CN117174980B - Manual plug-in reactor core equipment - Google Patents
Manual plug-in reactor core equipment Download PDFInfo
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- CN117174980B CN117174980B CN202311451249.XA CN202311451249A CN117174980B CN 117174980 B CN117174980 B CN 117174980B CN 202311451249 A CN202311451249 A CN 202311451249A CN 117174980 B CN117174980 B CN 117174980B
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- 238000003825 pressing Methods 0.000 claims description 63
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000446 fuel Substances 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses manual plug-in reactor core equipment, which comprises a base and a reactor core frame, wherein the reactor core frame comprises radial arms on two sides and a top end plate and a bottom plate, wherein the upper end and the lower end of the top end plate are respectively fixed between the radial arms, a limiting bottom plate is fixed on the bottom plate, a narrow limit component and a wide limit component are also connected onto the limiting bottom plate in a sliding manner, notches are formed on the narrow limit component and the wide limit component, the notches are open grooves and are used for accommodating the lower ends of guide rods, and positioning adjusting holes are formed in the top end plate.
Description
Technical Field
The invention relates to the technical field of battery reactor cores, in particular to manual plug-in reactor core equipment.
Background
In the production process of the fuel cell stack, a stacking and pressing procedure is provided, a plurality of fuel cell monomers are stacked and combined in a serial mode, and after the two end plates are pressed by a press, the end plates are fastened and fastened by a pull plate, so that the fuel cell stack is formed.
The existing production equipment positions the stack of the battery by utilizing an external positioning structure or an internal positioning structure, the alignment and positioning installation are needed to be carried out every time of stacking, meanwhile, the positioning structure is attached to the electric pile when stacking, the damage to the battery piece caused by the touch or impact of the battery and the positioning structure is needed to be avoided, the stacking mode is low in efficiency, and the positioning structure is needed to be detached when the electric pile is taken out after the stacking and the press fitting are completed, so that the production efficiency is seriously influenced. Therefore, in order to avoid damage to the batteries during battery stacking and improve the stacking production efficiency of the batteries, the manual plug-in reactor core equipment is designed.
Disclosure of Invention
The invention aims to provide manual plug-in reactor core equipment, the periphery of a pile is positioned by arranging a slidable limiting assembly, the limiting assembly on one side is moved outwards during stacking, the stacking space is increased, the stacking efficiency is improved, the limiting assembly and a guide rod are attached to the surface of the pile for alignment after stacking, then press mounting is performed, and the limiting assembly and the guide rod are moved outwards after press mounting is completed, so that the pile is conveniently taken out, and the production efficiency of stacking and press mounting is greatly improved.
The invention provides the following technical scheme: manual plug-in reactor core equipment, including the base, the both ends of base are fixed with initiative box and driven box respectively, its characterized in that: the reactor core frame comprises radial arms on two sides and a top end plate and a bottom plate, wherein the upper end and the lower end of the top end plate and the bottom plate are respectively fixed between the radial arms, a limiting bottom plate is fixed on the bottom plate, a bearing base is fixed on the limiting bottom plate, a narrow-side limiting assembly and a wide-side limiting assembly are further connected onto the limiting bottom plate in a sliding mode, the narrow-side limiting assembly and the wide-side limiting assembly are located on adjacent sides of the bearing base, notch openings are formed in the narrow-side limiting assembly and the wide-side limiting assembly, and are used for accommodating the lower ends of guide rods;
the top end plate is also provided with a positioning adjusting hole;
a press-fit assembly which is connected to the reactor core frame and can move up and down is also arranged between the bottom plate and the top end plate, and a positioning adjusting hole is correspondingly arranged on the press-fit assembly;
the electric core pressing device comprises a pressing assembly, a positioning adjusting hole, a narrow limit assembly, a wide limit assembly, a guide rod, a positioning adjusting hole, a limiting assembly and a pressing assembly.
