paddle 72 and the inner cover 2 are opposite. The vortex generated by the stirring paddle 72 during the rotation will collide with the vortex generated by the inner cover 2 during the rotation, thereby forming a mixed flow, which improves the efficiency of the mixing process. Mixing effect of coal water slurry.
如图5所示,研磨单元8包括呈竖直设置并绕自身轴线转动连接于罐体1内壁的转动辊81,转动辊81的侧壁上设有环形的研磨槽82;内罩2的外壁和外罩3的内壁上均安装有转动嵌设在研磨槽82内的研磨座83,研磨座83上设有呈弧形设置的研磨面85和呈倾斜设置的导向面84。As shown in Figure 5, the grinding unit 8 includes a rotating roller 81 that is arranged vertically and is connected to the inner wall of the tank 1 to rotate around its own axis. The side wall of the rotating roller 81 is provided with an annular grinding groove 82; the outer wall of the inner cover 2 A grinding seat 83 rotatably embedded in the grinding groove 82 is installed on the inner wall of the outer cover 3. The grinding seat 83 is provided with an arc-shaped grinding surface 85 and an inclined guide surface 84.
在内罩2和外罩3的旋转过程中,研磨腔5内的水煤浆将被带动旋转,水煤浆内的固体颗粒将通过导向面84的导向运动至研磨面85与研磨槽82之间的间隙,内罩2和外罩3将带动研磨座83旋转研磨研磨面85与研磨槽82之间的固体颗粒;研磨至合格粒度的固体颗粒将及时通过过滤孔31进入到混匀腔6内,而其余固体颗粒将仍处于研磨腔5内,使得研磨完成的固体颗粒能够及时分离,以免研磨腔5内部发生堵塞。During the rotation of the inner cover 2 and the outer cover 3, the coal-water slurry in the grinding chamber 5 will be driven to rotate, and the solid particles in the coal-water slurry will move to between the grinding surface 85 and the grinding groove 82 through the guidance surface 84 gap, the inner cover 2 and the outer cover 3 will drive the grinding base 83 to rotate and grind the solid particles between the grinding surface 85 and the grinding groove 82; the solid particles ground to a qualified size will enter the mixing chamber 6 through the filter hole 31 in time, The remaining solid particles will still be in the grinding chamber 5, so that the ground solid particles can be separated in time to avoid clogging inside the grinding chamber 5.
值得说明的是,研磨单元8绕罐体1的轴线周向设置有多组,研磨槽82在转动辊81上从上至下依次设置有多个,研磨座83在内罩2和外罩3上从上至下依次设置有多个,以提高对水煤浆的研磨效率和研磨效果。It is worth mentioning that there are multiple groups of grinding units 8 circumferentially arranged around the axis of the tank 1 , a plurality of grinding grooves 82 are provided sequentially from top to bottom on the rotating roller 81 , and the grinding seats 83 are provided on the inner cover 2 and the outer cover 3 There are multiple grinders arranged from top to bottom to improve the grinding efficiency and effect of coal-water slurry.
如图6所示,转动辊81和搅拌桨72的下端均伸出到罐体1外并均固定套设有同步轮87,转动辊81上的同步轮87和搅拌桨72上的同步轮87套设有同一条同步带88。在搅拌桨72的旋转过程中,搅拌桨72将通过同步轮87和同步带88带动所有转动辊81旋转,使得所有研磨单元8同步对水煤浆进行研磨。As shown in Figure 6, the lower ends of the rotating roller 81 and the stirring paddle 72 both extend out of the tank 1 and are fixedly equipped with synchronizing wheels 87. The synchronizing wheels 87 on the rotating roller 81 and the synchronizing wheels 87 on the stirring paddle 72 The set is equipped with the same timing belt 88. During the rotation of the stirring paddle 72, the stirring paddle 72 will drive all the rotating rollers 81 to rotate through the synchronous wheel 87 and the synchronous belt 88, so that all the grinding units 8 grind the coal-water slurry synchronously.
