CN212206438U - Dynamometer dynamometer measurement equipment and system based on visual recognition technology - Google Patents

Dynamometer dynamometer measurement equipment and system based on visual recognition technology Download PDF

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CN212206438U
CN212206438U CN202021319027.4U CN202021319027U CN212206438U CN 212206438 U CN212206438 U CN 212206438U CN 202021319027 U CN202021319027 U CN 202021319027U CN 212206438 U CN212206438 U CN 212206438U
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led
dynamometer
frame
data display
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杨建权
姜占乾
吴小庄
王章晴
王归红
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Xinjiang GC Energy Internet Of Things Technology Co ltd
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Abstract

本实用新型公开了一种基于视觉识别技术的示功仪功图测量设备,其包含示功仪本体和图像处理设备,示功仪本体又包含应变体和数据显示板,应变体上设有压力载荷传感器、控制单元和充电电池,数据显示板包含太阳能电池板,该太阳能电池板作为基板其上设有边框和LED点阵,LED点阵用于显示压力载荷值,图像处理设备包含图像采集器和图像处理器,图像采集器用于获取数据显示板在抽油机整个冲程过程中不同位置的图像信息,图像处理器根据图像信息分别获取压力载荷值和数据显示板的实际位移值,示功仪功图测量系统包含上述的示功仪功图测量设备和上位设备,利用该功图测量设备,提高了数据测量精准度以及降低单个设备功耗。

Figure 202021319027

The utility model discloses a dynamometer power map measuring device based on visual recognition technology, which comprises a dynamometer body and an image processing device, and the dynamometer body further comprises a strain body and a data display board, and the strain body is provided with pressure Load sensor, control unit and rechargeable battery, the data display panel includes a solar panel, the solar panel as a substrate is provided with a frame and an LED dot matrix, the LED dot matrix is used to display the pressure load value, and the image processing equipment includes an image collector And the image processor, the image collector is used to obtain the image information of the data display panel at different positions during the whole stroke of the pumping unit. The image processor obtains the pressure load value and the actual displacement value of the data display panel according to the image information. The dynamometer The power map measurement system includes the above-mentioned dynamometer power map measurement device and a host device. By using the power map measurement device, the accuracy of data measurement is improved and the power consumption of a single device is reduced.

Figure 202021319027

Description

基于视觉识别技术的示功仪功图测量设备及系统Dynamometer dynamometer measurement equipment and system based on visual recognition technology

技术领域technical field

本实用新型涉及一种基于视觉识别技术的示功仪功图测量设备及系统。The utility model relates to a dynamometer power map measuring device and system based on the visual recognition technology.

背景技术Background technique

示功仪系统是用于测试油井抽油机载荷和冲程并计算得出代表抽油机工况的示功图的仪器设备。The dynamometer system is an instrument and equipment used to test the load and stroke of the oil well pumping unit and calculate the dynamometer diagram representing the working condition of the pumping unit.

现有示功仪系统一般由加速度传感器、压力载荷传感器、采集放大模块、核心处理模块、无线通信单元和外部上位设备组成,其具体工作流程为:由无线通信模块接收到外部上位设备要求测量抽油机一个周期的示功图的命令后,传递给核心处理模块,核心处理模块控制加速度传感器和压力式载荷传感器测量一个周期(周期是根据抽油机的电机转速计算所得),两者输出的模拟信号通过采集放大模块进行处理后传递给核心处理模块,在整个周期的测量中,核心处理模块将保存不少于200点的载荷与加速度数据组,然后根据加速度值的两次积分,得到初始各保存点的位移值,并需通过抽油机凸轮曲线、杠杆臂比等数值,修正出各保存点的正确位移值,最后通过无线通信单元发送到外部上位设备。现有功图测量设备虽然能够测量出绘制示功图所需的压力载荷值和位移值,但其也存在一定的不足:(1)位移值通过加速度值确定,而且需要通过对加速度值的两次积分,因此,在实际操作过程中由于计算的复杂性和延时性,可能存在计算出的位移值不准确或压力载荷值与位移值无法准确对应的问题;(2)需要加速度传感器和压力载荷传感器同时工作,导致示功仪在实际使用时存在功耗大的问题。基于上述问题的分析,本申请提供了一种基于视觉识别技术的示功仪功图测量设备和系统。The existing dynamometer system is generally composed of an acceleration sensor, a pressure load sensor, an acquisition and amplification module, a core processing module, a wireless communication unit and an external host device. After the command of the dynamometer diagram of the oil machine for one cycle, it is transmitted to the core processing module. The core processing module controls the acceleration sensor and the pressure load sensor to measure a cycle (the cycle is calculated according to the motor speed of the oil pumping unit), and the output of the two The analog signal is processed by the acquisition and amplification module and then transmitted to the core processing module. During the measurement of the whole cycle, the core processing module will save a load and acceleration data set of no less than 200 points, and then obtain the initial value according to the two integrals of the acceleration value. The displacement value of each save point needs to be corrected to the correct displacement value of each save point through the pumping unit cam curve, lever arm ratio and other values, and finally sent to the external host device through the wireless communication unit. Although the existing dynamometer measuring equipment can measure the pressure load value and displacement value required for drawing the dynamometer diagram, it also has certain shortcomings: (1) The displacement value is determined by the acceleration value, and it needs to pass the acceleration value twice. Therefore, in the actual operation process, due to the complexity and delay of the calculation, there may be problems that the calculated displacement value is inaccurate or the pressure load value and the displacement value cannot accurately correspond; (2) Acceleration sensor and pressure load are required. The sensors work at the same time, which leads to the problem of high power consumption when the dynamometer is actually used. Based on the analysis of the above problems, the present application provides a dynamometer power diagram measurement device and system based on visual recognition technology.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的是提供一种基于视觉识别技术的示功仪功图测量设备及示功仪功图测量系统,解决现有示功仪系统存在功耗大和数据测量精度及准确度低的问题。The purpose of the utility model is to provide a dynamometer power map measuring device and a dynamometer power map measurement system based on visual recognition technology, so as to solve the problems of high power consumption and low data measurement precision and accuracy in the existing dynamometer system .