In order to adjust the position of the limiting component, the electric pile is conveniently stacked manually and the edges of the electric pile are aligned, limiting pieces are fixed on the narrow-side limiting component and the wide-side limiting component, the lower end of the guide rod is inserted into the limiting piece, and the notch is formed in the limiting piece;
the narrow-edge limiting assembly comprises a narrow-edge limiting sliding rail, a narrow-edge limiting sliding block is arranged on the narrow-edge limiting sliding rail in a sliding mode, a narrow-edge limiting mounting plate is fixed on the narrow-edge limiting sliding block, and a limiting piece is connected to the narrow-edge limiting mounting plate in a sliding mode;
the broadside limiting assembly comprises a broadside limiting sliding rail, two broadside limiting sliding blocks are arranged on the broadside limiting sliding rail in a sliding mode, broadside limiting mounting plates are fixed on the broadside limiting sliding blocks, and limiting pieces are connected to the broadside limiting mounting plates in a sliding mode.
In order to accurately adjust the position of the limiting piece, the side edges of the electric pile are aligned, the limiting piece comprises a first sliding rail, a first sliding block is slid on the first sliding rail, an adapter plate is fixed on the first sliding block, a guide plate is arranged on the adapter plate, and the notch is formed in the guide plate;
the side of keysets is fixed with first kicking block, the side of narrow limit mounting panel or broadside limit mounting panel is connected with first dog, connect through first fine setting screw between first dog and the first kicking block, still be fixed with first cushion on narrow limit mounting panel or the broadside limit mounting panel, be fixed with first anchor clamps on the first cushion, first anchor clamps are connected with the keysets.
For carrying out the pressure equipment to the pile, the pressure equipment subassembly includes ball, first clamp plate and second clamp plate, ball installs between bottom plate and top end plate, first clamp plate is connected with ball, and first clamp plate is along with ball rotatory oscilaltion, be connected with the pull rod between first clamp plate and the second clamp plate, and still be connected with the sensor between first clamp plate and the second clamp plate, the second clamp plate is located the top of pile, the lower extreme of second clamp plate is fixed with the pressure head, the lower extreme of bottom plate is connected with drive arrangement, drive arrangement is connected with ball.
In order to fix a position the upper end of pile and align the pile edge, the upper end of first clamp plate is fixed with the location bottom plate, and the center of location bottom plate is provided with profiling fixture plate, still sliding connection has narrow limit locating component and broadside locating component on the location bottom plate, and narrow limit locating component and broadside locating component are located profiling fixture plate's adjacent side, narrow limit locating component and broadside locating component all are connected with the guide bar, the location regulation hole is offered simultaneously on first clamp plate and second clamp plate.
In order to adjust the position of the positioning mechanism, positioning pieces are fixed on the narrow-side positioning assembly and the wide-side positioning assembly, and the positioning pieces are sleeved on the guide rods;
the broadside positioning assembly comprises two broadside positioning sliding rails which are distributed in parallel, a broadside positioning sliding block is arranged on the broadside positioning sliding rail in a sliding mode, a broadside positioning mounting plate is fixed on the broadside positioning sliding block, and two positioning pieces are arranged at the upper end of the broadside positioning mounting plate;
the narrow side positioning assembly comprises a narrow side positioning sliding rail, a narrow side positioning sliding block is arranged on the narrow side positioning sliding rail in a sliding mode, a narrow side positioning mounting plate is fixed on the narrow side positioning sliding block, and a positioning piece is fixed on the narrow side positioning mounting plate.
In order to accurately position the positioning piece, the positioning piece comprises a positioning piece bottom plate, a second sliding rail is fixed on the positioning piece bottom plate, a second sliding block is arranged on the second sliding rail in a sliding mode, a positioning plate is fixed on the second sliding block, and a linear bearing connected with a guide rod is further fixed on the positioning plate;
the side of setting element bottom plate is fixed with the second kicking block, the side of locating plate is fixed with the second dog, the second dog passes through fine setting screw with the second kicking block and is connected, still be fixed with the second cushion on the setting element bottom plate, install the second anchor clamps on the second cushion, the second anchor clamps are connected with the locating plate.
In order to drive the ball screw to rotate, the driving device comprises a motor and a speed reducer, the motor is connected with the speed reducer, two ends of the speed reducer are connected with driving shafts, the other ends of the driving shafts are connected with steering gears, and the steering gears are connected with the ball screw.
