CN117223871A - Integrated stirring and forming machine for processing and producing pellet feed - Google Patents
Integrated stirring and forming machine for processing and producing pellet feed Download PDFInfo
- Publication number
- CN117223871A CN117223871A CN202311346834.3A CN202311346834A CN117223871A CN 117223871 A CN117223871 A CN 117223871A CN 202311346834 A CN202311346834 A CN 202311346834A CN 117223871 A CN117223871 A CN 117223871A
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- Prior art keywords
- stirring
- driving
- mixing box
- rod
- component
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- 238000003756 stirring Methods 0.000 title claims abstract description 190
- 239000008188 pellet Substances 0.000 title claims abstract description 21
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 90
- 229910052742 iron Inorganic materials 0.000 claims description 45
- 238000007493 shaping process Methods 0.000 claims description 35
- 238000000465 moulding Methods 0.000 claims description 27
- 238000003860 storage Methods 0.000 claims description 21
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 description 92
- 238000007790 scraping Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000002994 raw material Substances 0.000 description 6
- 238000007906 compression Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 241001465754 Metazoa Species 0.000 description 3
- 238000005469 granulation Methods 0.000 description 3
- 230000003179 granulation Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 235000014698 Brassica juncea var multisecta Nutrition 0.000 description 1
- 235000006008 Brassica napus var napus Nutrition 0.000 description 1
- 240000000385 Brassica napus var. napus Species 0.000 description 1
- 235000006618 Brassica rapa subsp oleifera Nutrition 0.000 description 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000004465 oilseed meal Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
Abstract
The invention relates to the technical field of feed processing and discloses a stirring and forming integrated machine for pellet feed processing and production, which comprises a base and a mixing box, wherein the mixing box is fixedly arranged on the base through supporting legs, a stirring mechanism is arranged in the mixing box, the stirring mechanism comprises a stirring component, a cleaning component and a change component for adjusting the working position of the stirring component, a first driving component for driving the change component to work is further arranged on the mixing box, the cleaning component is rotatably arranged in the mixing box, the cleaning component is connected with the change component through a transmission component, a forming component is arranged at the bottom of the mixing box, and a second driving component for driving the forming component to work is further arranged in the base.
Description
Technical Field
The invention belongs to the technical field of feed processing, and particularly relates to a stirring and forming integrated machine for processing and producing pellet feed.
Background
The feed is a general term of foods of animals raised by all people, and the general feed in a narrower sense mainly refers to foods of animals raised by agriculture or animal husbandry, and can be prepared from various raw materials, such as corn, canola, wheat, beans, oil seed meal and the like, and has better raw material universality.
Chinese patent CN109156858B discloses an integral type pellet feed processing equipment, including processing box and chassis, processing box includes the teeter chamber, the steam room, grind the room and put the material room, through the fashioned processing of integrated automation follow feeding to granule, unnecessary material handling and raw materials loss have been avoided, bring more high-efficient, economic feed processing process for the enterprise, but stirring structure is comparatively simple in this equipment, stirring effect is poor, be difficult to realize multiple raw materials intensive mixing, seriously influence the processingquality of fodder, in addition, in the in-process of adding material and water, the influence that is blocked by upper material, partial moisture can't reach the lower floor's material, result in upper material and lower floor's material unable homogeneous mixing in the stirring process, still can form the bulk material in the material simultaneously, and then influence the shaping of follow-up material, in addition, after the material discharges, the material still can adhere on stirring part, cause the material residual waste.
Therefore, in view of the above-mentioned current situation, there is an urgent need to provide an integrated machine for processing, producing, stirring and molding pellet feed, so as to overcome the shortcomings in the current practical application.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the integrated machine for processing, producing, stirring and molding the pellet feed, which effectively solves the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a pellet feed processing production stirring shaping all-in-one, includes base and mixing box, the mixing box passes through supporting leg fixed mounting on the base, be equipped with rabbling mechanism in the mixing box, rabbling mechanism includes stirring subassembly, clearance subassembly and is used for adjusting the change subassembly of stirring subassembly working position, still be provided with the first drive assembly that is used for driving the work of change subassembly on the mixing box, clearance subassembly rotates and installs in the mixing box, and the clearance subassembly passes through drive assembly and links to each other with the change subassembly, the bottom of mixing box is provided with shaping subassembly, and still is provided with the second drive assembly that is used for driving shaping subassembly work in the base.
The stirring assembly comprises a stirring rod rotatably arranged on the change assembly, and a plurality of groups of stirring blades are fixedly arranged on the stirring rod.
The stirring rod comprises an upper section rod, a middle section rod and a lower section rod, wherein the middle section rod is slidably connected in the upper section rod, the lower section rod is slidably connected in the middle section rod, a first spring fixedly connected with the middle section rod is arranged at the inner end of the upper section rod, a second spring fixedly connected with the lower section rod is arranged at the inner end of the middle section rod, the stirring blade is arranged to be of an upper-lower transparent structure, an electromagnetic iron plate is fixedly connected with the top of the stirring blade, a permanent magnet iron plate is slidably connected with the bottom of the stirring blade, through holes are uniformly formed in the side ends of the stirring blade, a telescopic sleeve is movably sleeved at the side ends of the stirring blade, and the telescopic sleeve is connected with the stirring rod through a reset spring.
