CN117184810A - Disk placing device and working machine - Google Patents

Disk placing device and working machine Download PDF

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Publication number
CN117184810A
CN117184810A CN202210605072.3A CN202210605072A CN117184810A CN 117184810 A CN117184810 A CN 117184810A CN 202210605072 A CN202210605072 A CN 202210605072A CN 117184810 A CN117184810 A CN 117184810A
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CN
China
Prior art keywords
tray
carrier
box
conveying
driver
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Pending
Application number
CN202210605072.3A
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Chinese (zh)
Inventor
陈振元
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Hongjin Precision Co ltd
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Hongjin Precision Co ltd
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Publication date
Application filed by Hongjin Precision Co ltd filed Critical Hongjin Precision Co ltd
Priority to CN202210605072.3A priority Critical patent/CN117184810A/en
Publication of CN117184810A publication Critical patent/CN117184810A/en
Pending legal-status Critical Current

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Abstract

The invention provides a tray placing device and an operation machine, which comprise a tray carrying mechanism, a tray storing mechanism and a transposition mechanism, wherein a tray carrying frame of the tray carrying mechanism is used for carrying trays and is provided with a channel along a first direction for passing the trays, a transposition device of the transposition mechanism is used for driving the tray carrying frame and the trays to move to the tray storing mechanism in a second direction, the tray storing mechanism is provided with at least one tray storing space and a tray storing device, the tray storing space is used for storing a plurality of trays with different grades, and the tray storing device can move in the first direction in the tray storing space to take the trays from the tray carrying mechanism and is stored in the tray storing space, so that the use efficiency of the stored trays is improved.

