CN117211174A - Pouring method of concrete pouring device for bridge construction - Google Patents
Pouring method of concrete pouring device for bridge construction Download PDFInfo
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- CN117211174A CN117211174A CN202311038499.0A CN202311038499A CN117211174A CN 117211174 A CN117211174 A CN 117211174A CN 202311038499 A CN202311038499 A CN 202311038499A CN 117211174 A CN117211174 A CN 117211174A
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- 238000010276 construction Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000003756 stirring Methods 0.000 claims abstract description 109
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000009434 installation Methods 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 238000007790 scraping Methods 0.000 claims description 4
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Abstract
本发明涉及桥梁施工技术领域,具体是一种桥梁施工用混凝土浇筑装置浇筑方法,包括安装框架、基板、支撑架、搅拌混合组件、浇筑机构和输送组件,所述基板设置在安装框架的顶部,所述支撑架设置在基板的顶部,所述搅拌混合组件安装在支撑架内,所述浇筑机构安装在基板的顶部,所述输送组件安装在基板的顶部,并且输送组件的两端分别与搅拌混合组件和浇筑机构相连通,所述搅拌混合组件包括承载环、环形槽、搅拌罐、转动环、环形齿条、固定架、转动电机、转动齿轮、传动齿轮、搅拌部件、排料部件、中转部件和四个滑动块,本发明浇筑机构对混凝土进行浇筑,浇筑的同时浇筑机构能够完全伸入至混凝土内部,增强对混凝土的震动排气。
The invention relates to the technical field of bridge construction, specifically a pouring method of a concrete pouring device for bridge construction, which includes an installation frame, a base plate, a support frame, a mixing assembly, a pouring mechanism and a conveying assembly. The base plate is arranged on the top of the installation frame. The support frame is installed on the top of the base plate, the mixing and mixing assembly is installed in the support frame, the pouring mechanism is installed on the top of the base plate, the conveying assembly is installed on the top of the base plate, and the two ends of the conveying assembly are connected to the mixing assembly respectively. The mixing assembly is connected to the pouring mechanism. The mixing assembly includes a bearing ring, an annular groove, a mixing tank, a rotating ring, an annular rack, a fixed frame, a rotating motor, a rotating gear, a transmission gear, a stirring component, a discharging component, and a relay. Components and four sliding blocks, the pouring mechanism of the present invention pours concrete. During pouring, the pouring mechanism can completely extend into the interior of the concrete to enhance the vibration and exhaust of the concrete.
Description
技术领域Technical field
本发明涉及桥梁施工技术领域,具体是一种桥梁施工用混凝土浇筑装置浇筑方法。The invention relates to the technical field of bridge construction, and specifically relates to a concrete pouring device pouring method for bridge construction.
背景技术Background technique
桥梁一般指架设在江河湖海上,使车辆行人等能顺利通行的构筑物,为适应现代高速发展的交通行业,桥梁亦引申为跨越山涧、不良地质或满足其他交通需要而架设的使通行更加便捷的建筑物,桥梁在进行施工时需要进行浇筑混凝土,使得混凝土凝固后成为桥梁的主体结构。Bridges generally refer to structures erected on rivers, lakes and seas to enable vehicles and pedestrians to pass smoothly. In order to adapt to the modern and rapidly developing transportation industry, bridges are also extended to bridges that are erected to cross mountain streams, bad geology or meet other transportation needs to make traffic more convenient. Concrete needs to be poured during construction of buildings and bridges, so that the concrete becomes the main structure of the bridge after solidification.
专利号CN114673087A的中国发明专利公开了一种桥梁施工用混凝土浇筑设备,属于工程机械技术领域,包括搅拌组件、位置调整组件和浇筑组件,位置调整组件用于实现该混凝土浇筑设备的整体安装固定,搅拌组件固定安装在位置调整组件上,搅拌组件用于储存混凝土,位置调整组件上安装有浇筑组件,搅拌组件通过软管与浇筑组件连接,位置调整组件用于调整浇筑组件的浇筑位置和浇筑高度,位置调整组件用于同时驱动搅拌组件中的混凝土搅拌,该发明具有结构巧妙、集成化程度高、浇筑精度高的特点。The Chinese invention patent with patent number CN114673087A discloses a concrete pouring equipment for bridge construction, which belongs to the field of engineering machinery technology and includes a mixing component, a position adjustment component and a pouring component. The position adjustment component is used to realize the overall installation and fixation of the concrete pouring equipment. The mixing component is fixedly installed on the position adjustment component. The mixing component is used to store concrete. A pouring component is installed on the position adjustment component. The mixing component is connected to the pouring component through a hose. The position adjustment component is used to adjust the pouring position and pouring height of the pouring component. , the position adjustment component is used to simultaneously drive the concrete mixing in the mixing component. This invention has the characteristics of ingenious structure, high degree of integration, and high pouring accuracy.
但是,上述专利在实际使用过程中还存在以下不足之处:该专利只能依靠多个振动棒来对浇筑的混凝土进行震动,确保气泡排出,但是振动棒无法完全伸入至混凝土内部,震动排气效果差。However, the above-mentioned patent still has the following shortcomings in actual use: this patent can only rely on multiple vibrating rods to vibrate the poured concrete to ensure that air bubbles are discharged, but the vibrating rods cannot fully extend into the concrete, and the vibration is discharged. The gas effect is poor.
发明内容Contents of the invention
本发明的目的在于提供一种桥梁施工用混凝土浇筑装置浇筑方法,以解决上述背景技术中提出振动棒无法完全伸入至混凝土内部,震动排气效果差的问题。The object of the present invention is to provide a method for pouring a concrete pouring device for bridge construction to solve the problem in the above-mentioned background technology that the vibrating rod cannot fully extend into the concrete and the vibration and exhaust effect is poor.
本发明的技术方案是:The technical solution of the present invention is:
一种桥梁施工用混凝土浇筑装置,包括安装框架、基板、支撑架、搅拌混合组件、浇筑机构和输送组件,所述基板设置在安装框架的顶部,所述支撑架设置在基板的顶部,所述搅拌混合组件安装在支撑架内,所述浇筑机构安装在基板的顶部,所述输送组件安装在基板的顶部,并且输送组件的两端分别与搅拌混合组件和浇筑机构相连通,所述搅拌混合组件包括承载环、环形槽、搅拌罐、转动环、环形齿条、固定架、转动电机、转动齿轮、传动齿轮、搅拌部件、排料部件、中转部件和四个滑动块,所述承载环安装在支撑架的顶端,所述环形槽开设在承载环的顶部,四个所述滑动块滑动安装在环形槽上,所述转动环安装在四个滑动块的顶部,所述搅拌罐竖直设置在转动环的内壁上,所述环形齿条安装在搅拌罐的底端外壁上,所述固定架安装在支撑架的外壁上,所述转动电机竖直设置在固定架的顶部,所述转动齿轮安装在转动电机的输出轴上,所述传动齿轮转动安装在固定架内,并且转动齿轮的两侧分别与环形齿条和转动齿轮啮合,所述搅拌罐的顶部设有进料管,所述搅拌部件安装在搅拌罐的内部,并且搅拌部件的顶端延伸至搅拌罐的顶部,所述排料部件安装在搅拌罐的底部,所述中转部件安装在支撑架的内部底端。A concrete pouring device for bridge construction, including an installation frame, a base plate, a support frame, a mixing assembly, a pouring mechanism and a conveying assembly. The base plate is arranged on the top of the installation frame, and the support frame is arranged on the top of the base plate. The stirring and mixing assembly is installed in the support frame, the pouring mechanism is installed on the top of the base plate, the conveying assembly is installed on the top of the base plate, and both ends of the conveying assembly are connected to the mixing assembly and the pouring mechanism respectively. The assembly includes a load-bearing ring, an annular groove, a mixing tank, a rotating ring, an annular rack, a fixed frame, a rotating motor, a rotating gear, a transmission gear, a stirring component, a discharge component, a transfer component and four sliding blocks. The load-bearing ring is installed At the top of the support frame, the annular groove is opened on the top of the load-bearing ring, the four sliding blocks are slidably installed on the annular groove, the rotating ring is installed on the top of the four sliding blocks, and the mixing tank is installed vertically On the inner wall of the rotating ring, the annular rack is installed on the bottom outer wall of the mixing tank, the fixed frame is installed on the outer wall of the support frame, the rotating motor is installed vertically on the top of the fixed frame, and the rotating The gear is installed on the output shaft of the rotating motor. The transmission gear is rotationally installed in the fixed frame, and both sides of the rotating gear mesh with the ring rack and the rotating gear respectively. The top of the mixing tank is provided with a feeding pipe, so The stirring component is installed inside the mixing tank, and the top end of the stirring component extends to the top of the mixing tank, the discharge component is installed at the bottom of the mixing tank, and the transfer component is installed at the inner bottom end of the support frame.