如图7至图9所示,每两个上下相邻的导向面84均相互抵触,导向面84位于研磨座83的一端处,导向面84的宽度自研磨座83的该端向研磨面85逐渐减小,导向面84和研磨面85的上下两侧均一体成型有可伸入到研磨槽82内的挡边86。As shown in Figures 7 to 9, every two adjacent guide surfaces 84 conflict with each other. The guide surface 84 is located at one end of the grinding seat 83. The width of the guide surface 84 extends from the end of the grinding seat 83 to the grinding surface 85. It gradually decreases, and the upper and lower sides of the guide surface 84 and the grinding surface 85 are integrally formed with ribs 86 that can extend into the grinding groove 82 .
运动至导向面84处的固体颗粒将全部运动至导向面84上,挡边86将避免固体颗粒从导向面84上下两边脱离,固体颗粒将向导向面84的中部汇聚并运动至研磨面85上,挡边86将避免固体颗粒从研磨面85上下两边脱离,以提高研磨座83和研磨槽82对固体颗粒的研磨效果。The solid particles that move to the guide surface 84 will all move to the guide surface 84 . The ribs 86 will prevent the solid particles from detaching from the upper and lower sides of the guide surface 84 . The solid particles will converge toward the middle of the guide surface 84 and move to the grinding surface 85 , the ribs 86 will prevent the solid particles from detaching from the upper and lower sides of the grinding surface 85 to improve the grinding effect of the grinding seat 83 and the grinding groove 82 on the solid particles.
研磨座83与外罩3相接触的一端处设有贯穿于研磨座83上下两侧的漏料槽89,研磨座83与内罩2相接触的一端处设有贯穿于研磨座83上下两侧的漏料槽89,故因离心力而运动至外罩3内壁和内罩2外壁上的固体颗粒可通过漏料槽89向下运动,以避免固体颗粒堆积在研磨座83上,以保证研磨腔5内所有的固体颗粒均可被研磨。The grinding base 83 is provided with a leakage groove 89 that runs through the upper and lower sides of the grinding base 83 at one end of the grinding base 83 that is in contact with the outer cover 3 . The solid particles that move to the inner wall of the outer cover 3 and the outer wall of the inner cover 2 due to centrifugal force can move downward through the leakage chute 89 to prevent the solid particles from accumulating on the grinding seat 83 to ensure that the grinding chamber 5 All solid particles can be ground.
如图7所示,外罩3的内径和外径均自上而下逐渐减小,研磨槽82槽口倾斜朝下,故水煤浆内的固体颗粒在离心力的作用下将沿着外罩3的内壁上升,进入到研磨槽82内的固体颗粒在排出研磨槽82时将被转动辊81倾斜向下甩出,使得研磨腔5内的固体颗粒可不断地上下浮动,避免固体颗粒沉积在研磨腔5底部,方便研磨座83对固体颗粒进行研磨。As shown in Figure 7, the inner and outer diameters of the outer cover 3 gradually decrease from top to bottom, and the grooves of the grinding groove 82 are tilted downward, so the solid particles in the coal-water slurry will move along the edges of the outer cover 3 under the action of centrifugal force. The inner wall rises, and the solid particles that enter the grinding tank 82 will be tilted downward and thrown out by the rotating roller 81 when they are discharged from the grinding tank 82, so that the solid particles in the grinding chamber 5 can continuously float up and down to prevent the solid particles from being deposited in the grinding chamber. 5 bottom to facilitate the grinding seat 83 to grind solid particles.