Description

Disk placing device and working machine
Technical Field
The invention relates to a tray placing device for improving the use efficiency of carrying and storage trays.
Background
Referring now to fig. 1, a feeding device 11 and a receiving device 12 are disposed on a machine of an electronic component testing machine, the feeding device 11 is provided with a plurality of first holders 111 for holding a first tray 112 with electronic components to be tested, and supplying the electronic components to be tested to perform default operations (such as inspection operations or testing operations), and similarly, the receiving device 12 is provided with a plurality of second holders 121 for holding an empty second tray 122 for holding the tested electronic components.
The feeding device 11 or the receiving device 12 can manually perform the operations of supplementing the material tray or removing the material tray, so that the labor cost is increased, and the production efficiency cannot be improved; taking the material receiving device as an example, when the worker removes the second material tray from the material receiving device, the material receiving device stops operating and cannot receive the second material tray with the next tested electronic component, and the second material tray can be continuously received after the tray removing operation is completed, so that the production efficiency cannot be improved.
In addition, the test operation machine classifies and receives the electronic components in the second trays of different grades according to different test results, and if a plurality of small electronic components of different grades are received for each electronic component of part grades, a plurality of receiving devices of different grades are amplified in the machine, so that the cost of the receiving devices is greatly increased, and the plurality of receiving devices occupy the space of the machine rather than being arranged in space and enlarge the volume of the machine.
Furthermore, the electronic component must perform inspection operations such as model and appearance defects before and after the test operation, and since the inspection camera (for example, CCD) is expensive, if the operation machine is configured with the feeding camera and the receiving camera in the plurality of feeding devices 11 and the receiving device 12, respectively, the plurality of feeding cameras and the plurality of receiving cameras not only increase the cost of the operation machine, but also occupy the space of the operation machine without utilizing space configuration.
Disclosure of Invention
The invention aims to provide a disc placing device and a working machine.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a disc placing apparatus, comprising:
the tray supporting mechanism comprises: at least one tray support is arranged, a channel is arranged along the first direction of the tray support for passing through the tray, and at least one tray holder is arranged on the tray support for supporting the tray;
the disc storage mechanism comprises: the tray storage device can move in the first direction in the tray storage space so as to take and place the tray in the tray bearing mechanism;
transposition mechanism: at least one shifter is provided for driving the tray mechanism to move in the second direction to the tray storage space of the tray storage mechanism.
The disk placing device comprises: the tray storage mechanism comprises a tray storage mechanism, a tray storage mechanism and a tray loading mechanism, wherein at least one tray storage mechanism comprises a first tray storage space, a second tray storage space and a third tray storage space, the tray storage mechanism surrounds the first tray storage space by a plurality of first limiting tray pieces configured in the first direction, a seat plate with a through hole is erected above the plurality of first limiting tray pieces, a plurality of second limiting tray pieces configured in the first direction are assembled on the periphery of the through hole by the seat plate to surround the second tray storage space, at least one tray separator is arranged for separating and bearing the tray, a plurality of third limiting tray pieces configured in the first direction are assembled below the plurality of first limiting tray pieces to surround the third tray storage space, a yielding channel is arranged between the third limiting tray pieces and the first limiting tray pieces so as to enable the tray storage device to transfer the tray in the first direction through the tray loading mechanism.
The disk placing device comprises: the disk storage mechanism is provided with a disk storage driver for driving the disk storage to move in the first direction.
The disk placing device comprises: the tray storage mechanism is provided with at least one inspector for inspecting the tray information carried by the tray storage.
The disk placing device comprises: the transposition mechanism is provided with at least one sliding rail set which is configured in the second direction between at least one supporting piece and the tray rack.
The disk placing device comprises: the tray support of the tray support mechanism is used for supporting at least one bin box, and is also provided with at least one box control unit for opening and closing the bin box.
The disk placing device comprises: the box control unit comprises a box control driver, an actuating piece and at least one box opening piece, wherein the box control driver is used for driving the actuating piece to move along a third direction, the box opening piece is pivoted on the tray support, a transmission structure is arranged between the actuating piece and the box opening piece, and the actuating piece drives the box opening piece to move through the transmission structure, so that the box opening piece drives a stop block of the box to open and close.
The disk placing device comprises: one end of the box opening piece is pivoted on the tray support, the other end of the box opening piece is provided with a braking rod, the transmission structure is provided with an inclined first guide groove and a first support guide piece which are matched with each other between the actuating piece and the box opening piece, and a second guide groove which is configured in the second direction is arranged on the tray support for penetrating the braking rod of the box opening piece.
The disk placing device comprises: the transmission structure is provided with a third guide groove which is configured in the third direction on the actuating piece for penetrating the second bearing piece of the bearing plate frame to enable the actuating piece to linearly displace along the third direction.
The disk placing device comprises: the tray storage mechanism is provided with an adjusting unit, and the adjusting unit is provided with at least one adjusting driver for adjusting the spacing between a plurality of first limiting tray pieces so as to pass through the bin.
The tray placing device further comprises:
the tray conveying mechanism comprises a tray conveying mechanism: the tray conveying device is arranged below the tray supporting mechanism and is provided with at least one tray conveying device capable of performing displacement adjustment in the second direction, and the tray conveying device is used for conveying the tray in the third direction;
tray loading mechanism: the tray carrier is arranged below the tray conveying mechanism and provided with at least one tray carrier for carrying the tray between the tray bearing mechanism and the tray conveying mechanism by the displacement in the first direction, and the tray carrier can carry the tray by the displacement in the second direction or the third direction along a tray carrying path below the tray conveying mechanism.
The disk placing device comprises: the tray conveying mechanism is provided with a plurality of tray conveying frames for assembling a plurality of tray conveying devices, and at least one positioning unit for driving the tray conveying devices to move along the second direction to approach or separate from each other so as to adjust positions.
The disk placing device comprises: the positioning unit comprises a positioning driver and at least one linkage set, wherein the linkage set is connected with the plurality of tray carriers, and the positioning driver and the linkage set are used for adjusting the plurality of tray carriers to displace along the second direction.
