CN117207668A - Ink jet printing apparatus and control method thereof - Google Patents

Ink jet printing apparatus and control method thereof Download PDF

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Publication number
CN117207668A
CN117207668A CN202311399959.2A CN202311399959A CN117207668A CN 117207668 A CN117207668 A CN 117207668A CN 202311399959 A CN202311399959 A CN 202311399959A CN 117207668 A CN117207668 A CN 117207668A
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CN
China
Prior art keywords
plate
carrying
station
machine body
workpiece
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Pending
Application number
CN202311399959.2A
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Chinese (zh)
Inventor
刘会龙
李正军
刘辉
易长军
徐孜军
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Shenzhen Omega Intelligent Technology Co ltd
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Shenzhen Omega Intelligent Technology Co ltd
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Priority to CN202311399959.2A priority Critical patent/CN117207668A/en
Publication of CN117207668A publication Critical patent/CN117207668A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an ink-jet printing device and a control method thereof, wherein the ink-jet printing device comprises a machine body, an ink-jet device, a curing device and a carrying device, the machine body comprises a loading and unloading station, an ink-jet printing station and a final curing station, and the loading and unloading station, the ink-jet printing station and the final curing station are sequentially arranged in the front-back direction of the machine body; the ink jet device is arranged in the ink jet printing station; the curing device is arranged in the final curing station; the carrying device comprises a carrying component and a driving component, wherein the carrying component is used for carrying a workpiece to be machined, the driving component is in transmission connection with the carrying component, and the driving component drives the carrying component so that the carrying component can reciprocate between any two stations of the loading and unloading station, the ink-jet printing station and the final curing station or in any one station. The technical scheme of the invention is beneficial to improving the yield of equipment processing.

Description

Ink jet printing apparatus and control method thereof
Technical Field
The invention relates to the technical field of ink-jet printing, in particular to ink-jet printing equipment and a control method thereof.
Background
At present, in the process of high-speed development and continuous innovation in the battery industry, the requirement on the insulating protective film on the surface of the battery is higher and higher, because the surface of the battery is easy to be corroded by substances such as pollution, moisture, acid, alkali and the like along with the increase of the service life of the battery, so that the battery performance is reduced, short circuits, even fire and other safety accidents occur, and therefore, the surface insulating ink-jet printing process is adopted in the battery manufacturing process to become a novel coating material construction mode, the surface insulating protective film with uniform thickness can be helped to form on the surface of the battery, and the durability, the safety and the use effect of the battery are improved.
However, in the existing battery insulation ink-jet printing equipment, after the ink-jet printing of the coating is completed, the battery needs to be transferred to a UV illumination area for drying and curing, the process needs to be manually operated, the battery is manually transferred from the ink-jet area to the illumination area, the manual transfer mode is low in stability, the problems of mechanical scratch of the surface of the battery, dust sticking on the surface of the battery and the like are easy to occur, the quality of the coating is further reduced, and the risk of poor yield is increased.
Disclosure of Invention
The invention mainly aims to provide an ink-jet printing device, and aims to solve the technical problem that the processing yield of the battery is not high by the ink-jet printing device in the prior art.
In order to achieve the above object, the present invention provides an inkjet printing apparatus, including a machine body, an inkjet device, a curing device and a carrying device; wherein,
the machine body comprises a loading and unloading station, an ink-jet printing station and a final curing station, wherein the loading and unloading station, the ink-jet printing station and the final curing station are sequentially arranged in the front-back direction of the machine body;
the ink jet device is arranged in the ink jet printing station;
the curing device is arranged in the final curing station;
the carrying device comprises a carrying component and a driving component, wherein the carrying component is used for carrying a workpiece to be processed, the driving component is in transmission connection with the carrying component, and the driving component drives the carrying component so that the carrying component can reciprocate between any two stations of the loading and unloading stations, the ink-jet printing station and the final curing station or in any station.
In one possible implementation manner, the carrying assembly comprises at least two carrying plates and at least two lifting driving parts corresponding to the at least two carrying plates one by one, the top of each carrying plate is used for placing a workpiece to be processed, each lifting driving part is in transmission connection with the corresponding carrying plate, and the lifting driving parts drive the corresponding carrying plates to move in the height direction of the machine body so that the top end faces of the workpieces to be processed on different carrying plates are flush.
In one possible implementation manner, a first positioning plate, a second positioning plate, a first pressing piece and a second pressing piece are arranged on the top of the carrying plate, the first positioning plate is perpendicular to the second positioning plate, the first pressing piece and the first positioning plate are opposite to each other in the front-back direction of the machine body and are arranged at intervals, the second pressing piece and the second positioning plate are opposite to each other in the left-right direction of the machine body and are arranged at intervals, and the first positioning plate, the second positioning plate, the first pressing piece and the second pressing piece jointly clamp a workpiece to be machined on the carrying plate; wherein,
the structure of the first pressing piece, which is contacted with the workpiece to be processed, can reciprocate in the front-back direction of the machine body, and the structure of the second pressing piece, which is contacted with the workpiece to be processed, can reciprocate in the left-right direction of the machine body.
In a possible implementation manner, the carrying plate is provided with a plurality of mounting structures, and the first positioning plate and the plurality of mounting structures are sequentially arranged in the front-back direction of the machine body;
the first compacting piece comprises a first carrier, a first air cylinder and a first compacting plate, wherein the first carrier can be detachably connected with any one of the plurality of mounting structures, the first air cylinder is arranged on the first carrier, a piston rod of the first air cylinder is connected with the first compacting plate, and the piston rod of the first air cylinder extends in the front-back direction of the machine body so as to drive the first compacting plate to move and resist against a workpiece to be machined.
