CN117195375A - Simulation modeling method for two-bin combined pouring system of high arch dam - Google Patents

Simulation modeling method for two-bin combined pouring system of high arch dam Download PDF

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Publication number
CN117195375A
CN117195375A CN202311277913.3A CN202311277913A CN117195375A CN 117195375 A CN117195375 A CN 117195375A CN 202311277913 A CN202311277913 A CN 202311277913A CN 117195375 A CN117195375 A CN 117195375A
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bin
pouring
simulation
cable machine
casting
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Inventor
赵春菊
梁志鹏
周华维
周宜红
王放
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Hubei University of Technology
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Hubei University of Technology
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Abstract

The invention belongs to the technical field of computer simulation, and relates to a simulation modeling method for a high arch dam two-bin combined pouring system, which comprises the following steps: 1) Analyzing the casting construction process of the warehouse surface of the concrete high arch dam, and defining the construction flow of the warehouse entering of the cable machine and the warehouse surface; 2) Setting simulation conditions and simulation boundaries of the two-bin combined pouring system; 3) And (3) constructing a simulation model of the two-bin combined pouring construction system of the high arch dam by adopting simulation software EZstrobe based on the results of the step (1) and the step (2). The invention provides a simulation modeling method for a high arch dam two-bin combined pouring system, which can clearly embody the flow direction of construction resources and effectively reduce the overall pouring time.

Description

Simulation modeling method for two-bin combined pouring system of high arch dam
Technical Field
The invention belongs to the technical field of computer simulation, relates to a simulation modeling method, and particularly relates to a simulation modeling method for a two-bin combined pouring system of a high arch dam.
Background
The high arch dam is mostly positioned in the mountain and gorge region, the topography is rugged, the topography is narrow, and in addition, due to the consideration of the dam growth and construction requirements, the arrangement of the concrete mixing plant is positioned on a higher elevation platform, so that the cable machine becomes a main warehousing machine. And when the cable machine transports concrete, the hanging tank is filled on the material taking platform, and then the links such as lifting of the full tank of the trolley, translation of the trolley, descending of the full tank of the trolley, unloading of the bin surface and the like are used for realizing the concrete transportation process, and the time consumption of each link forms the time consumption of the cable machine circulation. Different cable machine distance of transport and hanging depth make cable machine circulation time different to make cable machine concrete warehouse entry intensity different.
Along with the rise of the pouring elevation of the arch dam, the number of the castable dam sections is increased, the area of the bin surface is gradually reduced, and double bins or multiple bins can be adopted for simultaneous pouring. And the movement of a cart of the cable machine is reduced during pouring, the utilization rate of the cable machine is improved, the cable machine is scientifically scheduled, the bins are reasonably arranged, and the large bin surface and the small bin surface are matched, and the far bin surface and the near bin surface are matched. When the unfavorable working conditions of simultaneous casting of adjacent or closer bin surfaces occur, unified command of staff is firstly obeyed, sequential casting is adopted, the cable machine can be relatively fixed to be responsible for casting the defined strips, the flat bin of the flat bin machine is fully utilized, and the strength of the cable machine for hoisting concrete to enter the bin is improved on the premise of ensuring the safe operation of the cable machine.
The running track of the cable machine circulates between the charging point and the discharging point of the two-to-be-poured bin noodle strips during two-bin combined pouring, is more complex than single-bin pouring, and also improves the difficulty of preparing a bin surface partition scheme. The running track and sequence of the cable machine in the two-bin combined pouring process and the single-bin pouring process are greatly different, and when the two bins are combined pouring, the interference before the adjacent cable machine is not negligible. If the interference of adjacent cable machines is not considered completely when the simulation analysis of the cabin surface partition construction scheme is carried out, the simulation result of the concrete warehousing strength of the actual cable machine for hoisting concrete is higher than the actual value, and the simulation precision is affected. Through retrieval, the simulation of the casting process of the high arch dam bin surface is not carried out by a cable machine under the working condition of combined casting of two bins in the prior art.