In order to enable the press fitting force to be distributed more uniformly on the second pressing plate, a guide sliding rail is fixed on the inner wall of the radial arm, two guide sliding blocks which are distributed up and down are arranged on the guide sliding rail in a sliding mode, reinforcing plates are fixed on the side faces of the two guide sliding blocks, and the two reinforcing plates which are distributed up and down are connected with the first pressing plate and the second pressing plate respectively.
Further make pressure equipment force distribution more even and make first clamp plate and second clamp plate motion more smooth and easy, be connected with the connecting rod between bottom plate and the top end plate, first clamp plate and second clamp plate cup joint on the connecting rod through linear bearing.
Compared with the prior art, the invention has the following beneficial effects:
(1) When stacking, the reactor core frame is inclined, the guide rod on one side is removed, and the guide rod on the other side is used as a supporting reference for positioning, so that the battery pieces can be orderly arranged, meanwhile, the stacking space is increased, the manual stacking efficiency is improved, and compared with the vertical stacking, the battery pieces are not easy to interfere with the guide rod to damage the battery pieces;
(2) After stacking, the limiting assembly, the positioning assembly and the guide rod can be moved from the outer side to the inner side of the electric pile to align the electric pile, so that the electric pile is ensured to be neat;
(3) After the press fitting, can keep away from the pile with guide bar, spacing subassembly and locating component, the guide bar dismantles the convenience simultaneously, takes out the pile that the press fitting accomplished more easily, has improved and has taken out efficiency, has avoided dismantling location structure.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the core frame of the present invention;
FIG. 3 is a front view of the core frame of the present invention;
FIG. 4 is a perspective view of the core frame of the present invention;
FIG. 5 is an overall block diagram of the narrow side positioning assembly and the wide side positioning assembly of the present invention;
FIG. 6 is a block diagram of a narrow side positioning assembly of the present invention;
FIG. 7 is a block diagram of a broadside positioning assembly of the present invention;
FIG. 8 is an overall block diagram of a broadside-stop assembly and a narrowside-stop assembly of the present invention;
FIG. 9 is a block diagram of a broadside-stop assembly of the present invention;
FIG. 10 is a block diagram of a narrow edge spacing assembly of the present invention;
in the figure: 1. a base; 2. a driven box body; 3. an active case; 4. a core frame; 41. a bottom plate; 42. a radial arm; 421. a guide rail; 422. a guide slide block; 423. reinforcing plates; 43. a first platen; 44. a second pressing plate; 441. a pressure head; 45. a top end plate; 451. positioning the adjusting hole; 452. a screw fixing plate; 46. a sensor; 47. a motor; 471. a speed reducer; 472. a drive shaft; 473. a diverter; 48. a ball screw; 51. a limiting bottom plate; 52. a broadside limiting assembly; 521. a broadside limiting slide rail; 522. a broadside limiting slide block; 523. a broadside limiting mounting plate; 53. a narrow-side limiting assembly; 531. narrow limit sliding rail; 532. a narrow limit sliding block; 533. a narrow limit mounting plate; 54. a load-bearing base; 61. positioning a bottom plate; 62. a narrow edge positioning assembly; 621. positioning a sliding rail on a narrow side; 622. a narrow-side positioning sliding block; 623. a narrow-side positioning mounting plate; 63. a broadside positioning assembly; 631. positioning a slide rail on the broadside; 632. a broadside positioning slide block; 633. a broadside positioning mounting plate; 64. profiling tooling plate; 65. a brake device; 7. a limiting piece; 71. a guide plate; 72. an adapter plate; 73. a first top block; 74. a first fine setting screw; 75. a first stopper; 76. a first slide rail; 77. a first slider; 78. a first pad; 79. a first clamp; 8. a positioning piece; 81. a positioning piece bottom plate; 82. a second cushion block; 83. a positioning plate; 84. a linear bearing; 85. a second stopper; 86. a second top block; 87. a second fine tuning set screw; 88. a second slide rail; 89. a second slider; 810. a second clamp; 9. a guide rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the case of example 1,
