CN117227196B - Production and processing equipment for aluminum alloy doors and windows - Google Patents
Production and processing equipment for aluminum alloy doors and windows Download PDFInfo
- Publication number
- CN117227196B CN117227196B CN202311490117.8A CN202311490117A CN117227196B CN 117227196 B CN117227196 B CN 117227196B CN 202311490117 A CN202311490117 A CN 202311490117A CN 117227196 B CN117227196 B CN 117227196B
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- frame
- heat insulation
- insulation strip
- machine tool
- clamping
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000009413 insulation Methods 0.000 claims abstract description 193
- 238000005520 cutting process Methods 0.000 claims abstract description 27
- 238000004804 winding Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 8
- 230000008602 contraction Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 230000002457 bidirectional effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000004411 aluminium Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Shearing Machines (AREA)
Abstract
The invention relates to the field of assembly, in particular to production and processing equipment for aluminum alloy doors and windows, which comprises a machine tool, wherein a first driving component is arranged on the machine tool and used for pulling a frame to move in the front-back direction, a second driving component is also arranged on the machine tool and used for pulling the frame to move left and right, winding rollers are arranged at the front end and the rear end of the machine tool, a first heat insulation strip is wound on the winding rollers at the front end of the machine tool, and the first heat insulation strip extends from front to back. According to the invention, the first driving assembly, the cutting assembly and the second driving assembly are arranged, when the first heat insulation strip and the second heat insulation strip are assembled on the aluminum alloy door and window, the frame moves back and forth once between the rear limit position and the front limit position, so that the first heat insulation strip and the second heat insulation strip can be assembled on one frame, and compared with manual assembly, the production efficiency can be obviously improved, and the required time for completing one frame by using the equipment is shortened.
Description
Technical Field
The invention relates to the field of assembly, in particular to production and processing equipment for aluminum alloy doors and windows.
Background
The existing aluminum alloy door and window is made of aluminum alloy extruded profiles serving as frames and sash materials. The aluminum alloy is structurally formed by assembling a bridge-cut-off aluminum frame and a heat insulation strip, so that the heat preservation and heat insulation performance of the aluminum alloy door and window can be improved.
When assembling bridge cut-off aluminium frame and insulating strip, hold the insulating strip by hand by the workman in the prior art for in the insulating strip pierces into the mounting groove on the bridge cut-off aluminium frame, then continue pulling the insulating strip along the mounting groove of bridge cut-off aluminium frame, thereby make the insulating strip be full of the mounting groove, cut off the insulating strip that surpasses the mounting groove at last again. However, this assembly method would certainly result in low production efficiency and long time for assembling a broken bridge aluminum frame.
Disclosure of Invention
Based on this, it is necessary to provide a production and processing device for aluminum alloy doors and windows, which aims at the problems existing in the existing production and processing device for aluminum alloy doors and windows, so that the frame can reciprocate once between the front limit position and the rear limit position, and then the assembly of the first heat insulation strip and the second heat insulation strip can be completed.
The above purpose is achieved by the following technical scheme:
a production and processing device for aluminum alloy doors and windows, which is used for correspondingly assembling a first heat insulation strip and a second heat insulation strip into two mounting grooves on a frame, comprising: the machine tool is provided with a first driving component which is used for pulling the frame to move back and forth;
the machine tool is also provided with a second driving component which is used for pulling the frame to move left and right;
the front end and the rear end of the machine tool are respectively provided with a wind-up roller, the first heat insulation strip is wound on the wind-up rollers at the front end of the machine tool, the first heat insulation strip extends from front to back, the second heat insulation strip is wound on the wind-up rollers at the rear end of the machine tool, and the second heat insulation strip extends from back to front;
one end of the first heat insulation strip, which is far away from the winding roller, can be fixed on a machine tool, and one end of the second heat insulation strip, which is far away from the winding roller, can also be fixed on the machine tool;
a cutting assembly is connected above the machine tool and is used for cutting the first heat insulation strip and the second heat insulation strip;
when the frame is used, one end of the first heat insulation strip far away from the wind-up roll is fixed on the machine tool, the first heat insulation strip corresponds to one of the mounting grooves on the frame, then the first driving assembly pulls the frame to move from the rear limit position to the front limit position, so that the first heat insulation strip penetrates into one of the mounting grooves on the frame, then one end of the second heat insulation strip far away from the wind-up roll is fixed on the machine tool, the second heat insulation strip corresponds to the other mounting groove on the frame, then the first driving assembly pulls the frame to move from the front limit position to the rear limit position, so that the second heat insulation strip penetrates into the other mounting groove on the frame, then the cutting assembly cuts the first heat insulation strip, the first heat insulation strip and the rest first heat insulation strip are arranged in one of the mounting grooves, then the second driving assembly pulls the frame to move along the left and right directions by a preset distance, a preset distance is reserved, the next frame is fixed on the machine tool, the second heat insulation strip is enabled to move from the rear limit position to the front limit position to the other mounting groove, and then the first heat insulation strip is enabled to move from the front limit position to the two heat insulation strips to the front limit position, and then the second heat insulation strip is enabled to move from the front limit position to the other heat insulation strip to the rest in the frame.