进一步的,所述搅拌部件包括搅拌电机、链条和三个搅拌件,三个所述搅拌件绕搅拌罐的圆心等间距设置在搅拌罐内,并且三个搅拌件的顶端延伸至搅拌罐的外部,每个所述搅拌件均包括搅拌轴、链轮和若干个搅拌杆,所述搅拌轴转动安装在搅拌罐内,并且搅拌轴的顶端延伸至搅拌罐的外部,若干个所述搅拌杆等间距设置在搅拌轴上,所述链轮安装在搅拌轴的顶端,所述搅拌电机竖直设置在搅拌罐的顶部,并且搅拌电机的输出轴与其中一个搅拌件中的搅拌轴连接,所述链条套设在三个搅拌件中的链轮的外部。Further, the stirring component includes a stirring motor, a chain and three stirring parts. The three stirring parts are arranged in the mixing tank at equal intervals around the center of the mixing tank, and the tops of the three stirring parts extend to the outside of the mixing tank. , each of the stirring parts includes a stirring shaft, a sprocket and several stirring rods. The stirring shaft is rotatably installed in the mixing tank, and the top of the stirring shaft extends to the outside of the mixing tank. Several of the stirring rods, etc. The spacing is set on the stirring shaft, the sprocket is installed on the top of the stirring shaft, the stirring motor is arranged vertically on the top of the stirring tank, and the output shaft of the stirring motor is connected to the stirring shaft in one of the stirring parts, the The chain is sleeved on the outside of the sprockets in the three stirring parts.
进一步的,所述排料部件包括排料孔、控料块、液压推杆、L型板和两个凹槽,两个所述凹槽对称开设在搅拌罐的底部,所述排料孔开设在搅拌罐的底部,并且排料孔与搅拌罐的内部相连通,所述控料块滑动安装在两个凹槽上,所述液压推杆水平设置在搅拌罐的底部,所述L型板安装在液压推杆的输出端上,并且L型板与控料块连接。Further, the discharge component includes a discharge hole, a material control block, a hydraulic push rod, an L-shaped plate and two grooves. The two grooves are symmetrically opened at the bottom of the mixing tank. The discharge hole is opened At the bottom of the mixing tank, and the discharge hole is connected with the inside of the mixing tank, the material control block is slidably installed on two grooves, the hydraulic push rod is set horizontally at the bottom of the mixing tank, and the L-shaped plate It is installed on the output end of the hydraulic push rod, and the L-shaped plate is connected to the material control block.
进一步的,所述中转部件包括中转斗、旋转电机、旋转轴、安装套、两个加固板和两个调节件,两个所述加固板对称设置在支撑架的内部底端,所述中转斗安装在两个加固板上,并且中转斗位于排料孔的下方,所述旋转轴转动安装在中转斗内,所述旋转电机竖直设置在中转斗的底部,并且旋转电机的输出轴与旋转轴连接,所述安装套设置在旋转轴的顶部,两个所述调节件对称设置在安装套内。Further, the transfer component includes a transfer bucket, a rotating motor, a rotating shaft, a mounting sleeve, two reinforcing plates and two adjusting parts. The two reinforcing plates are symmetrically arranged at the inner bottom end of the support frame. The transfer bucket It is installed on two reinforcing plates, and the transfer bucket is located below the discharge hole. The rotating shaft is installed in the transfer bucket. The rotating motor is installed vertically at the bottom of the transferring bucket, and the output shaft of the rotating motor is connected to the rotating shaft. The shaft is connected, the installation sleeve is arranged on the top of the rotating shaft, and the two adjustment pieces are symmetrically arranged in the installation sleeve.
进一步的,每个所述调节件均包括调节块、固定板和刮料板,所述调节块滑动安装在安装套内,所述固定板设置在调节块的头端,所述刮料板安装在固定板的外壁上,并且刮料板的一端与中转斗的内壁接触,所述调节块上设有若干个等间距设置的调节孔,所述安装套上设有紧固螺栓,所述紧固螺栓的尾端与调节孔螺接。Further, each of the adjustment parts includes an adjustment block, a fixed plate and a scraper plate. The adjustment block is slidably installed in the installation sleeve. The fixed plate is provided at the head end of the adjustment block. The scraper plate is installed On the outer wall of the fixed plate, and one end of the scraper plate is in contact with the inner wall of the transfer bucket, the adjustment block is provided with a number of adjustment holes arranged at equal intervals, and the mounting sleeve is provided with fastening bolts. The tail end of the fixing bolt is screwed into the adjustment hole.