referring to fig. 1 and 2, the present invention provides the following technical solutions: the manual plug-in reactor core equipment comprises a base 1, wherein a driving box body 3 and a driven box body 2 are respectively fixed at two ends of the base 1, slewing bearings are respectively fixed on the inner side surfaces of the driving box body 3 and the driven box body 2, a reactor core frame 4 is rotationally connected between the driving box body 3 and the driven box body 2, the slewing bearings are connected with the reactor core frame 4, a rotating motor is further arranged in the driving box body 3, the rotating motor is utilized to drive the reactor core frame 4 to steer, the reactor core frame 4 tilts, the manual reactor core is convenient to carry out, the reactor core frame 4 comprises radial arms 42 at two sides, a top end plate 45 and a bottom plate 41, the upper end and the lower end of which are respectively fixed between the radial arms 42, a limiting bottom plate 51 are fixed on the bottom plate 41, a bearing base 54 is fixed on the limiting bottom plate 51, a narrow limit component 53 and a wide limit component 52 are also slidingly connected on the limiting bottom plate 51, the narrow limit component 53 and the wide limit component 52 are positioned on adjacent sides of the bearing base 54, notches are formed on the narrow limit component 53 and the wide limit component 52, the notches are open grooves, the open grooves are used for accommodating the lower ends of the guide rods 9, the open grooves enable the guide rods 9 to be attached to the side faces of the galvanic pile, the side faces of the galvanic pile are aligned, the narrow limit component 53 and the wide limit component 52 can move on the limit bottom plate 51, when stacking, the narrow limit component 53 and the wide limit component 52 on one side are far away from the bearing base 54, the guide rods 9 are taken down, the narrow limit component 53 and the wide limit component 52 on the other side and the guide rods 9 are used as supports, stacking space is increased, stacking efficiency is improved, after stacking is completed, the guide rods 9 are mounted on the narrow limit component 53 and the wide limit component 52, the top end plate 45 is further provided with positioning holes 451, the guide rod 9 is attached to the side face of the electric pile from outside to inside along the positioning adjusting hole 451, the narrow-side limiting component 53 and the wide-side limiting component 52 which are far away from the electric pile are attached to the side face of the electric pile again, meanwhile, the guide rod 9 is attached to the side face of the electric pile to keep the side face of the electric pile aligned, the edge of the electric pile is aligned under the alignment effect of the guide rod 9, compared with the existing electric pile stacking and pressing technology, the sliding type limiting is utilized, the adjustment and positioning are convenient, the limiting component is not required to be detached, meanwhile, the contact between a battery core and the guide rod 9 during stacking can be effectively reduced due to the sliding type alignment, and the damage rate of the battery core during stacking is reduced;
a press-fitting assembly which is connected to the reactor core frame and can move up and down is also arranged between the bottom plate and the top end plate, and a positioning adjusting hole 451 is correspondingly arranged on the press-fitting assembly and is used for press-fitting the electric pile;
the electric core pressing device further comprises a guide rod 9, the guide rod 9 downwards penetrates through the positioning adjusting hole 451 of the press-fit assembly from the positioning adjusting hole 451 of the top end plate 45 and is inserted into the opening grooves of the narrow-side limiting assembly 53 and the wide-side limiting assembly 52, part of the guide rod 9 is exposed out of the end faces of the narrow-side limiting assembly 53 and the wide-side limiting assembly 52, the guide rod 9 is tightly attached to the wall face of the positioning adjusting hole 451 far away from one end of the bearing base 54, and the narrow-side limiting assembly 53 and the wide-side limiting assembly 52 slide to enable the surface of the guide rod 9 to be tightly attached to the surface of the electric core to tightly press the electric core.
As shown in fig. 8, the narrow limit component 53 and the wide limit component 52 are both fixed with a limit piece 7, the lower end of the guide rod 9 is inserted into the limit piece 7, and the notch is formed in the limit piece 7;
as shown in fig. 10, the narrow-side limiting component 53 includes a narrow-side limiting slide rail 531, a narrow-side limiting slide block 532 is slid on the narrow-side limiting slide rail 531, a narrow-side limiting mounting plate 533 is fixed on the narrow-side limiting slide block 532, a limiting piece 7 is slidably connected on the narrow-side limiting mounting plate 533, and the limiting piece 7 can slide on the narrow-side limiting slide rail 531 along with the narrow-side limiting slide block 532, so that the position of the limiting piece 7 is adjusted, and the position of the guide rod 9 is further finely adjusted;
as shown in fig. 9, the broadside limiting component 52 includes a broadside limiting slide rail 521, two broadside limiting slides 522 slide on the broadside limiting slide rail 521, two broadside limiting mounting plates 523 are fixed on the two broadside limiting slides 522, a limiting piece 7 is slidably connected on the broadside limiting mounting plates 523, the limiting piece 7 in the broadside limiting component 52 can slide on the broadside limiting slide rail 521 along with the broadside limiting slides 522, two limiting blocks are fixed on the limiting bottom plate 51, and are located on two sides of the broadside limiting slide rail 521 respectively and in the middle of the broadside limiting slide rail 521, limit the positions of the broadside limiting slides 522 and prevent the two broadside limiting slides 522 from collision.