本实用新型提供了一种基于视觉识别技术的示功仪功图测量设备,包括示功仪本体(1)和图像处理设备,The utility model provides a dynamometer power map measuring device based on visual recognition technology, comprising a dynamometer body (1) and an image processing device,

所述示功仪本体(1)包含应变体(11)和数据显示板(12),所述应变体(11) 包含不锈钢底座和中间腔体,所述不锈钢底座内设置有载荷传感器(13),所述中间腔体内设置有控制单元(14)和充电电池(15),所述控制单元(14)包含控制器和LED 灯调光器;所述数据显示板(12)包含太阳能电池板(121),该太阳能电池板(121) 上设有边框(122)和LED点阵(123),所述边框(122)设置在太阳能电池板(121) 的外周,且该边框(122)由发光组件或反光组件构成,所述LED点阵(123)设置在所述太阳能电池板(121)的正面,所述LED点阵(123)用于对载荷传感器(13)采集的压力载荷值进行显示;所述控制器的I/O端口分别连接有太阳能电池板(121)、载荷传感器(13)、LED点阵(123)和LED调光器;所述控制器根据太阳能电池板(121) 的输出电压控制所述LED灯调光器调节LED点阵(123)中各LED灯的亮度和/或颜色;所述太阳能电池板(121)通过太阳能控制器(16)与充电电池(15)连接并通过充电电池(15)为控制单元(14)、载荷传感器(13)以及LED点阵(123)提供电能;The dynamometer body (1) includes a strain body (11) and a data display panel (12), the strain body (11) includes a stainless steel base and an intermediate cavity, and a load sensor (13) is arranged in the stainless steel base , a control unit (14) and a rechargeable battery (15) are arranged in the intermediate cavity, the control unit (14) includes a controller and an LED light dimmer; the data display panel (12) includes a solar panel ( 121), the solar cell panel (121) is provided with a frame (122) and an LED dot matrix (123), the frame (122) is arranged on the outer periphery of the solar cell panel (121), and the frame (122) is illuminated by components or reflective components, the LED dot matrix (123) is arranged on the front side of the solar cell panel (121), and the LED dot matrix (123) is used to display the pressure load value collected by the load sensor (13) ; The I/O ports of the controller are respectively connected with a solar panel (121), a load sensor (13), an LED dot matrix (123) and an LED dimmer; the controller is based on the solar panel (121) The output voltage controls the LED light dimmer to adjust the brightness and/or color of each LED light in the LED dot matrix (123); the solar panel (121) is connected to the rechargeable battery (15) through the solar controller (16) and provide power for the control unit (14), the load sensor (13) and the LED dot matrix (123) through the rechargeable battery (15);

所述图像处理设备包含图像采集器(4)和图像处理器(5),至少所述图像采集器(4)固设于所述示功仪本体(1)的一侧,且该图像采集器(4)的可视角能够采集到示功仪本体(1)运动的最大位移,所述图像采集器(4)用于实时获取数据显示板(12) 在该最大位移内不同位置的图像信息,并将获取的图像信息传输至图像处理器(5);所述图像处理器(5)分别获取图像信息中的压力载荷值和数据显示板(12)对应的实际位移值,并根据压力载荷值和实际位移值整理出功图数据。The image processing device comprises an image acquisition device (4) and an image processor (5), at least the image acquisition device (4) is fixed on one side of the dynamometer body (1), and the image acquisition device The viewing angle of (4) can collect the maximum displacement of the movement of the dynamometer body (1). and transmit the acquired image information to the image processor (5); the image processor (5) respectively acquires the pressure load value in the image information and the actual displacement value corresponding to the data display panel (12), and according to the pressure load value and the actual displacement value to sort out the power map data.

作为本申请的优选方案,所述图像处理器(5)包含故障识别单元、图像清晰度识别单元和通讯模块,所述故障识别单元通过所述通讯模块与远端上位设备通讯,所述图像清晰度识别单元通过所述通讯模块与所述示功仪本体(1)上的控制器通讯,所述故障识别单元判断图像采集器(4)采集的图像信息异常时向远端上位设备发送告警信息,所述图像清晰度识别单元在判断图像采集器(4)采集的图像清晰度较低时通过通讯模块向控制器发送使能信号,控制器根据该使能信号通过所述LED灯调光器调节LED 点阵(123)中各LED灯的亮度和/或颜色。As a preferred solution of the present application, the image processor (5) includes a fault identification unit, an image definition identification unit and a communication module, the fault identification unit communicates with the remote upper device through the communication module, and the image is clear The degree recognition unit communicates with the controller on the dynamometer body (1) through the communication module, and the fault recognition unit sends alarm information to the remote upper device when it judges that the image information collected by the image collector (4) is abnormal , the image definition recognition unit sends an enable signal to the controller through the communication module when it judges that the image acquired by the image collector (4) is of low definition, and the controller passes the LED light dimmer according to the enable signal. Adjust the brightness and/or color of each LED light in the LED dot matrix (123).

作为本申请的优选方案,所述图像处理器(5)包含预存储单元、像素计数单元和计算单元,所述预存储单元中预存储有数据显示板(12)至少一边的实际宽度D和选定的基准图像;所述像素计数单元将图像采集器(4)获取的当前图像与基准图像进行叠加,并根据像素点计算该两张图像中数据显示板(12)的相对位移Δd以及数据显示板(12)在图像中与预存储的其中一边对应的边的宽度d;所述计算单元根据对应关系计算出数据显示板(12)的实际位移ΔD,该ΔD=(D×Δd)/d。As a preferred solution of the present application, the image processor (5) includes a pre-storage unit, a pixel counting unit and a calculation unit, and the pre-storage unit pre-stores the actual width D of at least one side of the data display panel (12) and the selected The predetermined reference image; the pixel counting unit superimposes the current image obtained by the image collector (4) and the reference image, and calculates the relative displacement Δd of the data display panel (12) in the two images and the data display according to the pixel points. The width d of the side of the panel (12) corresponding to one of the pre-stored sides in the image; the calculation unit calculates the actual displacement ΔD of the data display panel (12) according to the corresponding relationship, this ΔD=(D×Δd)/d .