The disk placing device comprises: the tray carrier of the tray carrier mechanism comprises a moving table and a bracket, the bracket is arranged on the moving table, the tray carrier mechanism is provided with a first tray carrier driver and a second tray carrier driver, the first tray carrier driver is used for driving the bracket to displace along the first direction to support and move the tray, and the second tray carrier driver is used for driving the moving table to displace along the tray carrier path along the second direction or the third direction to carry the tray.
The disk placing device comprises: the tray carrier also comprises at least one rack for assembling the tray carrier, the tray transporting mechanism, the tray carrying mechanism, the tray storage mechanism and the transposition mechanism.
The disk placing device comprises: the tray carrier is provided with a tray carrier which is arranged on the rack and is used for carrying the bin.
The disk placing device comprises: the carrying mechanism is provided with at least one temporary box area on at least one frame for temporarily placing the box.
The disk placing device comprises: the tray receiving mechanism is arranged on the frame and is provided with at least one tray receiving device for inputting the tray in the third direction into the tray transporting mechanism or receiving the tray output by the tray transporting mechanism.
The disk placing device comprises: the tray receiving mechanism is provided with at least one tray receiving driver for driving the tray receiving driver to displace in the second direction to adjust the position.
A work machine, comprising:
at least one of the disc placing devices: the tray conveying mechanism is characterized by comprising at least one rack, a tray supporting mechanism, a tray conveying mechanism, a tray carrying mechanism, a tray storing mechanism and a transposition mechanism, wherein the tray conveying mechanism is used for conveying and storing at least one tray with an electronic component;
at least one working device: the tray path is assembled on the rack and is provided with at least one operator for executing default operation on the electronic component;
and a central control device: to control and integrate the device operations to execute the automation operation.
The working machine, wherein: the testing device is configured on the rack and is provided with at least one tester for executing testing operation on the electronic component.
The invention provides a tray placing device, which can automatically execute the operation of receiving or supplying a plurality of trays with different grades to a tray bearing mechanism, effectively reduce the number of the devices for placing the trays, facilitate the space allocation, further save the cost and improve the using efficiency of the tray placing.
The invention provides a disk placing device, which further comprises a disk conveying mechanism and a disk carrying mechanism; the tray conveying mechanism is arranged below the tray supporting mechanism and is provided with a tray conveying device capable of being used for conveying the feeding tray in the third direction, the tray conveying mechanism is arranged below the tray conveying mechanism, the tray carrier is provided with a tray carrier capable of moving in a first direction so as to move the tray between the tray carrying mechanism and the tray conveying mechanism, and the tray carrier can move the feeding tray in a second direction along a tray carrying path below the tray conveying mechanism, thereby improving the use efficiency of the tray.
The invention provides a tray placing device, wherein a tray carrying mechanism not only can be used for carrying a tray with electronic components on a tray carrying mechanism, but also can be used for directly carrying the tray in a second direction to a default operation device positioned on a tray carrying path to execute default operation, so that the operation time sequence of the tray for transferring and the components for transferring are shortened, and further the production efficiency is improved and the cost is saved.
The invention provides a tray device, wherein a tray bearing mechanism moves to a tray storage mechanism in a second direction to execute tray storage operation, and meanwhile, a tray conveying mechanism and a tray bearing mechanism can be used for continuously bearing and transferring a tray with a next electronic component, so that the operation time is effectively shortened, and the production efficiency is further improved.
The invention provides a tray placing device, which further comprises a tray carrying mechanism, wherein the tray carrying mechanism is provided with a tray carrying device which is displaced in at least one direction, and the tray carrying device is used for carrying at least one bin or empty bin with a tray in a tray carrying mechanism, so that the use efficiency of the box supplementing or unloading is improved.
The invention provides a tray placing device, wherein a tray carrying mechanism is provided with at least one temporary tray placing area on a rack for temporarily placing a tray, so that a tray carrying device can rapidly replenish the tray in the temporary tray placing area to a tray carrying mechanism or remove the tray in the tray carrying mechanism to temporarily place the tray in the temporary tray placing area, thereby shortening the path and the operation time for taking and placing the tray and further improving the production efficiency.
The invention provides a tray placing device, which further comprises a tray receiving mechanism, wherein the tray receiving mechanism is provided with tray receiving devices which are used for at least one direction displacement in a rack, so that tray conveying mechanisms in different areas can input or output trays, and the configuration cost of the tray receiving devices is reduced, and the tray receiving device is beneficial to space configuration.
The invention provides an operation machine, comprising a tray device, at least one operation device and a central control device, wherein the tray device comprises a rack, a tray bearing mechanism, a tray conveying mechanism, a tray carrying mechanism, a tray storage mechanism and a transposition mechanism, so as to convey and store at least one tray with electronic components; the at least one operation device is arranged on the rack of the tray device, is positioned on the tray carrying path and is provided with at least one operation device for executing default operation on the electronic component; the central control device is used to control and integrate the operation of each device to execute the automation operation.
The invention provides an operation machine, wherein a tray placing device is provided with a plurality of operation devices and a tray placing device on a tray carrying path of a rack, the plurality of operation devices can be a feeding device, a receiving device or an image capturing device, and the like, the tray placing device can share the image capturing device positioned on the tray carrying path with the feeding device, the receiving device and the like to execute default operation, so that the configuration cost of the operation devices is reduced, and the space configuration of the operation machine is facilitated.
Drawings
Fig. 1 is a diagram showing the arrangement of a conventional feeder and a receiver.
Fig. 2 is a top view of the tray device of the present invention.
FIG. 3 is a schematic diagram of a cassette control unit of the present invention.
Fig. 4 is a front view of the tray device of the present invention.
Fig. 5 is a top view of the tray mechanism of the present invention.
FIG. 6 is a partial schematic view of the disc storage mechanism of the present invention.
FIG. 7 is a partial schematic view of the indexing mechanism of the present invention.
Fig. 8 is a schematic view of the disc device of the present invention applied to the working machine of the first embodiment.
Fig. 9 to 12 are schematic views illustrating the use of the disc device of the present invention.
Fig. 13 to 14 are schematic views of a disc device according to the present invention applied to a working machine of a second embodiment.