In one embodiment, the first driving assembly comprises a power roller and a first bracket, the axis of the power roller extends along the left-right direction, the power roller can rotate around the axis of the power roller, the frame is in rolling contact with the power roller, the first bracket is arranged on the machine tool, and the first bracket is rotationally connected with the power roller.
In one embodiment, the cutting assembly comprises a cutter and a telescopic member, a portal frame is arranged on the machine tool, the fixed end of the telescopic member is arranged at the lower end of the portal frame, the telescopic end of the telescopic member is fixedly connected with the cutter, and the telescopic direction of the telescopic member is perpendicular to the upper surface of the machine tool.
In one embodiment, the second driving assembly includes a clamping plate and a second bracket, the clamping plate can clamp the frame, the clamping plate is arranged on the second bracket and can move along the left-right direction, so as to pull the frame to move along the left-right direction.
In one embodiment, the portal frame is further provided with a first clamping assembly, and the first clamping assembly can clamp one end of the first heat insulation strip so that the first heat insulation strip penetrates into the mounting groove on the frame from the current end, and the portal frame is further provided with a second clamping assembly, and the second clamping assembly can clamp one end of the second heat insulation strip so that the second heat insulation strip penetrates into the other mounting groove on the frame from the current end.
In one embodiment, a third driving assembly is arranged on the portal frame and is used for driving the second clamping assembly to move in the left-right direction, so that one end of the second heat insulation strip is driven to move in the left-right direction, and the second heat insulation strip is further enabled to be corresponding to the other installation groove on the frame.
In one embodiment, the third driving assembly comprises two power sources, two power wheels and a power belt, the two power sources are symmetrically arranged by taking the central line of the length direction of the portal frame as a symmetrical axis, the power wheels are fixedly connected to the output ends of the power sources, the power belt is in transmission connection with the power wheels, and the second clamping assembly is fixedly arranged on the power belt.
In one embodiment, a first guide assembly is arranged at the lower end of the first clamping assembly, the first guide assembly comprises a first guide block and a second guide block, the first guide block is fixedly connected with the second guide block, a guide groove penetrating in the front-rear direction is formed in the second guide block, and the guide groove is matched with the mounting groove; the upper end of the first guide block is hinged with a pressing plate, a pressure spring is connected between the pressing plate and the upper end surface of the first guide block, a one-way clamping groove is formed in the lower portion of the first clamping assembly, a one-way clamping strip is arranged on the upper portion of the second guide block, and the one-way clamping strip can be slidably connected in the one-way clamping groove; when the frame moves from the rear limit position to the front limit position, the frame can push the one-way clamping strip to be separated from the one-way clamping groove, so that the first guide assembly and the frame move synchronously, and when the frame moves from the front limit position to the rear limit position, the first guide assembly and the frame move synchronously, so that the one-way clamping strip moves into the one-way clamping groove.
In one embodiment, a second guiding component is arranged at the lower end of the second clamping component, the second guiding component is opposite to the first guiding component in arrangement direction, and the second guiding component is used for guiding movement of the second heat insulation strip.
The beneficial effects of the invention are as follows:
according to the invention, the first driving assembly, the cutting assembly and the second driving assembly are arranged, when the first heat insulation strip and the second heat insulation strip are assembled on the aluminum alloy door and window, the frame moves back and forth once between the rear limit position and the front limit position, so that the first heat insulation strip and the second heat insulation strip can be assembled on one frame, and compared with manual assembly, the equipment can be used for remarkably improving the production efficiency and shortening the required time for completing one frame, and the deformation amount of the assembled first heat insulation strip and second heat insulation strip can be reduced by pulling back the first heat insulation strip and the assembled second heat insulation strip through the frame, so that the length of the first heat insulation strip and the length of the second heat insulation strip are higher in adaptation degree with the length of the mounting groove.
Drawings
FIG. 1 is an overall schematic diagram of a production and processing apparatus for an aluminum alloy door and window according to the present invention;
FIG. 2 is a schematic diagram of a connection structure of a machine tool in a production and processing device of an aluminum alloy door and window;
FIG. 3 is an enlarged view of the structure of FIG. 2 at A;
FIG. 4 is a front view of a manufacturing apparatus for an aluminum alloy door and window according to the present invention;
FIG. 5 is an enlarged view of the structure at B in FIG. 4;
fig. 6 is a schematic structural view of a first clamping assembly in the production and processing equipment of the aluminum alloy door and window according to the present invention;
fig. 7 is a schematic structural view of a first guide assembly in the apparatus for manufacturing and processing an aluminum alloy door and window according to the present invention;
FIG. 8 is a schematic diagram showing the cooperation of a one-way clamping groove and a one-way clamping strip in the production and processing equipment of the aluminum alloy door and window;
fig. 9 is a schematic diagram showing the cooperation of the first guide block and the frame in the production and processing equipment of the aluminum alloy door and window.