进一步的,所述浇筑机构包括转轴、转盘、转动齿条、角度调整组件、竖套、升降杆、升降齿条、升降座、升降轴、升降齿轮、升降电机、横杆、第一铰接座、第二铰接座、液压油缸、软管和浇筑组件,所述转轴转动安装在基板的顶部,所述转盘安装在转轴的顶部,所述转动齿条套设在转盘的外壁上,所述角度调整组件安装在基板的顶部,并且角度调整组件用于驱动转动齿条转动,所述竖套竖直设置在转盘的顶部中心处,所述升降杆滑动安装在竖套上,所述升降齿条设置在升降杆的外壁上,所述升降座安装在竖套的顶端外壁上,所述升降轴转动安装在升降座上,所述升降齿轮安装在升降轴上,并且升降齿轮与升降齿条啮合,所述升降电机水平设置在升降座的外壁上,并且升降电机的输出轴与升降轴连接,所述横杆的尾端与升降杆的顶端铰接,所述横杆的底部设有滑槽,所述第一铰接座安装在升降杆的外壁上,所述第二铰接座滑动安装在滑槽上,所述液压油缸的底端铰接在第一铰接座内,所述液压油缸的输出端与第二铰接座铰接,所述升降杆的外壁上设有第一连接座,所述横杆的顶部设有两个第二连接座,所述软管的尾端依次穿过第一连接座和第二连接座,所述浇筑组件安装在软管的尾端。Further, the pouring mechanism includes a rotating shaft, a rotating disk, a rotating rack, an angle adjustment component, a vertical sleeve, a lifting rod, a lifting rack, a lifting seat, a lifting shaft, a lifting gear, a lifting motor, a crossbar, and a first articulated seat. The second hinged seat, hydraulic cylinder, hose and pouring assembly, the rotating shaft is rotatably installed on the top of the base plate, the rotating disk is installed on the top of the rotating shaft, the rotating rack is sleeved on the outer wall of the rotating disk, and the angle adjustment The component is installed on the top of the base plate, and the angle adjustment component is used to drive the rotating rack to rotate. The vertical sleeve is arranged vertically at the top center of the turntable. The lifting rod is slidably installed on the vertical sleeve. The lifting rack is set On the outer wall of the lifting rod, the lifting seat is installed on the top outer wall of the vertical sleeve, the lifting shaft is rotationally installed on the lifting seat, the lifting gear is installed on the lifting shaft, and the lifting gear meshes with the lifting rack. The lifting motor is horizontally arranged on the outer wall of the lifting seat, and the output shaft of the lifting motor is connected to the lifting shaft. The tail end of the cross bar is hinged to the top of the lifting rod, and a chute is provided at the bottom of the cross bar. The first hinge seat is installed on the outer wall of the lifting rod, the second hinge seat is slidably installed on the chute, the bottom end of the hydraulic cylinder is hinged in the first hinge seat, and the output end of the hydraulic cylinder is connected to the third hinge seat. The two hinge seats are hinged. The outer wall of the lifting rod is provided with a first connection seat. The top of the cross bar is provided with two second connection seats. The tail end of the hose passes through the first connection seat and the third connection seat in sequence. Two connecting seats, the pouring assembly is installed at the tail end of the hose.
进一步的,所述浇筑组件包括浇筑套管和两个振动部件,所述浇筑套管设置在软管的尾端,并且浇筑套管的内部与软管相连通,两个所述振动部件对称设置在浇筑套管的外壁上,每个所述振动部件均包括振动箱、振动电机、凸轮、振动板、滚轮、两个导杆和若干个振动件,所述振动箱安装在浇筑套管的外壁上,两个所述导杆对称设置在振动箱内,所述振动板滑动安装在两个导杆上,所述滚轮安装在振动板的背面外壁上,所述振动电机水平设置在振动箱的内壁上,所述凸轮安装在振动电机的输出轴上,并且凸轮与滚轮抵触,若干个所述振动件等间距设置在振动板的正面外壁上,并且若干个振动件的前端延伸至振动箱的外部,每个所述振动件均包括振动杆、振动头和复位弹簧,所述振动杆水平设置在振动板的正面外壁上,并且振动杆的前端延伸至振动箱的外部,所述振动头安装在振动杆的前端上,所述复位弹簧套设在振动杆的外部,并且复位弹簧的两端分别与振动板和振动箱的内壁连接。Further, the pouring assembly includes a pouring sleeve and two vibrating components. The pouring sleeve is arranged at the tail end of the hose, and the inside of the pouring sleeve is connected with the hose. The two vibrating components are symmetrically arranged. On the outer wall of the pouring casing, each of the vibration components includes a vibration box, a vibration motor, a cam, a vibration plate, a roller, two guide rods and several vibration parts. The vibration box is installed on the outer wall of the pouring casing. On the top, the two guide rods are symmetrically arranged in the vibration box, the vibration plate is slidably installed on the two guide rods, the roller is installed on the back outer wall of the vibration plate, and the vibration motor is horizontally installed on the vibration box. On the inner wall, the cam is installed on the output shaft of the vibration motor, and the cam conflicts with the roller. Several of the vibrating members are arranged at equal intervals on the front outer wall of the vibrating plate, and the front ends of the several vibrating members extend to the front of the vibrating box. Externally, each of the vibrating parts includes a vibrating rod, a vibrating head and a return spring. The vibrating rod is horizontally arranged on the front outer wall of the vibrating plate, and the front end of the vibrating rod extends to the outside of the vibrating box. The vibrating head is installed On the front end of the vibration rod, the return spring is sleeved on the outside of the vibration rod, and the two ends of the return spring are connected to the vibration plate and the inner wall of the vibration box respectively.
进一步的,所述角度调整组件包括调整架、限位轨、调整块、调整齿条、丝杆滑台和联动板,所述调整架安装在基板的顶部,所述限位轨水平设置在调整架内,所述调整块滑动安装在限位轨上,所述调整齿条水平设置在调整块的外壁上,并且调整齿条与转动齿条啮合,所述丝杆滑台水平设置在调整架的内部顶端,所述联动板安装在丝杆滑台的移动端上,并且联动板与调整块连接。Further, the angle adjustment assembly includes an adjustment frame, a limit rail, an adjustment block, an adjustment rack, a screw slide and a linkage plate. The adjustment frame is installed on the top of the base plate, and the limit rail is set horizontally on the adjustment In the frame, the adjustment block is slidably installed on the limit rail, the adjustment rack is horizontally set on the outer wall of the adjustment block, and the adjustment rack engages with the rotating rack, and the screw slide is horizontally set on the adjustment frame. At the inner top of the screw slide, the linkage plate is installed on the moving end of the screw slide, and the linkage plate is connected to the adjustment block.
进一步的,所述输送组件包括输送泵和输送管,所述输送泵水平设置在基板的顶部,所述输送管的两端分别与输送泵的输入端和中转斗的内部底端相连通,所述输送泵的输出端与软管的头端相连通。Further, the conveying assembly includes a conveying pump and a conveying pipe. The conveying pump is arranged horizontally on the top of the base plate. The two ends of the conveying pipe are respectively connected with the input end of the conveying pump and the internal bottom end of the transfer bucket, so The output end of the delivery pump is connected with the head end of the hose.
一种桥梁施工用混凝土浇筑方法,包括以下步骤,A concrete pouring method for bridge construction, including the following steps:
S1、将安装框架安装在施工工程车上,然后工程车带动浇筑机构移动至浇筑位置,转动电机带动转动齿轮转动,转动齿轮利用传动齿轮带动环形齿条转动,环形齿条带动搅拌罐和转动环在承载环上旋转,同时搅拌部件对搅拌罐内的混凝土进行搅拌,搅拌后排料部件将搅拌罐中的混凝土排放至中转部件中;S1. Install the installation frame on the construction engineering vehicle. Then the engineering vehicle drives the pouring mechanism to the pouring position. The rotating motor drives the rotating gear to rotate. The rotating gear uses the transmission gear to drive the annular rack to rotate. The annular rack drives the mixing tank and the rotating ring. Rotating on the load-bearing ring, the mixing component mixes the concrete in the mixing tank at the same time. After mixing, the discharging component discharges the concrete in the mixing tank into the transfer component;
S2、液压油缸工作带动横杆在升降杆的顶端旋转,方便横杆带动浇筑套管旋转至合适的角度,然后角度调整组件带动浇筑套管转动至合适的位置,接着升降电机带动升降轴转动,升降轴带动升降齿轮转动,升降齿轮利用升降齿条带动升降杆进行升降,升降杆带动浇筑套管升降至靠近浇筑处;S2. The working of the hydraulic cylinder drives the cross bar to rotate at the top of the lifting rod, so that the cross bar drives the pouring casing to rotate to the appropriate angle, and then the angle adjustment component drives the pouring casing to rotate to the appropriate position, and then the lifting motor drives the lifting shaft to rotate. The lifting shaft drives the lifting gear to rotate, the lifting gear uses the lifting rack to drive the lifting rod to lift, and the lifting rod drives the pouring casing to lift to close to the pouring place;
S3、输送泵抽取中转斗中的混凝土经过输送管和软管进入至浇筑套管中,然后混凝土经过浇筑套管落出进行浇筑,同时振动电机带动凸轮转动,凸轮利用滚轮带动振动板在两个导杆上往复移动,振动板带动振动杆和振动头往复移动,振动头往复移动伸入至浇筑的混凝土中震动排气。S3. The delivery pump extracts the concrete in the transfer bucket and enters the pouring casing through the delivery pipe and hose. Then the concrete falls out through the pouring casing for pouring. At the same time, the vibration motor drives the cam to rotate. The cam uses the roller to drive the vibration plate on the two The guide rod moves back and forth, the vibration plate drives the vibration rod and the vibration head to move back and forth, and the vibration head moves back and forth, extending into the poured concrete to vibrate and exhaust.