In one possible embodiment, the second pressing member includes a second carrier, a second cylinder, a second pressing plate, and a driving plate;
the second carrier is arranged on the carrying plate;
the second air cylinder is arranged on the second carrier or the carrying plate, and a piston rod of the second air cylinder extends in the height direction of the machine body;
the second pressing plate is slidably arranged on the carrying plate, and the second pressing plate and the second positioning plate are opposite to each other in the left-right direction of the machine body and are arranged at intervals;
the transmission plate is arranged on the side part of the second compression plate, which is opposite to the second positioning plate, and extends in the left-right direction of the machine body, and the transmission plate is obliquely arranged away from the end surface of the second compression plate, so that the extension length of the transmission plate is gradually reduced in the direction from the top of the transmission plate to the bottom of the transmission plate; wherein,
the piston rod of the second cylinder is arranged on one side of the transmission plate, which is opposite to the second compacting plate, and can be abutted against the end face of the transmission plate in the moving process of the piston rod of the second cylinder so as to drive the transmission plate to move in the left-right direction of the machine body.
In a possible embodiment, the piston rod of the second cylinder is provided with a rotatable roller, the circumferential surface of which abuts against the end surface of the drive plate.
In a possible embodiment, the top of the carrying plate is further provided with a length detector for detecting the length of the workpiece to be processed between the first positioning plate and the first pressing member and transmitting detection data to the inkjet device, and a width detector for detecting the width of the workpiece to be processed between the second positioning plate and the second pressing member and transmitting detection data to the inkjet device;
the ink jet device can adjust the ink jet area of the ink jet device on a workpiece to be processed according to the detection data of the length detector and the width detector.
In one possible implementation, the carrying assembly comprises a frame body and a protective cover, the frame body is movably arranged on the machine body, the driving assembly is in transmission connection with the frame body, and the at least two carrying plates and the at least two lifting driving pieces are arranged on the frame body;
the protective cover is rotatably arranged on the frame body, the protective cover penetrates through the exposing openings, the protective cover can rotate to the top side of each carrying plate and is arranged opposite to each carrying plate, and workpieces to be machined on different carrying plates are exposed through the exposing openings; wherein,
The protective cover is made of light-absorbing materials.
In one possible implementation, a light barrier is arranged between the final curing station and the inkjet printing station, a through opening for the carrying component to pass through is arranged on the light barrier, and a light emitting element of the curing device is positioned on the top side of the through opening;
the light barrier is made of opaque materials.
In one possible embodiment, the inkjet printing apparatus includes a sealing cap provided to the curing device, a side wall of the sealing cap being formed as the light barrier, and a fan assembly provided outside the sealing cap; the fan assembly comprises a first air inlet, and the first air inlet is communicated with the cavity in the sealing cover.
The ink-jet printing equipment comprises a sealing cover and a fan assembly, wherein the sealing cover is covered on the curing device, one side wall of the sealing cover is formed into the light barrier, and the fan assembly is arranged on the outer side of the sealing cover; the fan assembly comprises a second air inlet which is communicated with the inkjet printing station.
The invention also provides a control method of the ink-jet printing device, which comprises the following steps:
S1, controlling an ink jet device of the ink jet printing equipment to move to a preset processing position;
s2, controlling a carrying component of the ink-jet printing equipment to move to the bottom side of the ink-jet device, and controlling the carrying component to reciprocate at least once within the operation range of the ink-jet device;
s3, in the process that the carrying assembly moves along the same direction, the carrying assembly has an acceleration moving process, a uniform moving process and a deceleration moving process, and the ink jet device is controlled to process a workpiece to be processed on the carrying assembly when the carrying assembly is in the uniform moving process.
According to the ink jet printing equipment, the upper and lower work stations, the ink jet printing work station and the final curing work station are arranged on the machine body, the three work stations are sequentially arranged in a straight line direction, and then the driving assembly is controlled to drive the carrying assembly to reciprocate between any two work stations in the three work stations, so that after the carrying assembly is processed at the ink jet printing work station, a workpiece to be processed does not need to be manually transferred to the final curing work station, the problems that the surface of the workpiece to be processed is mechanically scratched, dust is adhered to the surface of the workpiece to be processed and the like due to manual misoperation in the manual transfer process are avoided, and the processing yield of the equipment is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of an ink jet printing apparatus according to an embodiment of the present invention;
fig. 2 is a schematic diagram of the ink jet printing apparatus of fig. 1, with a part of the structure omitted;
FIG. 3 is a schematic diagram of the structure of FIG. 2 with a portion omitted;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a schematic view of the structure of FIG. 3 with a portion omitted;
FIG. 6 is a schematic view of the second pressing member shown in FIG. 5;
FIG. 7 is a schematic diagram of the structure of FIG. 2 with a portion omitted;
fig. 8 is a schematic structural view of an embodiment of a control method of the ink jet printing apparatus of the present invention.
Reference numerals illustrate:
100. a body; 101. a loading and unloading station; 102. an inkjet printing station; 103. a final curing station; 104. a guide rail; 105. a cover plate; 200. an ink jet device; 300. a curing device; 400. a carrying device; 1. a carrier assembly; 11. a carrying plate; 111. a mounting structure; 12. a first positioning plate; 13. a second positioning plate; 14. a first pressing member; 141. a first carrier; 142. a first cylinder; 143. a first compacting plate; 15. a second pressing member; 151. a second carrier; 152. a second cylinder; 153. a second compacting plate; 154. a drive plate; 155. a roller; 156. a sliding block; 157. a spring; 158. a limiting plate; 159. a bump; 16. a lifting driving member; 17. a frame body; 18. a protective cover; 181. an exposure opening; 2. a drive assembly; 3. a length detector; 4. a width detector; 500. a sealing cover; 501. a light barrier; 501a, crossing; 600. a fan assembly; 601. a main pipe; 602. dividing the pipeline; 603. a blower; 700. and (5) processing a workpiece.
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present invention, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, "and/or" throughout this document includes three schemes, taking a and/or B as an example, including a technical scheme, a technical scheme B, and a technical scheme that both a and B satisfy; in addition, the technical solutions of the embodiments may be combined with each other, and it is necessary to base that the technical solutions can be implemented by those skilled in the art, and when the technical solutions are contradictory or cannot be implemented, it should be considered that the combination of the technical solutions does not exist and is not within the scope of protection claimed by the present invention.