Reference numerals illustrate: a feeding device 11; a first carrier 111; a first tray 112; a receiving device 12; a second carrier 121; a second tray 122; a tray setting device 20; a tray holder 21; a channel 211; a vertical rod 212; a second guide groove 213; a second carrier 214; a tray carrier 22; a carrier 221; a guide 23; a control box press cylinder 24; an operation piece 25; a first guide groove 251; a third guide groove 252; a box opening member 26; a shaft 261; detent lever 262; a first bearing 263; a tray carrier 31; a tray motor 32; a tray 33; a positioning cylinder 34; a linkage group 35; a link 351; a mobile station 41; a bracket 42; a first motor 43; a screw base group 44; screw base 441; a moving lever 45; a second motor 46; a pulley set 47; a first disc storage space 511; a second storage space 512; a third storage space 513; a first spacing disc 521; a second spacing disc 522; a third limit plate 523; a yield channel 524; a seat plate 53; a through opening 531; a tray divider 54; adjusting the pressure cylinder 551; a linking plate 552; a carrier 561; a tray motor 562; pulley set 563; a set of screw bases 564; an inspector 57; a transposition motor 61; a pulley set 62; a first support 63; a slide rail group 64; a second support 65; a slider 66; a first frame 71; a second frame 72; a third frame 73; a housing 74; a cassette driver 81; a carrier 82; a first tentative cassette section 83; a second temporary cassette section 84; a feeding device 91; a receiving device 92; an image capturing device 93; sorting devices 94; a tray feeding device 95; a receiving bin box 96; a stopper 961; a receiving tray 97; a first tray receiver 101; a first pickup drive 102; a second tray receiver 103; a second reel drive 104; a circuit board 1101; a test seat 1102; a first mover 1103; a first stage 1104; a second pipettor 1105; a second stage 1106; and a third mover 1107.
Detailed Description
For a further understanding of the invention, a preferred embodiment will now be described in conjunction with the accompanying drawings, in which:
referring to fig. 2 to 7, the tray device 20 of the present invention includes a tray supporting mechanism, a tray storing mechanism, and a replacing mechanism, and further includes a tray transporting mechanism and a tray loading mechanism according to the operation requirement.
The tray supporting mechanism is provided with at least one tray supporting frame, a channel is arranged on the tray supporting frame along the first direction for passing through the material tray, and at least one tray supporting device is arranged on the tray supporting frame for supporting at least one material tray; in the present embodiment, the tray rack 21 of the tray mechanism is provided with a channel 211 along a first direction (e.g. Z direction) for passing through the tray, two sides of the top surface of the tray rack 21 are provided with a plurality of tray holders 22, each tray holder 22 has a carrier 221 moving towards a second direction (e.g. X direction) for supporting or separating from the tray, and a vertical rod 212 is provided below the front frame of the tray rack 21.
The tray support 21 can support a tray with a tray or an empty tray according to the operation requirement, and the tray support mechanism further comprises at least one tray control unit for opening and closing the tray; the box control unit comprises a box control driver, an actuating piece and at least one box opening piece, wherein the box control driver is used for driving the actuating piece to displace along a third direction (such as Y direction), one end of the box opening piece is pivoted on the tray support 21, the other end of the box opening piece is provided with a brake rod, a transmission structure is arranged between the actuating piece and the box opening piece, and the actuating piece drives the box opening piece to displace through the transmission structure, so that the box opening piece drives a stop block of the box to open and close; furthermore, the transmission structure is provided with an oblique first guide groove and a first bearing guide piece which are matched with each other between the actuating piece and the box opening piece, and a second guide groove which is configured in a second direction is arranged on the tray support 21 for passing through the actuating rod of the box opening piece; more preferably, the driving structure is provided with a third guiding groove configured in a third direction on the driving plate, so that the driving plate can linearly displace along the third direction by penetrating the second guiding piece of the tray support 21.
In this embodiment, the tray mechanism is provided with a plurality of guide members 23 on the top surface of the tray frame 21 for guiding the alignment holes of a magazine to be sleeved and aligned, the two side frame bodies of the tray frame 21 are respectively provided with a magazine control driver, an actuating sheet and a plurality of opening pieces, the magazine control driver is a magazine control cylinder 24, the piston rod of the magazine control cylinder 24 is linked to drive the actuating sheet 25 to displace along the Y direction, the shaft rod 261 at one end of the plurality of opening pieces 26 is pivoted on the tray frame 21, the other end of the shaft rod protrudes upwards towards the Z direction and is provided with a braking rod 262, a transmission structure is arranged between the actuating sheet 25 and the plurality of opening pieces 26, the transmission structure is provided with a first inclined guiding groove 251 at the actuating sheet 25, the opening pieces 26 are provided with first guiding pieces 263, the first guiding pieces 263 are inserted and can displace along the first guiding grooves 251, the transmission structure is provided with a second guiding groove 213 configured in the X direction in the tray frame 21, and the second guiding groove 213 is provided with a braking rod 262 penetrating the opening pieces 26; further, the driving structure is provided with a third guiding groove 252 arranged in the Y direction on the driving plate 25 for allowing the second guiding member 214 of the tray 21 to be inserted therethrough, so as to linearly displace the driving plate 25 in the Y direction.
The tray conveying mechanism is arranged below the tray supporting mechanism and is provided with at least one tray conveying device capable of being adjusted in a second direction displacement, and the tray conveying device is used for conveying the feeding tray along a third direction; furthermore, the tray conveying mechanism is provided with a plurality of tray conveying frames for assembling a plurality of tray conveying devices, and at least one positioning unit for driving the tray conveying devices to move along a second direction to move towards or away from each other so as to adjust the positions, namely, the tray conveying devices can move along the second direction according to the size of the tray and can be adjusted from the bearing positions to the yielding positions so as to pass through the tray, and more preferably, the positioning unit can adjust the bearing positions of the tray conveying devices according to the size of the tray.
The positioning unit comprises a positioning driver and at least one linkage set, wherein the linkage set is connected with the plurality of tray carriers, and the positioning driver is matched with the linkage set to adjust the plurality of tray carriers to perform second-direction displacement; for example, the positioning driver can drive a tray carrier with tray carrier to move along a second direction, the tray carrier drives another tray carrier with tray carrier to move reversely along the second direction by using the linkage set, so that the two tray carriers are far away from each other and the distance between the two tray carriers is adjusted; however, the positioning driver can also directly drive the linkage set, and the linkage set drives the two tray carriers with tray conveyor to move along the second direction to move away from each other, which is not necessary.
In this embodiment, the tray supporting mechanism and the tray conveying mechanism are separately configured, two sides of the tray conveying mechanism below the tray supporting frame 21 are respectively provided with a tray conveying frame 31 configured in the Y direction, two tray conveying frames 31 are used for assembling two tray conveying devices, the tray conveying devices are provided with tray conveying devices, and each tray conveying device can be provided with an independent tray conveying driver, or a plurality of tray conveying devices share one tray conveying driver; in the present embodiment, the disk carrier is independently configured as a disk carrier driver of the disk carrier motor 32 to drive a disk carrier 33 configured in the Y direction and being a pulley set; the positioning driver of the positioning unit is a positioning pressure cylinder 34 configured in the X direction, the positioning pressure cylinder 34 is connected with a tray frame 31 by a piston rod, a linkage group 35 configured in the X direction and serving as a belt pulley group is arranged between the front sections of the two tray frames 31, and the linkage group 35 is connected with the two tray frames 31 by two connecting pieces 351, so that one tray frame 31 drives the other tray frame 31 to move along the X direction by the linkage group 35 to move towards or away from each other so as to adjust the position. In addition, the front linkage assembly 35 can drive the rear linkage assembly 35 to move by using a transmission shaft configured in the Y direction, and the other linkage assembly 35 is connected with the rear section of the two tray racks 31, so that the two tray racks 31 can move more stably.