作为本申请的优选方案,在所述边框(122)采用反光组件构成时,该边框(122) 的内侧与所述太阳能电池板(121)之间形成钝角β;As a preferred solution of the present application, when the frame (122) is formed of a reflective component, an obtuse angle β is formed between the inner side of the frame (122) and the solar cell panel (121);

在所述边框(122)采用发光组件构成时,该边框(122)通过导线与所述充电电池(15)连通。When the frame (122) is composed of light-emitting components, the frame (122) is communicated with the rechargeable battery (15) through wires.

作为本申请的优选方案,所述LED点阵(123)中相邻两LED灯及各LED灯与边框之间具有固定距离,该固定距离满足图像采集器(4)位于其安装位置时能够分辨出相邻两LED灯及各LED灯与上、下、左、右边框之间的距离。As a preferred solution of the present application, there is a fixed distance between two adjacent LED lights and each LED light in the LED dot matrix (123) and the frame, and the fixed distance satisfies that the image collector (4) can distinguish when it is at its installation position Calculate the distance between two adjacent LED lights and each LED light and the upper, lower, left and right borders.

本申请还提供了一种基于视觉识别技术的示功仪功图测量系统,包括上述所述的功图测量设备和上位设备,所述功图测量设备将整理好的功图数据上传至上位设备,所述上位设备接收所述功图数据并根据该功图数据做相关分析进而来判断油井工况。The present application also provides a dynamometer power map measurement system based on visual recognition technology, including the above-mentioned power map measurement device and a host device, wherein the power map measurement device uploads the sorted power map data to the host device , the upper equipment receives the power map data and performs a correlation analysis according to the power map data to judge the working condition of the oil well.

由于在各油井旁设置摄像头等图像采集器4对油井进行漏油等问题监控已经成为未来的一种趋势,因此,本申请利用该趋势设计了一种基于视觉识别技术的示功仪功图测量设备,该功图测量设备的优势包含:Since it has become a trend in the future to set up image collectors 4 such as cameras next to each oil well to monitor oil leakage and other problems in oil wells, the application uses this trend to design a dynamometer dynamometer diagram measurement based on visual recognition technology equipment, the advantages of this dynamometer measurement equipment include:

(1)示功仪本体1上的载荷传感器13测量压力载荷信号并将压力载荷信号通过控制器处理后在数据显示板12上显示,图像采集器4获取数据显示板12的图像信息并传输至图像处理器5,图像处理器5根据图像信息分别获取压力载荷值和数据显示板12对应的实际位移值,并根据压力载荷值和实际位移值整理出功图数据,也即在本申请中,将位移值的测量和压力载荷值的测量利用不同的采集单元进行采集,如此,可提高数据处理效率以及降低单个采集单元的功耗,同时,位移值的计算是利用图像像素与图像实际大小之间的比例关系分析获取,该计算方式相比现有对加速度值的多次积分存在运算速度快以及准确率高等优势;由于示功仪本体1只输出压力载荷值,实际位移变化量通过一系列图像(照片)记录,因此不仅运算速度快,而且延时极小,如此可确保一个周期内采集的多组压力载荷值与对应的实际位移值可一一对应。(1) The load sensor 13 on the dynamometer body 1 measures the pressure load signal and displays the pressure load signal on the data display panel 12 after being processed by the controller. The image collector 4 acquires the image information of the data display panel 12 and transmits it to The image processor 5, the image processor 5 respectively obtains the pressure load value and the actual displacement value corresponding to the data display panel 12 according to the image information, and sorts out the power map data according to the pressure load value and the actual displacement value, that is, in this application, The measurement of the displacement value and the measurement of the pressure load value are collected by different acquisition units, so that the data processing efficiency can be improved and the power consumption of a single acquisition unit can be reduced. Compared with the existing multi-integration of acceleration values, this calculation method has the advantages of faster operation speed and higher accuracy; because the dynamometer body only outputs the pressure load value, the actual displacement change is calculated through a series of Image (photo) recording, so not only the operation speed is fast, but also the delay is extremely small, which ensures that the multiple sets of pressure load values collected in one cycle can be in one-to-one correspondence with the corresponding actual displacement values.

(2)利用太阳能电池板121接收光线越强输出电量越大的性能来判断太阳能电池板121当前收到光照的强弱,在控制器检测到太阳能电池板121的输出电压增大时,通过LED灯调光器调节LED点阵123中各LED灯的亮度和/或颜色,以此来增强LED 点阵在太阳能电池板121上显示的清晰度,确保图像采集器4采集的图像信息中数据显示板12上显示的压力载荷值清晰可见,便于图像处理器5识别。(2) Use the performance that the stronger the light received by the solar panel 121, the higher the output power will be to determine the current intensity of the light received by the solar panel 121. When the controller detects that the output voltage of the solar panel 121 increases, the LED will The lamp dimmer adjusts the brightness and/or color of each LED lamp in the LED dot matrix 123 , thereby enhancing the clarity of the LED dot matrix displayed on the solar panel 121 , and ensuring the data display in the image information collected by the image collector 4 The pressure load value displayed on the plate 12 is clearly visible for easy identification by the image processor 5 .