Disclosure of Invention
In order to solve the technical problems in the background art, the invention provides a simulation modeling method for a two-bin combined pouring system of a high arch dam, which can clearly embody the flow direction of construction resources and effectively reduce the overall pouring time.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a simulation modeling method for a high arch dam two-bin combined pouring system is characterized by comprising the following steps of: the simulation modeling method for the high arch dam two-bin combined pouring system comprises the following steps:
1) Analyzing the casting construction process of the warehouse surface of the concrete high arch dam, and defining the construction flow of the warehouse entering of the cable machine and the warehouse surface;
2) Setting simulation conditions and simulation boundaries of the two-bin combined pouring system;
3) And (3) constructing a simulation model of the two-bin combined pouring construction system of the high arch dam by adopting simulation software EZstrobe based on the results of the step (1) and the step (2).
Preferably, the specific implementation manner of the step 1) adopted by the invention is as follows:
1.1 From the angles of cable machine warehousing, warehouse surface construction and warehouse surface partition pouring circulation, analyzing the two-warehouse combined pouring construction process of the high arch dam, reasonably arranging the interval time of the blank layer strips, and reasonably planning the warehouse surface partition strips and the pouring mechanical configuration; the pouring machine comprises a bin flattening machine, a vibrator and a cable machine;
1.2 Considering construction interference of the cable crane zero to the blank layer strips generated by the concrete, and defining the flow of the cable crane warehouse entry and warehouse surface construction.
Preferably, the specific implementation manner of the step 2) adopted by the invention is as follows:
2.1 Analyzing casting bin data to obtain a cable machine warehousing simulation parameter, a casting construction flow circulation simulation parameter and a cable machine hanging zero time simulation parameter;
2.2 Setting simulation conditions of two-bin combined pouring systems of the arch dam; the simulation conditions of the two-bin combined pouring system of the arch dam comprise the total construction time of one pouring bin, the concrete warehousing and transportation sequence between the two bins and the concrete production quality;
2.3 The simulation boundary of the two-bin combined pouring system of the arch dam is set, and the simulation boundary of the two-bin combined pouring system of the arch dam comprises the limit of the working range of the cable machine, the limit of the working interference of adjacent cable machines and the quality constraint.
Preferably, the pouring bin data in the step 2.1) adopted by the invention adopts a mathematical statistical analysis method to carry out statistical analysis on construction parameters of each working procedure; the cable machine warehousing simulation parameters comprise cable machine concrete warehousing strength, wherein the cable machine concrete warehousing strength is determined according to cable machine single-cycle time, and the cable machine single-cycle time is determined according to the transportation distance and the transportation height of the cable machine.
Preferably, in the step 2.2) adopted by the invention, the total construction duration of one pouring bin is the total time consumption from the first tank of concrete to the end of the vibration of all blank layer concrete; when two-bin combined pouring is carried out in the concrete warehousing and transportation sequence between the two bins, a cable machine covering the two pouring bins simultaneously starts to carry out the concrete warehousing and transportation of the second bin face after the first slab layer concrete of the first bin face is completely binned; the concrete production quality is that the concrete production strength fully meets the generation requirement and the construction process is not influenced.
Preferably, in step 2.3) adopted in the present invention, when the boundary condition of the construction system simulation is a limitation of the working range of the cable machine, the working range of the single cable machine is limited to the upper limit y (mi) of movement of the cable machine and the lower limit y (ni) of movement of the cable machine, where i=1, 2, …, N, and for the i-type cable machine, the pouring condition of the pouring bin surface a needs to satisfy the following conditions:
wherein:
y (mi) is the Y coordinate of the upper limit of the movement of the i-number cable machine;
y (ni) is the Y coordinate of the lower limit of the movement of the i-number cable machine;
y (a) is the Y coordinate of the center point of the casting bin surface a;
l (a) is the length of the casting bin surface a in the Y direction and m;
when the boundary condition of the simulation of the construction system is the limit of the working interference of the adjacent cable machines, a certain overlapping construction range is allowed between the adjacent two cable machines, a sufficient safety distance is required to be kept between the adjacent two cable machines, and when the joint casting is carried out, the casting conditions of the casting bin surface a and the casting bin surface c need to meet the following conditions:
wherein:
y (a) is the Y coordinate of the center point of the casting bin surface a;
y (c) is the Y coordinate of the center point of the casting bin surface c;
l (a) is the length of the casting bin surface a in the Y direction;
l (c) is the length of the casting bin surface c in the Y direction;
s is the minimum safety distance between adjacent cable machines;
when the boundary condition of the construction system simulation is a quality constraint, the specific implementation mode of the quality constraint is as follows: when dam concrete is poured by adopting a tiling method, in a high-temperature season or in a high-temperature period, and the area of a bin number is large, the bin is leveled in time and vibrated after the concrete is put into the bin, and the upper blank layer concrete is timely covered, so that the covering time is ensured to be 3-4 hours.