Preferably, the variation assembly includes:
the translation frame is arranged in the mixing box in a sliding mode through a supporting plate, and two groups of supporting plates are symmetrically arranged in the mixing box.
The rotary table is rotatably arranged on the mixing box through a rotary pipe, and an annular gear is further arranged in the rotary table.
And the driving shaft is rotatably arranged in the rotary pipe, and the driving shaft and the rotary pipe are connected with the first driving assembly.
Preferably, the variation assembly further comprises:
the electric push rod, electric push rod one end fixed mounting is on the drive shaft, and electric push rod's the other end rotates installs the motion gear, and motion gear and ring gear mesh mutually.
And one end of the fixed handle is fixedly arranged on the motion gear.
And the movable block is slidably arranged on the translation frame and is rotationally connected with the stirring rod, and one end of the fixed handle, which is far away from the motion gear, is fixedly connected with the stirring rod.
Preferably, the first driving assembly includes:
the driving support is fixedly arranged on the mixing box, and a round hole for the rotary pipe to penetrate is formed in the driving support.
And the stirring motor is fixedly arranged on the driving support, and an output shaft of the stirring motor is fixedly connected with the driving shaft.
And the external gear is fixedly arranged on the rotary tube.
The rack is slidably mounted on the driving support, the rack is meshed with the external gear, an electric telescopic rod for driving the rack to move is further arranged on the driving support, and the driving support is of a U-shaped structure.
Preferably, the mixing box is further provided with a feed inlet and a discharge outlet, the feed inlet is provided with a sealing plug, the discharge outlet is provided with a control valve, the forming assembly is connected with the discharge outlet through the control valve, and a locking assembly is arranged between the permanent magnet iron plate and the stirring blade.
Preferably, the cleaning assembly comprises:
the inner gear ring is rotatably arranged on the inner wall of the mixing box and is connected with the transmission assembly.
And the scrapers are fixedly arranged on the inner gear ring, a plurality of groups of scrapers are arranged, and one end of each scraper is contacted with the inner wall of the mixing box.
Preferably, the transmission assembly comprises a fixed gear, the fixed gear is rotatably arranged in the mixing box through a limiting shaft, one end of the fixed gear is meshed with the rotary table, and an outer gear ring meshed with the other end of the fixed gear is further arranged on the rotary table.
Preferably, the discharge opening and the forming assembly are both provided with a plurality of groups, and the forming assembly comprises:
and one end of the blanking pipe is connected with the discharge port through a control valve.
The shaping piece, shaping piece fixed mounting is on the other end of unloading pipe, and shaping piece is linked together with the unloading pipe, multiunit shaping hole has still been seted up on the shaping piece, the inside top of shaping piece is provided with the storage chamber, the top and the unloading pipe intercommunication of storage chamber, the bottom and the shaping hole intercommunication of storage chamber.
Preferably, the molding assembly further comprises:
the vertical shaft is rotatably arranged on the forming block, one end of the vertical shaft extends into the blanking pipe, and the other end of the vertical shaft is connected with the second driving assembly.
Auger blade in the unloading pipe, auger blade fixed mounting is on the vertical axis.
And the cutting tool is fixedly arranged on the vertical shaft and is contacted with the side surface of the forming block, which is far away from the blanking pipe.
Preferably, the molding assembly further comprises:
the vertical shaft is rotatably arranged on the forming block, one end of the vertical shaft extends into the blanking pipe, and the other end of the vertical shaft is connected with the second driving assembly.
Auger blade in the unloading pipe, auger blade fixed mounting is on the vertical axis.
And the cutting tool is fixedly arranged on the vertical shaft and is contacted with the side surface of the forming block, which is far away from the blanking pipe.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the working position of the stirring assembly can be continuously adjusted by driving the change assembly through the first driving assembly, so that the materials in the mixing box are fully stirred, various materials are fully mixed, the transmission assembly is arranged by being matched with the change assembly, the cleaning assembly can be driven to work, the materials are prevented from adhering to the inner wall of the mixing box, the processing quality is further improved, after stirring, the fully mixed materials enter the forming assembly through the material outlet, the granulation processing can be completed by driving the forming assembly to work through the second driving assembly, the processing and production work of the granular feed is finally realized, and the problems that the stirring structure is simpler, the stirring effect is poor, various materials are difficult to fully mix and the processing quality of the feed is seriously influenced in the existing equipment are avoided by the matched arrangement of the stirring mechanism and the forming assembly.
2. According to the invention, the first spring and the second spring compression are detected by arranging the distance sensor, so that magnetic attraction or magnetic repulsion is generated between the electromagnetic iron plates and the permanent magnet plates among the stirring blades, the stirring blades are close to each other or repel each other and are far away from each other, the stirring rod is lengthened or shortened, the upper-layer materials and the lower-layer materials can be better mixed, and meanwhile, the large-mass materials can be broken when the stirring blades are close to each other, so that the humidity uniformity of the materials is ensured.
3. After the blanking and forming of the materials are finished, the distance sensor is used for detecting the compression amount of the first spring and the second spring, and controlling the electromagnetic iron plates and the permanent magnet iron plates between the stirring blades to generate magnetic attraction or magnetic repulsion so that the stirring blades are close to each other or repel each other and are far away from each other, and in the process of the mutual approaching of the stirring blades, the locking assembly is controlled to be closed, so that the telescopic sleeve is pushed out to impact the scraping plate, and the materials adhered to the surface of the scraping plate are removed by shaking.