(3)数据显示板12上设有由发光组件或反光组件构成的边框122,在晚上,利用点亮的边框122可使得数据显示板12的整体结构更加清楚,避免视觉识别时产生位置错误,因此,在本申请中,通过在数据显示板12上设置边框122来增加图像采集器4 采集图像信息的准确度和清晰度,进而提高了压力载荷值和实际位移值获取的精准度。(3) The data display panel 12 is provided with a frame 122 composed of light-emitting components or reflective components. At night, the lighted frame 122 can make the overall structure of the data display panel 12 clearer and avoid position errors during visual recognition. Therefore, in the present application, the frame 122 is arranged on the data display panel 12 to increase the accuracy and clarity of the image information collected by the image collector 4 , thereby improving the accuracy of obtaining the pressure load value and the actual displacement value.

附图说明Description of drawings

图1为本实用新型实施例一提供的功图测量设备的主视结构示意图。FIG. 1 is a schematic front view of the structure of a power map measuring device provided in Embodiment 1 of the present invention.

图2为本实用新型实施例一提供的示功仪本体的结构示意图。FIG. 2 is a schematic structural diagram of a dynamometer body according to Embodiment 1 of the present invention.

图3为本实用新型实施例一提供的数据显示板的主视结构示意图。FIG. 3 is a schematic diagram of a front view structure of a data display panel provided by Embodiment 1 of the present invention.

图4为本实用新型实施例一提供的图3中A-A方向的结构示意图。FIG. 4 is a schematic structural diagram in the direction of A-A in FIG. 3 according to Embodiment 1 of the present invention.

图5为本实用新型实施例一提供的示功仪本体的控制结构图。FIG. 5 is a control structure diagram of a dynamometer body according to Embodiment 1 of the present invention.

图6本实用新型实施例一提供的数据显示板实际位移计算原理图。FIG. 6 is a schematic diagram of the actual displacement calculation of the data display panel provided by the first embodiment of the present invention.

图7本实用新型实施例三提供的图像处理器与上位设备和控制器的连接结构图。FIG. 7 is a structural diagram of the connection between the image processor, the upper device and the controller according to the third embodiment of the present invention.

图8本实用新型实施例四提供的图像处理设备与上位设备之间的结构图。FIG. 8 is a structural diagram between an image processing device and a host device according to Embodiment 4 of the present invention.

附图标记reference number

示功仪本体1,应变体11,数据显示板12,太阳能电池板121,边框122,LED 点阵123,导线带124,载荷传感器13,控制单元14,充电电池15,太阳能控制器16,驴头2,光杆3,图像采集器4,图像处理器5。Dynamometer body 1, strain body 11, data display panel 12, solar panel 121, frame 122, LED dot matrix 123, wire strip 124, load sensor 13, control unit 14, rechargeable battery 15, solar controller 16, donkey Head 2, polished rod 3, image collector 4, image processor 5.

具体实施方式Detailed ways

实施例1Example 1

本实施例提供了一种基于视觉识别技术的示功仪功图测量设备,参见图1,该功图测量设备包括示功仪本和图像处理设备,This embodiment provides a dynamometer power map measurement device based on visual recognition technology, see FIG. 1 , the power map measurement device includes a dynamometer notebook and an image processing device,

本实施例中,示功仪本体1包含应变体11和数据显示板12,参见图2,应变体 11包含不锈钢底座和中间腔体,不锈钢底座内设置有载荷传感器13,中间腔体内设置有控制单元14和充电电池15,控制单元14包含控制器和LED灯调光器;数据显示板 12包含太阳能电池板121,参见图3-4,该太阳能电池板121上设有边框122和LED 点阵123,本实施例中,边框122设置在太阳能电池板121的外周,且该边框122由反光组件构成,本实施例优选反光组件为反光片,该边框122的主要作用是在晚上能够清楚的显现数据显示板12的轮廓结构,本实施例中优选位于边框122内侧的反光片与太阳能电池板121之间形成钝角β,优选β为135°,晚上当有LED点阵123亮时,设置在该角度的反光片能够将LED点阵123的光作为光源使得边框122反光变亮,进而使得数据显示板12的外周轮廓显现出来,本实施例中,反光组件还可为荧光材质,该荧光材质的反光组件可将可见光作为能源也可将LED点阵123的光作为能源;LED 点阵123设置在太阳能电池板121的正面,LED点阵123用于对载荷传感器13采集的压力载荷值进行显示,本实施例中,为了节省LED灯的使用数量,降低功耗,优选LED点阵123呈八位布设于太阳能电池板121的正面,且该LED点阵123以二进制的形式显示载荷传感器13采集的数据,当然,在数据显示板12大小允许的情况下,LED 点阵也可呈八位以上布设,如此可使压力载荷值的显示精度更高,同时,数据显示板 12也可以十进制的形式显示载荷传感器13采集的数据,本实施例中,LED点阵123 由多个独立的LED灯珠组成,该多个LED灯珠粘贴于太阳能电池板121上,该多个LED 灯珠并联后通过导线带124与控制器连接,当然,也可利用LED灯带构成LED点阵123;本实施例中,LED灯的颜色优选为穿透力较好的红色和黄色中的至少一种,利用该颜色的灯即使在雾天或雨天等能见度较低的环境下仍然可清晰辨识。In this embodiment, the dynamometer body 1 includes a strain body 11 and a data display panel 12. Referring to FIG. 2, the strain body 11 includes a stainless steel base and an intermediate cavity. The stainless steel base is provided with a load sensor 13, and the intermediate cavity is provided with a control Unit 14 and rechargeable battery 15, the control unit 14 includes a controller and an LED light dimmer; the data display panel 12 includes a solar panel 121, see Figures 3-4, the solar panel 121 is provided with a frame 122 and an LED dot matrix 123. In this embodiment, the frame 122 is arranged on the outer periphery of the solar cell panel 121, and the frame 122 is composed of a reflective component. In this embodiment, the reflective component is preferably a reflective sheet, and the main function of the frame 122 is to be clearly visible at night. For the outline structure of the data display panel 12, in this embodiment, it is preferable to form an obtuse angle β between the reflective sheet located on the inner side of the frame 122 and the solar cell panel 121, preferably β is 135°. The angled reflective sheet can use the light of the LED dot matrix 123 as a light source to make the frame 122 reflect light and brighten, thereby making the outer periphery of the data display panel 12 appear. The reflective component can use visible light as an energy source or the light of the LED lattice 123 as an energy source; the LED lattice 123 is arranged on the front of the solar cell panel 121, and the LED lattice 123 is used to display the pressure load value collected by the load sensor 13, In this embodiment, in order to save the number of LED lamps used and reduce power consumption, it is preferable that the LED dot matrix 123 is arranged on the front of the solar cell panel 121 in eight positions, and the LED dot matrix 123 displays the data collected by the load sensor 13 in binary format. Of course, if the size of the data display panel 12 allows, the LED dot matrix can also be arranged in more than eight digits, so that the display accuracy of the pressure load value can be higher. At the same time, the data display panel 12 can also be displayed in the form of decimal. The data collected by the load sensor 13, in this embodiment, the LED dot matrix 123 is composed of a plurality of independent LED lamp beads, the plurality of LED lamp beads are pasted on the solar panel 121, and the plurality of LED lamp beads are connected in parallel and then pass through wires The strip 124 is connected to the controller. Of course, LED strips can also be used to form the LED dot matrix 123; in this embodiment, the color of the LED light is preferably at least one of red and yellow with better penetrating power. The lights are clearly identifiable even in low-visibility environments such as fog or rain.