However, according to the operation requirement, the positioning driver may include a motor and at least one transmission set, the transmission set may be a screw seat set, the screw seat of the screw seat set is connected to a tray carrier 31, and when the motor drives the screw of the screw seat set, the tray carrier 31 is driven to move by the screw seat, or not.
The tray carrying mechanism is arranged below the tray carrying mechanism and is provided with at least one tray carrying device for moving the tray between the tray carrying mechanism and the tray carrying mechanism in a first direction, and the tray carrying device can carry the tray to the lower part of the tray carrying mechanism along a default tray carrying path; further, the tray carrier comprises a mobile station and a bracket, the tray carrier is provided with a first tray driver and a second tray driver, the first tray driver is used for driving the bracket to move along a first direction to support and move the tray, and the second tray driver is used for driving the mobile station to carry the tray to the lower part of the tray carrier along a default tray path.
Because the tray path is located below the tray conveying mechanism, when the tray path defaults to be in the second direction, the second tray driver can be configured in the second direction (such as the X direction) so as to drive the mobile station to displace along the tray path in the second direction to convey the tray to the position below the tray conveying mechanism. Similarly, when the tray path defaults to a third direction, the second tray driver can be configured in the third direction (such as the Y direction) so as to drive the mobile station to perform a third direction displacement along the tray path to carry the tray to the lower part of the tray conveying mechanism; therefore, the second tray driver drives the mobile station to move in the second direction or the third direction, and the tray can be carried below the tray carrying mechanism, which is not limited to the embodiment.
According to the operation requirement, the first and second disk drives can be linear motor, press cylinder or motor and at least one transmission set, and the transmission set can be screw bolt seat set or belt wheel set.
In this embodiment, the tray path under the tray conveying mechanism defaults to be in the second direction, the second direction is defined as the X direction, the tray carrier of the tray conveying mechanism is provided with a bracket 42 on the top surface of the mobile station 41, and is provided with a first tray driver on the bottom surface, the first tray driver comprises a first motor 43, a first transmission group and a second transmission group, the first motor 43 drives a first transmission group which is configured in the Z direction and is a screw seat group 44, the screw seat 441 of the screw seat group 44 is connected with a movable plate, the movable plate is provided with a second transmission group, the second transmission group is a plurality of movable rods 45 configured in the Z direction, and one end of each movable rod 45 extends through the mobile station 41 to be connected with and drive the bracket 42 to displace in the Z direction; the second carrier comprises a second motor 46 and a third transmission set, wherein the second motor 46 is used for driving a third transmission set which is configured in the X direction and is a belt pulley set 47, and the belt of the belt pulley set 47 is connected to drive the movable table 41 to move along the carrier path in the X direction.
The tray storage mechanism is arranged at the side of the tray bearing mechanism and is provided with at least one tray storage space and at least one tray storage device, and the tray storage device can be moved in the first direction in the tray storage space and is used for taking and placing trays from the tray bearing device; further, the disk storage mechanism is provided with a disk storage driver for driving the disk storage to move in a first direction.
In this embodiment, the at least one disc storage space includes a first disc storage space 511, a second disc storage space 512 and a third disc storage space 513, the disc storage mechanism encloses a first disc storage space 511 with a plurality of first limiting discs 521 configured in a first direction (e.g. Z direction), a seat plate 53 with a through hole 531 is erected above the plurality of first limiting discs 521, a plurality of second limiting discs 522 configured in the first direction are assembled around the through hole 531 of the seat plate 53, a second disc storage space 512 is enclosed by the plurality of second limiting discs 522, a third disc storage space 513 is enclosed by the plurality of third limiting discs 523 configured in the first direction is assembled below the plurality of first limiting discs 521, and a yielding channel 524 is arranged between the third limiting discs 523 and the first limiting discs 521 for passing through the disc bearing mechanism; furthermore, the tray storage mechanism is provided with at least one tray divider 54 on the seat plate 53 for separating and holding the trays; furthermore, the disc storage mechanism is provided with an adjusting unit for adjusting the spacing between the plurality of first limiting disc pieces 521 for passing through the cartridge; the adjusting unit is provided with at least one adjusting driver for linking and driving at least one first limiting disc 521 to move; in the present embodiment, the adjusting unit is provided with adjusting drivers at the front section and the rear section of the bottom surface of the seat plate 53, each adjusting driver comprises an adjusting cylinder 551 and a linkage plate 552, the adjusting cylinder 551 is fixedly arranged at the bottom surface of the seat plate 53, and the linkage plate 552 is connected with a piston rod, the linkage plate 552 is used for assembling a plurality of first limiting plates 521, so as to drive the plurality of first limiting plates 521 to synchronously move in the third direction, and further, the two adjusting drivers are used for adjusting the plurality of first limiting plates 521 at the front section and the rear section to approach or separate from each other.
However, depending on the operation requirement, it is not necessary to adjust the driver to drive the linkage plate 552 to move in the third direction by using a linear motor or a motor and at least one transmission set.
Further, the disc storage mechanism is provided with a disc storage driver for driving the disc storage driver to move in a first direction; the storage disc driver can be a linear motor, a pressing cylinder or comprises a motor and at least one transmission set, and the transmission set can be a screw base set or a belt wheel set; in this embodiment, the tray carrier 561 is used for carrying and transporting trays, the tray carrier comprises a tray motor 562, a belt pulley set 563 and a screw base set 564, the tray motor 562 drives a screw base set 564 configured in a first direction through the belt pulley set 563, and the screw base set 564 is connected to the tray carrier 561 by screw bases to drive the tray carrier 561 to move and load trays in a first direction between the first tray space 511, the second tray space 512 and the third tray space 513, and is used for taking and placing trays by the tray carrying mechanism.
Furthermore, the tray storage mechanism is provided with at least one inspector 57 for inspecting tray information carried by the tray storage, and the inspector can be a code scanner or a color sensor for inspecting tray information, thereby being beneficial to classifying trays of different grades.
The transposition mechanism is provided with at least one transposition device for driving the tray bearing mechanism to displace in a second direction between the upper part of the tray conveying mechanism and the tray storage space of the tray storage mechanism; furthermore, the transposer can be a linear motor, a pressing cylinder or comprises a motor and at least one transmission set, and the transmission set can be a screw base set or a belt wheel set; in this embodiment, the transposer is provided with a transposer motor 61, the transposer motor 61 drives a transmission set which is configured in the second direction and is a belt pulley set 62, and the belt of the belt pulley set 62 is connected with the tray frame 21 of the tray mechanism, so as to drive the tray mechanism to displace in the second direction, and to displace from the upper side of the tray mechanism to the first tray storage space 511 of the tray storage mechanism.