4. According to the invention, after the material blanking molding is finished, the molding motor in the second driving assembly is controlled to rotate forwards, so that the auger blade generates air flow to continuously convey air into the storage cavity, the pressure in the storage cavity is increased, and therefore, the residual materials in the storage cavity and the molding hole can be extruded out from the bottom of the molding hole, the blocking removal effect is achieved on the molding block and the molding hole, the molding motor is controlled to rotate reversely, the blanking pipe is enabled to discharge high-pressure air flow into the mixing box, intermittent air flow is generated on the stirring blade, and the materials on the stirring blade are removed by matching with vibration generated by expansion and contraction of the stirring rod.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic cross-sectional view of fig. 1.
Fig. 3 is a schematic structural view of the stirring mechanism in the invention.
Fig. 4 is a schematic structural view of a stirring assembly in the present invention.
Fig. 5 is a schematic structural diagram of a variation assembly in the present invention.
FIG. 6 is a schematic view of a molding assembly according to the present invention.
Fig. 7 is a schematic diagram of the front cross-sectional structure of fig. 6.
Fig. 8 is a schematic top cross-sectional view of the base of the present invention.
Fig. 9 is a schematic front view of a second embodiment of the present invention.
Fig. 10 is an enlarged view of the part a of fig. 9.
In the figure: 1. a base; 2. support legs; 3. a mixing box; 4. sealing the plug; 5. a stirring motor; 6. a drive bracket; 7. an electric telescopic rod; 8. a rack; 9. a drive shaft; 10. an external gear; 11. a rotary pipe; 12. discharging pipes; 13. molding blocks; 14. a vertical axis; 15. a control valve; 16. a scraper; 17. a stirring rod; 18. a discharge port; 19. stirring the leaves; 20. an inner gear ring; 21. a support plate; 22. a turntable; 23. a translation frame; 24. a fixed gear; 25. a limiting shaft; 26. an outer ring gear; 27. a drive gear; 28. an inner gear ring; 29. an electric push rod; 30. a motion gear; 31. a fixed handle; 32. a moving block; 33. forming a hole; 34. cutting tools; 35. auger blades; 36. a driven gear; 37. forming a motor; 38. a first spring; 39. a second spring; 40. an electromagnetic iron plate; 41. a permanent magnet plate; 42. a telescopic sleeve.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by those skilled in the art without making creative efforts based on the embodiments of the present invention are included in the protection scope of the present invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediary, or communicating between the two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The invention is further illustrated with reference to specific embodiments.
Referring to fig. 1-8, the invention provides an integrated machine for processing, producing, stirring and molding pellet feed, which comprises a base 1 and a mixing box 3, wherein the mixing box 3 is fixedly arranged on the base 1 through supporting legs 2, a stirring mechanism is arranged in the mixing box 3, the stirring mechanism comprises a stirring component, a cleaning component and a changing component for adjusting the working position of the stirring component, a first driving component for driving the changing component to work is further arranged on the mixing box 3, the cleaning component is rotatably arranged in the mixing box 3, the cleaning component is connected with the changing component through a transmission component, a molding component is arranged at the bottom of the mixing box 3, and a second driving component for driving the molding component to work is further arranged in the base 1.
When the mixer is used, various raw materials are poured into the mixing box 3 through the feed inlet and then water is added, the first driving component drives the change component to continuously adjust the working position of the stirring component, so that the materials in the mixing box 3 are fully stirred, the various materials are fully mixed, the transmission component can drive the cleaning component to work through the matching arrangement of the change component, the materials are prevented from adhering to the inner wall of the mixing box 3, the processing quality is further improved, after stirring, the fully mixed materials enter the forming component through the discharge opening 18, the second driving component drives the forming component to complete granulation processing, and finally the processing and production work of pellet feed is realized.
As shown in fig. 1-5, the stirring assembly comprises a stirring rod 17 rotatably mounted on the changing assembly, and a plurality of groups of stirring blades 19 are fixedly mounted on the stirring rod 17.
The variation assembly includes:
the translation frame 23, translation frame 23 pass through backup pad 21 slidable mounting in mixing box 3, and backup pad 21 is provided with two sets of symmetry in mixing box 3.
The turntable 22 is rotatably arranged on the mixing box 3 through the rotary pipe 11, and an annular gear 28 is also arranged in the turntable 22.
The driving shaft 9 is rotatably installed in the rotary pipe 11, and the driving shaft 9 and the rotary pipe 11 are connected with the first driving assembly.
The electric putter 29, electric putter 29 one end fixed mounting is on drive shaft 9, and electric putter 29's the other end rotates installs motion gear 30, and motion gear 30 meshes with ring gear 28.
And a fixed handle 31, wherein one end of the fixed handle 31 is fixedly arranged on the motion gear 30.
And a moving block 32 which is slidably arranged on the translation frame 23, wherein the moving block 32 is rotationally connected with the stirring rod 17, and one end of the fixed handle 31, which is far away from the moving gear 30, is fixedly connected with the stirring rod 17.
The first drive assembly includes:
the driving support 6 is fixedly arranged on the mixing box 3, and a round hole for the rotary pipe 11 to penetrate is formed in the driving support 6.