如图5所示,转动辊81的上端固定套设有第三齿轮32,第三齿轮32上啮合有第四齿轮33,第四齿轮33上啮合有第五齿轮34,第四齿轮33和第五齿轮34均绕自身轴线转动连接于罐体1;外罩3内固定套设有第二齿圈35,第二齿圈35的内侧啮合于第五齿轮34。As shown in Figure 5, the upper end of the rotating roller 81 is fixedly sleeved with a third gear 32. The third gear 32 is meshed with a fourth gear 33. The fourth gear 33 is meshed with a fifth gear 34. The fourth gear 33 and the third gear 33 are meshed with each other. The five gears 34 are all connected to the tank 1 in rotation around their own axes; a second ring gear 35 is fixedly set inside the outer cover 3 , and the inner side of the second ring gear 35 is meshed with the fifth gear 34 .
在转动辊81的旋转过程中,转动辊81将通过第三齿轮32和第四齿轮33带动第五齿轮34同向旋转,第五齿轮34将带动第二齿圈35同向旋转,第二齿圈35将带动外罩3旋转研磨研磨腔5和混匀腔6内的固体颗粒,以提高水煤浆的研磨效率和研磨效果。During the rotation of the rotating roller 81, the rotating roller 81 will drive the fifth gear 34 to rotate in the same direction through the third gear 32 and the fourth gear 33. The fifth gear 34 will drive the second ring gear 35 to rotate in the same direction. The ring 35 will drive the outer cover 3 to rotate and grind the solid particles in the grinding chamber 5 and the mixing chamber 6 to improve the grinding efficiency and grinding effect of the coal-water slurry.
值得说明的是,外罩3和内罩2的旋转方向相反,外罩3在旋转过程中所产生的涡流将与内罩2在旋转过程中所产生的涡流发生碰撞,从而形成混流,提高了水煤浆的混匀效果。It is worth noting that the rotation directions of the outer cover 3 and the inner cover 2 are opposite. The vortex generated by the outer cover 3 during the rotation will collide with the eddy current generated by the inner cover 2 during the rotation, thereby forming a mixed flow and improving the water-coal efficiency. The mixing effect of pulp.
如图7所示,外罩3的内壁上安装有刮板36,在外罩3的旋转过程中,刮板36将旋转抵触于研磨腔5的底部腔壁,使得沉降在研磨腔5底部的固体颗粒能够沿着外罩3的内壁重新倾斜向上浮起,以便研磨座83对研磨腔5内的固体颗粒进行全方位研磨。As shown in Figure 7, a scraper 36 is installed on the inner wall of the outer cover 3. During the rotation of the outer cover 3, the scraper 36 will rotate against the bottom wall of the grinding chamber 5, causing the solid particles to settle at the bottom of the grinding chamber 5. It can be tilted and floated upward again along the inner wall of the outer cover 3 so that the grinding seat 83 can grind the solid particles in the grinding chamber 5 in all directions.
值得说明的是,在水煤浆排料过程中,旋转的刮板36可将沉积在研磨腔5内的杂质和大颗粒刮入到排杂管13内,以便杂质和大颗粒的排出。It is worth noting that during the coal water slurry discharge process, the rotating scraper 36 can scrape the impurities and large particles deposited in the grinding chamber 5 into the impurity discharge pipe 13 to facilitate the discharge of the impurities and large particles.
如图2所示,外罩3的外壁上安装有若干伸入到混匀腔6内的搅拌叶37,在外罩3的旋转过程中,外罩3将通过搅拌叶37旋转搅拌混匀腔6内的水煤浆,使得水煤浆在混匀腔6内能够进一步混匀。As shown in Figure 2, a number of stirring blades 37 extending into the mixing chamber 6 are installed on the outer wall of the outer cover 3. During the rotation of the outer cover 3, the outer cover 3 will rotate through the stirring blades 37 to stir the contents in the mixing chamber 6. The coal water slurry can be further mixed in the mixing chamber 6 .