In addition, the transposition mechanism is provided with at least one sliding rail set configured in a second direction between at least one supporting piece and the tray rack 21, the supporting piece can be an independent rack body or a vertical rod 212 of the tray mechanism, in this embodiment, the transposition mechanism is provided with a first supporting piece 63 in front of a first tray storage space 511 of the tray mechanism, the first supporting piece 63 and the vertical rod 212 are positioned on the same side, a sliding rail set 64 is arranged between the first supporting piece 63, the vertical rod 212 and the tray rack 21, a second supporting piece 65 configured in the second direction is arranged behind the tray mechanism, and a plurality of sliding pieces 66 which can be slidably arranged on the second supporting piece 65 are arranged on the tray rack 21, so that the tray mechanism stably shifts in the second direction.
Referring to fig. 8 to 12, a tray device 20 is applied to the working machine of the first embodiment, and includes a tray device 20, at least one working device and a central control device (not shown), wherein the tray device 20 includes at least one rack, a tray supporting mechanism, a tray transporting mechanism, a tray loading mechanism, a tray storing mechanism and a replacing mechanism for conveying and storing at least one tray with electronic components; at least one operation device is assembled on the rack of the tray device 20 and is positioned on the tray carrying path, and the operation device is provided with at least one operation device for executing default operation on at least one electronic component; the central control device is used for controlling and integrating the operations of the devices to execute the automation operation.
In this embodiment, the tray placing device 20 includes at least one rack, a tray carrying mechanism, a tray transporting mechanism, a tray carrying mechanism, a tray storing mechanism and a transposition mechanism; the tray device 20 further comprises a tray carrying mechanism disposed on the frame and having a tray carrying device for carrying the tray in the tray carrying mechanism.
The at least one rack is used for assembling a tray bearing mechanism, a tray conveying mechanism, a tray carrying mechanism, a tray storage mechanism, a transposition mechanism and a carrying mechanism, the rack can be a single-layer rack or a multi-layer rack, the at least one rack comprises a plurality of racks, the racks can be fixedly connected into a whole or can be movably separated, and the rack can be an independent rack, a machine table or an outer cover; in this embodiment, at least one rack includes a first rack 71 and a second rack 72, where the first rack 71 is a multi-layer rack, and a feeding area, an operation area and a receiving area are provided on one layer of rack body; the second frame 72 is disposed behind the first frame 71 and communicates with the first frame 71.
The tray device 20 is configured in a receiving area of the first frame 71 for receiving at least one tray with operated electronic components; further, the box carrying mechanism is provided with at least one temporary box area on at least one frame for temporarily placing the box, and the box carrying device moves the box between the tray bearing mechanism and the temporary box area; in this embodiment, the carrier mechanism is disposed above the first frame 71 and the tray mechanism, and a carrier driver 81 is disposed above the tray mechanism for driving a carrier 82 to move in a first direction and a second direction (e.g. Z-X direction), and the carrier 82 is provided with a multi-stage sliding rail set for driving a clamp set to move in a third direction (e.g. Y direction) between the first frame 71 and the second frame 72; the carrying mechanism is provided with a first temporary box-placing area 83 at one side of the first frame 71 for temporarily placing a feeding box or a receiving box, and a plurality of second temporary box-placing areas 84 at the second frame 72 for temporarily placing the feeding box or the receiving box, and the carrying device 82 moves the receiving box among the first temporary box-placing area 83, the plurality of second temporary box-placing areas 84 and the tray-receiving mechanism.
The at least one operation device may be a feeding device, a receiving device, an image capturing device, a sorting device, etc., and may perform feeding operation, image capturing operation, sorting operation, etc., and is configured according to the operation requirement, and is not limited to the embodiment. In this embodiment, at least one operation device includes a feeding device 91, a receiving device 92, an image capturing device 93, a sorting device 94 and a tray feeding device 95, and is disposed in a feeding area, an operation area and a receiving area of the first frame 71, and is located in a tray carrying path; the feeding device 91 is configured to accommodate at least one feeding tray with electronic components to be operated, and further, is configured to accommodate a feeding magazine with feeding tray; the receiving device 92 is configured to receive at least one receiving tray with an operated electronic component, and further, to receive a receiving magazine with a receiving tray; the tray feeding device 95 takes out a feeding tray with electronic components to be operated from the feeding device 91 and carries the feeding tray to the image capturing device 93, the image capturing device 93 uses the image capturing device to execute image capturing operation on the electronic components to be operated of the feeding tray, and the type or appearance and other items of the electronic components are checked, after the checking is finished, the tray feeding device 95 sends the feeding tray back to the feeding device 91 for feeding; the tray feeding device 95 can take out a tray with operated electronic components from the tray receiving device 92 and carry the tray to the image capturing device 93, the image capturing device 93 uses an image capturing device to perform image capturing operation on the operated electronic components of the tray receiving device, and check the types or the appearance of the electronic components, when the checking is completed, the tray feeding device 95 carries the tray receiving device to the sorting device 94, the sorting device 94 sorts out the operated electronic components sorted out from the tray receiving device according to the checking result by the sorter, and places the sorted operated electronic components in a sorting tray, wherein the sorting tray can be a temporary tray or a tray receiving at different grades; after the picking, the tray feeding device 95 feeds the tray to the collecting device 92 to collect the material.
The material device 20 uses a carrier driver 81 of a carrier mechanism to drive a carrier 82 to move in the X-Z direction to take an empty material receiving bin 96 from the first temporary material receiving bin area 83, and transfers the empty material receiving bin 96 to a tray support 21 of a tray support mechanism, and the tray support 21 guides a positioning hole of the material receiving bin 96 to be sleeved and positioned by a guide piece 23; referring to fig. 5, the tray conveying mechanism uses two tray conveying tools 33 to carry a receiving tray 97 with operated electronic components, and the tray conveying mechanism uses a first motor 43 to drive a bracket 42 to move upwards in the Z direction through a screw bolt seat group 44 and a moving rod 45 to support the receiving tray 97; the tray conveying mechanism drives one tray conveying frame 31 to outwards displace in the X direction by using the positioning pressure cylinder 34, and one tray conveying frame 31 drives the other tray conveying frame 31 to displace in the X direction by using the linkage set 35 to mutually separate so as to adjust the positions, namely, the two tray conveying tools 33 are respectively adjusted from the bearing positions to the yielding positions so as to adjust the spacing for passing through the material receiving tray 97; the tray 42 moves downward in the Z direction to place the receiving tray 97 on the moving table 41, and the tray loading mechanism drives the moving table 41 and the receiving tray 97 to sequentially move to the image capturing device 93 and the sorting device 94 along the tray loading path in the X direction by the second motor 46 through the belt pulley set 47, so that the image capturing device 93 and the sorting device 94 perform inspection and sorting operations on the operated electronic components of the receiving tray 97.