And the stirring motor 5 is fixedly arranged on the driving bracket 6, and an output shaft of the stirring motor 5 is fixedly connected with the driving shaft 9.
The external gear 10, the external gear 10 is fixedly mounted on the rotary pipe 11.
The rack 8 is slidably mounted on the driving support 6, the rack 8 is meshed with the external gear 10, the driving support 6 is further provided with an electric telescopic rod 7 for driving the rack 8 to move, and the driving support 6 is of a U-shaped structure.
The mixing box 3 is also provided with a feed inlet and a discharge outlet 18, the feed inlet is provided with a sealing plug 4, the discharge outlet 18 is provided with a control valve 15, and the forming assembly is connected with the discharge outlet 18 through the control valve 15.
The cleaning assembly includes:
the inner gear ring 20, the inner gear ring 20 rotates and installs on the inner wall of mixing box 3, and the inner gear ring 20 is connected with the drive assembly.
And the scrapers 16 are fixedly arranged on the inner gear ring 20, the scrapers 16 are provided with a plurality of groups, and one end of each scraper 16 is contacted with the inner wall of the mixing box 3.
The transmission assembly comprises a fixed gear 24, the fixed gear 24 is rotatably arranged in the mixing box 3 through a limiting shaft 25, one end of the fixed gear 24 is meshed with the rotary table 22, and an outer gear ring 26 meshed with the other end of the fixed gear 24 is further arranged on the rotary table 22.
When the stirring device is used, the stirring motor 5 drives the driving shaft 9 to rotate, the electric telescopic rod 7 pushes the rack 8 to move on the driving support 6 to drive the external gear 10 to rotate, so that the rotary pipe 11 and the rotary table 22 are driven to rotate, the fixed handle 31 is overlapped with the electric push rod 29, the stirring rod 17 is coaxial with the driving shaft 9, the stirring motor 5 drives the driving shaft 9 to rotate, the driving shaft 9 drives the moving gear 30 to rotate along the inner gear ring 28 of the rotary table 22 by taking the driving shaft 9 as the axis through the electric push rod 29, the moving gear 30 drives the fixed handle 31 to rotate, the fixed handle 31 and the electric push rod 29 are staggered from the mutually overlapped state, the movable block 32 and the stirring rod 17 are driven to slide back and forth in the translation frame 23, and meanwhile, the translation frame 23 is driven to slide along the supporting plate 21, and the stirring rod 17 drives the stirring blade 19 to rotate continuously in the stirring box 3.
When the inner side wall of the mixing box 3 needs to be scraped and cleaned, the electric push rod 29 is controlled to retract, the meshing of the motion gear 30 and the annular gear 28 is released, the electric telescopic rod 7 is started to stretch and retract to drive the outer gear 10 to rotate, so that the rotary pipe 11 and the rotary table 22 are driven to rotate, the electric telescopic rod 7 stretches and contracts to drive the rotary pipe 11 to realize forward rotation and reverse rotation of the rotary table 22, the outer annular gear 26 on the rotary table 22 drives the fixed gear 24 to rotate in the rotating process of the rotary table 22, so that the annular gear 20 and the scraping plate 16 are driven to rotate in the mixing box 3, the materials on the inner wall of the mixing box 3 are scraped, meanwhile, the scraping plate 16 can stir the materials, the stirring effect can be further improved, various materials can be fully mixed, and the production quality of the feed is further improved.
As shown in fig. 1 and 6-8, the discharge opening 18 and the forming assembly are each provided with multiple sets.
The molding assembly includes:
and one end of the blanking pipe 12 is connected with a discharging hole 18 through a control valve 15.
The shaping piece 13, shaping piece 13 fixed mounting is on the other end of unloading pipe 12, and shaping piece 13 is linked together with unloading pipe 12, has still seted up multiunit shaping hole 33 on the shaping piece 13, and the inside top of shaping piece 13 is provided with the storage chamber, and the top and the unloading pipe 12 intercommunication of storage chamber, the bottom and the shaping hole 33 intercommunication of storage chamber.
The vertical shaft 14 is rotatably arranged on the forming block 13, one end of the vertical shaft 14 extends into the blanking pipe 12, and the other end of the vertical shaft 14 is connected with the second driving assembly.
Auger blades 35 positioned in the blanking pipe 12, the auger blades 35 being fixedly mounted on the vertical shaft 14,
and a cutting tool 34 fixedly mounted on the vertical shaft 14, the cutting tool 34 being in contact with the side of the forming block 13 remote from the blanking pipe 12.
The second drive assembly includes:
the driven gear 36, the driven gear 36 is fixedly mounted on the vertical shaft 14.
And a forming motor 37 fixedly arranged in the base 1, wherein a driving gear 27 meshed with the driven gear 36 is fixedly arranged on the output shaft of the forming motor 37.
When the rotary type granulating machine is used, the communication state between the blanking pipe 12 and the discharge port 18 can be controlled through the control valve 15, the forming motor 37 drives the driving gear 27 to rotate, so that the driven gear 36 is driven to rotate, the vertical shaft 14 and the auger blade 35 are driven to rotate, the rotating auger blade 35 can transport materials entering the blanking pipe 12 into the storage cavity in the forming block 13, the materials entering the storage cavity are discharged from the bottom of the forming hole 33, the cutting tool 34 can cut off the extruded materials in the forming hole 33 in a mode of following the rotation of the vertical shaft 14, the granulating function is realized, the collecting box can be placed below the forming assembly, and the granular feed is convenient to collect.