Preferably, the specific implementation manner of the step 3) adopted by the invention is as follows: constructing a high arch dam two-bin combined pouring construction system simulation model based on simulation software EZSTrobe according to pouring bin information, wherein the high arch dam two-bin combined pouring construction system simulation model comprises an adjacent strip pouring construction system simulation model of a zoned same blank layer, an adjacent blank layer pouring construction system simulation model of the same strip and a full blank layer pouring construction system simulation model; the simulation model of the high arch dam two-bin combined pouring construction system displays links and time parameters thereof in the concrete pouring process, displays the resource flow direction in the construction system and the concrete pouring process of the adjacent strips of the same blank layer, and the concrete pouring process of the adjacent strips of the same blank layer comprises concrete transportation links, inter-strip cable machine circulation and inter-strip bin vibration circulation.
Preferably, the simulation modeling method of the high arch dam two-bin combined pouring system adopted by the invention further comprises the following steps after the step 3):
4) The simulation model of the two-bin combined pouring construction system of the high arch dam, which is constructed in the step 3), is combined to draw a cable machine pouring scheme for the two-bin combined pouring of the high arch dam;
5) And (3) performing simulation calculation on the cable machine casting scheme for the high arch dam two-bin combined casting obtained in the step (4) by adopting simulation software EZstrobe, and optimizing the cable machine casting scheme for the high arch dam two-bin combined casting obtained in the step (4) according to a calculation result.
Preferably, the specific implementation manner of the step 4) adopted by the invention is as follows: the three aspects of the cable machine, the cabin surface construction machinery and the cabin surface partition scheme are considered, and the simulation model of the high arch dam two-cabin combined pouring construction system constructed in the step 3) is combined to draw a cable machine pouring scheme for the high arch dam two-cabin combined pouring, wherein the cable machine pouring scheme for the high arch dam two-cabin combined pouring comprises a scheme similar to a cable machine control area scheme and a cable machine warehousing capacity control area scheme; the similar scheme of the control areas of the cable machines is that the control areas of the cable machines are kept as consistent as possible on the basis of considering the shape of the bin surface; the control area scheme of the cable machine warehousing capability is that when determining whether two pouring cabins can be jointly poured or not, the working cable machine can cover the areas of the two pouring cabins and the area of the cable machine warehousing capability adjustment control at the same time.
Preferably, the specific implementation manner of the step 5) adopted by the invention is as follows: aiming at the cable machine casting scheme of the two-bin combined casting of the high arch dam, which is formulated in the step 4), simulation software EZstrobe is utilized for simulation calculation, casting time of all blank layers of each partition and concrete warehousing strength of the cable machine under different casting schemes are calculated, and the cable machine casting scheme of the two-bin combined casting of the high arch dam, which is formulated in the step 4), is optimized.