控制器的I/O端口分别连接有太阳能电池板121、载荷传感器13、LED点阵123 和LED灯调光器,本实施例中,利用太阳能电池板121接收光线越强输出电量越大的性能来判断太阳能电池板121当前受到光照的强弱,在控制器检测太阳能电池板121 输出电压增大时,说明此时太阳能电池板121受到的光照较强,控制器控制LED灯调光器调节LED点阵123中各LED灯的亮度和颜色,以使LED灯的亮度和颜色在当前较强光照下也能够被清楚识别,太阳能电池板121通过太阳能控制器16与充电电池15 连接并通过充电电池15为控制单元14、载荷传感器13和LED点阵123提供电能,参见图5。The I/O ports of the controller are respectively connected with the solar panel 121, the load sensor 13, the LED dot matrix 123 and the LED light dimmer. In this embodiment, the stronger the light received by the solar panel 121, the higher the output power is used. To judge the current intensity of the light received by the solar panel 121, when the controller detects that the output voltage of the solar panel 121 increases, it indicates that the solar panel 121 receives strong light at this time, and the controller controls the LED light dimmer to adjust the LED The brightness and color of each LED lamp in the dot matrix 123, so that the brightness and color of the LED lamp can be clearly identified under the current strong light, the solar panel 121 is connected with the rechargeable battery 15 through the solar controller 16 and through the rechargeable battery 15 provides power for the control unit 14, the load sensor 13 and the LED dot matrix 123, see FIG. 5 .

图像处理设备包含图像采集器4和图像处理器5,图像处理器5与图像采集器4 电连通,其用于处理图像采集器4采集的图像信息,至少图像采集器4固设于示功仪本体1的一侧,且该图像采集器4的可视角能够采集到示功仪本体1运动的最大位移,本实施例中,图像采集器4的可视角θ与最大位移H满足的关系式为:H≤2*L*tanθ,其中,L为图像采集器4距离光杆3的最短距离,也即本实施例中,示功仪本体1运动至最大位移的任一位置时,图像采集器4仍然具备足够的分辨率来识别数据显示板 12上相邻LED灯以及各LED灯与边框之间的距离。The image processing device includes an image collector 4 and an image processor 5. The image processor 5 is in electrical communication with the image collector 4 and is used for processing image information collected by the image collector 4. At least the image collector 4 is fixed on the dynamometer. One side of the main body 1, and the viewing angle of the image collector 4 can collect the maximum displacement of the movement of the dynamometer body 1. In this embodiment, the relationship between the viewing angle θ of the image collector 4 and the maximum displacement H is as follows: : H≤2*L*tanθ, where L is the shortest distance between the image collector 4 and the polished rod 3, that is, in this embodiment, when the dynamometer body 1 moves to any position of the maximum displacement, the image collector 4 There is still sufficient resolution to identify adjacent LEDs on the data display panel 12 and the distance between each LED and the frame.

该图像采集器4用于实时获取数据显示板12在最大位移内不同位置的图像信息(可按照需要只获取示功仪运动一个周期的图像信息),并将获取的图像信息传输至图像处理器5,本实施例中,图像信息包含数据显示板12上显示的压力载荷值,为了确保采集的图像信息中清楚的显示压力载荷值,本实施例优选LED灯珠距离数据显示板 12的边框122存在固定距离,同时,相邻两LED灯珠之间也存在固定距离,本实施例中,该固定距离需满足图像采集器4位于其安装位置时能够分辨出相邻两LED灯及各 LED灯与上、下、左、右边框之间的距离,由于相邻两LED灯及各LED灯与边框之间的距离数据受显示板12大小、图像采集器4的实际安装位置及图像采集器4的像素高度等因素影响,因此,在本实施例中对上述的固定距离不做具体限定,在实际使用时根据实际情况设置;本实施例中,优选所述图像采集器4为现有常见的数字摄像头;图像处理器5分别获取图像信息中的压力载荷值和数据显示板12对应的实际位移值并将其整理为功图数据,本实施例中,图像处理器5在图像中可直接获取二进制形式的压力载荷值使用,与此同时,图像处理器5将当前获取的图像与基准图像进行叠加,该两张图像叠加可很快获取当前图像与基准图像之间的位移差,然后根据对应比即可算出数据显示板12的实际位移。The image collector 4 is used to acquire the image information of the different positions of the data display panel 12 within the maximum displacement in real time (only the image information of the dynamometer moving for one cycle can be acquired as required), and transmit the acquired image information to the image processor 5. In this embodiment, the image information includes the pressure load value displayed on the data display panel 12 . In order to ensure the clear display of the pressure load value in the collected image information, in this embodiment, it is preferable that the LED lamp bead be separated from the frame 122 of the data display panel 12 . There is a fixed distance, and at the same time, there is also a fixed distance between two adjacent LED lamp beads. In this embodiment, the fixed distance needs to meet the requirement that the image collector 4 can distinguish two adjacent LED lamps and each LED lamp when it is located at its installation position. The distance between the upper, lower, left and right borders is affected by the size of the display board 12, the actual installation position of the image collector 4 and the distance between the two adjacent LED lights and each LED light and the border. Therefore, the above-mentioned fixed distance is not specifically limited in this embodiment, and is set according to the actual situation in actual use; in this embodiment, the image collector 4 is preferably an existing common Digital camera; the image processor 5 respectively obtains the pressure load value in the image information and the actual displacement value corresponding to the data display panel 12 and organizes them into power map data. In this embodiment, the image processor 5 can directly obtain in the image The pressure load value in binary form is used. At the same time, the image processor 5 superimposes the currently acquired image and the reference image. The superposition of the two images can quickly obtain the displacement difference between the current image and the reference image, and then according to the corresponding The actual displacement of the data display panel 12 can be calculated by the ratio.