Working principle: pouring various raw materials into the mixing box 3 through the feed inlet, adding water again, plugging the feed inlet through the plugging plug 4, starting the stirring motor 5 to drive the driving shaft 9 to rotate, changing the assembly under the initial state, the fixed handle 31 is overlapped with the electric push rod 29, the stirring rod 17 is coaxial with the driving shaft 9, the fixed handle 31 and the electric push rod 29 are perpendicular to the translation frame 23, the stirring motor 5 drives the driving shaft 9 to rotate, the driving shaft 9 drives the motion gear 30 to rotate along the inner gear ring 28 of the turntable 22 by taking the driving shaft 9 as the axis through the electric push rod 29, the motion gear 30 drives the fixed handle 31 to rotate, the fixed handle 31 and the electric push rod 29 are staggered from each other in an overlapped state, thereby driving the moving block 32 and the stirring rod 17 to slide back and forth in the translation frame 23, and simultaneously driving the translation frame 23 to slide along the supporting plate 21, and realizing that the stirring rod 17 drives the stirring blade 19 to rotate continuously in the mixing box 3.
When the inner side wall of the mixing box 3 needs to be scraped and cleaned, the electric push rod 29 is controlled to retract, the motion gear 30 is disengaged from the inner gear ring 28, the electric telescopic rod 7 is started to stretch and push the rack 8 to move on the driving support 6, the rotating pipe 11 is driven to rotate along with the outer gear ring 28, the rotating disc 22 is driven to rotate, the electric telescopic rod 7 stretches and stretches to drive the rotating pipe 11 to realize forward rotation and reverse rotation of the rotating disc 22, the fixed gear 24 is driven to rotate through the outer gear ring 26 on the rotating disc 22 in the process that the rotating pipe 11 drives the rotating disc 22, so that the inner gear ring 20 is driven to rotate in the mixing box 3, the inner gear ring 20 drives the scraping plate 16 to rotate, materials on the inner wall of the mixing box 3 are scraped, meanwhile, the scraping plate 16 can stir the materials, after the scraping plate 16 is scraped, the electric push rod 29 is controlled to stretch, the motion gear 30 is driven to recover the engagement with the inner gear ring 28, rotation of the stirring rod 17 is recovered, and stirring blades 19 are recovered to stir the materials.
When the unloading is carried out after the material is mixed, open control valve 15 for in the material after the intensive mixing enters into the shaping subassembly through bin outlet 18, start shaping motor 37 drive driving gear 27 and rotate, driving gear 27 drives driven gear 36 and rotates, thereby drive vertical axis 14 and auger blade 35 rotation, rotatory auger blade 35 can be with the material that gets into in the unloading pipe 12 to the storage chamber transportation in the shaping piece 13, the material that gets into in the storage chamber will be discharged from the bottom of shaping hole 33, cutting tool 34 is through following vertical axis 14 pivoted mode, can cut off the material that extrudes in the shaping hole 33, thereby realize the granulation function, can place the collection box in the below of shaping subassembly, conveniently collect pellet feed.
Example two
Based on the scheme of the first embodiment, the stirring motor 5 drives the driving shaft 9 to rotate, and cooperates with the electric push rod 29 to drive the motion gear 30 to rotate with the driving shaft 9 as the axis, and can drive the stirring rod 17 to rotate on the moving block 32 through the fixed handle 31, so as to drive the stirring blade 19 to rotate, so as to stir the materials, however, in the process of adding water, the stirring blade is affected by the blocking of the upper layer of materials, part of water cannot reach the lower layer of materials, and the upper layer of materials and the lower layer of materials cannot be uniformly mixed in the stirring process, meanwhile, a large amount of materials are formed in the materials, so that the forming of the subsequent materials is affected, in addition, after the material is discharged, the materials are adhered to the stirring rod 17, the stirring blade 19 and the scraping plate 16, so that the materials remain wasted, and the following solution is proposed based on the technical problems.
As shown in fig. 9 to 10, the stirring rod 17 comprises an upper rod, a middle rod and a lower rod, each section is telescopic, the middle rod is connected with the inside of the upper rod in a sliding manner, at least one sliding groove is arranged on the inner side surface of the upper rod, a convex strip which is embedded with the sliding groove is arranged on the outer side surface of the middle rod, the lower rod is connected with the inside of the middle rod in a sliding manner, at least one sliding groove is arranged on the inner side surface of the middle rod, a convex strip which is embedded with the sliding groove is arranged on the outer side surface of the lower rod, a first spring 38 fixedly connected with the middle rod is arranged at the inner end of the upper rod, a second spring 39 fixedly connected with the lower rod is arranged at the inner end of the middle rod, distance sensors are respectively arranged at the inner ends of the upper rod and the middle rod, the range between the compression limit distance and the stretching limit distance of the first spring 38 and the second spring 39, the device is set to be a normal detection range of a distance sensor, the compression limit distance is the limit distance of the shrinkage of the middle section rod and the lower section rod, the stretching limit distance is the farthest distance of the elongation of the middle section rod and the lower section rod, the stirring blade 19 is set to be of an up-down through structure, the top of the stirring blade 19 is fixedly connected with an electromagnetic iron plate 40, the bottom of the stirring blade 19 is slidably connected with a permanent magnet iron plate 41, the side end of the permanent magnet iron plate 41 is provided with a clamping block, the inner side of the stirring blade 19 is provided with a clamping groove which is embedded with the clamping block, the magnetism of the electromagnetic iron plate 40 can be changed by changing the direction of an incoming current, a locking assembly is arranged between the permanent magnet iron plate 41 and the stirring blade 19, through holes are uniformly formed in the side end of the stirring blade 19, a telescopic sleeve 42 is movably sleeved at the side end of the stirring blade 19, and the telescopic sleeve 42 is connected with the stirring rod 17 through a reset spring.