The invention provides an inkjet printing apparatus.
In the embodiment of the present invention, as shown in fig. 1 to 7, the inkjet printing apparatus includes a machine body 100, an inkjet device 200, a curing device 300, and a carrying device 400; wherein,
the machine body 100 comprises a loading and unloading station 101, an inkjet printing station 102 and a final curing station 103, wherein the loading and unloading station 101, the inkjet printing station 102 and the final curing station 103 are sequentially arranged in the front-back direction of the machine body 100;
the ink jet device 200 is disposed within the ink jet printing station 102;
the curing device 300 is arranged in the final curing station 103;
the carrying device 400 comprises a carrying component 1 and a driving component 2, wherein the carrying component 1 is used for carrying a workpiece 700 to be processed, the driving component 2 is in transmission connection with the carrying component 1, and the driving component 2 drives the carrying component 1 so that the carrying component 1 can reciprocate between any two stations or in any one station among the loading and unloading station 101, the inkjet printing station 102 and the final curing station 103.
Specifically, the machine body 100 refers to a main body frame of the entire apparatus, which can function to support and protect other components, and the loading and unloading station 101, the inkjet printing station 102, and the final curing station 103 are areas of the machine body 100 dedicated to performing a specific operation or process.
The inkjet device 200 is responsible for spraying an insulating liquid coating onto a workpiece 700 (the workpiece 700 is a part requiring an insulating layer formed on the surface, such as a battery, etc.), to form an insulating protective film, and the curing device 300 is used for curing the insulating protective film, which is cured by means of Ultraviolet (UV) light irradiation, so that the liquid coating is quickly dried and fixed on the surface of the workpiece 700, and since the inkjet device 200 and the curing device 300 are all relatively widely used devices, too much description of the structure and operation principle thereof is omitted.
The driving assembly 2 is used for driving the carrying assembly 1 to reciprocate in the front-back direction of the machine body 100, in order to ensure the reliability of the moving direction of the carrying assembly 1 in implementation, the machine body 100 is further provided with two parallel guide rails 104, the guide rails 104 extend from the loading and unloading station 101 to the final curing station 103 and pass through the inkjet printing station 102, and the frame 17 of the carrying assembly 1 is slidably arranged on the two guide rails 104.
The top of each guide rail 104 is provided with a cover plate 105, the cover plate 105 is made of an opaque material, the cover plate 105 extends along the same direction as the guide rails 104, and the cover plate 105 is used for preventing the light of the UV lamp, the insulating liquid paint and the like from affecting the guide rails 104 (for example, the insulating liquid paint may cause corrosion of the guide rails 104).
In some embodiments, a dc motor or a stepper motor may be used as the driving component 2, and the rotation of the motor is controlled by different control modes (such as pulse signals, current control, etc.), so as to implement the reciprocating movement of the carrier component 1 in the front-rear direction of the machine body 100. In other embodiments, a linear motor may be used as the drive assembly 2. In addition, in the above embodiment, some transmission members may be adaptively disposed between the motor and the carrier assembly 1 to perform transmission, such as gear transmission, ball screw transmission, etc., which is not particularly limited.
The design of the present application prefers a direct current motor as the driving assembly 2, which has high precision positioning and control capability, and can realize accurate position control within a very small error range, and at the same time, it can eliminate mechanical conversion errors brought by the traditional rotating motor, thereby improving the accuracy and reliability of movement.
In the working process of the equipment, a worker needs to fix the to-be-machined workpiece 700 on the carrying component 1, the equipment is started, the driving component 2 can move the carrying component 1 to the ink jet printing station 102, then the carrying component 1 can reciprocate in the ink jet printing station 102 along the front-back direction of the machine body 100 for a plurality of times, the ink jet device 200 can spray insulating liquid coating on the surface of the to-be-machined workpiece 700 in each moving process of the carrying component 1, in the process, the ink jet device 200 can pre-cure the coating through a UV lamp, after the plurality of times of moving, an insulating protection layer with a thickness of about 100um is formed on the to-be-machined workpiece 700, then the driving component 2 can continuously move the carrying component 1 to the final curing station 103, the curing device 300 cures the coating through a UV lamp with a larger intensity, after the processing of the final curing station 103 is finished, the to-be-machined workpiece 700 can be moved to the feeding station 101, at the moment, the worker can overturn the to-be-machined workpiece 700 so as to spray other surfaces of the to-be-machined workpiece 700, or take out the processed to-be-machined workpiece 700.
It can be appreciated that, in the inkjet printing apparatus according to the technical solution of the present invention, the upper and lower stations 101, the inkjet printing station 102 and the final curing station 103 are disposed on the machine body 100, and the three stations are sequentially arranged in a linear direction, and then the driving assembly 2 is controlled to drive the carrying assembly 1 to reciprocate between any two stations of the three stations, so that after the carrying assembly 1 is processed at the inkjet printing station 102, the workpiece 700 does not need to be manually transferred to the final curing station 103, and thus, the problems of mechanical scratching of the surface of the workpiece 700, dust adhesion on the surface of the workpiece 700 and the like due to manual misoperation in the manual transfer process are avoided, and the yield of the processing of the apparatus is facilitated to be improved.
The carrying assembly 1 comprises at least two carrying plates 11 and at least two lifting driving parts 16 corresponding to the at least two carrying plates 11 one by one, the top of each carrying plate 11 is used for placing a to-be-machined workpiece 700, each lifting driving part 16 is in transmission connection with the corresponding carrying plate 11, and the lifting driving parts 16 drive the corresponding carrying plate 11 to move in the height direction of the machine body 100 so that the top end faces of the to-be-machined workpieces 700 on different carrying plates 11 are flush.