The invention has the advantages that:
the invention provides a simulation modeling method of a high arch dam two-bin combined pouring system, which comprises the following steps: 1) And analyzing the concrete high arch dam bin surface pouring construction system. Analyzing a high arch dam two-bin combined pouring construction system from the angles of cable machine warehousing, bin surface construction and partition pouring circulation, and determining cable machine warehousing and bin surface construction flows by considering interference of cable machine hanging zero to blank layer pouring construction; 2) And establishing a two-bin combined pouring system simulation model. The method mainly comprises the steps of system simulation model assumption, system simulation boundary and the like, and mainly considers the limitation of the working range of the cable, the limitation of the working interference of adjacent cables, the concrete pouring quality constraint and the like. Constructing a simulation model of the casting construction system of the zoned adjacent strips of the same blank layer, the adjacent blank layers of the same strip and the full blank layer under the condition of two-bin joint casting by using a model component of simulation software EZstrobe; 3) And outputting simulation calculation results of the two-bin combined pouring construction system. And determining a cable machine casting scheme for combined casting of the two bins according to the casting bin surface information. And (3) simulating and calculating pouring time of all blank layers of each partition and concrete warehousing strength of the cable machine under different schemes, so as to optimize the construction scheme. The invention utilizes pattern discrete simulation software EZSTRObe to construct a simulation model of the high arch dam bin surface two-bin joint pouring process; analyzing actual engineering data and determining model parameters; and simulating and calculating the bin surface partition schemes under different working conditions. Sporadic operations such as a lifting template are carried out frequently in the process of transporting the concrete by the cable machine, and interference is generated in the process of lifting the concrete, so that the simulation model is taken into consideration when the simulation model is built, and a typical bin surface is selected for carrying out bin surface partition pouring simulation scheme simulation. According to the invention, simulation modeling of the two-bin combined pouring process of the high arch dam is realized, the flow direction of construction resources in the two-bin combined pouring construction process is expressed, the control area of each cable machine is divided by taking the balance of the working tasks of each cable machine as a principle, and on the basis of effectively reducing the total pouring time of each partition of the pouring bin, the quick and reasonable coordination and coordination of the in-bin and bin face construction links of the cable machine are ensured, so that the method has important significance in guaranteeing the pouring construction period.
Drawings
FIG. 1 is a construction cycle diagram of a cable machine of the present invention;
FIG. 2 is a flow chart of the face construction of the present invention;
FIG. 3 is a schematic diagram of a simulation model of the cable machine handling concrete cycle of the present invention;
FIG. 4 is a diagram of a simulation model of the inter-strip cable machine cycle of the present invention;
FIG. 5 is a simulation model diagram of two-bin joint casting of adjacent strips of the same green layer;
FIG. 6 is a flow chart of simulation of casting adjacent strips of the same slab layer by two-bin joint casting according to the invention;
FIG. 7 is a diagram of a simulation model of two-bin joint casting of adjacent green layers of the same strip;
FIG. 8 is a flow chart of a two-bin joint casting zoned full blank simulation of the present invention;
FIG. 9 is a simulation model diagram of a two-bin joint casting zoned full-blank cable machine lifting concrete according to the invention;
FIG. 10 is a schematic diagram of a two-bin joint casting zoned full-slab layer bin face construction simulation model of the invention;
FIG. 11 is a schematic view of a bin surface partition of a control area approximation scheme of an 18# -026 cable machine according to the present invention;
FIG. 12 is a schematic view of the bin surface partition of the control area approximation scheme of the cable machine of 13# -018 in accordance with the present invention;
FIG. 13 is a schematic view of a deck partition of an embodiment of the control area of the feeding capacity of the 18# -026 cable machine of the present invention;
FIG. 14 is a schematic view of the bin face partition of the bin load capacity control area scheme of the cable machine of the invention 13# -018;
fig. 15 is a flowchart of a simulation modeling method for a high arch dam two-bin joint casting system provided by the invention.
Detailed Description
Referring to fig. 15, the invention provides a simulation modeling method for a high arch dam two-bin combined pouring system, which comprises the following steps:
1) And (3) analyzing the two-bin combined pouring construction system of the high arch dam from the angles of cable machine warehousing, bin surface construction and bin surface partition pouring circulation, reasonably arranging the interval time of the slab layer strips, and reasonably planning the bin surface partition strips and the pouring mechanical configuration thereof. When the two bins are combined for pouring, the cable machine is scientifically allocated to hoist the concrete, so that the loss of the cable machine and the bin surface construction machine in the operation time is reduced as much as possible; the pouring mechanical configuration mainly relates to operations related to a warehouse leveling machine, a vibrating machine and a cable machine.