本发明通过改进在此提供一种桥梁施工用混凝土浇筑装置浇筑方法,与现有技术相比,具有如下改进及优点:The present invention provides a method for pouring a concrete pouring device for bridge construction through improvements. Compared with the existing technology, the present invention has the following improvements and advantages:
其一:本发明通过将安装框架安装在施工工程车上,然后工程车带动浇筑机构移动至浇筑位置,使用进料管向搅拌罐中添加混凝土,转动电机带动转动齿轮转动,转动齿轮利用传动齿轮带动环形齿条转动,环形齿条带动搅拌罐和转动环在承载环上旋转,同时搅拌部件对搅拌罐内的混凝土进行搅拌,搅拌后排料部件将搅拌罐中的混凝土排放至中转部件中,接着输送组件将中转部件中的混凝土输送至浇筑机构中,浇筑机构对混凝土进行浇筑,浇筑的同时浇筑机构能够完全伸入至混凝土内部,增强对混凝土的震动排气。First: the present invention installs the installation frame on the construction engineering vehicle, and then the engineering vehicle drives the pouring mechanism to move to the pouring position, uses the feed pipe to add concrete to the mixing tank, and the rotating motor drives the rotating gear to rotate, and the rotating gear uses a transmission gear. It drives the annular rack to rotate, and the annular rack drives the mixing tank and the rotating ring to rotate on the load-bearing ring. At the same time, the mixing component stirs the concrete in the mixing tank. After mixing, the discharging component discharges the concrete in the mixing tank to the transfer component. Then the conveying component transports the concrete in the transfer component to the pouring mechanism, which pours the concrete. While pouring, the pouring mechanism can fully extend into the concrete to enhance the vibration and exhaust of the concrete.
其二:本发明通过旋转电机工作带动旋转轴和安装套转动,安装套带动两个调节件转动,两个调节件转动对粘附在中转斗内壁的混凝土进行刮除,确保混凝土都能流出中转斗。Second: the present invention uses the rotating motor to drive the rotating shaft and the installation sleeve to rotate. The installation sleeve drives the two adjusting parts to rotate. The two adjusting parts rotate to scrape off the concrete adhered to the inner wall of the transfer bucket to ensure that the concrete can flow out of the transfer bucket. fight.
其三:本发明复位弹簧来确保滚轮与凸轮一直抵触,振动电机带动凸轮转动,凸轮利用滚轮带动振动板在两个导杆上往复移动,振动板带动振动杆和振动头往复移动,振动头往复移动伸入至浇筑的混凝土中震动排气。Third: the return spring of the present invention ensures that the roller and the cam are always in conflict, the vibration motor drives the cam to rotate, the cam uses the roller to drive the vibrating plate to move back and forth on the two guide rods, the vibrating plate drives the vibrating rod and the vibrating head to reciprocate, and the vibrating head reciprocates. Move and extend into the poured concrete to vibrate and exhaust.
附图说明Description of the drawings
下面结合附图和实施例对本发明作进一步解释:The present invention will be further explained below in conjunction with the accompanying drawings and examples:
图1是本发明的立体结构示意图一;Figure 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2是本发明的立体结构示意图二;Figure 2 is a schematic diagram two of the three-dimensional structure of the present invention;
图3是本发明的搅拌混合组件的立体结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the stirring and mixing assembly of the present invention;
图4是本发明的搅拌混合组件的局部剖视图一;Figure 4 is a partial cross-sectional view of the stirring and mixing assembly of the present invention;
图5是本发明的搅拌混合组件的局部剖视图二;Figure 5 is a partial cross-sectional view of the stirring and mixing assembly of the present invention;
图6是本发明的搅拌混合组件的局部立体结构示意图;Figure 6 is a partial three-dimensional structural diagram of the stirring and mixing assembly of the present invention;
图7是本发明的中转部件的立体结构示意图一;Figure 7 is a schematic three-dimensional structural diagram of the transfer component of the present invention;
图8是本发明的中转部件的立体结构示意图二;Figure 8 is a schematic diagram 2 of the three-dimensional structure of the transfer component of the present invention;
图9是本发明的浇筑机构的立体结构示意图一;Figure 9 is a schematic diagram of the three-dimensional structure of the pouring mechanism of the present invention;
图10是本发明的浇筑机构的立体结构示意图二;Figure 10 is a schematic diagram two of the three-dimensional structure of the pouring mechanism of the present invention;
图11是本发明的振动部件的局部剖视图;Figure 11 is a partial cross-sectional view of the vibrating component of the present invention;
图12是本发明的振动部件的局部立体结构示意图。Figure 12 is a partial three-dimensional structural diagram of the vibrating component of the present invention.
附图标记说明:Explanation of reference symbols:
安装框架1,基板2,支撑架3,搅拌混合组件4,承载环41,环形槽411,搅拌罐42,转动环421,环形齿条422,进料管423,固定架43,转动电机44,转动齿轮441,传动齿轮442,搅拌部件45,搅拌电机451,链条452,搅拌件453,搅拌轴454,链轮455,搅拌杆456,排料部件46,排料孔461,控料块462,液压推杆463,L型板464,凹槽465,中转部件47,中转斗471,旋转电机472,旋转轴473,安装套474,紧固螺栓4741,加固板475,调节件476,调节块477,调节孔4771,固定板478,刮料板479,滑动块48,浇筑机构5,转轴51,转盘511,转动齿条512,角度调整组件52,调整架521,限位轨522,调整块523,调整齿条524,丝杆滑台525,联动板526,竖套53,升降杆54,升降齿条541,升降座542,升降轴543,升降齿轮544,升降电机545,第一连接座546,横杆55,第二连接座551,第一铰接座56,第二铰接座57,液压油缸571,软管58,浇筑组件59,浇筑套管591,振动部件592,振动箱593,振动电机594,凸轮595,振动板596,滚轮597,导杆598,振动件599,振动杆5991,振动头5992,复位弹簧5993,输送组件6,输送泵61,输送管62。Installation frame 1, base plate 2, support frame 3, mixing component 4, load-bearing ring 41, annular groove 411, mixing tank 42, rotating ring 421, annular rack 422, feed pipe 423, fixed frame 43, rotating motor 44, Rotating gear 441, transmission gear 442, stirring component 45, stirring motor 451, chain 452, stirring piece 453, stirring shaft 454, sprocket 455, stirring rod 456, discharging component 46, discharging hole 461, material control block 462, Hydraulic push rod 463, L-shaped plate 464, groove 465, transfer component 47, transfer bucket 471, rotating motor 472, rotating shaft 473, mounting sleeve 474, fastening bolt 4741, reinforcement plate 475, adjustment piece 476, adjustment block 477 , adjustment hole 4771, fixed plate 478, scraper plate 479, sliding block 48, pouring mechanism 5, rotating shaft 51, turntable 511, rotating rack 512, angle adjustment component 52, adjustment frame 521, limit rail 522, adjustment block 523 , adjusting rack 524, screw slide 525, linkage plate 526, vertical sleeve 53, lifting rod 54, lifting rack 541, lifting seat 542, lifting shaft 543, lifting gear 544, lifting motor 545, first connecting seat 546 , crossbar 55, second connecting seat 551, first hinged seat 56, second hinged seat 57, hydraulic cylinder 571, hose 58, pouring component 59, pouring casing 591, vibration component 592, vibration box 593, vibration motor 594, cam 595, vibrating plate 596, roller 597, guide rod 598, vibrating part 599, vibrating rod 5991, vibrating head 5992, return spring 5993, delivery component 6, delivery pump 61, delivery pipe 62.