Wherein:
100. a machine tool; 110. a portal frame; 200. a first drive assembly; 210. a power roller; 220. a first bracket; 230. a hydraulic motor; 300. a cutting assembly; 310. a cutter; 320. a telescoping member; 400. a second drive assembly; 410. a clamping plate; 420. a second bracket; 430. a hydraulic telescopic rod; 500. a first clamping assembly; 600. a second clamping assembly; 700. a third drive assembly; 710. a power source; 720. a power belt; 800. a first guide assembly; 810. a first guide block; 811. a pressing plate; 812. a pressure spring; 820. a second guide block; 821. a guide groove; 830. a one-way clamping strip; 840. a one-way clamping groove; 900. a second guide assembly; 1000. a first insulating strip; 2000. a frame; 2100. a mounting groove; 3000. a second insulating strip; 4000. a loading waiting area; 5000. and a discharging waiting area.
Detailed Description
The present invention will be further described in detail below with reference to examples, which are provided to illustrate the objects, technical solutions and advantages of the present invention. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
The numbering of components herein, such as "first," "second," etc., is used merely to distinguish between the described objects and does not have any sequential or technical meaning. The terms "coupled" and "connected," as used herein, are intended to encompass both direct and indirect coupling (coupling), unless otherwise indicated. In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless expressly stated or limited otherwise, a first feature "up" or "down" a second feature may be the first and second features in direct contact, or the first and second features in indirect contact via an intervening medium. Moreover, a first feature being "above," "over" and "on" a second feature may be a first feature being directly above or obliquely above the second feature, or simply indicating that the first feature is level higher than the second feature. The first feature being "under", "below" and "beneath" the second feature may be the first feature being directly under or obliquely below the second feature, or simply indicating that the first feature is less level than the second feature.
As shown in fig. 1 to 9, a manufacturing and processing apparatus for aluminum alloy door and window, which is used to assemble a first heat insulating strip 1000 and a second heat insulating strip 3000 into two mounting grooves 2100 on a frame 2000, respectively, the first heat insulating strip 1000 and the second heat insulating strip 3000 have the same cross-sectional profile as the mounting grooves 2100 on the frame 2000, and the dimensions of the first heat insulating strip 1000 and the second heat insulating strip 3000 are adapted to the dimensions of the notch of the mounting grooves 2100, comprises a machine tool 100, a first driving assembly 200 is provided on the machine tool 100, the first driving assembly 200 is used to pull the frame 2000 to move in the front-rear direction, a second driving assembly 400 is also provided on the machine tool 100, the second driving assembly 400 is used to pull the frame 2000 to move in the left-right direction, winding rolls are provided on both front-rear ends of the machine tool 100, the first heat insulating strip 1000 is wound on the winding rolls on the front end of the machine tool 100, the first heat insulating strip 1000 extends from front-rear direction, the second heat insulating strip 3000 is wound on the wind-up roll at the rear end of the machine tool 100, the second heat insulating strip 3000 extends from the back to the front, one end of the first heat insulating strip 1000 away from the wind-up roll can be fixed on the machine tool 100, one end of the second heat insulating strip 3000 away from the wind-up roll can also be fixed on the machine tool 100, a cutting component 300 is connected above the machine tool 100, the cutting component 300 is used for cutting the first heat insulating strip 1000 and the second heat insulating strip 3000, the frame 2000 has a front limit position and a rear limit position along the front-rear direction on the machine tool 100, when in use, one end of the first heat insulating strip 1000 away from the wind-up roll is fixed on the machine tool 100, the first heat insulating strip 1000 corresponds to one mounting groove 2100 on the frame 2000, then the first driving component 200 pulls the frame 2000 to move from the rear limit position to the front limit position, so that the first heat insulating strip 1000 penetrates into one of the mounting grooves 2100 on the frame 2000, then, one end of the second heat insulation strip 3000 far away from the wind-up roll is fixed on the machine tool 100, the second heat insulation strip 3000 corresponds to the other mounting groove 2100 on the frame 2000, then the first driving assembly 200 pulls the frame 2000 to move from the front limit position to the rear limit position, so that the second heat insulation strip 3000 penetrates into the other mounting groove 2100 on the frame 2000, then the cutting assembly 300 cuts the first heat insulation strip 1000, the first heat insulation strip 1000 and the rest first heat insulation strip 1000 which are mounted in one mounting groove 2100 are separated, then the second driving assembly 400 pulls the frame 2000 to move along the left-right direction by a preset distance, so that a preset distance is left, the next frame 2000 is lifted to the rear limit position, after the next frame 2000 is lifted, the first driving assembly 200 pulls the two frames 2000 to move from the rear limit position to the front limit position synchronously, so that the second heat insulation strip 3000 penetrates into one mounting groove 2100 on the next frame 2000, and the second heat insulation strip 3000 is mounted in the other mounting groove 3000 after the two frames 2000 move from the rear limit position synchronously.
To be added, in order to temporarily store the frame 2000 to be loaded, a loading waiting area 4000 is provided at the rear side of the machine tool 100; in order to temporarily store the assembled frame 2000, a discharge waiting area 5000 is provided on the front side of the machine tool 100.