2) Considering construction interference of a cable crane to a blank layer strip generated by concrete, defining a flow of the construction of a cable crane in a warehouse and a warehouse surface, providing a basis for interval time arrangement of the blank layer strip, avoiding initial setting of the concrete, guaranteeing casting time length of the warehouse surface and casting quality of the concrete, and performing systematic calculation on construction mechanical circulation time consumption in the casting process of adjacent strip blank layers as shown in fig. 1 and 2, and providing a basis for interval time control of the strip blank layers;
3) Analyzing casting bin data, and obtaining simulation parameters such as feeding of a cable machine, bin surface circulation, zero hanging time of the cable machine and the like;
and carrying out statistical analysis on construction parameters of each procedure by adopting a exploratory statistical analysis method on pouring bin data.
The concrete storage strength of the cable machine depends on the single circulation time of the cable machine, and the single circulation time of the cable machine depends on the transportation distance and the transportation height of the cable machine.
Two cabin surfaces of a certain high arch dam 13# -018 and 18# -026 are poured to serve as simulation cases of simulation modeling of a two cabin combined pouring system, and a 5# cable machine is used for hoisting part of concrete quantity on the two cabin surfaces. 13-018 is sequentially laid from downstream to upstream according to strips, 18-026 is sequentially laid from upstream to downstream according to strips, after the first blank layer of the 18-026 common cable machine casting area is finished, the area cable machine is turned to 13-018 common cable machine casting area, is sequentially cast from downstream to upstream, and is circularly cast according to the sequence until the warehouse is received.
The two-bin combined pouring strip cable machine zero-hanging time statistics description table is shown in table 1, the two-bin combined pouring same-strip adjacent blank layer cable machine zero-hanging time table is shown in table 2, and the two-bin combined pouring bin surface cable machine warehousing parameters are shown in table 3.
Table 1 two-bin combined pouring strip cable machine hanging zero time statistics description table
Table 2 two-bin combined casting same-strip adjacent blank layer cable machine zero-hanging time table
Table 3 two-bin combined casting bin surface cable machine warehousing parameters
4) The regional casting simulation of the warehouse surface should follow the following assumption, including the total construction time of one casting warehouse, the concrete warehouse-in and transportation sequence between two warehouses and the concrete production quality;
the simulation of the bin face partition pouring should follow the following assumptions:
4.1 Taking the total time consumption from the first tank of concrete to the end of the vibration of all blank layer concrete as the total construction time length of one pouring bin.
4.2 When the two cabins are combined, the cable machine covering the two casting cabins simultaneously starts to put the concrete of the second cabin surface into the cabin for transportation after the first blank layer concrete of the first cabin surface is put into the cabin.
4.3 The strength of the concrete production system can be considered to fully meet the requirement, and the construction process is not influenced.
5) Setting boundary conditions of two-bin combined pouring system simulation, wherein the boundary conditions comprise limit of working range of the cable, limit of working interference of adjacent cable and concrete quality constraint;
5.1 The working range of a single cable machine is limited to the upper limit y (mi) and the lower limit y (ni) (i=1, 2, …, N) of the cable machine, and for the i-type cable machine, the casting condition of the casting bin surface a needs to meet the following conditions:
wherein:
y (mi) is the Y coordinate of the upper limit of the movement of the i-number cable machine;
y (ni) is the Y coordinate of the lower limit of the movement of the i-number cable machine;
y (a) is the Y coordinate of the center point of the casting bin surface a;
l (a) is the length of the casting bin surface a in the Y direction.
5.2 When a single cable machine cannot meet the requirement of a warehouse surface pouring task, a plurality of cable machines are required to be used for joint pouring. The adjacent two cable machines are allowed to have a certain overlapping construction range, but in order to consider the safe construction, the adjacent two cable machines must keep a sufficient safe distance, so when the joint casting is carried out, the casting conditions of the casting bin surface a and the casting bin surface c need to meet the following conditions:
wherein:
y (a) is the Y coordinate of the center point of the casting bin surface a;
y (c) is the Y coordinate of the center point of the casting bin surface c;
l (a) is the length of the casting bin surface a in the Y direction;
l (c) is the length of the casting bin surface c in the Y direction;
s is the minimum safety distance between adjacent cable machines.