After the operation is completed, the moving table 41 carries the material receiving disc 97 to the lower part of the tray supporting frame 21 of the tray supporting mechanism, and as the two tray conveying tools 33 are positioned at the yielding position, the tray supporting mechanism drives an actuating plate 25 to move in the Y direction by using a box control pressure cylinder 24, and the first guide groove 251 and the first guide member 263 of the actuating plate 25 drive the box opening member 26 to pivot and swing, the brake rod 262 of the box opening member 26 moves along the second guide groove 213 of the tray supporting frame 21, so that the brake rod 262 drives the stop dog 961 of the material receiving box 96 to swing and open outwards; the first motor 43 of the tray carrying mechanism drives the bracket 42 to support and move the material receiving tray 97 to move upwards in the Z direction through the screw bolt seat group 44 and the moving rod 45, and is placed in the material receiving bin box 96, and the tray carrying mechanism carries the material receiving tray 97 to be positioned through the tray carrier 22; the bracket 42 is displaced downwards in the Z direction for resetting, the tray conveying mechanism drives one tray conveying frame 31 to displace inwards in the X direction by the positioning pressure cylinder 34, and the tray conveying frame 31 drives the other tray conveying frame 31 to displace in the X direction by the linkage group 35 to mutually approach to adjust the positions, so that the two tray conveying tools 33 respectively adjust the distance between each other from the yielding positions to the bearing positions for bearing the next receiving tray; therefore, the tray loading mechanism not only can take and place trays from the tray loading mechanism or the tray transporting mechanism, but also can carry and receive trays along the tray loading path so as to share the image capturing device 93 and the sorting device 94 to execute default operation, thereby reducing the configuration quantity of the operation devices, effectively saving the cost of the operation machine and facilitating the space configuration.
After the receiving bin box 96 receives the plurality of receiving trays 97, the adjusting unit of the storage tray mechanism drives a linkage plate 552 and a plurality of first limiting trays 521 to synchronously move in the Y direction by adjusting the piston rod of the pressure cylinder 551, so that the plurality of first limiting trays 521 at the front section and the rear section of the storage tray mechanism are mutually far away to adjust positions for passing through the receiving bin box 96; referring to fig. 7, the transposition motor 61 of the transposition mechanism drives the tray rack 21 of the tray mechanism to make an X-direction displacement to enter the giving way 524 of the tray mechanism, and makes the receiving bin box 96 located in the first tray space 511, the tray mechanism uses the tray 22 to firstly hold the receiving tray 97 in the receiving bin box 96, and uses the box control unit to open the receiving bin box 96, the tray motor 562 of the tray mechanism drives the screw seat group 564 via the belt pulley group 563, and the screw seat group 564 drives the carrier 561 to make a Z-direction displacement to travel through the third tray space 513 and the first tray space 511 to carry the plurality of receiving trays 97 in the receiving bin box 96 for storage.
The tray storage mechanism is provided with the inspector 57, so that the information of the receiving bin box 96 and the receiving tray 97 can be scanned and detected, and the receiving trays of different grades can be classified and received by matching with a plurality of classifying plates of different grades. Furthermore, the tray bearing mechanism moves to the tray storage mechanism in the second direction to execute tray storage operation, and meanwhile, the tray conveying mechanism and the tray carrying mechanism can be used for continuously bearing and transferring the tray with the next electronic component, so that the operation time is effectively shortened, and the production efficiency is further improved.
Referring to fig. 2 to 7 and fig. 13 to 14, the tray device 20 is applied to a working machine of a second embodiment, which is substantially the same as the first embodiment, except that the working machine further includes a testing device, the tray device 20 further includes a tray receiving mechanism, and the tray receiving mechanism is provided with at least one tray receiving device on at least one rack for inputting trays in a third direction into the tray transporting mechanism or receiving trays outputted from the tray transporting mechanism; further, the tray receiving mechanism is provided with at least one tray receiving driver for driving the tray receiving driver to displace in a second direction to adjust the position; in this embodiment, the first frame 71 is configured with a feeding device 91, a receiving device 92, an image capturing device 93, a sorting device 94, a tray feeding device 95 and a tray placing device 20, the tray placing device 20 is configured with a third frame 73 at the rear of the first frame 71, the tray receiving mechanism is arranged on the third frame 73 and is provided with a first tray 101 configured in the Y direction relative to the area of the receiving area, and the first tray 101 is driven by the first tray driver 102 to move in the X direction, so that the first tray 101 selects a tray transporting mechanism located in the receiving area according to the operation requirement to transport a receiving tray with operated electronic components to the tray transporting device 33 of the tray transporting mechanism; the tray receiving mechanism is further provided with a plurality of second tray receiving devices 103 arranged in the Y direction on the third frame 73 and opposite to the area of the feeding area, and the second tray receiving devices 103 are driven by the second tray receiving devices 104 to perform X-direction displacement, so that the second tray receiving devices 103 select the feeding device 91 located in the feeding area according to the operation requirement, so as to receive the feeding device 91 and output a feeding tray with electronic components to be operated.
The tray placing device 20 uses the housing 74 on the third frame 73 as a frame, and the box moving mechanism is provided with a plurality of second temporary box placing areas 84 on the housing 74 for temporarily placing the feed box or the receiving box. The testing device is provided with at least one tester for executing testing operation on the electronic component; further, the testing device is provided with at least one shifter and at least one carrying platform, wherein the shifter performs at least one direction displacement for taking and discharging the electronic component, and the carrying platform performs at least one direction displacement for carrying the electronic component; in this embodiment, the testing device is disposed on the third rack 73, the testing device comprises a circuit board 1101 and a testing seat 1102 with probes electrically connected to each other for performing testing operations on the electronic components, the testing device is provided with a first shifter 1103 that moves in the X-Y-Z direction to take out the electronic components to be processed from the feeding tray of the second tray 103 and transfer them to the first carrier 1104, the first carrier 1104 moves in the X direction to carry the electronic components to be processed to one side of the testing seat 1102, a second shifter 1105 takes out the electronic components to be processed from the first carrier 1104 and transfers them to the testing seat 1102 for performing testing operations, and transfers the processed electronic components to the second carrier 1106, a third shifter 1106 takes out the processed electronic components from the second carrier 1106 and transfers them to the receiving tray of the first tray 101, the first tray 101 outputs the receiving tray to the tray 33 of the tray device 20, and the tray device 20 carries the receiving tray via the image pickup device 93 and the sorting device 94 and the tray receiving tray for performing sorting operations.