罐体1的内径自上而下逐渐增大,混匀腔6内设有在竖直面上呈倾斜设置的螺旋输送机61,螺旋输送机61安装在罐体1的内壁上,螺旋输送机61的入口位于罐体1的内径最大处,螺旋输送机61的出口位于罐体1的内径最小处并朝向外罩3。The inner diameter of the tank 1 gradually increases from top to bottom. The mixing chamber 6 is provided with a screw conveyor 61 arranged at an angle on the vertical plane. The screw conveyor 61 is installed on the inner wall of the tank 1. The screw conveyor 61 is installed on the inner wall of the tank 1. The inlet of 61 is located at the largest inner diameter of the tank 1, and the outlet of the screw conveyor 61 is located at the smallest inner diameter of the tank 1 and faces the outer cover 3.
混匀腔6内的固体颗粒在离心力的作用下将沿着罐体1的内侧壁下降至混匀腔6的下部,螺旋输送机61将堆积至混匀腔6下部的固体颗粒螺旋向上输送至混匀腔6的上部,且这部分固体颗粒将随着水煤浆喷射到外罩3的外壁和搅拌叶37上,使得这部分水煤浆能够进一步破碎和混匀。The solid particles in the mixing chamber 6 will drop to the lower part of the mixing chamber 6 along the inner wall of the tank 1 under the action of centrifugal force. The screw conveyor 61 will spirally transport the solid particles accumulated to the lower part of the mixing chamber 6 upward to The upper part of the mixing chamber 6, and this part of the solid particles will be sprayed onto the outer wall of the outer cover 3 and the stirring blade 37 along with the coal water slurry, so that this part of the coal water slurry can be further broken and mixed.
本申请实施例一种生物质水煤浆拌合设备的实施原理为:在水煤浆的生产过程中,生物质水煤浆的原料在初步混合将通过进料管11进入到螺旋槽73内,水煤浆将在螺旋槽73内进行螺旋碰撞混匀,然后水煤浆将通过螺旋槽73的下端槽口喷射到搅拌腔4的底部腔壁上,且倾斜向下喷出的水煤浆将与搅拌腔4内的水煤浆相碰撞混合,水煤浆内的固体颗粒在离心力的作用下将沿着内罩2的内壁下降汇聚到穿设孔21处。The implementation principle of the biomass coal-water slurry mixing equipment in the embodiment of the present application is: during the production process of coal-water slurry, the raw materials of the biomass coal-water slurry will enter the spiral groove 73 through the feed pipe 11 during preliminary mixing. , the coal-water slurry will be spirally collided and mixed in the spiral groove 73, and then the coal-water slurry will be sprayed through the lower end of the spiral groove 73 onto the bottom wall of the stirring chamber 4, and the coal-water slurry will be sprayed downwards obliquely It will collide and mix with the coal water slurry in the stirring chamber 4, and the solid particles in the coal water slurry will fall along the inner wall of the inner cover 2 and converge to the penetration hole 21 under the action of centrifugal force.
搅拌桨72在旋转过程中将通过两个锥齿轮带动转轴44旋转,转轴44将带动螺旋叶45在固定筒41内旋转,螺旋叶45将把穿设孔21处的水煤浆螺旋提升并混匀,然后固定筒41内的水煤浆将通过出料口43、连接筒47内部和连接槽46喷射到螺旋槽73内,各个喷射方向不同的水煤浆将相互碰撞并共同在螺旋槽73内做螺旋运动,使得水煤浆能够快速混匀。During the rotation process, the stirring paddle 72 will drive the rotating shaft 44 to rotate through the two bevel gears. The rotating shaft 44 will drive the spiral blade 45 to rotate in the fixed cylinder 41. The spiral blade 45 will spirally lift and mix the coal-water slurry at the through hole 21. Then the coal-water slurry in the fixed cylinder 41 will be sprayed into the spiral groove 73 through the outlet 43, the inside of the connecting cylinder 47 and the connecting groove 46. The coal-water slurries with different injection directions will collide with each other and together in the spiral groove 73 The internal spiral motion enables the coal water slurry to be quickly mixed.
