CN117190882A - Coiled tubing counting device - Google Patents

Coiled tubing counting device Download PDF

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Publication number
CN117190882A
CN117190882A CN202311443426.XA CN202311443426A CN117190882A CN 117190882 A CN117190882 A CN 117190882A CN 202311443426 A CN202311443426 A CN 202311443426A CN 117190882 A CN117190882 A CN 117190882A
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China
Prior art keywords
oil pipe
continuous oil
shell
fluorescent powder
coiled tubing
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Application number
CN202311443426.XA
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Chinese (zh)
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CN117190882B (en
Inventor
朱晓成
彭明明
张城玮
张新凯
于家蘅
王晓光
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Shandong Prestige Union Petroleum Machinery Co ltd
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Shandong Prestige Union Petroleum Machinery Co ltd
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Priority to CN202311443426.XA priority Critical patent/CN117190882B/en
Publication of CN117190882A publication Critical patent/CN117190882A/en
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  • Investigating, Analyzing Materials By Fluorescence Or Luminescence (AREA)
  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention relates to a continuous oil pipe counting device, which relates to the counting field, and comprises a shell, a light source and an optical sensor, wherein the outer space of the continuous oil pipe is coated with wear-resistant paint containing fluorescent powder, the shell is arranged on an injection head, the continuous oil pipe passes through the shell, the optical sensor is fixedly connected to the middle part of the shell, and the light source is fixedly connected to one end of the shell, which is close to the entrance of the continuous oil pipe; the continuous oil pipe continuously passes through the shell, and the motion length of the continuous oil pipe is calculated through the optical signal frequency detected by the optical sensor in a feedback way.