In the above embodiment, each carrying plate 11 can move independently, and after the to-be-machined member 700 is placed, the lifting driving member 16 is started by the control system to drive the corresponding carrying plate 11 to move upwards or downwards, so that the top end surfaces of the to-be-machined members 700 on different carrying plates 11 are level. It will be appreciated that the above design can achieve the purpose of processing a plurality of workpieces 700 to be processed, which is beneficial to improving the working efficiency of the equipment.
In practical implementation, the number of the carrying boards 11 may be two, three or more, and the number of the lifting driving members 16 is the same as the number of the carrying boards 11, for example, when the number of the carrying boards 11 is three, the number of the lifting driving members 16 is also three, and one lifting driving member 16 drives one carrying board 11 to move.
The lifting driving member 16 may be a motor, an air cylinder or a hydraulic cylinder, and different power sources may be driven by different driving members (such as a screw slider, a gear rack, etc.).
The top of the carrying plate 11 is provided with a first positioning plate 12, a second positioning plate 13, a first pressing piece 14 and a second pressing piece 15, the first positioning plate 12 is vertical to the second positioning plate 13, the first pressing piece 14 and the first positioning plate 12 are opposite to each other in the front-back direction of the machine body 100 and are arranged at intervals, the second pressing piece 15 and the second positioning plate 13 are opposite to each other in the left-right direction of the machine body 100 and are arranged at intervals, and the first positioning plate 12, the second positioning plate 13, the first pressing piece 14 and the second pressing piece 15 jointly clamp a workpiece 700 to be machined positioned on the carrying plate 11; wherein,
The structure of the first pressing member 14 contacting the work piece 700 is reciprocally movable in the front-rear direction of the machine body 100, and the structure of the second pressing member 15 contacting the work piece 700 is reciprocally movable in the left-right direction of the machine body 100.
It should be noted that, in determining whether the first positioning plate 12 and the second positioning plate 13 are perpendicular to each other, whether the first positioning plate 12 and the second positioning plate 13 are perpendicular to each other may be determined by determining whether the plate surface of the first positioning plate 12 and the surface of the second positioning plate 13 are perpendicular to each other, and in particular implementations, a certain error is allowed to exist, and the angle between the plate surface of the first positioning plate 12 and the surface of the second positioning plate 13 is not necessarily 90 °, and may be any one of angles such as 85 °, 86 °, 87 °, 88 °, 89 °, 91 °, 92 °, 93 °, 94 °, 95 °.
The first positioning plate 12 and the second positioning plate 13 may be abutted against two adjacent surfaces of the workpiece 700, in some embodiments, the first positioning plate 12 and the second positioning plate 13 may be provided with a plurality of first positioning plates 12 in parallel and distributed at intervals in the height direction of the machine body 100, and similarly, the plurality of second positioning plates 13 are also provided in parallel and distributed at intervals in the height direction of the machine body 100, the plurality of first positioning plates 12 are respectively abutted against one side of the workpiece 700, and the plurality of second positioning plates 13 are also respectively abutted against the other side of the workpiece 700, so as to ensure the reliability of limiting the workpiece 700.
It will be appreciated that the first locating plate 12 and the first pressing member 14 can clamp the workpiece 700 on the front and rear sides of the workpiece 700, and the second locating plate 13 and the second pressing member 15 can clamp the workpiece 700 on the left and right sides of the workpiece 700, so that the placement stability of the workpiece 700 on the carrier plate 11 is ensured, and the reliability of the subsequent processing process is facilitated.
Meanwhile, based on the movable arrangement of the first pressing member 14 in the front-rear direction of the machine body 100, the distance between the first pressing member 14 and the first positioning plate 12 can be adjusted, and the movable arrangement of the second pressing member 15 in the left-right direction of the machine body 100, the distance between the second pressing member 15 and the second positioning plate 13 can be adjusted, so that the workpieces 700 to be processed with different sizes can be clamped conveniently.
There are various ways of realizing the "the structure of the first pressing member 14 contacting the workpiece 700 can reciprocate in the front-rear direction of the machine body 100", for example, the first pressing member 14 can be moved by a power member (such as a motor, an air cylinder or a hydraulic cylinder) driving part, or the first pressing member 14 can be detachably mounted at different positions on the carrier plate 11, that is, the first pressing member 14 can be moved in a partial structure or in an integral structure.
The design of the application preferably adopts a mode of combining the two modes, specifically, the carrying plate 11 is provided with a plurality of mounting structures 111, and the first positioning plate 12 and the plurality of mounting structures 111 are sequentially arranged in the front-back direction of the machine body 100;
the first pressing member 14 includes a first carrier 141, a first cylinder 142, and a first pressing plate 143, the first carrier 141 is detachably connected to any one of the plurality of mounting structures 111, the first cylinder 142 is disposed on the first carrier 141, a piston rod of the first cylinder 142 is connected to the first pressing plate 143, and the piston rod of the first cylinder 142 extends in a front-rear direction of the machine body 100 to drive the first pressing plate 143 to move and press the workpiece 700.
Specifically, the detachable connectivity of the first carrier 141 allows it to be connected to different mounting structures 111, thereby changing the distance between the first pressing plate 143 and the workpiece 700 to be machined, so that, during clamping, the mounting structures 111 at different positions can be selected to adapt to the workpiece 700 to be machined of different sizes or shapes, thereby achieving a large adjustment.
The first cylinder 142 controls the movement of the first pressing plate 143, so that the pressing force can be finely adjusted in the fine adjustment stage, and the micro change of the distance between the first pressing plate 143 and the workpiece 700 can be realized by controlling the expansion and contraction of the piston rod of the first cylinder 142, so as to achieve the required pressure and fastening effect.
In addition, based on the difference of the installation heights of the first cylinders 142 on the first carrier 141, the heights of the first cylinders 142 and the first pressing plates 143 on the carrying plate 11 are convenient to adjust, and the positions of the first pressing plates 143 contacting the workpiece 700 to be machined are convenient to adjust.