Before adding materials, the electromagnetic iron plates 40 are controlled to be supplied with gradually increased forward current, and the electromagnetic iron plates 40 and the permanent magnet plates 41 between the stirring blades 19 keep the same magnetism, so that the stirring blades 19 repel each other and are away from each other, the first springs 38 and the second springs 39 are stretched, when the distance sensor detects that the first springs 38 and the second springs 39 are stretched to the limit distance, the current of the electromagnetic iron plates 40 is controlled to stop increasing, and the current input is kept stable, so that the middle-section rod and the lower-section rod keep an elongated state, further the stirring rod 17 keeps an elongated state, and the stirring blades 19 are driven by the subsequent stirring rod 17 to stir the materials in the mixing box 3.
When water is added into the material and then the material is stirred, each electromagnetic iron plate 40 is started, magnetic attraction force is generated between the electromagnetic iron plates 40 and the permanent magnet iron plates 41 between each stirring blade 19, so that the middle-stage rod and the lower-stage rod retract, the stirring blades 19 positioned at the lower side are close to the stirring blade 19 positioned at the topmost end, the lower-layer material is brought into the upper-layer material to be mixed, the stirring blades 19 are close to each other so as to crush a large piece of material positioned between the stirring blades 19, when the distance sensor detects that the first spring 38 and the second spring 39 are compressed to a limit distance, magnetic repulsion force is generated between the electromagnetic iron plates 40 and the permanent magnet iron plates 41 between each stirring blade 19, the stirring blades 19 are mutually repelled away, the upper-layer material is brought into the lower-layer material to be mixed, the stirring blades 17 are circularly reciprocated, the stirring blades 17 keep up and down to reciprocate to stretch away, the stirring blades 19 are mutually close to and are separated, the stirring blades 19 are rotated in the horizontal direction, and simultaneously realize up and down reciprocation of the stirring blades 19, so that the upper-layer material can be fully mixed with the lower-layer material, and the large piece of material can be crushed, and the water can be further mixed uniformly.
When the materials are fully stirred and then discharged, magnetic repulsion force is generated between the electromagnetic iron plates 40 and the permanent magnet iron plates 41 between the stirring blades 19, the stirring blades 19 are mutually repelled and separated, when the distance sensor detects that the first spring 38 and the second spring 39 are stretched to the limit distance, the current fed by the electromagnetic iron plates 40 is controlled to stop increasing, the current input is kept stable, the stirring rod 17 is ensured to be in a stable and elongated state, the stirring rod 17 is controlled by the first driving component to continuously and reciprocally rotate the stirring rod 17, the materials in the mixing box 3 are kept in a loose state, the materials are better discharged, meanwhile, the discharge opening 18 is opened through the control valve 15, the materials are discharged into the forming component, the second driving component drives the vertical shaft 14 in the forming component and the auger blade 35 on the vertical shaft 14 to positively rotate, and the auger blade 35 can convey the materials into the forming block 13 through the discharging pipe 12 until the materials in the mixing box 3 are conveyed.
However, when the use is finished and no material exists in the mixing box 3, a small amount of material still remains in the storage cavity and the forming hole 33 at the top side inside the forming block 13, the auger blade 35 is controlled to continuously rotate, and the auger blade 35 continuously conveys gas into the storage cavity, so that the pressure inside the storage cavity is increased, and the material remaining in the storage cavity and the forming hole 33 can be extruded from the bottom of the forming hole 33, thereby having the function of clearing blockage on the forming block 13 and the forming hole 33 and preventing the influence on the next use.
In addition, after the material blanking shaping is finished, all can have the residue of material on puddler 17, stirring leaf 19 and scraper blade 16, and be difficult to clear up, at this moment, unloading pipe 12, shaping piece 13 and shaping hole 33 communicate each other, control first drive assembly drives puddler 17 and keep rotating in the top of bin outlet 18, and utilize the cooperation between electromagnetism iron plate 40 and the permanent magnet iron plate 41 between each stirring leaf 19 to make between each stirring leaf 19 electromagnetism iron plate 40 and the permanent magnet iron plate 41 alternately produce magnetic repulsion force and magnetic attraction, make puddler 17 reciprocal flexible, under the condition of no material in mixing box 3, stirring rod 17's repeated flexible can cause self vibrations, thereby make stirring leaf 19 top's residual material by the shake, control second drive assembly is reversed simultaneously, drive vertical shaft 14 and auger blade 35 reverse rotation, because accomplish the clearance to the residual material in storage cavity and the shaping hole 33 in the above-mentioned process, thereby make down pipe 12 pass through the bin outlet 3 and arrange high-pressure air current, when stirring rod 17 drives stirring leaf 19 and just produces the air current to the top of bin outlet 18, when stirring leaf 19 moves to the top of bin outlet 19 and produces the air current, the stirring leaf 19 is carried out the stirring leaf 19 and is carried out the intermittent motion to the stirring leaf 19, the stirring leaf 19 is carried out the intermittent motion, the stirring rod is carried out to the surface is carried out to the stirring 19, the stirring leaf 19 is carried out the intermittent motion is carried out, when stirring leaf 19 is carried out, and is carried out the surface is blown down to the stirring 19, and is moved, thereby is carried out the surface is blown down to the stirring 19.