5.3 When dam concrete is poured by adopting a tiling method, in a high-temperature season or in a high-temperature period, and when the area of a bin number is large, the concrete is put into the bin and then is leveled in time and vibrated, and the upper blank layer concrete is timely covered, so that the covering time is ensured to be 3-4 hours.
6) Constructing simulation models of the casting construction systems of adjacent strips of the same blank layer, adjacent blank layers of the same strip and the full blank layer in a partition mode under the condition of two-bin combined casting by using a model component of simulation software EZstrobe according to casting bin information, as shown in figures 3-10;
and when the two cabins are combined for casting, a single cable machine is responsible for casting a cabin surface fixing area, namely, the cable machine firstly carries out concrete transportation of one cabin surface blank layer and two strips, then carries out concrete transportation of two cabin surface blank layers and one strip and sequentially carries out blank layer coverage. And each link and time parameters thereof in the concrete pouring process are shown in the simulation model diagram, and simultaneously, the resource flow direction in the construction system is shown. The concrete pouring process of the adjacent strips of the same blank layer comprises concrete transportation links, inter-strip cable machine circulation and inter-strip flat bin vibration circulation.
7) Considering the three aspects of the comprehensive cable machine, the cabin surface construction machine and the cabin surface partition scheme, and combining a construction system simulation model to draw a partition construction scheme with balanced distribution and unbalanced distribution, wherein the scheme comprises a scheme similar to a control area of the cable machine and a scheme similar to a control area of the warehousing capacity of the cable machine, as shown in fig. 11-14; and when the two cabins are combined, whether the position of the cabin surface has a superposition area or not is also considered, so that different cable machine pouring schemes are adopted. The control area of each cable machine is kept as consistent as possible on the basis of considering the shape of the bin surface according to the scheme that the control areas of the cable machines are similar. When the casting scheme of the cabin surface cable machine is determined, not only the number of the cable machines but also the serial number of the cable machines adopted by casting of the two cabin surfaces are determined. When the two-cabin combined pouring relates to a public cable machine, the setting of the partition scheme needs to comprehensively consider the circulation time and the concrete pouring amount of the cable machine on the two cabin surfaces so as to shorten the total pouring time of the cabin surface partition. The control area scheme of the cable machine warehouse entry capability is known by the person skilled in the art, is a conventional technical means, and needs to consider whether the working cable machine can cover the areas of the two casting warehouses and the area of the cable machine warehouse entry capable of adjusting and controlling when determining whether the two casting warehouses can be cast in a combined mode.
8) And (3) performing simulation calculation by using simulation software EZstrobe, and calculating the pouring time of all blank layers in each partition with balanced distribution and unbalanced distribution and the concrete warehousing strength of the cable machine, thereby optimizing the partition construction scheme. Because the single cycle time of the cable machine running on the bin surface is different, simulation calculation is needed by adopting the time parameters corresponding to the cable machine, and the calculation result comprises the partition pouring time length and the bin-in strength of the cable machine.
According to the selected two-bin combined pouring bin surface related information, the bin surface zone pouring is shown in a table 6 as a two-bin combined pouring cable machine warehousing time parameter table, simulation parameters are substituted into a simulation model to calculate, a table 7 as a two-bin combined pouring cable machine control area similar scheme simulation calculation result table of each zone of the cable-containing machine hanging part, and a table 8 as a two-bin combined pouring cable machine warehousing capacity control area scheme cable-containing machine hanging part simulation calculation result table.