After the apparatus is started, a worker first loads one of the frames 2000 to a rear limit position, after loading is completed, the apparatus continues to operate, the first driving assembly 200 starts to operate, so that the first driving assembly 200 pulls the frame 2000 to move from the rear limit position to the front limit position, at this time, the first insulation bar 1000 is positioned in front of the frame 2000 and corresponds to one of the mounting grooves 2100 on the frame 2000, then clamps one end of the first insulation bar 1000 near the mounting groove 2100 by hand or a clamping jaw, so that this end position of the first insulation bar 1000 is fixed on the machine tool 100, so that during the forward movement of the frame 2000, the first insulation bar 1000 gradually penetrates into the mounting groove 2100 in the frame 2000, at this time, the first insulation bar 1000 fills the mounting groove 2100, and then the first insulation bar 1000 positioned in the mounting groove 2100 needs to be cut off from the remaining first insulation bar 1000, and inserting the second insulation bar 3000 into the other mounting groove 2100 of the frame 2000, so that the first driving assembly 200 pulls the frame 2000 to move from the front limit position to the rear limit position while canceling the fixing of the first insulation bar 1000 (releasing the hand or releasing the jaw), the frame 2000 moves from the front limit position to the rear limit position under the pulling action of the first driving assembly 200, at which time the first insulation bar 1000 mounted in the mounting groove 2100 moves synchronously with the frame 2000 under the friction force, at which time the second insulation bar 3000 is positioned at the rear of the frame 2000 and corresponds to the other mounting groove 2100 on the frame 2000, and then clamps one end of the second insulation bar 3000 near the mounting groove 2100 by the hand or the jaw, so that the one end position of the second insulation bar 3000 is fixed on the machine tool 100, and thus during the backward movement of the frame 2000, the second insulation bar 3000 is gradually inserted into the other installation groove 2100 on the frame 2000, when the frame 2000 is moved to the rear limit position, the second insulation bar 3000 fills the installation groove 2100, and the first insulation bar 1000 is also moved to the cutting position following the frame 2000 (i.e., after the first insulation bar 1000 is cut, the end position of the first insulation bar 1000 on the winding roller is the same as the position before the first insulation bar 1000 is inserted into the frame 2000), the cutting assembly 300 is then activated, so that the cutting assembly 300 cuts the first insulation bar 1000 from the cutting position, after the cutting assembly 300 is completed, the second driving assembly 400 pushes the frame 2000 to move rightward by a preset distance, thereby freeing a preset distance, then the worker again loads the next frame 2000 to the rear limit position, after the loading is completed, the fixing of the second insulation bar 3000 is canceled (the hand is released or the clamping jaw is released), so that the first driving assembly 200 pulls the two frames 2000 to move synchronously from the rear limit position to the front limit position, the first heat insulation strip 1000 gradually penetrates into the mounting groove 2100 on the frame 2000 just fed in the process that the two frames 2000 move from the rear limit position to the front limit position, the second heat insulation strip 3000 moves synchronously with the frame 2000 just fed in advance under the friction force, after the two frames 2000 reach the front limit position, the first heat insulation strip 1000 fills the mounting groove 2100 on the frame 2000 just fed in advance, and the second heat insulation strip 3000 also moves to the cutting position along with the frame 2000 (i.e. after the second heat insulation strip 3000 is cut, the end position of the second heat insulation strip 3000 on the winding roller is the same as the position before the second heat insulation strip 3000 penetrates into the frame 2000), then the cutting assembly 300 starts to cut the second heat insulation strip 3000, at this time, the first heat insulation strip 1000 and the second heat insulation strip 3000 on the frame 2000 that are first loaded have been assembled, and the frame 2000 that has just loaded has also been assembled to complete the first heat insulation strip 1000, so that it is equivalent to that the frame 2000 reciprocates between the rear limit position and the front limit position once, and the first heat insulation strip 1000 and the second heat insulation strip 3000 can be assembled on one frame 2000, so that compared with manual assembly, the production efficiency can be significantly improved by using the apparatus, and the time required for completing the assembly of one frame 2000 can be shortened.
It can be appreciated that after the first heat insulation strip 1000 or the second heat insulation strip 3000 penetrates into the installation groove 2100, the frame 2000 is moved in the opposite direction, so that the frame 2000 pulls the first heat insulation strip 1000 or the second heat insulation strip 3000 to move synchronously, thus reducing the deformation of the first heat insulation strip 1000 or the second heat insulation strip 3000 installed in the installation groove 2100, preventing the first heat insulation strip 1000 or the second heat insulation strip 3000 from being deformed and restoring to be less than the installation groove 2100, and further causing gaps to appear at the joint of the frame 2000, which affects the heat insulation performance of the aluminum alloy door and window.
It should be noted that, the installation position of the wind-up roller for winding the second heat insulation strip 3000 on the machine tool 100 corresponds to the position of the frame 2000 after moving rightward by the preset distance, so that it can be ensured that the second heat insulation strip 3000 is in a straight line state after being cut by the cutting assembly 300, and thus, when the second heat insulation strip 3000 is assembled with the next frame 2000, a problem that the second heat insulation strip 3000 cannot be assembled into the installation groove 2100 due to the position deviation of the second heat insulation strip 3000 does not occur.