本实施例中,图像处理器5包含预存储单元、像素计数单元和计算单元,预存储单元中预存储有数据显示板12至少一边的实际宽度D和选定的基准图像;像素计数单元将图像采集器4获取的当前图像与基准图像进行叠加,并根据像素点计算该两张图像中数据显示板12的相对位移Δd以及数据显示板12在图像中与预存储的其中一边对应的边的宽度d;计算单元根据对应关系计算出数据显示板(12)的实际位移ΔD,该ΔD=(D×Δd)/d。In this embodiment, the image processor 5 includes a pre-storage unit, a pixel count unit and a calculation unit, and the pre-storage unit pre-stores the actual width D of at least one side of the data display panel 12 and the selected reference image; The current image acquired by the collector 4 is superimposed with the reference image, and the relative displacement Δd of the data display panel 12 in the two images and the width of the side corresponding to the pre-stored side of the data display panel 12 in the image are calculated according to the pixel points. d; the calculation unit calculates the actual displacement ΔD of the data display panel (12) according to the corresponding relationship, where ΔD=(D×Δd)/d.

本实施例中,基准图像优选为数据显示板12位于最大位移初始位置的图像。In this embodiment, the reference image is preferably an image in which the data display panel 12 is located at the initial position of the maximum displacement.

参见图6,为本实施例提供的数据显示板实际位移计算原理图。Referring to FIG. 6 , it is a schematic diagram of the actual displacement calculation of the data display panel provided in this embodiment.

本实施例中,抽油机的运行冲程一般在2.5-10m范围内,因此,该在范围内图像采集器4获取的图像信息中示功仪本体将不会出现畸变,因此,利用像素点确定图像中数据显示板的位移和宽度是最为快速的方式。In this embodiment, the operating stroke of the oil pumping unit is generally in the range of 2.5-10 m. Therefore, the dynamometer body will not be distorted in the image information obtained by the image collector 4 within the range. Therefore, the pixel points are used to determine the The displacement and width of the data display panel in the image is the fastest way.

本实施例中的该功图测量设备将位移值的测量和压力载荷值的测量通过不同的采集单元进行采集,如此,可提高数据处理效率以及降低单个采集单元的功耗,同时,数据显示板12实际位移值的计算是利用图像像素与图像实际大小之间的比例关系分析获取,该计算方式相比现有对加速度值的多次积分存在运算速度快以及精准度高等优势,由于运算速度快,因此延时极小,如此可确保采集的多组压力载荷值与对应的实际位移值可一一对应,本实施例中,示功仪本体1也有别于现有示功仪,其仅用于压力载荷值的采集和显示,在显示过程中,为了与图像采集器4很好的配合,在白天,可利用太阳能电池板121的输出电压来检测太阳能电池板121当前接收光照的强弱,当输出电压增大时,则通过LED灯调光器调节当前处于工作状态的LED灯的亮度,使得LED灯相对于光照强度亮度能够更高,在晚上,边框122反光变亮,如此可使得数据显示板12的整体结构更加清楚,因此,通过利用太阳能电池板121接收光照强弱与输出电压大小的关系以及通过在数据显示板12上设置边框122增加了图像采集器4 采集图像信息的准确度和清晰度,进而提高了压力载荷值和实际位移值获取的精准度。The power map measuring device in this embodiment collects the displacement value and the pressure load value through different acquisition units, so that the data processing efficiency can be improved and the power consumption of a single acquisition unit can be reduced. At the same time, the data display panel 12. The calculation of the actual displacement value is obtained by analyzing the proportional relationship between the image pixels and the actual size of the image. Compared with the existing multiple integration of the acceleration value, this calculation method has the advantages of faster operation speed and higher accuracy. , so the time delay is extremely small, which ensures that the collected pressure load values and the corresponding actual displacement values can be in one-to-one correspondence. In this embodiment, the dynamometer body 1 is also different from the existing dynamometer For the collection and display of the pressure load value, in the display process, in order to cooperate with the image collector 4 well, in the daytime, the output voltage of the solar panel 121 can be used to detect the current intensity of the light received by the solar panel 121, When the output voltage increases, the brightness of the currently working LED light is adjusted by the LED light dimmer, so that the brightness of the LED light can be higher relative to the light intensity. The overall structure of the display panel 12 is clearer. Therefore, by using the relationship between the intensity of the light received by the solar panel 121 and the output voltage, and by setting the frame 122 on the data display panel 12, the accuracy of the image information collected by the image collector 4 is increased. and clarity, thereby improving the accuracy of the acquisition of pressure load values and actual displacement values.