Description

Coiled tubing counting device
Technical Field
The invention relates to the technical field of counting, in particular to a continuous oil pipe counting device.
Background
The utility model provides a coiled tubing's counting assembly is installed in coiled tubing cylinder top and is used for measuring a device of coiled tubing length, traditional technical device mainly comprises mechanical counter and friction pulley, in its course of working, needs often to carry out manual clear to the coiled tubing counting assembly, because its mounted position is higher, and the usual height is located the height about 4m above ground, and personnel need climb to coiled tubing cylinder top when carrying out manual clear to it, and the operation is inconvenient and has increased operating personnel's danger. And the friction wheel can also increase and produce the phenomenon that skids with coiled tubing because of the transmission friction force that links to each other with the counter, lead to the counter unable accurate count, influence measurement accuracy.
Accordingly, in view of the above shortcomings, it is desirable to provide a coiled tubing counting apparatus.
Disclosure of Invention
First, the technical problem to be solved
The invention aims to solve the technical problems that the counting device of the conventional coiled tubing is inaccurate in measurement and inconvenient to adjust and return to zero.
(II) technical scheme
In order to solve the technical problems, the invention provides a continuous oil pipe counting device which comprises a shell, a light source and a light sensor, wherein the outer part of the continuous oil pipe is coated with wear-resistant paint containing fluorescent powder at intervals, the shell is arranged on an injection head, the continuous oil pipe passes through the shell, the light sensor is fixedly connected to the middle part of the shell, and the light source is fixedly connected to one end of the shell, which is close to the entrance of the continuous oil pipe; the continuous oil pipe continuously passes through the shell, and the movement length of the continuous oil pipe is calculated through the frequency of the optical signal detected by the feedback of the optical sensor.
As a further explanation of the present invention, preferably, the abrasion-resistant coating is a fluorocarbon coating, a silicone coating or a polyester coating, the fluorescent powder is a silicate fluorescent powder or a rare earth fluorescent powder, and the content of the fluorescent powder in the abrasion-resistant coating is less than 1%.
As a further illustration of the present invention, the rare earth phosphor preferably contains lutetium oxide.
As a further illustration of the present invention, it is preferred that the coiled tubing is coated with a phosphor-free wear-resistant coating between the phosphor-containing wear-resistant coatings, the phosphor-containing wear-resistant coating having a width of 10 to 20mm.
As a further explanation of the present invention, it is preferable that the light source irradiation position and the photosensor detection position form an acute angle on the projection plane.
As a further illustration of the invention, the light source preferably employs LED lighting and is normally lit during operation.
As a further illustration of the invention, it is preferred that the housing have annular covers attached to both ends, the covers having an inner diameter intermediate the diameter of the housing cavity and the outer diameter of the coiled tubing.
As a further explanation of the present invention, it is preferable that the length of the housing is not less than 20cm, and the distance of the light source from the photosensor is not less than 7cm.
As a further explanation of the present invention, it is preferable that a plurality of sets of counting devices are arranged at intervals along the length direction of the coiled tubing, and the positions of the light sources relative to the light sensors are opposite among the sets of counting devices.
As a further illustration of the present invention, it is preferred that the coiled tubing be overcoated with a phosphor-bearing wear-resistant coating having an irregular spacing adjacent to the roller.
(III) beneficial effects
The technical scheme of the invention has the following advantages:
according to the invention, by detecting the frequency of fluorescence on the continuous oil pipe and combining the intervals of the distribution of the fluorescent strips, the injection quantity of the current continuous oil pipe can be automatically obtained through a computer, compared with the current mechanical counting mode, the measurement is more accurate, meanwhile, the fluorescent powder is mixed with the wear-resistant coating, so that the wear resistance of the continuous oil pipe can be improved, the counting can be realized, the wear degree of the continuous oil pipe can be intuitively judged according to the coverage degree of the fluorescent powder, and multiple purposes are achieved.
Drawings
FIG. 1 is a diagram showing the general assembly effect of the present invention;
FIG. 2 is a side view of the present invention;
fig. 3 is a partial cross-sectional view of the present invention.
In the figure: 1. a housing; 11. a cover; 2. a light source; 3. a light sensor; 4. and (3) a continuous oil pipe.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The utility model provides a coiled tubing counting assembly, combines FIG. 1, FIG. 2, includes shell 1, light source 2 and light sensor 3, and shell 1 links firmly on the injection head and overlaps outside coiled tubing 4 to make coiled tubing 4 can pass shell 1, shell 1 length direction slope, can avoid coiled tubing 4 to produce great friction with shell 1. The light source 2 and the light sensor 3 are arranged on the housing 1 at intervals. The abrasion-resistant coating containing fluorescent powder is coated on the outer space of the continuous oil pipe 4, the abrasion-resistant coating is a fluorocarbon coating, a silicone coating or a polyester coating, preferably a fluorocarbon coating, the fluorocarbon coating is colorless and transparent, has excellent abrasion resistance and pollution resistance, can maintain stability in a high-temperature and high-pressure environment, and is suitable for being used on the continuous oil pipe 4. The fluorescent powder is silicate fluorescent powder or rare earth fluorescent powder, preferably rare earth fluorescent powder containing lutetium oxide, the content of the fluorescent powder in the wear-resistant paint is lower than 1%, the wear-resistant paint without adding the fluorescent powder is used as a base layer, a layer of wear-resistant paint containing the fluorescent powder is covered outside the base layer, two layers of wear-resistant paint without the fluorescent powder with thickness are coated between the wear-resistant paint containing the fluorescent powder and the continuous oil pipe 4, so that the adhesive force and weather resistance of the wear-resistant paint are not affected, the wear-resistant paint is prevented from easily falling off and cracking, and the width of the wear-resistant paint containing the fluorescent powder is 10-20 mm and does not affect the detection of an optical sensor.
In addition, the rare earth fluorescent powder containing lutetium oxide is selected, the good hardness and wear resistance of the lutetium oxide can be utilized, the service life of the coating can be prolonged when the lutetium oxide is added into the coating, the lutetium oxide can be used as a tracer in daily use, and the lutetium oxide can be used for tracking the abrasion and falling-off conditions of the coating by observing the distribution and brightness change of the fluorescent powder, so that whether the continuous oil pipe 4 needs to be re-sprayed or not is estimated. The supplementary spraying adopts a cold spraying mode, so that the influence of the sintering of fluorescent powder on the luminous effect is avoided.