具体实施方式Detailed ways
下面对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
本发明通过改进在此提供一种桥梁施工用混凝土浇筑装置,如图1-图12所示,包括安装框架1、基板2、支撑架3、搅拌混合组件4、浇筑机构5和输送组件6,所述基板2设置在安装框架1的顶部,所述支撑架3设置在基板2的顶部,所述搅拌混合组件4安装在支撑架3内,所述浇筑机构5安装在基板2的顶部,所述输送组件6安装在基板2的顶部,并且输送组件6的两端分别与搅拌混合组件4和浇筑机构5相连通,所述搅拌混合组件4包括承载环41、环形槽411、搅拌罐42、转动环421、环形齿条422、固定架43、转动电机44、转动齿轮441、传动齿轮442、搅拌部件45、排料部件46、中转部件47和四个滑动块48,所述承载环41安装在支撑架3的顶端,所述环形槽411开设在承载环41的顶部,四个所述滑动块48滑动安装在环形槽411上,所述转动环421安装在四个滑动块48的顶部,所述搅拌罐42竖直设置在转动环421的内壁上,所述环形齿条422安装在搅拌罐42的底端外壁上,所述固定架43安装在支撑架3的外壁上,所述转动电机44竖直设置在固定架43的顶部,所述转动齿轮441安装在转动电机44的输出轴上,所述传动齿轮442转动安装在固定架43内,并且转动齿轮441的两侧分别与环形齿条422和转动齿轮441啮合,所述搅拌罐42的顶部设有进料管423,所述搅拌部件45安装在搅拌罐42的内部,并且搅拌部件45的顶端延伸至搅拌罐42的顶部,所述排料部件46安装在搅拌罐42的底部,所述中转部件47安装在支撑架3的内部底端;通过将安装框架1安装在施工工程车上,然后工程车带动浇筑机构5移动至浇筑位置,使用进料管423向搅拌罐42中添加混凝土,转动电机44带动转动齿轮441转动,转动齿轮441利用传动齿轮442带动环形齿条422转动,环形齿条422带动搅拌罐42和转动环421在承载环41上旋转,同时搅拌部件45对搅拌罐42内的混凝土进行搅拌,搅拌后排料部件46将搅拌罐42中的混凝土排放至中转部件47中,接着输送组件6将中转部件47中的混凝土输送至浇筑机构5中,浇筑机构5对混凝土进行浇筑,浇筑的同时浇筑机构5能够完全伸入至混凝土内部,增强对混凝土的震动排气。The present invention provides a concrete pouring device for bridge construction through improvements, as shown in Figures 1 to 12, including an installation frame 1, a base plate 2, a support frame 3, a mixing assembly 4, a pouring mechanism 5 and a conveying assembly 6. The base plate 2 is arranged on the top of the installation frame 1, the support frame 3 is arranged on the top of the base plate 2, the stirring and mixing assembly 4 is installed in the support frame 3, and the pouring mechanism 5 is installed on the top of the base plate 2, so The conveying assembly 6 is installed on the top of the base plate 2, and both ends of the conveying assembly 6 are connected to the mixing assembly 4 and the pouring mechanism 5 respectively. The mixing assembly 4 includes a bearing ring 41, an annular groove 411, a mixing tank 42, Rotating ring 421, annular rack 422, fixed frame 43, rotating motor 44, rotating gear 441, transmission gear 442, stirring component 45, discharge component 46, transfer component 47 and four sliding blocks 48. The load-bearing ring 41 is installed At the top of the support frame 3, the annular groove 411 is opened on the top of the load-bearing ring 41, the four sliding blocks 48 are slidably installed on the annular groove 411, and the rotating ring 421 is installed on the top of the four sliding blocks 48. The mixing tank 42 is installed vertically on the inner wall of the rotating ring 421, the annular rack 422 is installed on the bottom outer wall of the mixing tank 42, the fixed frame 43 is installed on the outer wall of the support frame 3, the rotating The motor 44 is installed vertically on the top of the fixed frame 43. The rotating gear 441 is installed on the output shaft of the rotating motor 44. The transmission gear 442 is rotationally installed in the fixed frame 43, and both sides of the rotating gear 441 are respectively connected with the annular shape. The rack 422 meshes with the rotating gear 441. The top of the mixing tank 42 is provided with a feeding pipe 423. The stirring component 45 is installed inside the stirring tank 42, and the top of the stirring component 45 extends to the top of the stirring tank 42. The discharge component 46 is installed at the bottom of the mixing tank 42, and the transfer component 47 is installed at the inner bottom end of the support frame 3; by installing the installation frame 1 on the construction engineering vehicle, the engineering vehicle then drives the pouring mechanism 5 to move to In the pouring position, use the feed pipe 423 to add concrete to the mixing tank 42. The rotating motor 44 drives the rotating gear 441 to rotate. The rotating gear 441 uses the transmission gear 442 to drive the annular rack 422 to rotate. The annular rack 422 drives the mixing tank 42 and the rotating ring. 421 rotates on the bearing ring 41, while the stirring component 45 stirs the concrete in the mixing tank 42. After stirring, the discharging component 46 discharges the concrete in the mixing tank 42 to the transfer component 47, and then the conveying component 6 transfers the transfer component 47 The concrete in the concrete is transported to the pouring mechanism 5, which pours the concrete. While pouring, the pouring mechanism 5 can fully extend into the concrete to enhance the vibration and exhaust of the concrete.