实施例2:Example 2:

与实施例1相比,本实施例的区别在于,边框122采用发光组件构成,该边框122 通过导线与充电电池15连通,也即该边框122通电后可发光或发亮,本实施例中优选该发光组件为灯管,当然,也可为其他通电后发光的原件,本实施例不做具体限定。Compared with Embodiment 1, the difference in this embodiment is that the frame 122 is formed of a light-emitting component, and the frame 122 is connected to the rechargeable battery 15 through wires, that is, the frame 122 can emit light or shine after it is powered on, which is preferred in this embodiment. The light-emitting component is a lamp tube, of course, it can also be other original components that emit light after being powered on, which is not specifically limited in this embodiment.

实施例3:Example 3:

与实施例1相比,本实施例的区别在于,图像处理器5包含故障识别单元、图像清晰度识别单元和通讯模块,本实施例中,通讯模块优选包含远距离通讯模块和近距离通讯模块,其中,远距离通讯模块可LoRa模块、GPRS模块或4G模块中的至少一种,本实施例优选为低功耗的LoRa模块,近距离通讯模块为蓝牙模块或Zigbee模块,本实施例优选为蓝牙模块;故障识别单元通过LoRa模块与远端上位设备通讯,图像清晰度识别单元通过蓝牙模块与示功仪本体1上的控制器通讯,故障识别单元判断图像采集器4采集的图像信息异常时向远端上位设备发送告警信息,本实施例中,异常信息包含图像采集器4的异常和示功仪本体1的异常,图像采集器4的异常包含图像采集器4损坏或移位,示功仪本体1的异常包含数据显示板12损坏或没电导致无法正常显示压力载荷值;图像清晰度识别单元在判断图像采集器4采集的图像清晰度较低时通过通讯模块向控制器发送使能信号,控制器根据该使能信号通过LED灯调光器调节LED 点阵123中各LED灯的亮度和/或颜色,本实施例中,该图像清晰度低的主要因素包括受雾天或雨天等外部环境影响导致,通过调节LED灯的亮度和颜色可确保在雾天或雨天图像采集器4采集到的图形信息中压力载荷值仍然可清楚识别。Compared with Embodiment 1, the difference in this embodiment is that the image processor 5 includes a fault identification unit, an image definition identification unit and a communication module. In this embodiment, the communication module preferably includes a long-distance communication module and a short-range communication module. , wherein the long-distance communication module can be at least one of a LoRa module, a GPRS module or a 4G module. This embodiment is preferably a low-power LoRa module, and the short-range communication module is a Bluetooth module or a Zigbee module. This embodiment is preferably a Bluetooth module; the fault identification unit communicates with the remote host device through the LoRa module, the image definition identification unit communicates with the controller on the dynamometer body 1 through the Bluetooth module, and the fault identification unit judges that the image information collected by the image collector 4 is abnormal. Send alarm information to the remote upper device. In this embodiment, the abnormal information includes the abnormality of the image collector 4 and the abnormality of the dynamometer body 1. The abnormality of the image collector 4 includes the damage or displacement of the image collector 4, and the power indicator The abnormality of the instrument body 1 includes that the data display board 12 is damaged or has no electricity, which causes the pressure load value to be unable to be displayed normally; the image definition recognition unit sends an enable to the controller through the communication module when it judges that the definition of the image collected by the image collector 4 is low signal, the controller adjusts the brightness and/or color of each LED lamp in the LED dot matrix 123 through the LED lamp dimmer according to the enable signal. In this embodiment, the main factor for the low image definition includes fog or rain. Due to external environmental influences, adjusting the brightness and color of the LED light can ensure that the pressure load value can still be clearly identified in the graphic information collected by the image collector 4 in foggy or rainy days.

实施例4Example 4

本实施例提供了一种基于视觉识别技术的示功仪功图测量系统,该系统包含实施例1或实施例2或实施例3中所提及的示功仪功图测量设备和上位设备,功图测量设备将整理好的功图数据安装约定格式上传至上位设备,上位设备接收功图数据并根据该功图数据做相关分析进而来判断油井工况,参见图8,为本实施例提供的图像处理器5与上位设备之间的结构图。This embodiment provides a dynamometer dynamometer diagram measurement system based on visual recognition technology, the system includes the dynamometer dynamometer diagram measurement equipment and upper equipment mentioned in Embodiment 1 or Embodiment 2 or Embodiment 3, The power map measurement equipment uploads the sorted power map data to the upper device in the agreed format, and the upper device receives the power map data and performs relevant analysis according to the power map data to determine the oil well working conditions. The structure diagram between the image processor 5 and the upper device.

以上所述的仅是本实用新型的实施例,方案中公知的具体结构及特性等常识在此未做过多描述。应当指出,对于本领域的技术人员来说,在不脱离本实用新型的前提下,还可以做出若干改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above descriptions are only the embodiments of the present invention, and the common knowledge such as the well-known specific structures and characteristics in the solutions are not described too much here. It should be pointed out that for those skilled in the art, under the premise of not departing from the present utility model, several improvements can also be made, which should also be regarded as the protection scope of the present utility model, and these will not affect the implementation of the present utility model. effect and the applicability of the patent. The scope of protection claimed in this application shall be subject to the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.

Claims (10)