Referring to fig. 1 and 2, the casing 1 is a long cylindrical structure, and the length of the casing 1 is generally not less than 20cm, so as to avoid that the light sensor 3 confuses external light and light emitted by fluorescent powder, and identification errors are caused. In order to avoid detecting external light, annular sealing covers 11 are fixedly connected to two ends of the opening of the shell 1, the inner diameter of the sealing cover 11 is between the diameter of the inner cavity of the shell 1 and the outer diameter of the continuous oil pipe 4, and is preferably larger than the outer diameter of the continuous oil pipe 4 by about 2-5 mm, so that the external light can be prevented from entering, and the abrasion with the continuous oil pipe 4 can be reduced.
Referring to fig. 2 and 3, the light source 2 is fixedly connected to the end of the casing 1, which is close to the entrance of the coiled tubing 4, the light source 2 adopts LED light and is always bright during operation, and the irradiation position of the light source 2 and the detection position of the light sensor 3 form an acute angle on the projection plane. The light source 2 is arranged for exciting the fluorescent powder to emit light, so that the problem that the outside light is insufficient for exciting the fluorescent powder to emit light when working in overcast days or at night is avoided. The distance between the light source 2 and the light sensor is not less than 7cm so as not to influence the detection of fluorescence by the light sensor 3.
With reference to fig. 2 and 3, the optical sensor 3 adopts a common photoelectric sensor, the detected optical signal is converted into an electrical signal, the electrical signal is transmitted to the computer through the transmission cable, and the computer can calculate the relative movement length of the coiled tubing 4 by means of the frequency of the optical signal fed back by the optical sensor 3 in combination with the interval set during coating. The multiple groups of counting devices are arranged at intervals along the length direction of the continuous oil pipe 4, and can be used for reducing measurement errors through multiple groups of simultaneous measurement. In addition, the positions of the light sources 2 relative to the light sensors 3 among the multiple groups of counting devices are opposite, so that the bidirectional movement length of the bidirectional moving continuous oil pipe 4 can be measured. In addition, the abrasion-resistant coating with fluorescent powder, which is irregularly coated on the outer surface of the section of the continuous oil pipe 4, is close to the roller, so that a computer can automatically control the roller and the injection head to stop working after acquiring irregular optical signal frequency, on one hand, the continuous oil pipe 4 can be prevented from being pulled out, and even if the continuous oil pipe 4 is not pulled out, the feeding speed and the feeding amount of the continuous oil pipe 4 can be judged to be problematic, or the coating is fallen off, and the running stop is controlled to be overhauled, so that the safety is further improved.
In summary, the mold with the holes and grooves distributed at intervals is sleeved on the surface of the continuous oil pipe 4, and the abrasion-resistant coating containing fluorescent powder is sprayed outside the base layer of the continuous oil pipe 4, so that the abrasion-resistant coating containing fluorescent powder is adhered to the continuous oil pipe 4 at intervals. When the continuous oil pipe 4 is injected or withdrawn, the continuous oil pipe 4 continuously passes through the shell 1, fluorescent powder emits light under the irradiation of the light source 2, the light sensor 3 detects the quantity of the fluorescent powder emitted light, the frequency of the fluorescent powder is detected, the movement speed of the continuous oil pipe 4 can be calculated according to the frequency and the distribution interval of holes on a die of a system which is input in advance, the movement distance of the current continuous oil pipe 4 can be calculated through the detected quantity of the fluorescent powder, compared with the current mechanical counting mode, the measurement is more accurate than the mechanical counting mode by controlling the spraying width of the fluorescent powder, meanwhile, the fluorescent powder and the wear-resistant paint are mixed, the wear resistance of the continuous oil pipe can be improved, the counting can be used, the wear degree of the continuous oil pipe can be intuitively judged according to the coverage degree of the fluorescent powder, and the continuous oil pipe can be obtained at one time.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A coiled tubing counting device, characterized in that: the device comprises a shell (1), a light source (2) and a light sensor (3), wherein a wear-resistant coating containing fluorescent powder is coated on the outer space of a continuous oil pipe (4), the shell (1) is erected on an injection head, the continuous oil pipe (4) penetrates through the shell (1), the light sensor (3) is fixedly connected to the middle part of the shell (1), and the light source (2) is fixedly connected to one end, close to the inlet of the continuous oil pipe (4), of the shell (1); the continuous oil pipe (4) continuously passes through the shell (1), and the movement length of the continuous oil pipe (4) is calculated through the frequency of the optical signal detected by the feedback of the optical sensor (3).
2. A coiled tubing counting apparatus according to claim 1, wherein: the wear-resistant coating is a fluorocarbon coating, a silicone coating or a polyester coating, the fluorescent powder is silicate fluorescent powder or rare earth fluorescent powder, and the content of the fluorescent powder in the wear-resistant coating is lower than 1%.
3. A coiled tubing counting apparatus as claimed in claim 2, wherein: the rare earth fluorescent powder contains lutetium oxide.
4. A coiled tubing counting apparatus according to claim 3, wherein: the continuous oil pipe (4) is positioned between the wear-resistant coatings containing fluorescent powder and is coated with the wear-resistant coatings without the fluorescent powder, and the width of the wear-resistant coatings containing the fluorescent powder is 10-20 mm.
5. The coiled tubing counting device of claim 4, wherein: the irradiation position of the light source (2) and the detection position of the light sensor (3) form an acute angle on the projection plane.
6. The coiled tubing counting device of claim 5, wherein: the light source (2) adopts LED lamp light and is always bright during operation.
7. A coiled tubing counting apparatus according to claim 1, wherein: annular sealing covers (11) are fixedly connected to the two ends of the shell (1), and the inner diameter and the outer diameter of the sealing covers (11) are between the inner cavity diameter of the shell (1) and the outer diameter of the continuous oil pipe (4).
8. A coiled tubing counting apparatus according to claim 1, wherein: the length of the shell (1) is not less than 20cm, and the distance between the light source (2) and the light sensor (3) is not less than 7cm.
9. A coiled tubing counting apparatus according to claim 1, wherein: and a plurality of groups of counting devices are arranged at intervals along the length direction of the continuous oil pipe (4), and the positions of the light sources (2) among the groups of counting devices are opposite to those of the light sensors (3).
10. A coiled tubing counting apparatus according to claim 1, wherein: the continuous oil pipe (4) is close to one section of the roller and is externally coated with the wear-resistant paint with fluorescent powder, wherein the interval of the wear-resistant paint is irregular.
CN202311443426.XA 2023-11-02 2023-11-02 Coiled tubing counting device Active CN117190882B (en)