In the process of repeatedly expanding and contracting the stirring rod 17 after the material blanking forming is finished, magnetic repulsive force and magnetic attractive force are alternately generated between the electromagnetic iron plates 40 and the permanent magnet iron plates 41 between the stirring blades 19, when the magnetic attractive force is generated on the permanent magnet iron plates 41 by the electromagnetic iron plates 40, the locking assembly is unlocked on the permanent magnet iron plates 41, the permanent magnet iron plates 41 of the stirring blades 19 are gradually close to the electromagnetic iron plates 40 of the stirring blades 19 while the magnetic attractive force of the electromagnetic iron plates 40 on the permanent magnet iron plates 41 is mutually attracted, air in the cavities inside the stirring blades 19 is discharged from the through holes to form air flow, so that the reset spring is stretched, the telescopic sleeve 42 is pushed out and impacts and vibrates the scraping plate 16 until the distance sensor detects that the first spring 38 and the second spring 39 are compressed to the limit distance, the electromagnetic iron plates 40 are controlled to generate magnetic repulsive force on the permanent magnet iron plates 41, the permanent magnet iron plates 41 are mutually repelled away while the stirring blades 19 are mutually repelled away, the permanent magnet iron plates 41 of the stirring blades 19 are mutually repelled away, the inside the stirring blades 19 are gradually charged with the air, the reset spring assists the telescopic sleeve 42, the telescopic sleeve 42 is repeatedly pushed out and the air flow is discharged from the through holes, the telescopic sleeve, the air flow is repeatedly contracted and the telescopic sleeve 17, the material 16 is discharged from the scraping plate 16, and the surface is completely discharged from the scraping plate 16, and the material is completely.
When the telescopic sleeve 42 is pushed out to the farthest distance by the air flow discharged from the stirring blade 19, the end of the telescopic sleeve 42 near the scraper 16 just touches the side of the scraper 16, so that the impact of the telescopic sleeve 42 on the scraper 16 is ensured.
The compression amount of the first spring 38 and the second spring 39 is detected through the arrangement of the distance sensor, so that the electromagnetic iron plate 40 is controlled to generate attractive force or repulsive force to the permanent magnet iron plate 41, the telescopic state of the stirring rod 17 is changed, the upper layer material and the lower layer material can be better mixed, meanwhile, massive materials can be broken, the humidity of the materials and the uniformity of mixing among various materials are guaranteed, after the forming is finished, the stirring rod 17 can be controlled to be opened and closed through the telescopic control locking assembly, the telescopic sleeve 42 is enabled to impact the scraping plate 16, the materials adhered to the surface of the scraping plate 16 are removed by shaking off, the forming block 13 and the forming hole 33 are removed through controlling the second driving assembly to rotate positively, air flow is generated through controlling the second driving assembly to rotate reversely, intermittent air flow is formed on the stirring blade 19, and the materials on the stirring blade 19 are removed through the shaking generated through cooperation of the telescopic stirring rod 17.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, not for limiting the same, and although the present invention has been described in detail with reference to the above embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may be modified or some or all of the technical features may be replaced with other technical solutions, which do not depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. The integrated machine for processing, producing, stirring and forming pellet feed comprises a base and a mixing box, wherein the mixing box is fixedly arranged on the base through supporting legs, and is characterized in that a stirring mechanism is arranged in the mixing box, the stirring mechanism comprises a stirring component, a cleaning component and a change component for adjusting the working position of the stirring component, a first driving component for driving the change component to work is further arranged on the mixing box, the cleaning component is rotatably arranged in the mixing box, the cleaning component is connected with the change component through a transmission component, a forming component is arranged at the bottom of the mixing box, a second driving component for driving the forming component to work is further arranged in the base,
the stirring assembly comprises a stirring rod rotatably arranged on the changing assembly, a plurality of groups of stirring blades are fixedly arranged on the stirring rod,
the stirring rod comprises an upper section rod, a middle section rod and a lower section rod, wherein the middle section rod is slidably connected in the upper section rod, the lower section rod is slidably connected in the middle section rod, a first spring fixedly connected with the middle section rod is arranged at the inner end of the upper section rod, a second spring fixedly connected with the lower section rod is arranged at the inner end of the middle section rod, the stirring blade is arranged to be of an upper-lower transparent structure, an electromagnetic iron plate is fixedly connected with the top of the stirring blade, a permanent magnet iron plate is slidably connected with the bottom of the stirring blade, through holes are uniformly formed in the side ends of the stirring blade, a telescopic sleeve is movably sleeved at the side ends of the stirring blade, and the telescopic sleeve is connected with the stirring rod through a reset spring.