The limiting piece 7 comprises a first sliding rail 76, a first sliding block 77 is arranged on the first sliding rail 76 in a sliding mode, an adapter plate 72 is fixed on the first sliding block 77, a guide plate 71 is arranged on the adapter plate 72, a notch is formed in the guide plate 71, the guide plate 71 is connected with the guide rod 9, and the guide plate 71 and the adapter plate 72 can move on the first sliding rail 76 along with the first sliding block 77, so that the position of the guide rod 9 is finely adjusted, and the guide rod 9 is attached to the side face of a pile;
the side of keyset 72 is fixed with first kicker 73, the side of narrow limit mounting plate 533 or broadside limit mounting plate 523 is connected with first dog 75, connect through first fine setting screw 74 between first dog 75 and the first kicker 73, adjust the distance between first dog 75 and the first kicker 73 through the rotation of first fine setting screw 74, thereby control the extension distance of deflector 71, still be fixed with first cushion 78 on narrow limit mounting plate 533 or the broadside limit mounting plate 523, be fixed with first anchor clamps 79 on the first cushion 78, first anchor clamps 79 are connected with keyset 72, the rotation of first anchor clamps 79 can drive keyset 72 fine setting in the fore-and-aft direction, adjust the position of deflector 71, further exert a thrust to guide bar 9, make guide bar 9 can exert the thrust to the electric pile, thereby push the battery piece of not regular into the electric pile, make the electric pile side keep flush.
As shown in fig. 2, the press-fitting assembly comprises a ball screw 48, a first pressing plate 43 and a second pressing plate 44, wherein the ball screw 48 is installed between the bottom plate 41 and the top end plate 45 through a screw fixing plate 452, the first pressing plate 43 is connected with the ball screw 48, the first pressing plate 43 moves up and down along with the rotation of the ball screw 48, the first pressing plate 43 is connected with the second pressing plate 44 through a pull rod, a sensor 46 is further connected between the first pressing plate 43 and the second pressing plate 44, the second pressing plate 44 is located above the electric pile, a pressure head 441 is fixed at the lower end of the second pressing plate 44, pressure is applied to the electric pile through the pressure head 441, so that the battery pieces are pressed together, a driving device is connected with the ball screw 48 and drives the ball screw 48 to rotate, the height of the first pressing plate 43 is controlled, the second pressing plate 44 is further driven to move up and down, the electric pile can be pressed, meanwhile, the sensor 46 can detect the pressure of the press-fitting, and accordingly the press-fitting force applied to the electric pile is ensured.
As shown in fig. 2 and 5, the upper end of the first pressing plate 43 is fixed with a positioning bottom plate 61, the center of the positioning bottom plate 61 is provided with a profiling tooling plate 64, the profiling tooling plate 64 has the same cross section shape as a pile, the positioning bottom plate 61 is also connected with a narrow side positioning assembly 62 and a wide side positioning assembly 63 in a sliding manner, the narrow side positioning assembly 62 and the wide side positioning assembly 63 are positioned on adjacent sides of the profiling tooling plate 64 to guide and position the pile, the narrow side positioning assembly 62 and the wide side positioning assembly 63 are connected with a guide rod 9, a positioning adjusting hole 451 is formed in the first pressing plate 43 and the second pressing plate 44, the guide rod 9 can move in the positioning adjusting hole 451 for fine adjustment, the pile stacking space of the pile is enlarged, the manual stacking efficiency is improved, meanwhile, the guide rod 9 is prevented from being attached to the side surface of the pile, and damage caused by contact or collision between a cell and the guide rod 9 during stacking is reduced.