The detachable connection between the mounting structure 111 and the first carrier 141 can be implemented in various manners, such as a threaded connection manner, a shaft pin connection manner, or a magnetic connection manner, and in different embodiments, the specific structures of the mounting structure 111 and the first carrier 141 are different, for example, when the threaded connection manner is adopted, the mounting structure 111 is a threaded hole, the first carrier 141 is correspondingly provided with a threaded hole, and the mounting and fixing of the first carrier 141 can be realized by sequentially connecting different threaded holes with bolts; when the shaft pin connection mode is adopted, the mounting structure 111 is a hole, holes are correspondingly formed in the first carrier 141, and the shaft pins or the pins sequentially penetrate through different holes, so that the mounting and fixing of the first carrier 141 can be realized; when the magnetic connection mode is adopted, the mounting structure 111 is a magnet, the first carrier 141 is correspondingly provided with a magnet, and the two magnets are magnetically attracted and connected, so that the mounting and fixing of the first carrier 141 can be realized.
Referring to fig. 6, the second pressing member 15 includes a second carrier 151, a second cylinder 152, a second pressing plate 153, and a driving plate 154;
the second carrier 151 is arranged on the carrying plate 11;
the second cylinder 152 is arranged on the second carrier 151 or the carrier plate 11, and a piston rod of the second cylinder 152 extends in the height direction of the machine body 100;
the second pressing plate 153 is slidably disposed on the carrying plate 11, and the second pressing plate 153 and the second positioning plate 13 are opposite to each other in the left-right direction of the machine body 100 and are disposed at intervals;
the transmission plate 154 is arranged at the side part of the second pressing plate 153, which is opposite to the second positioning plate 13, the transmission plate 154 extends in the left-right direction of the machine body 100, and the transmission plate 154 is obliquely arranged away from the end surface of the second pressing plate 153, so that the extension length of the transmission plate 154 is gradually reduced from the top of the transmission plate 154 to the bottom of the transmission plate 154; wherein,
the piston rod of the second air cylinder 152 is disposed at a side of the transmission plate 154 opposite to the second pressing plate 153, and the piston rod of the second air cylinder 152 can abut against the end surface of the transmission plate 154 during the movement process, so as to drive the transmission plate 154 to move in the left-right direction of the machine body 100.
During the operation of the second cylinder 152, the piston rod of the second cylinder 152 moves upward or downward, and during the upward and downward movement, the piston rod can be abutted against the end surface of the driving plate 154 (the end surface far from the end of the second pressing plate 153), and because the end surface of the driving plate 154 is inclined, the force of the piston rod on the end surface can be decomposed into a first component force in the upward and downward direction and a second component force in the left and right direction, when the piston rod moves upward, the second component force can enable the driving plate 154 to move in the direction close to the second positioning plate 13, and when the piston rod moves downward, the driving plate 154 cannot be abutted by the piston rod, and can move in the direction far from the second positioning plate 13. Thus, the effect of "the structure of the second pressing member 15 contacting the work piece 700 can be reciprocally moved in the left-right direction of the machine body 100" can be achieved.
The embodiment of "extending the piston rod of the second cylinder 152 in the left-right direction of the machine body 100 and driving the second pressing plate 153 to move so as to press the workpiece 700" is not adopted for the second pressing member 15, and it is considered that if the piston rod of the second cylinder 152 is extended in the left-right direction of the machine body 100, the width of the entire apparatus (length in the left-right direction) is increased by the presence of the second cylinder 152, and by reciprocally moving the piston rod of the second cylinder 152 in the height direction of the machine body 100 and moving the transmission plate 154 and the second pressing plate 153, only the height space of the machine body 100 is fully utilized, and the width of the machine body 100 is not increased.
The piston rod of the first cylinder 142 extends in the front-rear direction of the machine body 100, because several stations on the machine body 100 are sequentially disposed in the front-rear direction of the machine body 100, the piston rod of the first cylinder 142 extends in the front-rear direction of the machine body 100, which has little influence on the overall length of the apparatus (the length in the front-rear direction).
Referring to fig. 6, a piston rod of the second cylinder 152 is provided with a rotatable roller 155, and a peripheral surface of the roller 155 abuts against an end surface of the driving plate 154. The peripheral surface of the roller 155 can roll on the end surface of the transmission plate 154, the roller 155 is arranged to drive between the piston rod of the second air cylinder 152 and the transmission plate 154, it is easy to understand that the contact area between the roller 155 and the transmission plate 154 is larger, force transmission can be stably carried out, so as to drive the transmission plate 154 to move, meanwhile, the roller 155 can rotate relative to the transmission plate 154 in the process of moving up and down, and thus, larger friction force in the transmission process between the piston rod and the transmission plate 154 is avoided (if the roller 155 is not arranged, the piston rod directly contacts with the end surface of the transmission plate 154, the friction force between the piston rod and the end surface of the transmission plate 154 is sliding friction force, and the friction force in the transmission process is smaller than the sliding friction force through the design of the roller 155), which is beneficial to reducing unnecessary energy consumption and ensuring the smoothness in the transmission process.
A guide rail structure may be disposed between the second pressing plate 153 and the second carrier 151 to ensure accuracy of the moving direction of the second pressing plate 153, specifically, a guide groove (not labeled in the drawing) is disposed at the top of the second carrier 151, the guide groove extends in the left-right direction of the machine body 100, a sliding block 156 is disposed at a side portion of the second pressing plate 153 facing away from the second positioning plate 13, and the sliding block 156 is slidably disposed in the guide groove.
The number of the sliding blocks 156 can be two, the two sliding blocks 156 are in one-to-one correspondence with the two guide grooves, the two guide grooves are arranged in parallel, and the accuracy of the moving direction of the second pressing plate 153 is more firmly ensured by matching the plurality of sliding blocks 156 with the corresponding guide grooves.