1. A dynamometer diagram measuring device based on visual identification technology is characterized by comprising a dynamometer body (1) and image processing equipment,
the dynamometer body (1) comprises a strain body (11) and a data display board (12), the strain body (11) comprises a load sensor (13) and a middle cavity, a control unit (14) and a rechargeable battery (15) are arranged in the middle cavity, and the control unit (14) comprises a controller and an LED lamp dimmer; the data display panel (12) comprises a solar cell panel (121), a frame (122) and an LED dot matrix (123) are arranged on the solar cell panel (121), the frame (122) is arranged on the periphery of the solar cell panel (121), the frame (122) is composed of a light-emitting component or a light-reflecting component, the LED dot matrix (123) is arranged on the front face of the solar cell panel (121), and the LED dot matrix (123) is used for displaying a pressure load value collected by a load sensor (13); the I/O port of the controller is respectively connected with a solar cell panel (121), a load sensor (13), an LED lattice (123) and an LED dimmer; the controller controls the LED lamp light modulator to adjust the brightness and/or color of each LED lamp in the LED dot matrix (123) according to the output voltage of the solar panel (121); the solar panel (121) is connected with the rechargeable battery (15) through the solar controller (16) and provides electric energy for the control unit (14), the load sensor (13) and the LED lattice (123) through the rechargeable battery (15);
the image processing equipment comprises an image collector (4) and an image processor (5), wherein at least the image collector (4) is fixedly arranged on one side of the dynamometer body (1), the visual angle of the image collector (4) can collect the maximum displacement of the dynamometer body (1) in motion, and the image collector (4) is used for acquiring image information of different positions of a data display panel (12) in the maximum displacement in real time and transmitting the acquired image information to the image processor (5); the image processor (5) respectively obtains a pressure load value in the image information and an actual displacement value corresponding to the data display board (12), and arranges the indicator diagram data according to the pressure load value and the actual displacement value.
2. The vision recognition technology-based indicator diagram measurement device of claim 1, the image processor (5) comprises a fault identification unit, an image definition identification unit and a communication module, the fault recognition unit is communicated with a remote upper device through the communication module, the image definition recognition unit is communicated with a controller on the indicator body (1) through the communication module, the fault recognition unit sends alarm information to the remote upper equipment when judging that the image information collected by the image collector (4) is abnormal, the image definition recognition unit sends an enabling signal to the controller through the communication module when judging that the image definition collected by the image collector (4) is low, and the controller adjusts the brightness and/or color of each LED lamp in the LED dot matrix (123) through the LED lamp dimmer according to the enabling signal.
3. A visual recognition technology-based indicator diagram measuring device as defined in claim 1 or 2, wherein the image processor (5) comprises a pre-storing unit in which the actual width D of at least one side of the data display panel (12) and the selected reference image are pre-stored, a pixel counting unit, and a calculating unit; the pixel counting unit is used for superposing the current image acquired by the image acquisition device (4) with the reference image, and calculating the relative displacement delta d of the data display panel (12) in the two images and the width d of the side of the data display panel (12) corresponding to one side in the image which is prestored according to pixel points; the calculation means calculates an actual displacement Δ D of the data display panel (12) from the correspondence relationship, where Δ D is (D × Δ D)/D.
4. The indicator diagram measurement device based on visual recognition technology as claimed in claim 1 or 2,
when the frame (122) is formed by a light reflecting component, an obtuse angle beta is formed between the inner side of the frame (122) and the solar cell panel (121);
when the frame (122) is formed by adopting a light-emitting component, the frame (122) is communicated with the rechargeable battery (15) through a lead.
5. The vision recognition technology-based indicator diagram measurement device of claim 3,
when the frame (122) is formed by a light reflecting component, an obtuse angle beta is formed between the inner side of the frame (122) and the solar cell panel (121);
when the frame (122) is formed by adopting a light-emitting component, the frame (122) is communicated with the rechargeable battery (15) through a lead.
6. The indicator diagram measuring device based on the visual identification technology as claimed in claim 1 or 2, wherein a fixed distance is provided between two adjacent LED lamps and between each LED lamp and the frame in the LED dot matrix (123), and the fixed distance satisfies that the distance between the two adjacent LED lamps and between each LED lamp and the upper, lower, left and right frames can be distinguished when the image collector (4) is located at the installation position.
7. The indicator diagram measuring device based on the visual identification technology as claimed in claim 3, wherein a fixed distance is provided between the adjacent two LED lamps and each LED lamp in the LED dot matrix (123) and the frame, and the fixed distance satisfies that the distance between the adjacent two LED lamps and each LED lamp and the upper, lower, left and right frames can be distinguished when the image collector (4) is located at the installation position.
8. The indicator diagram measuring device based on the visual identification technology as claimed in claim 4, wherein a fixed distance is provided between the adjacent two LED lamps and each LED lamp in the LED dot matrix (123) and the frame, and the fixed distance satisfies that the distance between the adjacent two LED lamps and each LED lamp and the upper, lower, left and right frames can be distinguished when the image collector (4) is located at the installation position.
9. The indicator diagram measuring device based on the visual identification technology as claimed in claim 5, wherein a fixed distance is provided between the adjacent two LED lamps and each LED lamp in the LED dot matrix (123) and the frame, and the fixed distance satisfies that the distance between the adjacent two LED lamps and each LED lamp and the upper, lower, left and right frames can be distinguished when the image collector (4) is located at the installation position.
10. A indicator diagram measuring system based on a visual identification technology is characterized by comprising the indicator diagram measuring device and upper equipment, wherein the indicator diagram measuring device is used for uploading the sorted indicator diagram data to the upper equipment, and the upper equipment is used for receiving the indicator diagram data and carrying out related analysis according to the indicator diagram data so as to judge the working condition of an oil well.
CN202021319027.4U 2020-07-07 2020-07-07 Dynamometer dynamometer measurement equipment and system based on visual recognition technology Withdrawn - After Issue CN212206438U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111664980A (en) * 2020-07-07 2020-09-15 新疆金牛能源物联网科技股份有限公司 Indicator diagram measuring equipment, indicator diagram measuring method and indicator diagram measuring system based on visual identification technology
CN113027422A (en) * 2021-01-08 2021-06-25 中国石油大学(北京) Method and system for measuring indicator diagram of rod-pumped well based on video analysis

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111664980A (en) * 2020-07-07 2020-09-15 新疆金牛能源物联网科技股份有限公司 Indicator diagram measuring equipment, indicator diagram measuring method and indicator diagram measuring system based on visual identification technology
CN111664980B (en) * 2020-07-07 2025-01-28 新疆金牛能源物联网科技股份有限公司 Power diagram measurement equipment, power diagram measurement method and measurement system based on visual recognition technology
CN113027422A (en) * 2021-01-08 2021-06-25 中国石油大学(北京) Method and system for measuring indicator diagram of rod-pumped well based on video analysis

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