The narrow-side positioning assembly 62 and the wide-side positioning assembly 63 are both fixedly provided with positioning pieces 8, and the positioning pieces 8 are sleeved on the guide rods 9;
as shown in fig. 7, the broadside positioning assembly 63 includes two broadside positioning slide rails 631 distributed in parallel, the broadside positioning slide rails 631 are provided with broadside positioning slide blocks 632 in a sliding manner, the side surfaces of the broadside positioning slide blocks 632 are connected with a brake device 65 for fixing the positions of the broadside positioning slide blocks 632, the broadside positioning slide blocks 632 are provided with broadside positioning mounting plates 633, two positioning pieces 8 are mounted at the upper ends of the broadside positioning mounting plates 633, and the broadside positioning mounting plates 633 and the broadside positioning slide blocks 632 can slide along the broadside positioning slide rails 631 together, so that the positions of the positioning pieces 8 and the guide rods 9 are adjusted;
as shown in fig. 6, the narrow side positioning assembly 62 includes a narrow side positioning slide rail 621, a narrow side positioning slide block 622 slides on the narrow side positioning slide rail 621, a narrow side positioning mounting plate 623 is fixed on the narrow side positioning slide block 622, a positioning piece 8 is fixed on the narrow side positioning mounting plate 623, and the adjustment mode of the positioning piece 8 on the narrow side positioning assembly 62 is the same as that of the positioning piece 8 of the wide side positioning assembly 63.
The positioning piece 8 comprises a positioning piece bottom plate 81, a second sliding rail 88 is fixed on the positioning piece bottom plate 81, a second sliding block 89 is slid on the second sliding rail 88, a positioning plate 83 is fixed on the second sliding block 89, a linear bearing 84 connected with the guide rod 9 is also fixed on the positioning plate 83, and the positioning plate 83 and the linear bearing 84 can move along the second sliding rail 88, so that the positions of the linear bearing 84 and the guide rod 9 are adjusted;
the side of setting element bottom plate 81 is fixed with second kicking block 86, the side of locating plate 83 is fixed with second dog 85, second dog 85 is connected through second fine setting screw 87 with second kicking block 86, utilize second fine setting screw 87 can adjust the distance between second dog 85 and the second kicking block 86, thereby control the longest length that locating plate 83 can stretch out on second slide rail 88, still be fixed with second cushion 82 on the locating element bottom plate 81, install second anchor clamps 810 on the second cushion 82, second anchor clamps 810 are connected with locating plate 83, the rotation of second anchor clamps 810 can drive locating plate 83 and remove along second slide rail 88, further control the position of linear bearing 84 and guide bar 9, exert pressure simultaneously to guide bar 9 laminating is exerted pressure to the pile at the pile side, make the battery piece align under pressure.
As shown in fig. 3, the driving device includes a motor 47 and a speed reducer 471, the motor 47 is connected with the speed reducer 471, both ends of the speed reducer 471 are connected with a driving shaft 472, the other end of the driving shaft 472 is connected with a steering gear 473, the steering gear 473 is connected with the ball screw 48, the motor 47 operates to drive the driving shaft 472 at both ends to rotate, the steering gear 473 further drives the ball screw 48 to rotate, the first pressing plate 43 on the ball screw 48 moves up and down, and the second pressing plate 44 and the pressing head 441 are further driven to move down to press the electric pile.
As shown in fig. 3 and 4, a guiding sliding rail 421 is fixed on the inner wall of the radial arm 42, two guiding sliding blocks 422 which are distributed up and down are slid on the guiding sliding rail 421, stiffening plates 423 are fixed on the sides of the two guiding sliding blocks 422, the stiffening plates 423 and the guiding sliding blocks 422 can slide up and down along the guiding sliding rail 421, and the two stiffening plates 423 which are distributed up and down are respectively connected with the first pressing plate 43 and the second pressing plate 44, so that the pressure applied by the ball screw 48 on the first pressing plate 43 is uniformly distributed, and the pile is further uniformly pressed.
A connecting rod is connected between the bottom plate 41 and the top end plate 45, the first pressing plate 43 and the second pressing plate 44 are sleeved on the connecting rod through linear bearings 84, and the number of the connecting rod and the number of the linear bearings 84 are four and are distributed in a rectangular shape, so that pressure is uniformly distributed on the first pressing plate 43 and the second pressing plate 44.