Further, referring to fig. 5 and 6, a protruding block 159 is protruding from the top of the sliding block 156, a limiting plate 158 is further disposed between the protruding block 159 and the second pressing plate 153, and a spring 157 is disposed between the protruding block 159 and the limiting plate 158, as will be understood in conjunction with the figures, when the roller 155 moves upward, the second pressing plate 153, the sliding block 156, the protruding block 159, etc. are driven to move in a direction close to the second positioning plate 13, the spring 157 is pressed during the movement of the protruding block 159, when the roller 155 moves downward, the spring 157 is required to restore the original shape, the protruding block 159 is driven to move in a direction far from the second positioning plate 13, and then the sliding block 156, the second pressing plate 153, etc. are driven to move in a direction far from the second positioning plate 13, so that the components can be reset, and the workpiece 700 can be placed between the second positioning plate 13 and the second pressing plate 153 next time.
In the process of manufacturing the workpiece 700, even if the workpiece 700 is manufactured by the same processing apparatus according to the same specification, there may be different sizes of the workpiece 700, for example, in the workpiece 700 manufactured in the same batch, there may be a case where one of the workpiece 700 has a width of 30.0mm and a length of 50.0mm, and another of the workpiece 700 has a width of 30.08mm and a length of 50.01mm, and in order to cope with the above-mentioned case, the ink-jet area of the ink-jet device 200 is generally increased appropriately, for example, in the above-mentioned example, the width of the spraying area of the ink-jet device 200 may be set to a value of 30.08mm and even greater than 30.08mm, and the length of the spraying area of the ink-jet device 200 may be set to a value of 50.01mm and even greater than 50.01mm, so as to adapt to the size of the workpiece 700, so that the surface of each workpiece 700 may be covered with the paint.
In the above process, when the inkjet device 200 processes the workpiece 700 having a width of 30.0mm and a length of 50.0mm, since the inkjet device 200 can spray a larger area than the surface area of the workpiece 700, a part of the paint is sprayed around the workpiece 700, and over time, the unused paint is deposited and solidified at the processing position to form a deposit, requiring frequent cleaning by manpower, which is time-consuming and laborious.
Based on the above, it can be known that the existing printing apparatus does not have a product tolerance detection function, and the printing area cannot be adjusted according to the actual product size, so that the material is wasted, the fixture needs to be cleaned frequently, and time and effort are wasted, and for this purpose, in the design of the present application, the top of the carrier plate 11 is further provided with a length detector 3 and a width detector 4, and the length detector 3 is used for detecting the length of the workpiece 700 to be processed between the first positioning plate 12 and the first pressing member 14, and transmitting the detection data to the inkjet device 200;
the width detector 4 is used for detecting the width of the workpiece 700 to be processed between the second positioning plate 13 and the second pressing member 15, and transmitting detection data to the ink jet device 200;
the inkjet device 200 can adjust the inkjet area itself on the work piece 700 to be processed based on the detection data of the length detector 3 and the width detector 4.
Specifically, the ink jet device 200 has many ink jet holes in the nozzle for jetting ink, the gap between adjacent ink jet holes is small, which may be about 0.05mm, and the ink jet device 200 can adjust the area covered by the ink jet by controlling the opening and closing of the ink jet holes.
Before the ink jet device 200 performs ink jet, the ink jet holes of the corresponding areas are closed or opened according to the data detected by the length detector 3 and the width detector 4, so that the area covered by the ink jet device 200 can be adjusted, and thus, the ink jet device 200 can be conveniently adapted to different sizes of workpieces 700, for example, when the workpiece 700 with the width of 30.0mm and the length of 50.0mm is subjected to ink jet, the ink jet area of the ink jet device 200 can be adjusted to 30.0mm and the length of 50.0mm, and when the workpiece with the width of 30.08mm and the length of 50.01mm is subjected to ink jet, the ink jet area of the ink jet device 200 can be adjusted to 30.08mm and the length of 50.01mm, so that the paint can be fully utilized without being ejected to the positions around the workpieces 700.
In particular, in some embodiments, the length detector 3 (the width detector 4 is the same as the above) may be a laser sensor, an ultrasonic sensor, an infrared sensor, a radar sensor, or the like, and in this embodiment, the length detector 3 is mounted by arranging the detection end of the length detector 3 opposite to the first positioning plate 12 or the first pressing member 14 at a distance in the front-rear direction of the machine body 100, and the width detector 4 is mounted by arranging the width detector 4 opposite to the second positioning plate 13 or the second pressing member 15 at a distance in the left-right direction of the machine body 100
In other embodiments, the length detector 3 (the width detector 4 is similar) may be a CCD vision camera fixed directly above the product, and the length and width data of the workpiece 700 to be processed is transmitted to the inkjet device 200 by photographing detection.
Referring to fig. 3, the carrying assembly 1 includes a frame 17 and a protective cover 18, the frame 17 is movably disposed on the machine body 100, the driving assembly 2 is in transmission connection with the frame 17, and at least two carrying plates 11 and at least two lifting driving members 16 are disposed on the frame 17;
the protective cover 18 is rotatably arranged on the frame body 17, the protective cover 18 is provided with an exposing opening 181 in a penetrating way, the protective cover 18 can rotate to the top side of each carrying plate 11 and is arranged opposite to each carrying plate 11, and the workpieces 700 to be processed on different carrying plates 11 are exposed through the exposing opening 181; wherein,
The protective cover 18 is made of a light-absorbing material. The light absorbing material may be a black material, an organic dye, a semiconductor material, or the like.
The protective cover 18 is a covering mounted on the frame 17, and serves to protect components (e.g., the carrier plate 11, the first positioning plate 12, the second positioning plate 13, the first pressing member 14, the second pressing member 15, etc.) on the frame 17 from UV lamps, paint, or damage caused by the UV lamps, paint, so that corrosion, abrasion, or malfunction of the components on the frame 17 can be reduced, and the life of the apparatus can be prolonged.
At the same time, the protective cover 18 also blocks the transmission of noise, vibration or radiation, reducing interference and harm to the environment surrounding the device and to the operator.