In a further embodiment, as shown in fig. 2, the first driving assembly 200 includes a power drum 210 and a first bracket 220, wherein an axis of the power drum 210 is perpendicular to the front-rear direction, the power drum 210 can rotate around the axis thereof, and in particular, a hydraulic motor 230 is provided on the machine tool 100, an output end of the hydraulic motor 230 is fixedly connected with the power drum 210, the frame 2000 is in rolling contact with the power drum 210, the first bracket 220 is provided on the machine tool 100, and the first bracket 220 is rotatably connected with the power drum 210.
In operation, the hydraulic motor 230 is activated such that the hydraulic motor 230 rotates the power drum 210, thereby driving the frame 2000 to move in the front-rear direction by the rotation of the power drum 210.
In a further embodiment, as shown in fig. 4 and 5, the cutting assembly 300 includes a cutter 310 and a telescopic member 320, the gantry 110 is disposed on the machine tool 100, the fixed end of the telescopic member 320 is disposed at the lower end of the gantry 110, the telescopic end of the telescopic member 320 is fixedly connected with the cutter 310, and the telescopic direction of the telescopic member 320 is perpendicular to the upper surface of the machine tool 100.
When the first heat insulation strip 1000 or the second heat insulation strip 3000 is moved to the cutting position, the telescopic piece 320 drives the cutter 310 to move towards the direction approaching to the machine tool 100, so that the cutter 310 cuts the first heat insulation strip 1000 or the second heat insulation strip 3000.
It should be noted that, the action of the cutter 310 may be manually controlled by a worker or automatically controlled, if the action is manually controlled, after the first heat insulation strip 1000 or the second heat insulation strip 3000 moves to the cutting position, the worker clicks a button for controlling the expansion and contraction of the expansion and contraction piece 320, so that the expansion and contraction piece 320 drives the cutter 310 to approach the direction of the machine tool 100, the first heat insulation strip 1000 or the second heat insulation strip 3000 is cut, and then the expansion and contraction piece 320 drives the cutter 310 to move away from the machine tool 100 through the button for controlling the expansion and contraction of the expansion and contraction piece 320, so as to reset and move to the initial position; if the automatic control is adopted, the first driving assembly 200 is electrically connected with the telescopic member 320, so that after the first driving assembly 200 drives the frame 2000 to move to the front limit position or the rear limit position, an electrical signal is sent to the telescopic member 320, so that the telescopic member 320 starts to act, and the first heat insulation strip 1000 or the second heat insulation strip 3000 is cut. In other embodiments, sensors may also be provided on the gantry 110 to detect the position of the first and second insulating strips 1000, 3000, and after the first or second insulating strips 1000, 3000 reach the cutting position, the first or second insulating strips 1000, 3000 are cut.
In a further embodiment, as shown in fig. 2, the second driving assembly 400 includes a clamping plate 410 and a second bracket 420, wherein the clamping plate 410 is capable of clamping the frame 2000, specifically, the clamping plate 410 includes two clamping plates, the opposite sides of the two clamping plates are fixedly connected with a hydraulic telescopic rod 430, the fixed ends of the hydraulic telescopic rod 430 are arranged on the second bracket 420, when the clamping plate 410 is required to clamp the frame 2000, the two clamping plates are close to each other, so that the frame 2000 is clamped therein, the clamping plates and the frame 2000 are driven to move in the left-right direction by the expansion and contraction of the hydraulic telescopic rod 430 connected with the clamping plates, the clamping plate 410 is arranged on the second bracket 420, and the clamping plate 410 is capable of moving in the left-right direction so as to draw the frame 2000 to move in the left-right direction.
It is further added that the clamping plate 410 also has a braking effect on the frame 2000, and after the frame 2000 is moved to the rear limit position or the front limit position, the two clamping plates clamp the frame 2000, so that the frame 2000 is stopped instantaneously, thereby precisely controlling the front limit position and the rear limit position of the frame 2000.
It should be further noted that, to assist the power roller 210 to pull the frame 2000 to move, rolling discs may be disposed on two clamping sheets of the clamping plate 410, and the axes of the rolling discs are perpendicular to the upper end surface of the machine tool 100, so that the rolling discs are connected with the power output part, and the rolling discs are driven to rotate by the power output part, and the frame 2000 in rolling contact with the rolling discs is driven to move along the front-rear direction by the rotation of the rolling discs.