具体的,所述搅拌部件45包括搅拌电机451、链条452和三个搅拌件453,三个所述搅拌件453绕搅拌罐42的圆心等间距设置在搅拌罐42内,并且三个搅拌件453的顶端延伸至搅拌罐42的外部,每个所述搅拌件453均包括搅拌轴454、链轮455和若干个搅拌杆456,所述搅拌轴454转动安装在搅拌罐42内,并且搅拌轴454的顶端延伸至搅拌罐42的外部,若干个所述搅拌杆456等间距设置在搅拌轴454上,所述链轮455安装在搅拌轴454的顶端,所述搅拌电机451竖直设置在搅拌罐42的顶部,并且搅拌电机451的输出轴与其中一个搅拌件453中的搅拌轴454连接,所述链条452套设在三个搅拌件453中的链轮455的外部;通过搅拌电机451工作带动其中一个搅拌件453中的搅拌轴454转动,然后利用链轮455和链条452带动三个搅拌件453中的搅拌轴454同步转动,搅拌轴454最后带动若干个搅拌杆456转动对搅拌罐42内的混凝土进行搅拌。Specifically, the stirring component 45 includes a stirring motor 451, a chain 452 and three stirring parts 453. The three stirring parts 453 are arranged in the mixing tank 42 at equal intervals around the center of the mixing tank 42, and the three stirring parts 453 The top end extends to the outside of the mixing tank 42. Each stirring member 453 includes a stirring shaft 454, a sprocket 455 and several stirring rods 456. The stirring shaft 454 is rotatably installed in the mixing tank 42, and the stirring shaft 454 The top end extends to the outside of the mixing tank 42, a plurality of the stirring rods 456 are arranged at equal intervals on the stirring shaft 454, the sprocket 455 is installed on the top of the stirring shaft 454, and the stirring motor 451 is arranged vertically on the stirring tank. 42, and the output shaft of the stirring motor 451 is connected to the stirring shaft 454 in one of the stirring parts 453. The chain 452 is sleeved on the outside of the sprocket 455 in the three stirring parts 453; driven by the work of the stirring motor 451 The stirring shaft 454 in one of the stirring parts 453 rotates, and then the sprocket 455 and the chain 452 are used to drive the stirring shafts 454 in the three stirring parts 453 to rotate synchronously. The stirring shaft 454 finally drives several stirring rods 456 to rotate and stir the inside of the mixing tank 42 of concrete is mixed.
具体的,所述排料部件46包括排料孔461、控料块462、液压推杆463、L型板464和两个凹槽465,两个所述凹槽465对称开设在搅拌罐42的底部,所述排料孔461开设在搅拌罐42的底部,并且排料孔461与搅拌罐42的内部相连通,所述控料块462滑动安装在两个凹槽465上,所述液压推杆463水平设置在搅拌罐42的底部,所述L型板464安装在液压推杆463的输出端上,并且L型板464与控料块462连接;通过液压推杆463工作带动L型板464和控料块462移动,控料块462在两个凹槽465上滑动,控料块462移动至与排料孔461的位置完全分离,此时搅拌罐42内的混凝土经过排料孔461落入至中转部件47中。Specifically, the discharge component 46 includes a discharge hole 461, a material control block 462, a hydraulic push rod 463, an L-shaped plate 464 and two grooves 465. The two grooves 465 are symmetrically opened on the mixing tank 42. At the bottom, the discharge hole 461 is opened at the bottom of the mixing tank 42, and the discharge hole 461 is connected with the inside of the mixing tank 42. The material control block 462 is slidably installed on the two grooves 465, and the hydraulic push The rod 463 is set horizontally at the bottom of the mixing tank 42. The L-shaped plate 464 is installed on the output end of the hydraulic push rod 463, and the L-shaped plate 464 is connected to the material control block 462; the L-shaped plate is driven by the hydraulic push rod 463. 464 and the material control block 462 move, the material control block 462 slides on the two grooves 465, the material control block 462 moves to the position of the discharge hole 461 and is completely separated, at this time the concrete in the mixing tank 42 passes through the discharge hole 461 Fall into the transfer component 47.
具体的,所述中转部件47包括中转斗471、旋转电机472、旋转轴473、安装套474、两个加固板475和两个调节件476,两个所述加固板475对称设置在支撑架3的内部底端,所述中转斗471安装在两个加固板475上,并且中转斗471位于排料孔461的下方,所述旋转轴473转动安装在中转斗471内,所述旋转电机472竖直设置在中转斗471的底部,并且旋转电机472的输出轴与旋转轴473连接,所述安装套474设置在旋转轴473的顶部,两个所述调节件476对称设置在安装套474内;通过旋转电机472工作带动旋转轴473和安装套474转动,安装套474带动两个调节件476转动,两个调节件476转动对粘附在中转斗471内壁的混凝土进行刮除,确保混凝土都能流出中转斗471。Specifically, the transfer component 47 includes a transfer bucket 471, a rotating motor 472, a rotating shaft 473, an installation sleeve 474, two reinforcing plates 475 and two adjusting parts 476. The two reinforcing plates 475 are symmetrically arranged on the support frame 3 The inner bottom end of the transfer bucket 471 is installed on two reinforcement plates 475, and the transfer bucket 471 is located below the discharge hole 461. The rotating shaft 473 is rotatably installed in the transfer bucket 471, and the rotating motor 472 is vertically mounted. It is directly arranged at the bottom of the transfer bucket 471, and the output shaft of the rotating motor 472 is connected with the rotating shaft 473. The mounting sleeve 474 is arranged on the top of the rotating shaft 473, and the two adjusting members 476 are symmetrically arranged in the mounting sleeve 474; The rotating motor 472 works to drive the rotating shaft 473 and the installation sleeve 474 to rotate. The installation sleeve 474 drives the two adjusting members 476 to rotate. The two adjusting members 476 rotate to scrape off the concrete adhered to the inner wall of the transfer bucket 471 to ensure that the concrete can be Outflow transfer bucket 471.
具体的,每个所述调节件476均包括调节块477、固定板478和刮料板479,所述调节块477滑动安装在安装套474内,所述固定板478设置在调节块477的头端,所述刮料板479安装在固定板478的外壁上,并且刮料板479的一端与中转斗471的内壁接触,所述调节块477上设有若干个等间距设置的调节孔4771,所述安装套474上设有紧固螺栓4741,所述紧固螺栓4741的尾端与调节孔4771螺接;松开紧固螺栓4741来调节调节块477伸出安装套474的距离,方便刮料板479的一端与中转斗471的内壁接触,然后使用紧固螺栓4741来对调节块477进行固定,当安装套474转动时,安装套474带动调节块477和固定板478转动,固定板478带动刮料板479转动,刮料板479转动对粘附在中转斗471内壁的混凝土进行刮除。Specifically, each adjustment member 476 includes an adjustment block 477, a fixing plate 478 and a scraper plate 479. The adjustment block 477 is slidably installed in the installation sleeve 474, and the fixing plate 478 is provided at the head of the adjustment block 477. end, the scraper plate 479 is installed on the outer wall of the fixed plate 478, and one end of the scraper plate 479 is in contact with the inner wall of the transfer bucket 471. The adjustment block 477 is provided with a number of equally spaced adjustment holes 4771. The mounting sleeve 474 is provided with a fastening bolt 4741, and the tail end of the fastening bolt 4741 is screwed to the adjustment hole 4771; loosen the fastening bolt 4741 to adjust the distance of the adjustment block 477 extending out of the installation sleeve 474 to facilitate scraping. One end of the material plate 479 is in contact with the inner wall of the transfer bucket 471, and then fastening bolts 4741 are used to fix the adjustment block 477. When the installation sleeve 474 rotates, the installation sleeve 474 drives the adjustment block 477 and the fixed plate 478 to rotate, and the fixed plate 478 The scraper plate 479 is driven to rotate, and the scraper plate 479 rotates to scrape off the concrete adhered to the inner wall of the transfer bucket 471 .