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Application Number Priority Date Filing Date Title
CN202311443426.XA CN117190882B (en) 2023-11-02 2023-11-02 Coiled tubing counting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311443426.XA CN117190882B (en) 2023-11-02 2023-11-02 Coiled tubing counting device

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CN117190882A true CN117190882A (en) 2023-12-08
CN117190882B CN117190882B (en) 2024-01-09

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060248743A1 (en) * 2005-05-06 2006-11-09 Morris Collin R Coiled tubing counter
CN202157801U (en) * 2011-06-20 2012-03-07 烟台杰瑞石油装备技术有限公司 Device for counting depth of continuous oil pipe
CN102674189A (en) * 2012-05-30 2012-09-19 天津鼎沃科技发展有限公司 Automatic counting alignment winch for offshore oil well high pressure oil pipe
CN105004304A (en) * 2015-07-24 2015-10-28 中国电子科技集团公司第二十二研究所 Coiled tubing length measuring device
CN205102784U (en) * 2015-11-03 2016-03-23 中国石油大学(华东) A length -measuring device of a coiled tubing
CN209355445U (en) * 2018-12-17 2019-09-06 泉州世建通装配工程有限公司 A kind of ventilation shaft with intelligent detection device
CN110454643A (en) * 2019-09-23 2019-11-15 上海碧兰环保技术开发有限公司 A kind of pipe detection fluorescent balls and its application method
CN211318193U (en) * 2019-10-25 2020-08-21 杭州微策生物技术有限公司 Fluorescence immunoassay test paper detection system for dynamically detecting frequency
CN217237888U (en) * 2022-01-25 2022-08-19 江苏诚安检验检测有限公司 Ultrasonic detection device for pipeline welding seam
CN116972957A (en) * 2023-07-27 2023-10-31 天津津航技术物理研究所 Vibration detection method and system for power transmission GIL pipeline

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060248743A1 (en) * 2005-05-06 2006-11-09 Morris Collin R Coiled tubing counter
CN202157801U (en) * 2011-06-20 2012-03-07 烟台杰瑞石油装备技术有限公司 Device for counting depth of continuous oil pipe
CN102674189A (en) * 2012-05-30 2012-09-19 天津鼎沃科技发展有限公司 Automatic counting alignment winch for offshore oil well high pressure oil pipe
CN105004304A (en) * 2015-07-24 2015-10-28 中国电子科技集团公司第二十二研究所 Coiled tubing length measuring device
CN205102784U (en) * 2015-11-03 2016-03-23 中国石油大学(华东) A length -measuring device of a coiled tubing
CN209355445U (en) * 2018-12-17 2019-09-06 泉州世建通装配工程有限公司 A kind of ventilation shaft with intelligent detection device
CN110454643A (en) * 2019-09-23 2019-11-15 上海碧兰环保技术开发有限公司 A kind of pipe detection fluorescent balls and its application method
CN211318193U (en) * 2019-10-25 2020-08-21 杭州微策生物技术有限公司 Fluorescence immunoassay test paper detection system for dynamically detecting frequency
CN217237888U (en) * 2022-01-25 2022-08-19 江苏诚安检验检测有限公司 Ultrasonic detection device for pipeline welding seam
CN116972957A (en) * 2023-07-27 2023-10-31 天津津航技术物理研究所 Vibration detection method and system for power transmission GIL pipeline

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