In a further embodiment, as shown in fig. 3 and 4, the gantry 110 is further provided with a first clamping assembly 500, and the first clamping assembly 500 can clamp one end of the first insulation strip 1000, so that the first insulation strip 1000 penetrates into the mounting groove 2100 on the frame 2000 from the current end, and the gantry 110 is further provided with a second clamping assembly 600, and the second clamping assembly 600 can clamp one end of the second insulation strip 3000, so that the second insulation strip 3000 penetrates into the other mounting groove 2100 on the frame 2000 from the current end. The first clamping assembly 500 may specifically be composed of two clamping hands which can be close to each other or far away from each other, the clamping hands are controlled by an air cylinder or a hydraulic cylinder or a bidirectional threaded connection, when the air cylinder or the hydraulic cylinder is adopted, the two clamping hands are driven to be close to each other or far away from each other through the telescopic end of the air cylinder or the telescopic end of the hydraulic cylinder, when the bidirectional screw is adopted, the two clamping hands are in threaded connection with two ends of the bidirectional screw, the two clamping hands are far away from each other or close to each other through rotating the bidirectional screw, when the first heat insulation strip 1000 needs to be clamped, the two clamping hands are close to each other, and when the first heat insulation strip 1000 needs to be clamped is canceled, the two clamping hands are far away from each other. The second clamping assembly 600 and the first clamping assembly 500 have the same structure and are arranged in opposite directions, and the working principles thereof are the same, and are not described again.
In operation, when the frame 2000 moves from the rear limit position to the front limit position for the first time, the first clamping assembly 500 clamps one end of the first heat insulation bar 1000, so that the first heat insulation bar 1000 can penetrate into the mounting groove 2100 of the frame 2000 from the current end, and when the frame 2000 moves from the front limit position to the rear limit position, the first clamping assembly 500 does not clamp the first heat insulation bar 1000, and at this time, under the action of friction force between the first heat insulation bar 1000 and the frame 2000, the first heat insulation bar 1000 can move synchronously along with the frame 2000. The second clamping assembly 600 clamps one end of the second insulation bar 3000 when the frame 2000 moves from the front limit position to the rear limit position, so that the second insulation bar 3000 can be inserted into another mounting groove 2100 on the frame 2000 from the current end, and the second clamping assembly 600 removes the second insulation bar 3000 when the frame 2000 moves from the rear limit position to the front limit position for the second time, and then the second insulation bar 3000 can move synchronously with the frame 2000 under the friction force of the second insulation bar 3000 and the frame 2000.
In a further embodiment, as shown in fig. 2 and 3, a third driving assembly 700 is disposed on the gantry 110, and the third driving assembly 700 is configured to drive the second clamping assembly 600 to move in a left-right direction, so as to drive one end of the second heat insulation strip 3000 to move in the left-right direction, and further enable the second heat insulation strip 3000 to keep corresponding to another mounting groove 2100 on the frame 2000.
In operation, when the frame 2000 is to be moved from the front limit position to the rear limit position, the second clamping assembly 600 clamps the second insulation bar 3000 and moves a predetermined distance to the left in the left-right direction so that the second insulation bar 3000 corresponds to the other mounting groove 2100 on the frame 2000, and thus the second insulation bar 3000 can be inserted into the other mounting groove 2100 on the frame 2000 when the frame 2000 is moved from the front limit position to the rear limit position. When the second driving assembly 400 pushes the frame 2000 to move rightward along the left-right direction by a preset distance, the second clamping assembly 600 clamps the second heat insulation strip 3000 and synchronously moves rightward by a preset distance, so that the second heat insulation strip 3000 separated from the winding roller to be wound is in a straight state, and thus, when the second heat insulation strip 3000 is assembled with the next frame 2000, the problem that the second heat insulation strip 3000 cannot be assembled into the mounting groove 2100 due to the position deviation of the second heat insulation strip 3000 does not occur.
In a further embodiment, as shown in fig. 2 and 3, the third driving assembly 700 includes two power sources 710, two power sources 710 are symmetrically disposed with respect to a center line of the gantry 110 in a length direction, the power wheels are fixedly connected to the output ends of the power sources 710, the power belt 720 is in transmission connection with the power wheels, and the second clamping assembly 600 is fixedly disposed on the power belt 720.
When the second clamping assembly 600 is required to move in the left-right direction, the power source 710 is started, so that the output end of the power source 710 drives the power wheel to rotate, and the rotation of the power wheel drives the power belt 720 to rotate, so that the power belt 720 drives the second clamping assembly 600 to move in the left-right direction.
In a further embodiment, as shown in fig. 3 and fig. 7, the lower end of the first clamping assembly 500 is provided with a first guiding assembly 800, the first guiding assembly 800 is detachably connected with the first clamping assembly 500, the first guiding assembly 800 includes a first guiding block 810 and a second guiding block 820, the first guiding block 810 and the second guiding block 820 are fixedly connected, one side of the first guiding block 810 away from the second guiding block 820 is provided with an inclined chamfer for guiding the frame 2000 so that the frame 2000 can be centered with the first guiding block 810, the second guiding block 820 is provided with a guiding groove 821 penetrating along the front-rear direction, the guiding groove 821 is matched with the mounting groove 2100, and in particular, the cross-sectional dimension of the notch of the end of the guiding groove 821 away from the first guiding block 810 is slightly larger than that of the first heat insulation bar 1000, so that even if the first heat insulation bar 1000 is not centered with the guiding groove 821, the first heat insulation bar 1000 can be corrected after the first heat insulation bar 1000 enters the guiding groove 821.