具体的,所述浇筑机构5包括转轴51、转盘511、转动齿条512、角度调整组件52、竖套53、升降杆54、升降齿条541、升降座542、升降轴543、升降齿轮544、升降电机545、横杆55、第一铰接座56、第二铰接座57、液压油缸571、软管58和浇筑组件59,所述转轴51转动安装在基板2的顶部,所述转盘511安装在转轴51的顶部,所述转动齿条512套设在转盘511的外壁上,所述角度调整组件52安装在基板2的顶部,并且角度调整组件52用于驱动转动齿条512转动,所述竖套53竖直设置在转盘511的顶部中心处,所述升降杆54滑动安装在竖套53上,所述升降齿条541设置在升降杆54的外壁上,所述升降座542安装在竖套53的顶端外壁上,所述升降轴543转动安装在升降座542上,所述升降齿轮544安装在升降轴543上,并且升降齿轮544与升降齿条541啮合,所述升降电机545水平设置在升降座542的外壁上,并且升降电机545的输出轴与升降轴543连接,所述横杆55的尾端与升降杆54的顶端铰接,所述横杆55的底部设有滑槽,所述第一铰接座56安装在升降杆54的外壁上,所述第二铰接座57滑动安装在滑槽上,所述液压油缸571的底端铰接在第一铰接座56内,所述液压油缸571的输出端与第二铰接座57铰接,所述升降杆54的外壁上设有第一连接座546,所述横杆55的顶部设有两个第二连接座551,所述软管58的尾端依次穿过第一连接座546和第二连接座551,所述浇筑组件59安装在软管58的尾端;通过液压油缸571工作带动横杆55在升降杆54的顶端旋转,方便横杆55带动浇筑套管591旋转至合适的角度,然后角度调整组件52带动浇筑套管591转动至合适的位置,接着升降电机545带动升降轴543转动,升降轴543带动升降齿轮544转动,升降齿轮544利用升降齿条541带动升降杆54进行升降,升降杆54带动浇筑套管591升降至靠近浇筑处,然后输送组件6工作将中转斗471中的混凝土输送至软管58中,然后混凝土经过软管58进入至浇筑组件59中,方便浇筑组件59将对混凝土进行浇筑,浇筑的同时浇筑机构5能够完全伸入至混凝土内部,增强对混凝土的震动排气。Specifically, the pouring mechanism 5 includes a rotating shaft 51, a turntable 511, a rotating rack 512, an angle adjustment component 52, a vertical sleeve 53, a lifting rod 54, a lifting rack 541, a lifting seat 542, a lifting shaft 543, and a lifting gear 544. Lifting motor 545, cross bar 55, first hinge seat 56, second hinge seat 57, hydraulic cylinder 571, hose 58 and pouring assembly 59. The rotating shaft 51 is rotatably installed on the top of the base plate 2, and the turntable 511 is installed on On the top of the rotating shaft 51, the rotating rack 512 is sleeved on the outer wall of the rotating disk 511. The angle adjusting component 52 is installed on the top of the base plate 2, and the angle adjusting component 52 is used to drive the rotating rack 512 to rotate. The sleeve 53 is arranged vertically at the top center of the turntable 511. The lifting rod 54 is slidably installed on the vertical sleeve 53. The lifting rack 541 is provided on the outer wall of the lifting rod 54. The lifting seat 542 is installed on the vertical sleeve. 53 on the top outer wall, the lifting shaft 543 is rotatably installed on the lifting seat 542, the lifting gear 544 is installed on the lifting shaft 543, and the lifting gear 544 meshes with the lifting rack 541, the lifting motor 545 is set horizontally on on the outer wall of the lifting seat 542, and the output shaft of the lifting motor 545 is connected to the lifting shaft 543. The tail end of the cross bar 55 is hinged with the top end of the lifting rod 54. The bottom of the cross bar 55 is provided with a chute. The first hinge seat 56 is installed on the outer wall of the lifting rod 54. The second hinge seat 57 is slidably installed on the chute. The bottom end of the hydraulic cylinder 571 is hinged in the first hinge seat 56. The hydraulic cylinder 571 The output end is hinged with the second hinge seat 57. The outer wall of the lifting rod 54 is provided with a first connection seat 546. The top of the cross bar 55 is provided with two second connection seats 551. The hose 58 The rear end passes through the first connecting seat 546 and the second connecting seat 551 in sequence, and the pouring assembly 59 is installed at the rear end of the hose 58; the hydraulic cylinder 571 works to drive the cross bar 55 to rotate at the top of the lifting rod 54 to facilitate horizontal movement. The rod 55 drives the pouring casing 591 to rotate to a suitable angle, and then the angle adjustment component 52 drives the pouring casing 591 to rotate to a suitable position, and then the lifting motor 545 drives the lifting shaft 543 to rotate, the lifting shaft 543 drives the lifting gear 544 to rotate, and the lifting gear 544 uses the lifting rack 541 to drive the lifting rod 54 to lift, and the lifting rod 54 drives the pouring casing 591 to lift to close to the pouring place, and then the conveying component 6 works to transport the concrete in the transfer bucket 471 to the hose 58, and then the concrete passes through the soft The pipe 58 enters the pouring assembly 59 to facilitate the pouring assembly 59 to pour concrete. During pouring, the pouring mechanism 5 can fully extend into the interior of the concrete to enhance the vibration and exhaust of the concrete.
具体的,所述浇筑组件59包括浇筑套管591和两个振动部件592,所述浇筑套管591设置在软管58的尾端,并且浇筑套管591的内部与软管58相连通,两个所述振动部件592对称设置在浇筑套管591的外壁上,每个所述振动部件592均包括振动箱593、振动电机594、凸轮595、振动板596、滚轮597、两个导杆598和若干个振动件599,所述振动箱593安装在浇筑套管591的外壁上,两个所述导杆598对称设置在振动箱593内,所述振动板596滑动安装在两个导杆598上,所述滚轮597安装在振动板596的背面外壁上,所述振动电机594水平设置在振动箱593的内壁上,所述凸轮595安装在振动电机594的输出轴上,并且凸轮595与滚轮597抵触,若干个所述振动件599等间距设置在振动板596的正面外壁上,并且若干个振动件599的前端延伸至振动箱593的外部,每个所述振动件599均包括振动杆5991、振动头5992和复位弹簧5993,所述振动杆5991水平设置在振动板596的正面外壁上,并且振动杆5991的前端延伸至振动箱593的外部,所述振动头5992安装在振动杆5991的前端上,所述复位弹簧5993套设在振动杆5991的外部,并且复位弹簧5993的两端分别与振动板596和振动箱593的内壁连接;复位弹簧5993来确保滚轮597与凸轮595一直抵触,振动电机594带动凸轮595转动,凸轮595利用滚轮597带动振动板596在两个导杆598上往复移动,振动板596带动振动杆5991和振动头5992往复移动,振动头5992往复移动伸入至浇筑的混凝土中震动排气。Specifically, the pouring assembly 59 includes a pouring sleeve 591 and two vibration components 592. The pouring sleeve 591 is provided at the tail end of the hose 58, and the inside of the pouring sleeve 591 is connected with the hose 58. Each of the vibration components 592 is symmetrically arranged on the outer wall of the pouring casing 591. Each of the vibration components 592 includes a vibration box 593, a vibration motor 594, a cam 595, a vibration plate 596, a roller 597, two guide rods 598 and Several vibration parts 599, the vibration box 593 is installed on the outer wall of the pouring casing 591, the two guide rods 598 are symmetrically arranged in the vibration box 593, the vibration plate 596 is slidably installed on the two guide rods 598 , the roller 597 is installed on the back outer wall of the vibration plate 596, the vibration motor 594 is horizontally arranged on the inner wall of the vibration box 593, the cam 595 is installed on the output shaft of the vibration motor 594, and the cam 595 and the roller 597 To resist, several vibrating members 599 are arranged at equal intervals on the front outer wall of the vibrating plate 596, and the front ends of the several vibrating members 599 extend to the outside of the vibrating box 593. Each of the vibrating members 599 includes a vibrating rod 5991, Vibrating head 5992 and return spring 5993. The vibrating rod 5991 is horizontally arranged on the front outer wall of the vibrating plate 596, and the front end of the vibrating rod 5991 extends to the outside of the vibration box 593. The vibrating head 5992 is installed on the front end of the vibrating rod 5991. On the top, the return spring 5993 is set on the outside of the vibration rod 5991, and the two ends of the return spring 5993 are connected to the vibration plate 596 and the inner wall of the vibration box 593 respectively; the return spring 5993 ensures that the roller 597 and the cam 595 always conflict, and the vibration The motor 594 drives the cam 595 to rotate. The cam 595 uses the roller 597 to drive the vibrating plate 596 to move back and forth on the two guide rods 598. The vibrating plate 596 drives the vibrating rod 5991 and the vibrating head 5992 to reciprocate. The vibrating head 5992 moves reciprocally and extends into the pouring hole. Vibration exhaust in concrete.