混匀后的部分水煤浆将穿过穿设孔21进入到研磨腔5内,搅拌桨72将通过第一齿轮22、第二齿轮23反转和第一齿圈24带动内罩2反向旋转,搅拌桨72将通过同步带88和同步带88带动转动辊81同向旋转,搅拌桨72将通过第三齿轮32、第四齿轮33、第五齿轮34和第二齿圈35带动外罩3同向旋转。Part of the mixed coal-water slurry will enter the grinding chamber 5 through the through hole 21, and the stirring paddle 72 will rotate through the first gear 22, the second gear 23, and the first ring gear 24 to drive the inner cover 2 in the reverse direction. Rotate, the stirring paddle 72 will drive the rotating roller 81 to rotate in the same direction through the synchronous belt 88 and the synchronous belt 88, and the stirring paddle 72 will drive the outer cover 3 through the third gear 32, the fourth gear 33, the fifth gear 34 and the second ring gear 35 Rotate in the same direction.
导向面84将把研磨腔5内的固体颗粒运动至研磨面85上,研磨腔5与研磨槽82相互配合,使得固体颗粒被研磨;研磨腔5内的固体颗粒在离心力的作用下将沿着外罩3的内壁上升,进入到研磨槽82内的固体颗粒在排出研磨槽82时将被转动辊81倾斜向下甩出,使得研磨腔5内的固体颗粒可不断地上下浮动。The guide surface 84 will move the solid particles in the grinding chamber 5 to the grinding surface 85. The grinding chamber 5 and the grinding groove 82 cooperate with each other so that the solid particles are ground; the solid particles in the grinding chamber 5 will move along the grinding surface 85 under the action of centrifugal force. The inner wall of the outer cover 3 rises, and the solid particles entering the grinding tank 82 will be tilted downward by the rotating roller 81 when they are discharged from the grinding tank 82, so that the solid particles in the grinding chamber 5 can continuously float up and down.
研磨至合格粒度的固体颗粒将通过过滤孔31进入到混匀腔6内,外罩3在旋转过程中将通过搅拌叶37旋转搅拌混匀腔6内的水煤浆,混匀腔6内的固体颗粒在离心力的作用下将沿着罐体1的内侧壁下降至混匀腔6的下部,螺旋输送机61将堆积至混匀腔6下部的固体颗粒螺旋向上输送至混匀腔6的上部,且这部分固体颗粒将随着水煤浆喷射到外罩3的外壁和搅拌叶37上,使得这部分水煤浆能够进一步破碎和混匀。The solid particles ground to a qualified size will enter the mixing chamber 6 through the filter holes 31. During the rotation process, the outer cover 3 will rotate through the stirring blades 37 to stir the coal-water slurry in the mixing chamber 6, and the solids in the mixing chamber 6 will be evenly mixed. The particles will drop to the lower part of the mixing chamber 6 along the inner wall of the tank 1 under the action of centrifugal force. The screw conveyor 61 will spirally transport the solid particles accumulated in the lower part of the mixing chamber 6 upward to the upper part of the mixing chamber 6. And this part of the solid particles will be sprayed onto the outer wall of the outer cover 3 and the stirring blade 37 along with the coal water slurry, so that this part of the coal water slurry can be further broken and mixed.
当水煤浆的搅拌和研磨完成后,水煤浆将通过出料管12排出到罐体1外,杂质和大颗粒将通过排杂管13排出到罐体1外。When the mixing and grinding of the coal-water slurry is completed, the coal-water slurry will be discharged out of the tank 1 through the discharge pipe 12, and impurities and large particles will be discharged out of the tank 1 through the discharge pipe 13.
综上所述,本申请可同步进行水煤浆的多重混匀、多重研磨和筛分,且无需进行水煤浆的转运,从而提高了生物质水煤浆的生产效率和生产质量。To sum up, this application can simultaneously carry out multiple mixing, multiple grinding and screening of coal-water slurry without the need to transport the coal-water slurry, thereby improving the production efficiency and production quality of biomass coal-water slurry.
以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application shall be covered by the scope of protection of the present application. Inside.
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