In operation, as shown in fig. 9, when the first heat insulation bar 1000 is assembled, the frame 2000 moves in the front-rear direction towards the direction approaching the first heat insulation bar 1000, the frame 2000 is firstly contacted with the first guide block 810, under the action of the guiding inclined plane of the first guide block 810, the frame 2000 is firstly centered with the first guide block 810, at this time, along with the continuous movement of the frame 2000, the frame 2000 continuously pushes the second guide block 820, after the frame 2000 contacts the second guide block 820, the frame 2000 is blocked with the second guide block 820, so that the frame 2000 pushes the first guide assembly 800, so that the first guide assembly 800 and the frame 2000 synchronously move, at this time, the first heat insulation bar 1000 is guided by the guide groove 821, so that the first heat insulation bar 1000 and the guide groove 821 are also centered, and the first heat insulation bar 1000 can smoothly penetrate into the mounting groove 2100;
in a further embodiment, in order to enable the second guide block 820 to be reset after moving along with the frame 2000, specifically, a pressing plate 811 is hinged to the upper end of the first guide block 810, the pressing plate 811 is connected with the upper end surface of the first guide block 810 through a pressure spring 812, a unidirectional clamping groove 840 is formed in the lower portion of the first clamping assembly 500, a unidirectional clamping strip 830 is disposed in the upper portion of the second guide block 820, and the unidirectional clamping strip 830 can be slidably connected in the unidirectional clamping groove 840; when the frame 2000 moves from the rear limit position to the front limit position, the frame 2000 can push the one-way clip 830 to be separated from the one-way clip 840 so that the first guide assembly 800 moves synchronously with the frame 2000, and when the frame 2000 moves from the front limit position to the rear limit position, the first guide assembly 800 can move synchronously with the frame 2000 so that the one-way clip 830 moves into the one-way clip 840.
When the first heat insulation bar 1000 is assembled, after the frame 2000 moves to be in contact with the first guide block 810, the pressing plate 811 is rotated by the limit action of the frame 2000, so that the angle between the first guide block 810 and the pressing plate 811 is gradually reduced, the pressure spring 812 is gradually compressed, the positive pressure between the pressing plate 811 and the inner top surface of the frame 2000 is gradually increased, the friction force between the pressing plate 811 and the frame 2000 is gradually increased, and simultaneously the one-way clamping bar 830 is gradually moved out of the one-way clamping groove 840, and when the frame 2000 moves from the front limit position to the rear limit position, the first guide block 810 and the second guide block 820 move synchronously along with the frame 2000 under the friction force between the pressing plate 811 and the frame 2000 until the one-way clamping bar 830 is slidably connected to the bottom of the one-way clamping groove 840 again, and at this time, the reset of the second guide block 820 is completed.
It should be further noted that, a rotating plate is hinged at a notch of one end of the guide groove 821 far from the first guide block 810, and a torsion spring is sleeved on a hinge shaft of the rotating plate and the second guide block 820, so that the friction force between the rotating plate and the first heat insulation strip 1000 is greater than the elastic force of the pressure spring 812 between the first guide block 810 and the pressure plate 811; the arrangement is such that the positions of the second guide block 820 and the first insulation bar 1000 remain unchanged when the frame 2000 moves toward the first guide block 810, so that the pressing plate 811 can be pressed to cause the compression spring 812 to accumulate force so that there is a positive pressure between the frame 2000 and the pressing plate 811.
In a further embodiment, as shown in fig. 3, a second guiding assembly 900 is disposed at the lower end of the second clamping assembly 600, the second guiding assembly 900 is opposite to the first guiding assembly 800, and the second guiding assembly 900 is used for guiding the movement of the second heat insulation bar 3000. The second guide assembly 900 has the same structure and the same working principle as the first guide assembly 800, so that the description thereof will not be repeated.
By arranging the first guide assembly 800 and the second guide assembly 900, the assembly of the frame 2000, the first heat insulation strip 1000 and the second heat insulation strip 3000 can be guided, and the influence on the service performance of the first heat insulation strip 1000 caused by scratch or scratching of the first heat insulation strip 1000 by the notch of the mounting groove 2100 due to the fact that the mounting groove 2100 is not aligned with the first heat insulation strip 1000 is avoided. The second heat insulation strip 3000 is the same and will not be described again.