Pile stacking and press fitting process:
stacking: dismantling the guide rods on the same side of the positioning assembly and the limiting assembly, moving the limiting assembly and the positioning assembly on the same side outwards to be far away from the electric pile, rotating the reactor core frame, stacking the electric pile by taking the guide rod on the other side as a support, increasing the stacking space of the electric pile, improving the efficiency of manual stacking, and avoiding damage caused by contact between vertically stacked battery pieces and the guide rods relative to the vertically stacked electric pile;
after stacking, the limiting assembly and the positioning assembly are moved to the outer side, the limiting assembly and the positioning assembly are adjusted to be aligned up and down, the guide rod is inserted, and then the guide rod is moved from the outer side to the inner side to be attached to the side face of the electric pile, so that the electric pile is aligned, and the uniformity of the electric pile is ensured;
and (3) press fitting: the driving shaft is driven to rotate by the motor and the speed reducer, the ball screws at two sides are further driven to rotate to drive the first pressing plate to move up and down, the second pressing plate is connected with the first pressing plate through the pull rod, a sensor is connected between the first pressing plate and the second pressing plate, when the pressure head of the second pressing plate is positioned on the galvanic pile, the pressure of the sensor is gradually increased along with the gradual descending of the first pressing plate, so that the second pressing plate can gradually increase the press-fitting force applied to the galvanic pile, and the press-fitting of the galvanic pile is ensured;
after press fitting, the first pressing plate and the second pressing plate move upwards, and then the movement of the positioning assembly and the limiting assembly is controlled, so that the guide rod is far away from the pile and is detached, and the pile is convenient to take.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Manual plug-in reactor core equipment, including the base, the both ends of base are fixed with initiative box and driven box respectively, its characterized in that: the reactor core frame comprises radial arms on two sides and a top end plate and a bottom plate, wherein the upper end and the lower end of the top end plate and the bottom plate are respectively fixed between the radial arms, a limiting bottom plate is fixed on the bottom plate, a bearing base is fixed on the limiting bottom plate, a narrow limit component and a wide limit component are also connected on the limiting bottom plate in a sliding manner, the narrow limit component and the wide limit component are positioned on the adjacent sides of the bearing base, notch openings are formed on the narrow limit component and the wide limit component, the notch openings are open slots, the open slots are used for accommodating the lower ends of the guide rods,
the top end plate is also provided with a positioning adjusting hole;
a press-fit assembly which is connected to the reactor core frame and can move up and down is also arranged between the bottom plate and the top end plate, and a positioning adjusting hole is correspondingly arranged on the press-fit assembly;
the electric core pressing device comprises a pressing assembly, a positioning adjusting hole, a narrow limit assembly, a wide limit assembly, a guide rod, a positioning adjusting hole, a limiting assembly and a pressing assembly.
2. The manual plug-in core apparatus of claim 1, wherein: the narrow limit assembly and the wide limit assembly are respectively fixed with a limit piece, the lower end of the guide rod is inserted into the limit piece, and the notch is formed in the limit piece;
the narrow-edge limiting assembly comprises a narrow-edge limiting sliding rail, a narrow-edge limiting sliding block is arranged on the narrow-edge limiting sliding rail in a sliding mode, a narrow-edge limiting mounting plate is fixed on the narrow-edge limiting sliding block, and a limiting piece is connected to the narrow-edge limiting mounting plate in a sliding mode;
the broadside limiting assembly comprises a broadside limiting sliding rail, two broadside limiting sliding blocks are arranged on the broadside limiting sliding rail in a sliding mode, broadside limiting mounting plates are fixed on the broadside limiting sliding blocks, and limiting pieces are connected to the broadside limiting mounting plates in a sliding mode.
3. The manual plug-in core apparatus of claim 2, wherein: the limiting piece comprises a first sliding rail, a first sliding block is arranged on the first sliding rail in a sliding mode, an adapter plate is fixed on the first sliding block, a guide plate is arranged on the adapter plate, and the notch is formed in the guide plate;
the side of keysets is fixed with first kicking block, the side of narrow limit mounting panel or broadside limit mounting panel is connected with first dog, connect through first fine setting screw between first dog and the first kicking block, still be fixed with first cushion on narrow limit mounting panel or the broadside limit mounting panel, be fixed with first anchor clamps on the first cushion, first anchor clamps are connected with the keysets.