In addition, the protective cover 18 can also avoid light reflection, and it has been said that, in the operation process of the ink jet device 200, the UV lamp is used for pre-curing, and in this process, light can be emitted onto the protective cover 18, and light reflection can be avoided through the absorption of the protective cover 18 to light, so that the ink jet device 200 is used for spraying the nozzle of the paint, so that the paint is not affected by the reflected light, and the paint is not cured at the nozzle, thereby ensuring the normal operation of the ink jet device 200.
The size of the exposing port 181 is adapted to the size of the workpiece 700 so that the gap between the peripheral wall of the workpiece 700 and the peripheral wall of the exposing port 181 is as small as possible, which is advantageous in preventing light and paint from moving to the parts on the frame 17.
A light barrier 501 is arranged between the final curing station 103 and the inkjet printing station 102, a through hole 501a for the carrying component 1 to pass through is arranged on the light barrier 501, and a luminous element of the curing device 300 is positioned on the top side of the through hole 501 a; the light barrier 501 is made of opaque material (such as metal, black plastic, rubber, ceramic, thick cardboard, light-proof cloth, etc.). The light barrier 501 can play a role in blocking light transmission, so as to ensure that light cannot penetrate from the final curing station 103 to the inkjet printing station 102, and is beneficial to avoiding influence on the operation of the inkjet device 200 caused by light generated in the working process in the final curing station 103.
The inkjet printing apparatus includes a sealing cap 500 and a fan assembly 600, the sealing cap 500 being capped at the curing device 300, a sidewall of the sealing cap 500 being formed as a light barrier 501, the fan assembly 600 being provided at an outer side of the sealing cap 500; the fan assembly 600 includes a first air inlet, which is communicated with the cavity in the sealed enclosure 500; the fan assembly 600 includes a second air inlet in communication with the inkjet printing station 102.
Specifically, the fan assembly 600 includes a main pipe 601, a branch pipe 602 and a plurality of fans 603, the main pipe 601 passes through the sealed cover 500, a port located in the sealed cover 500 on the main pipe 601 is a first air inlet, one end of the branch pipe 602 is communicated with the main pipe 601, the other end of the branch pipe 602 extends to the inkjet printing station 102, a port communicated with the inkjet printing station 102 on the branch pipe 602 is a second air inlet, the fans 603 can be arranged as required, the fans 603 can be arranged in the pipe or at the port of the pipe, when the fans 603 operate, air moves from the sealed cover 500 into the main pipe 601, and air in the inkjet printing station 102 moves into the branch pipe 602 and then moves into the main pipe 601, and is uniformly discharged to a waste treatment area by the main pipe 601.
When the UV light irradiates the surface of the coating, the gases volatilize, and the volatilized gases are relatively bad, so that the workshop is easy to have peculiar smell, and the volatilized gases can be pumped away through the cooperation of the sealing cover 500 and the fan assembly 600, so that the peculiar smell is prevented from spreading.
The present invention also proposes a control method of an inkjet printing apparatus, referring to fig. 8, the control method of the inkjet printing apparatus includes:
S1, controlling an ink jet device 200 of the ink jet printing equipment to move to a preset processing position;
s2, controlling the carrying component 1 of the ink jet printing equipment to move to the bottom side of the ink jet device 200, and controlling the carrying component 1 to reciprocate at least once within the working range of the ink jet device 200;
s3, in the process that the carrying component 1 moves along the same direction, the carrying component 1 has an acceleration moving process, a uniform moving process and a deceleration moving process, and the ink jet device 200 is controlled to process the workpiece 700 to be processed on the carrying component 1 when the carrying component 1 is in the uniform moving process.
For ease of understanding, it is assumed for illustration that the carrier assembly 1 reciprocates between point a and point B, and in the process of moving the carrier assembly 1 from point a to point B, the carrier assembly is accelerated from a speed of 0 to a preset speed (which may be set according to actual needs) under the driving of the driving assembly 2, then moves at the preset speed for a period of time at a constant speed, then performs deceleration movement, and when moving to point B, the speed just drops to 0, and then starts from point B, and then undergoes acceleration movement, constant speed movement and deceleration movement until returning to point a.
During the uniform movement of the workpiece 700, the workpiece 700 is processed (the processing includes coating spraying and pre-curing using a UV lamp), so that the coating can be uniformly distributed on the workpiece 700.
In the control method, the purpose of coating the surface of the workpiece 700 to be processed for multiple times is achieved by the mode that the ink jet device 200 is not moved and the carrying component 1 moves reciprocally, and the stability of the pipelines used for conveying the coating on the ink jet device 200, the water cooling pipelines and the like can be effectively ensured because the ink jet device 200 does not need to move reciprocally in the operation process, and the pipelines can be ensured to run reliably.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.

Claims (10)

1. An inkjet printing apparatus, comprising:
the machine body comprises a loading and unloading station, an ink-jet printing station and a final curing station, wherein the loading and unloading station, the ink-jet printing station and the final curing station are sequentially arranged in the front-back direction of the machine body;
the ink-jet device is arranged in the ink-jet printing station;
the curing device is arranged in the final curing station; and
The carrying device comprises a carrying component and a driving component, wherein the carrying component is used for carrying a workpiece to be machined, the driving component is in transmission connection with the carrying component, and the driving component drives the carrying component so that the carrying component can reciprocate between any two stations of the loading and unloading stations, the ink-jet printing station and the final curing station or in any station.
2. The inkjet printing apparatus of claim 1 wherein the carriage assembly comprises at least two carriage plates and at least two lifting drives in one-to-one correspondence with the at least two carriage plates, the top of each carriage plate being adapted for placement of a workpiece to be processed, each lifting drive being in driving connection with a corresponding carriage plate, the lifting drives driving the corresponding carriage plate to move in the height direction of the machine body so that top end surfaces of workpieces to be processed on different carriage plates are flush.