Table 6 two-bin combined casting cable machine warehouse entry time parameter table
Table 7 simulation calculation result table of each partition of cable-containing machine hanging part with similar control area scheme of two-bin combined casting cable machine
Table 8 simulation calculation result table of each partition of cable-containing machine crane zero in control area scheme of warehouse entry capacity of two-warehouse combined pouring cable machine

Claims (10)

1. A simulation modeling method for a high arch dam two-bin combined pouring system is characterized by comprising the following steps of: the simulation modeling method for the high arch dam two-bin combined pouring system comprises the following steps:
1) Analyzing the casting construction process of the warehouse surface of the concrete high arch dam, and defining the construction flow of the warehouse entering of the cable machine and the warehouse surface;
2) Setting simulation conditions and simulation boundaries of the two-bin combined pouring system;
3) And (3) constructing a simulation model of the two-bin combined pouring construction system of the high arch dam by adopting simulation software EZstrobe based on the results of the step (1) and the step (2).
2. The simulation modeling method for the two-bin combined pouring system of the high arch dam according to claim 1, which is characterized by comprising the following steps: the specific implementation mode of the step 1) is as follows:
1.1 From the angles of cable machine warehousing, warehouse surface construction and warehouse surface partition pouring circulation, analyzing the two-warehouse combined pouring construction process of the high arch dam, reasonably arranging the interval time of the blank layer strips, and reasonably planning the warehouse surface partition strips and the pouring mechanical configuration; the pouring machine comprises a bin flattening machine, a vibrator and a cable machine;
1.2 Considering construction interference of the cable crane zero to the blank layer strips generated by the concrete, and defining the flow of the cable crane warehouse entry and warehouse surface construction.
3. The simulation modeling method for the two-bin combined pouring system of the high arch dam according to claim 2, which is characterized by comprising the following steps: the specific implementation manner of the step 2) is as follows:
2.1 Analyzing casting bin data to obtain a cable machine warehousing simulation parameter, a casting construction flow circulation simulation parameter and a cable machine hanging zero time simulation parameter;
2.2 Setting simulation conditions of two-bin combined pouring systems of the arch dam; the simulation conditions of the two-bin combined pouring system of the arch dam comprise the total construction time of one pouring bin, the concrete warehousing and transportation sequence between the two bins and the concrete production quality;
2.3 The simulation boundary of the two-bin combined pouring system of the arch dam is set, and the simulation boundary of the two-bin combined pouring system of the arch dam comprises the limit of the working range of the cable machine, the limit of the working interference of adjacent cable machines and the quality constraint.
4. The simulation modeling method for the two-bin combined pouring system of the high arch dam according to claim 3, which is characterized by comprising the following steps: the casting bin data in the step 2.1) are subjected to statistical analysis on construction parameters of each procedure by adopting a mathematical statistical analysis method; the cable machine warehousing simulation parameters comprise cable machine concrete warehousing strength, wherein the cable machine concrete warehousing strength is determined according to cable machine single-cycle time, and the cable machine single-cycle time is determined according to the transportation distance and the transportation height of the cable machine.
5. The simulation modeling method for the two-bin combined pouring system of the high arch dam according to claim 4 is characterized in that: in the step 2.2), the total construction time of the pouring bin is the total time consumption from the first tank of concrete to the end of the vibration of all blank layer concrete; when two-bin combined pouring is carried out in the concrete warehousing and transportation sequence between the two bins, a cable machine covering the two pouring bins simultaneously starts to carry out the concrete warehousing and transportation of the second bin face after the first slab layer concrete of the first bin face is completely binned; the concrete production quality is that the concrete production strength fully meets the generation requirement and the construction process is not influenced.