4. The manual plug-in core apparatus of claim 1, wherein: the press mounting assembly comprises a ball screw, a first pressing plate and a second pressing plate, wherein the ball screw is arranged between a bottom plate and a top end plate, the first pressing plate is connected with the ball screw, the first pressing plate ascends and descends along with the rotation of the ball screw, a pull rod is connected between the first pressing plate and the second pressing plate, a sensor is further connected between the first pressing plate and the second pressing plate, the second pressing plate is located above the electric pile, a pressing head is fixed at the lower end of the second pressing plate, a driving device is connected at the lower end of the bottom plate, and the driving device is connected with the ball screw.
5. The manual plug-in core apparatus of claim 4, wherein: the upper end of first clamp plate is fixed with the location bottom plate, and the center of location bottom plate is provided with the profile modeling frock board, still sliding connection has narrow limit locating component and broadside locating component on the location bottom plate, and narrow limit locating component and broadside locating component are located the adjacent side of profile modeling frock board, narrow limit locating component and broadside locating component all are connected with the guide bar, the location regulation hole is offered simultaneously on first clamp plate and second clamp plate.
6. The manual plug-in core apparatus of claim 5, wherein: the narrow-side positioning assembly and the wide-side positioning assembly are both fixedly provided with positioning pieces which are sleeved on the guide rods;
the broadside positioning assembly comprises two broadside positioning sliding rails which are distributed in parallel, a broadside positioning sliding block is arranged on the broadside positioning sliding rail in a sliding mode, a broadside positioning mounting plate is fixed on the broadside positioning sliding block, and two positioning pieces are arranged at the upper end of the broadside positioning mounting plate;
the narrow side positioning assembly comprises a narrow side positioning sliding rail, a narrow side positioning sliding block is arranged on the narrow side positioning sliding rail in a sliding mode, a narrow side positioning mounting plate is fixed on the narrow side positioning sliding block, and a positioning piece is fixed on the narrow side positioning mounting plate.
7. The manual plug-in core apparatus of claim 6, wherein: the positioning piece comprises a positioning piece bottom plate, a second sliding rail is fixed on the positioning piece bottom plate, a second sliding block is arranged on the second sliding rail in a sliding mode, a positioning plate is fixed on the second sliding block, and a linear bearing connected with the guide rod is further fixed on the positioning plate;
the side of setting element bottom plate is fixed with the second kicking block, the side of locating plate is fixed with the second dog, the second dog passes through fine setting screw with the second kicking block and is connected, still be fixed with the second cushion on the setting element bottom plate, install the second anchor clamps on the second cushion, the second anchor clamps are connected with the locating plate.
8. The manual plug-in core apparatus of claim 4, wherein: the driving device comprises a motor and a speed reducer, the motor is connected with the speed reducer, two ends of the speed reducer are connected with driving shafts, the other ends of the driving shafts are connected with steering gears, and the steering gears are connected with ball screws.
9. The manual plug-in core apparatus of claim 4, wherein: the inner wall of the radial arm is fixedly provided with a guide sliding rail, two guide sliding blocks which are distributed up and down are arranged on the guide sliding rail in a sliding mode, the side faces of the two guide sliding blocks are fixedly provided with reinforcing plates, and the two reinforcing plates which are distributed up and down are respectively connected with the first pressing plate and the second pressing plate.
10. The manual plug-in core apparatus of claim 9, wherein: the connecting rod is connected between the bottom plate and the top end plate, and the first pressing plate and the second pressing plate are sleeved on the connecting rod through linear bearings.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311451249.XA CN117174980B (en) | 2023-11-03 | 2023-11-03 | Manual plug-in reactor core equipment |
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| CN202311451249.XA CN117174980B (en) | 2023-11-03 | 2023-11-03 | Manual plug-in reactor core equipment |
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| CN117174980B true CN117174980B (en) | 2024-01-30 |
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| CN117174980A (en) | 2023-12-05 |
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