3. The inkjet printing apparatus according to claim 2, wherein a first positioning plate, a second positioning plate, a first pressing member and a second pressing member are provided on the top of the carrier plate, the first positioning plate is perpendicular to the second positioning plate, the first pressing member and the first positioning plate are opposite to each other in the front-rear direction of the machine body and are arranged at intervals, the second pressing member and the second positioning plate are opposite to each other in the left-right direction of the machine body and are arranged at intervals, and the first positioning plate, the second positioning plate, the first pressing member and the second pressing member clamp a workpiece to be machined located on the carrier plate together; wherein,
The structure of the first pressing piece, which is contacted with the workpiece to be processed, can reciprocate in the front-back direction of the machine body, and the structure of the second pressing piece, which is contacted with the workpiece to be processed, can reciprocate in the left-right direction of the machine body.
4. The inkjet printing apparatus according to claim 3 wherein the carrier plate is provided with a plurality of mounting structures, the first positioning plate and the plurality of mounting structures being arranged in sequence in a front-rear direction of the body;
the first compacting piece comprises a first carrier, a first air cylinder and a first compacting plate, wherein the first carrier can be detachably connected with any one of the plurality of mounting structures, the first air cylinder is arranged on the first carrier, a piston rod of the first air cylinder is connected with the first compacting plate, and the piston rod of the first air cylinder extends in the front-back direction of the machine body so as to drive the first compacting plate to move and resist against a workpiece to be machined.
5. The inkjet printing apparatus of claim 3 wherein the second hold-down member comprises a second carrier, a second cylinder, a second hold-down plate, and a drive plate;
the second carrier is arranged on the carrying plate;
the second air cylinder is arranged on the second carrier or the carrying plate, and a piston rod of the second air cylinder extends in the height direction of the machine body;
The second pressing plate is slidably arranged on the carrying plate, and the second pressing plate and the second positioning plate are opposite to each other in the left-right direction of the machine body and are arranged at intervals;
the transmission plate is arranged on the side part of the second compression plate, which is opposite to the second positioning plate, and extends in the left-right direction of the machine body, and the transmission plate is obliquely arranged away from the end surface of the second compression plate, so that the extension length of the transmission plate is gradually reduced in the direction from the top of the transmission plate to the bottom of the transmission plate; wherein,
the piston rod of the second cylinder is arranged on one side of the transmission plate, which is opposite to the second compacting plate, and can be abutted against the end face of the transmission plate in the moving process of the piston rod of the second cylinder so as to drive the transmission plate to move in the left-right direction of the machine body.
6. The inkjet printing apparatus according to claim 3 wherein the top of the carrier plate is further provided with a length detector for detecting a length of a workpiece to be processed between the first positioning plate and the first pressing member and transmitting detection data to the inkjet device, and a width detector for detecting a width of a workpiece to be processed between the second positioning plate and the second pressing member and transmitting detection data to the inkjet device;
The ink jet device can adjust the ink jet area of the ink jet device on a workpiece to be processed according to the detection data of the length detector and the width detector.
7. The inkjet printing apparatus of claim 2 wherein said carrier assembly comprises a frame and a protective cover, said frame being movably disposed on said body, said drive assembly being drivingly connected to said frame, said at least two carrier plates and said at least two lifting drives being disposed on said frame;
the protective cover is rotatably arranged on the frame body, the protective cover penetrates through the exposing openings, the protective cover can rotate to the top side of each carrying plate and is arranged opposite to each carrying plate, and workpieces to be machined on different carrying plates are exposed through the exposing openings; wherein,
the protective cover is made of light-absorbing materials.
8. The inkjet printing apparatus of claim 1 wherein a light barrier is disposed between the final curing station and the inkjet printing station, the light barrier having a through opening through which the carrier assembly passes, the light emitting member of the curing device being positioned on a top side of the through opening;
the light barrier is made of opaque materials.
9. The inkjet printing apparatus of claim 8, wherein the inkjet printing apparatus comprises a sealing cap and a blower assembly, the sealing cap being provided over the curing device, a sidewall of the sealing cap being formed as the light barrier, the blower assembly being provided outside of the sealing cap; wherein,
the fan assembly comprises a first air inlet which is communicated with a cavity in the sealing cover; and/or the number of the groups of groups,
the fan assembly comprises a second air inlet which is communicated with the inkjet printing station.
10. A control method of an inkjet printing apparatus, characterized by comprising:
s1, controlling an ink jet device of the ink jet printing equipment to move to a preset processing position;
s2, controlling a carrying component of the ink-jet printing equipment to move to the bottom side of the ink-jet device, and controlling the carrying component to reciprocate at least once within the operation range of the ink-jet device;
s3, in the process that the carrying assembly moves along the same direction, the carrying assembly has an acceleration moving process, a uniform moving process and a deceleration moving process, and the ink jet device is controlled to process a workpiece to be processed on the carrying assembly when the carrying assembly is in the uniform moving process.
CN202311399959.2A 2023-10-25 2023-10-25 Ink jet printing apparatus and control method thereof Pending CN117207668A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311399959.2A CN117207668A (en) 2023-10-25 2023-10-25 Ink jet printing apparatus and control method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311399959.2A CN117207668A (en) 2023-10-25 2023-10-25 Ink jet printing apparatus and control method thereof

Publications (1)

Publication Number Publication Date
CN117207668A true CN117207668A (en) 2023-12-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117613521A (en) * 2024-01-18 2024-02-27 深圳市欧米加智能科技有限公司 Battery ink-jet printing equipment and printing method thereof
CN117832782A (en) * 2024-03-06 2024-04-05 深圳市欧米加智能科技有限公司 Full-automatic production line for battery cell insulation ink-jet printing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117613521A (en) * 2024-01-18 2024-02-27 深圳市欧米加智能科技有限公司 Battery ink-jet printing equipment and printing method thereof
CN117613521B (en) * 2024-01-18 2024-04-02 深圳市欧米加智能科技有限公司 Battery ink-jet printing equipment and printing method thereof
CN117832782A (en) * 2024-03-06 2024-04-05 深圳市欧米加智能科技有限公司 Full-automatic production line for battery cell insulation ink-jet printing

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