2. The integrated machine for producing and stirring and molding pellet feed as claimed in claim 1, wherein said changing assembly comprises:
the translation frame is slidably arranged in the mixing box through a supporting plate, two groups of supporting plates are symmetrically arranged in the mixing box,
the rotary table is rotatably mounted on the mixing box through a rotary pipe, an inner gear ring is further arranged in the rotary table, a driving shaft is rotatably mounted in the rotary pipe, and the driving shaft and the rotary pipe are connected with a first driving assembly.
3. The integrated machine for producing and stirring and molding pellet feed as claimed in claim 2, wherein said changing assembly further comprises:
one end of the electric push rod is fixedly arranged on the driving shaft, the other end of the electric push rod is rotatably provided with a motion gear which is meshed with the annular gear,
a fixed handle, one end of which is fixedly arranged on the motion gear,
and the movable block is slidably arranged on the translation frame and is rotationally connected with the stirring rod, and one end of the fixed handle, which is far away from the motion gear, is fixedly connected with the stirring rod.
4. A pellet feed processing production stirring forming all-in-one as set forth in claim 3, wherein said first drive assembly comprises:
a driving bracket fixedly arranged on the mixing box, a round hole for the rotary pipe to penetrate is arranged on the driving bracket,
a stirring motor fixedly arranged on the driving bracket, an output shaft of the stirring motor is fixedly connected with the driving shaft,
an external gear fixedly mounted on the rotary tube,
the rack is slidably mounted on the driving support, the rack is meshed with the external gear, an electric telescopic rod for driving the rack to move is further arranged on the driving support, and the driving support is of a U-shaped structure.
5. The integrated machine for processing, producing and stirring and molding the pellet feed according to claim 1, wherein the mixing box is further provided with a feed inlet and a discharge outlet, the feed inlet is provided with a sealing plug, the discharge outlet is provided with a control valve, the molding assembly is connected with the discharge outlet through the control valve, and a locking assembly is arranged between the permanent magnet iron plate and the stirring blade.
6. The integrated machine for processing, producing and stirring and molding pellet feed as claimed in claim 1, wherein said cleaning assembly comprises:
an inner gear ring which is rotatably arranged on the inner wall of the mixing box and is connected with the transmission component,
and the scrapers are fixedly arranged on the inner gear ring, a plurality of groups of scrapers are arranged, and one end of each scraper is contacted with the inner wall of the mixing box.
7. The integrated machine for producing, stirring and molding pellet feed according to claim 2, wherein the transmission assembly comprises a fixed gear, the fixed gear is rotatably installed in the mixing box through a limiting shaft, one end of the fixed gear is meshed with the rotary table, and an outer gear ring meshed with the other end of the fixed gear is further arranged on the rotary table.
8. The integrated machine for producing, stirring and molding pellet feed as claimed in claim 5, wherein the discharge opening and the molding assembly are provided with a plurality of groups, and the molding assembly comprises:
a discharging pipe, one end of which is connected with a discharging hole through a control valve,
the shaping piece, shaping piece fixed mounting is on the other end of unloading pipe, and shaping piece is linked together with the unloading pipe, multiunit shaping hole has still been seted up on the shaping piece, the inside top of shaping piece is provided with the storage chamber, the top and the unloading pipe intercommunication of storage chamber, the bottom and the shaping hole intercommunication of storage chamber.
9. The pellet feed processing production stirring forming all-in-one machine of claim 8, wherein the forming assembly further comprises:
the vertical shaft is rotatably arranged on the forming block, one end of the vertical shaft extends into the blanking pipe, the other end of the vertical shaft is connected with the second driving component,
auger blades positioned in the discharging pipe, the auger blades are fixedly arranged on a vertical shaft,
and the cutting tool is fixedly arranged on the vertical shaft and is contacted with the side surface of the forming block, which is far away from the blanking pipe.
10. The integrated machine for producing and stirring and molding pellet feed as claimed in claim 9, wherein said second driving assembly comprises:
the driven gear is fixedly arranged on the vertical shaft,
and the forming motor is fixedly arranged in the base, and a driving gear meshed with the driven gear is fixedly arranged on an output shaft of the forming motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311346834.3A CN117223871A (en) | 2023-10-18 | 2023-10-18 | Integrated stirring and forming machine for processing and producing pellet feed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311346834.3A CN117223871A (en) | 2023-10-18 | 2023-10-18 | Integrated stirring and forming machine for processing and producing pellet feed |
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| CN117223871A true CN117223871A (en) | 2023-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202311346834.3A Pending CN117223871A (en) | 2023-10-18 | 2023-10-18 | Integrated stirring and forming machine for processing and producing pellet feed |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117643813A (en) * | 2024-01-30 | 2024-03-05 | 吕梁学院 | Graphene composite lithium vanadium phosphate anode material synthesis equipment |
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2023
- 2023-10-18 CN CN202311346834.3A patent/CN117223871A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117643813A (en) * | 2024-01-30 | 2024-03-05 | 吕梁学院 | Graphene composite lithium vanadium phosphate anode material synthesis equipment |
| CN117643813B (en) * | 2024-01-30 | 2024-04-12 | 吕梁学院 | Graphene composite lithium vanadium phosphate anode material synthesis equipment |
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