具体的,所述角度调整组件52包括调整架521、限位轨522、调整块523、调整齿条524、丝杆滑台525和联动板526,所述调整架521安装在基板2的顶部,所述限位轨522水平设置在调整架521内,所述调整块523滑动安装在限位轨522上,所述调整齿条524水平设置在调整块523的外壁上,并且调整齿条524与转动齿条512啮合,所述丝杆滑台525水平设置在调整架521的内部顶端,所述联动板526安装在丝杆滑台525的移动端上,并且联动板526与调整块523连接;通过丝杆滑台525工作带动联动板526移动,联动板526带动调整块523移动,调整块523利用调整齿条524带动转动齿条512转动,进而转动齿条512带动转盘511转动。Specifically, the angle adjustment assembly 52 includes an adjustment frame 521, a limit rail 522, an adjustment block 523, an adjustment rack 524, a screw slide 525 and a linkage plate 526. The adjustment frame 521 is installed on the top of the base plate 2. The limit rail 522 is horizontally arranged in the adjustment frame 521, the adjustment block 523 is slidably installed on the limit rail 522, the adjustment rack 524 is horizontally arranged on the outer wall of the adjustment block 523, and the adjustment rack 524 and The rotating rack 512 is engaged, the screw slide 525 is horizontally set at the inner top of the adjustment frame 521, the linkage plate 526 is installed on the moving end of the screw slide 525, and the linkage plate 526 is connected to the adjustment block 523; The screw slide 525 drives the linkage plate 526 to move, the linkage plate 526 drives the adjustment block 523 to move, the adjustment block 523 uses the adjustment rack 524 to drive the rotating rack 512 to rotate, and then the rotating rack 512 drives the turntable 511 to rotate.
具体的,所述输送组件6包括输送泵61和输送管62,所述输送泵61水平设置在基板2的顶部,所述输送管62的两端分别与输送泵61的输入端和中转斗471的内部底端相连通,所述输送泵61的输出端与软管58的头端相连通;通过输送泵61抽取中转斗471中的混凝土经过输送管62和软管58进入至浇筑套管591中。Specifically, the conveying assembly 6 includes a conveying pump 61 and a conveying pipe 62. The conveying pump 61 is arranged horizontally on the top of the base plate 2. The two ends of the conveying pipe 62 are connected to the input end of the conveying pump 61 and the transfer bucket 471 respectively. The inner bottom end of the transfer pump 61 is connected to the head end of the hose 58; the concrete in the transfer bucket 471 is extracted through the transfer pump 61 and enters the pouring casing 591 through the transfer pipe 62 and the hose 58. middle.
一种桥梁施工用混凝土浇筑方法,包括以下步骤,A concrete pouring method for bridge construction, including the following steps:
S1、将安装框架1安装在施工工程车上,然后工程车带动浇筑机构5移动至浇筑位置,转动电机44带动转动齿轮441转动,转动齿轮441利用传动齿轮442带动环形齿条422转动,环形齿条422带动搅拌罐42和转动环421在承载环41上旋转,同时搅拌部件45对搅拌罐42内的混凝土进行搅拌,搅拌后排料部件46将搅拌罐42中的混凝土排放至中转部件47中;S1. Install the installation frame 1 on the construction engineering vehicle. Then the engineering vehicle drives the pouring mechanism 5 to move to the pouring position. The rotating motor 44 drives the rotating gear 441 to rotate. The rotating gear 441 uses the transmission gear 442 to drive the annular rack 422 to rotate. The strip 422 drives the mixing tank 42 and the rotating ring 421 to rotate on the load-bearing ring 41. At the same time, the mixing component 45 stirs the concrete in the mixing tank 42. After stirring, the discharging component 46 discharges the concrete in the mixing tank 42 to the transfer component 47. ;
S2、液压油缸571工作带动横杆55在升降杆54的顶端旋转,方便横杆55带动浇筑套管591旋转至合适的角度,然后角度调整组件52带动浇筑套管591转动至合适的位置,接着升降电机545带动升降轴543转动,升降轴543带动升降齿轮544转动,升降齿轮544利用升降齿条541带动升降杆54进行升降,升降杆54带动浇筑套管591升降至靠近浇筑处;S2. The hydraulic cylinder 571 works to drive the cross bar 55 to rotate at the top of the lifting rod 54, so that the cross bar 55 drives the pouring casing 591 to rotate to a suitable angle, and then the angle adjustment component 52 drives the pouring casing 591 to rotate to a suitable position, and then The lifting motor 545 drives the lifting shaft 543 to rotate, the lifting shaft 543 drives the lifting gear 544 to rotate, the lifting gear 544 uses the lifting rack 541 to drive the lifting rod 54 to lift, and the lifting rod 54 drives the pouring casing 591 to lift to close to the pouring place;
S3、输送泵61抽取中转斗471中的混凝土经过输送管62和软管58进入至浇筑套管591中,然后混凝土经过浇筑套管591落出进行浇筑,同时振动电机594带动凸轮595转动,凸轮595利用滚轮597带动振动板596在两个导杆598上往复移动,振动板596带动振动杆5991和振动头5992往复移动,振动头5992往复移动伸入至浇筑的混凝土中震动排气。S3. The delivery pump 61 extracts the concrete in the transfer bucket 471 and enters the pouring casing 591 through the delivery pipe 62 and the hose 58. Then the concrete falls out through the pouring casing 591 for pouring. At the same time, the vibration motor 594 drives the cam 595 to rotate. 595 uses the roller 597 to drive the vibrating plate 596 to reciprocate on the two guide rods 598. The vibrating plate 596 drives the vibrating rod 5991 and the vibrating head 5992 to reciprocate. The vibrating head 5992 reciprocates and extends into the poured concrete to vibrate and exhaust.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be practiced in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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