Claims (21)

1. A disc placing apparatus, comprising:
the tray supporting mechanism comprises: at least one tray support is arranged, a channel is arranged along the first direction of the tray support for passing through the tray, and at least one tray holder is arranged on the tray support for supporting the tray;
the disc storage mechanism comprises: the tray storage device can move in the first direction in the tray storage space so as to take and place the tray in the tray bearing mechanism;
transposition mechanism: at least one shifter is provided for driving the tray mechanism to move in the second direction to the tray storage space of the tray storage mechanism.
2. A disc placing apparatus as defined in claim 1, wherein: the tray storage mechanism comprises a tray storage mechanism, a tray storage mechanism and a tray loading mechanism, wherein at least one tray storage mechanism comprises a first tray storage space, a second tray storage space and a third tray storage space, the tray storage mechanism surrounds the first tray storage space by a plurality of first limiting tray pieces configured in the first direction, a seat plate with a through hole is erected above the plurality of first limiting tray pieces, a plurality of second limiting tray pieces configured in the first direction are assembled on the periphery of the through hole by the seat plate to surround the second tray storage space, at least one tray separator is arranged for separating and bearing the tray, a plurality of third limiting tray pieces configured in the first direction are assembled below the plurality of first limiting tray pieces to surround the third tray storage space, a yielding channel is arranged between the third limiting tray pieces and the first limiting tray pieces so as to enable the tray storage device to transfer the tray in the first direction through the tray loading mechanism.
3. A tray device as claimed in claim 2, wherein: the disk storage mechanism is provided with a disk storage driver for driving the disk storage to move in the first direction.
4. A disc placing apparatus as defined in claim 1, wherein: the tray storage mechanism is provided with at least one inspector for inspecting the tray information carried by the tray storage.
5. A disc placing apparatus as defined in claim 1, wherein: the transposition mechanism is provided with at least one sliding rail set which is configured in the second direction between at least one supporting piece and the tray rack.
6. A disc placing apparatus as defined in claim 1, wherein: the tray support of the tray support mechanism is used for supporting at least one bin box, and is also provided with at least one box control unit for opening and closing the bin box.
7. The disc device of claim 6, wherein: the box control unit comprises a box control driver, an actuating piece and at least one box opening piece, wherein the box control driver is used for driving the actuating piece to move along a third direction, the box opening piece is pivoted on the tray support, a transmission structure is arranged between the actuating piece and the box opening piece, and the actuating piece drives the box opening piece to move through the transmission structure, so that the box opening piece drives a stop block of the box to open and close.
8. The disc placing apparatus of claim 7, wherein: one end of the box opening piece is pivoted on the tray support, the other end of the box opening piece is provided with a braking rod, the transmission structure is provided with an inclined first guide groove and a first support guide piece which are matched with each other between the actuating piece and the box opening piece, and a second guide groove which is configured in the second direction is arranged on the tray support for penetrating the braking rod of the box opening piece.
9. The disc placing apparatus as defined in claim 8, wherein: the transmission structure is provided with a third guide groove which is configured in the third direction on the actuating piece for penetrating the second bearing piece of the bearing plate frame to enable the actuating piece to linearly displace along the third direction.
10. The disc device of claim 6, wherein: the tray storage mechanism is provided with an adjusting unit, and the adjusting unit is provided with at least one adjusting driver for adjusting the spacing between a plurality of first limiting tray pieces so as to pass through the bin.
11. The disc device of claim 1, further comprising:
the tray conveying mechanism comprises a tray conveying mechanism: the tray conveying device is arranged below the tray supporting mechanism and is provided with at least one tray conveying device capable of performing displacement adjustment in the second direction, and the tray conveying device is used for conveying the tray in the third direction;
Tray loading mechanism: the tray carrier is arranged below the tray conveying mechanism and provided with at least one tray carrier for carrying the tray between the tray bearing mechanism and the tray conveying mechanism by the displacement in the first direction, and the tray carrier can carry the tray by the displacement in the second direction or the third direction along a tray carrying path below the tray conveying mechanism.
12. The disc placing apparatus of claim 11, wherein: the tray conveying mechanism is provided with a plurality of tray conveying frames for assembling a plurality of tray conveying devices, and at least one positioning unit for driving the tray conveying devices to move along the second direction to approach or separate from each other so as to adjust positions.
13. A disc placing apparatus as defined in claim 12, wherein: the positioning unit comprises a positioning driver and at least one linkage set, wherein the linkage set is connected with the plurality of tray carriers, and the positioning driver and the linkage set are used for adjusting the plurality of tray carriers to displace along the second direction.
14. The disc placing apparatus of claim 11, wherein: the tray carrier of the tray carrier mechanism comprises a moving table and a bracket, the bracket is arranged on the moving table, the tray carrier mechanism is provided with a first tray carrier driver and a second tray carrier driver, the first tray carrier driver is used for driving the bracket to displace along the first direction to support and move the tray, and the second tray carrier driver is used for driving the moving table to displace along the tray carrier path along the second direction or the third direction to carry the tray.
15. The disc placing apparatus of claim 11, wherein: the tray carrier also comprises at least one rack for assembling the tray carrier, the tray transporting mechanism, the tray carrying mechanism, the tray storage mechanism and the transposition mechanism.
16. A disc placing apparatus as defined in claim 15, wherein: the tray carrier is provided with a tray carrier which is arranged on the rack and is used for carrying the bin.
17. A tray device as claimed in claim 16, wherein: the carrying mechanism is provided with at least one temporary box area on at least one frame for temporarily placing the box.
18. A disc placing apparatus as defined in claim 15, wherein: the tray receiving mechanism is arranged on the frame and is provided with at least one tray receiving device for inputting the tray in the third direction into the tray transporting mechanism or receiving the tray output by the tray transporting mechanism.
19. A disc placing apparatus as defined in claim 18, wherein: the tray receiving mechanism is provided with at least one tray receiving driver for driving the tray receiving driver to displace in the second direction to adjust the position.
20. A work machine, comprising:
The disc placement device of at least one claim 15: the method is characterized in that: comprises at least one frame, a tray bearing mechanism, a tray conveying mechanism, a tray carrying mechanism, a tray storing mechanism and a transposition mechanism for conveying and storing at least one tray with electronic components;
at least one working device: the tray path is assembled on the rack and is provided with at least one operator for executing default operation on the electronic component;
and a central control device: to control and integrate the device operations to execute the automation operation.
21. The work machine of claim 20 wherein: the testing device is configured on the rack and is provided with at least one tester for executing testing operation on the electronic component.
CN202210605072.3A 2022-05-30 2022-05-30 Disk placing device and working machine Pending CN117184810A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210605072.3A CN117184810A (en) 2022-05-30 2022-05-30 Disk placing device and working machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210605072.3A CN117184810A (en) 2022-05-30 2022-05-30 Disk placing device and working machine

Publications (1)

Publication Number Publication Date
CN117184810A true CN117184810A (en) 2023-12-08

Family

ID=88987420

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210605072.3A Pending CN117184810A (en) 2022-05-30 2022-05-30 Disk placing device and working machine

Country Status (1)

Country Link
CN (1) CN117184810A (en)

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