6. The simulation modeling method for the two-bin combined pouring system of the high arch dam according to claim 5, which is characterized in that: in the step 2.3), when the boundary condition of the construction system simulation is the limit of the working range of the cable machine, the working range of the single cable machine is limited to the upper limit y (mi) of the cable machine and the lower limit y (ni) of the cable machine, wherein i=1, 2, … and N, and for the i-number cable machine, the pouring condition of the pouring bin surface a needs to satisfy the following conditions:
wherein:
y (mi) is the Y coordinate of the upper limit of the movement of the i-number cable machine;
y (ni) is the Y coordinate of the lower limit of the movement of the i-number cable machine;
y (a) is the Y coordinate of the center point of the casting bin surface a;
l (a) is the length of the casting bin surface a in the Y direction and m;
when the boundary condition of the simulation of the construction system is the limit of the working interference of the adjacent cable machines, a certain overlapping construction range is allowed between the adjacent two cable machines, a sufficient safety distance is required to be kept between the adjacent two cable machines, and when the joint casting is carried out, the casting conditions of the casting bin surface a and the casting bin surface c need to meet the following conditions:
wherein:
y (a) is the Y coordinate of the center point of the casting bin surface a;
y (c) is the Y coordinate of the center point of the casting bin surface c;
l (a) is the length of the casting bin surface a in the Y direction;
l (c) is the length of the casting bin surface c in the Y direction;
s is the minimum safety distance between adjacent cable machines;
when the boundary condition of the construction system simulation is a quality constraint, the specific implementation mode of the quality constraint is as follows: when dam concrete is poured by adopting a tiling method, in a high-temperature season or in a high-temperature period, and the area of a bin number is large, the bin is leveled in time and vibrated after the concrete is put into the bin, and the upper blank layer concrete is timely covered, so that the covering time is ensured to be 3-4 hours.
7. The simulation modeling method for the two-bin combined pouring system of the high arch dam according to claim 6, which is characterized by comprising the following steps: the specific implementation manner of the step 3) is as follows: constructing a high arch dam two-bin combined pouring construction system simulation model based on simulation software EZSTrobe according to pouring bin information, wherein the high arch dam two-bin combined pouring construction system simulation model comprises an adjacent strip pouring construction system simulation model of a zoned same blank layer, an adjacent blank layer pouring construction system simulation model of the same strip and a full blank layer pouring construction system simulation model; the simulation model of the high arch dam two-bin combined pouring construction system displays links and time parameters thereof in the concrete pouring process, displays the resource flow direction in the construction system and the concrete pouring process of the adjacent strips of the same blank layer, and the concrete pouring process of the adjacent strips of the same blank layer comprises concrete transportation links, inter-strip cable machine circulation and inter-strip bin vibration circulation.
8. The simulation modeling method for the two-bin combined pouring system of the high arch dam according to any one of claims 1 to 7, which is characterized by comprising the following steps: the simulation modeling method of the high arch dam two-bin combined pouring system further comprises the following steps after the step 3):
4) The simulation model of the two-bin combined pouring construction system of the high arch dam, which is constructed in the step 3), is combined to draw a cable machine pouring scheme for the two-bin combined pouring of the high arch dam;
5) And (3) performing simulation calculation on the cable machine casting scheme for the high arch dam two-bin combined casting obtained in the step (4) by adopting simulation software EZstrobe, and optimizing the cable machine casting scheme for the high arch dam two-bin combined casting obtained in the step (4) according to a calculation result.
9. The simulation modeling method for the two-bin combined pouring system of the high arch dam according to claim 8, which is characterized by comprising the following steps: the specific implementation manner of the step 4) is as follows: the three aspects of the cable machine, the cabin surface construction machinery and the cabin surface partition scheme are considered, and the simulation model of the high arch dam two-cabin combined pouring construction system constructed in the step 3) is combined to draw a cable machine pouring scheme for the high arch dam two-cabin combined pouring, wherein the cable machine pouring scheme for the high arch dam two-cabin combined pouring comprises a scheme similar to a cable machine control area scheme and a cable machine warehousing capacity control area scheme; the similar scheme of the control areas of the cable machines is that the control areas of the cable machines are kept as consistent as possible on the basis of considering the shape of the bin surface.
10. The simulation modeling method for the two-bin combined pouring system of the high arch dam according to claim 9, which is characterized by comprising the following steps: the specific implementation manner of the step 5) is as follows: aiming at the cable machine casting scheme of the two-bin combined casting of the high arch dam, which is formulated in the step 4), simulation software EZstrobe is utilized for simulation calculation, casting time of all blank layers of each partition and concrete warehousing strength of the cable machine under different casting schemes are calculated, and the cable machine casting scheme of the two-bin combined casting of the high arch dam, which is formulated in the step 4), is optimized.
CN202311277913.3A 2023-09-27 2023-09-27 Simulation modeling method for two-bin combined pouring system of high arch dam Pending CN117195375A (en)

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