The technical features of the above embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The foregoing examples illustrate only a few embodiments of the invention and are described in detail herein without thereby limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (5)
1. A production and processing device for aluminum alloy doors and windows, which is used for correspondingly assembling a first heat insulation strip and a second heat insulation strip into two mounting grooves on a frame, and is characterized by comprising the following components: the machine tool is provided with a first driving component which is used for pulling the frame to move back and forth;
the machine tool is also provided with a second driving component which is used for pulling the frame to move left and right;
the front end and the rear end of the machine tool are respectively provided with a wind-up roller, the first heat insulation strip is wound on the wind-up rollers at the front end of the machine tool, the first heat insulation strip extends from front to back, the second heat insulation strip is wound on the wind-up rollers at the rear end of the machine tool, and the second heat insulation strip extends from back to front;
one end of the first heat insulation strip, which is far away from the winding roller, can be fixed on a machine tool, and one end of the second heat insulation strip, which is far away from the winding roller, can also be fixed on the machine tool;
a cutting assembly is connected above the machine tool and is used for cutting the first heat insulation strip and the second heat insulation strip; the machine tool is provided with a portal frame, the portal frame is also provided with a first clamping component, the first clamping component can clamp one end of the first heat insulation strip, so that one end of the first heat insulation strip is fixed on the frame, the portal frame is also provided with a second clamping component, the second clamping component can clamp one end of the second heat insulation strip, so that one end of the second heat insulation strip is fixed on the frame, the portal frame is provided with a third driving component, and the third driving component is used for driving the second clamping component to move along the left-right direction, so that the second heat insulation strip is driven to move along the left-right direction, and the second heat insulation strip is kept corresponding to the position of the other mounting groove on the frame; the lower end of the first clamping assembly is provided with a first guide assembly, the first guide assembly comprises a first guide block and a second guide block, the first guide block is fixedly connected with the second guide block, the second guide block is provided with a guide groove penetrating along the front-back direction, and the guide groove is matched with the mounting groove; the upper end of the first guide block is hinged with a pressing plate, a pressure spring is connected between the pressing plate and the upper end surface of the first guide block, a one-way clamping groove is formed in the lower portion of the first clamping assembly, a one-way clamping strip is arranged on the upper portion of the second guide block, and the one-way clamping strip can be slidably connected in the one-way clamping groove; when the frame moves from the rear limit position to the front limit position, the frame can push the one-way clamping strip to be separated from the one-way clamping groove so that the first guide assembly and the frame move synchronously, and when the frame moves from the front limit position to the rear limit position, the first guide assembly and the frame move synchronously so that the one-way clamping strip moves into the one-way clamping groove; the lower end of the second clamping component is provided with a second guide component, the second guide component and the first guide component are identical in structure, the second guide component and the first guide component are opposite in arrangement direction, and the second guide component is used for guiding movement of the second heat insulation strip;
when the frame is used, one end of the first heat insulation strip far away from the wind-up roll is fixed on the machine tool, the first heat insulation strip corresponds to one of the mounting grooves on the frame, then the first driving assembly pulls the frame to move from the rear limit position to the front limit position, so that the first heat insulation strip penetrates into one of the mounting grooves on the frame, then one end of the second heat insulation strip far away from the wind-up roll is fixed on the machine tool, the second heat insulation strip corresponds to the other mounting groove on the frame, then the first driving assembly pulls the frame to move from the front limit position to the rear limit position, so that the second heat insulation strip penetrates into the other mounting groove on the frame, then the cutting assembly cuts the first heat insulation strip, the first heat insulation strip and the rest first heat insulation strip are arranged in one of the mounting grooves, then the second driving assembly pulls the frame to move along the left and right directions by a preset distance, a preset distance is reserved, the next frame is fixed on the machine tool, the second heat insulation strip is enabled to move from the rear limit position to the front limit position to the other mounting groove, and then the first heat insulation strip is enabled to move from the front limit position to the two heat insulation strips to the front limit position, and then the second heat insulation strip is enabled to move from the front limit position to the other heat insulation strip to the rest in the frame.
2. The apparatus according to claim 1, wherein the first driving assembly comprises a power roller and a first bracket, the axis of the power roller extends in the left-right direction, the power roller can rotate around the axis of the power roller, the frame is in rolling contact with the power roller, the first bracket is arranged on the machine tool, and the first bracket is rotatably connected with the power roller.
3. The production and processing equipment of the aluminum alloy door and window according to claim 2, wherein the cutting assembly comprises a cutter and a telescopic piece, the fixed end of the telescopic piece is arranged at the lower end of the portal frame, the telescopic end of the telescopic piece is fixedly connected with the cutter, and the telescopic direction of the telescopic piece is perpendicular to the upper surface of the machine tool.
4. A production and processing apparatus for an aluminum alloy door and window according to claim 3, wherein the second driving assembly comprises a clamping plate and a second bracket, the clamping plate is capable of clamping the frame, the clamping plate is disposed on the second bracket and is capable of moving in a left-right direction to draw the frame to move in the left-right direction.
5. The apparatus for producing and processing aluminum alloy door and window according to claim 4, wherein the third driving assembly comprises two power sources, two power wheels and a power belt, the two power sources are symmetrically arranged by taking a central line of the length direction of the portal frame as a symmetrical axis, the power wheels are fixedly connected to the output ends of the power sources, the power belt is in transmission connection with the power wheels, and the second clamping assembly is fixedly arranged on the power belt.
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| CN202311490117.8A CN117227196B (en) | 2023-11-10 | 2023-11-10 | Production and processing equipment for aluminum alloy doors and windows |
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| CN202311490117.8A CN117227196B (en) | 2023-11-10 | 2023-11-10 | Production and processing equipment for aluminum alloy doors and windows |
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| CN117227196B true CN117227196B (en) | 2024-01-26 |
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| DE202021002568U1 (en) * | 2020-08-03 | 2021-10-26 | F.O.M. Industrie S.R.L. | Machining center for machining profiles, in particular made of aluminum, light metal alloys, PVC or the like |
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