CN117170324B - Method, device, system, equipment and medium for producing glass bottle - Google Patents
Method, device, system, equipment and medium for producing glass bottle Download PDFInfo
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- CN117170324B CN117170324B CN202311142740.4A CN202311142740A CN117170324B CN 117170324 B CN117170324 B CN 117170324B CN 202311142740 A CN202311142740 A CN 202311142740A CN 117170324 B CN117170324 B CN 117170324B
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- 239000011521 glass Substances 0.000 title claims abstract description 315
- 238000000034 method Methods 0.000 title claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 376
- 238000004519 manufacturing process Methods 0.000 claims abstract description 237
- 239000000463 material Substances 0.000 claims abstract description 177
- 230000005856 abnormality Effects 0.000 claims abstract description 57
- 238000010008 shearing Methods 0.000 claims description 49
- 238000012544 monitoring process Methods 0.000 claims description 19
- 238000000465 moulding Methods 0.000 claims description 15
- 238000001816 cooling Methods 0.000 claims description 14
- 230000002159 abnormal effect Effects 0.000 claims description 10
- 238000004590 computer program Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 8
- 230000004044 response Effects 0.000 claims description 5
- 239000003153 chemical reaction reagent Substances 0.000 claims description 4
- 239000002537 cosmetic Substances 0.000 claims description 4
- 235000014101 wine Nutrition 0.000 claims description 4
- 230000008569 process Effects 0.000 abstract description 21
- 239000002994 raw material Substances 0.000 abstract description 15
- 238000004260 weight control Methods 0.000 abstract description 10
- 239000007788 liquid Substances 0.000 abstract description 7
- 238000010309 melting process Methods 0.000 abstract description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052799 carbon Inorganic materials 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 9
- 238000004891 communication Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 238000005303 weighing Methods 0.000 description 5
- 238000007670 refining Methods 0.000 description 4
- 230000003631 expected effect Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
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- 230000003287 optical effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
The invention provides a production method, a device, a system, equipment and a medium for manufacturing glass bottles, which relate to the field of glass bottle production, and the method comprises the following steps: generating a target control instruction under the condition that weight abnormality information generated by any production mechanism is received; responding to a target control instruction, wherein the target control instruction is used for indicating to drive a target control mechanism according to target parameters so as to adjust the weight of the glass material corresponding to the glass bottle; the weight abnormality information is generated according to the condition that the absolute value of the difference between the preset material weight corresponding to the target glass bottle and the current material weight is larger than the preset difference corresponding to the target glass bottle. The invention realizes accurate control of the material weight of the glass bottle in the whole process of automatic production, ensures the stability of weight control in the process of glass bottle forming, reduces the material temperature fluctuation in the process of glass bottle forming, reduces the fluctuation of the material liquid surface of the glass bottle forming raw material in the melting process, improves the quality of finished products, reduces the raw material use of glass products and reduces carbon emission.
Description
Technical Field
The invention relates to the field of glass bottle production, in particular to a production method, a device, a system, equipment and a medium for producing glass bottles.
Background
In the production process of glass bottles, the qualification rate of glass products is usually detected according to the material weight when the production is about to be finished, however, as the weight monitoring control cannot be carried out on each stage of the glass production process, the fluctuation range of the material liquid surface in the melting process is large, so that the glass raw materials are not melted uniformly, stones or bubbles exist in the finished glass bottle product, and finally the quality of the finished glass bottle product is greatly affected.
Disclosure of Invention
The invention provides a production method, a device, a system, equipment and a medium for glass bottle making, which are used for solving the technical problem that the weight monitoring and control cannot be carried out on each production link in the glass bottle production process in the prior art.
In a first aspect, the present invention provides a method of producing glass bottles comprising:
for any target glass bottle, generating a target control instruction corresponding to any production mechanism under the condition that weight abnormality information generated by any production mechanism is received in the production process of the target glass bottle;
responding to the target control instruction, wherein the target control instruction is used for indicating a target control mechanism to be driven according to target parameters so as to adjust the frit weight corresponding to the target glass bottle;
The weight abnormality information is generated according to the condition that the absolute value of the difference value between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle;
wherein, each production mechanism sets up a weight sensor, weight sensor is used for monitoring the current material weight of production mechanism.
According to the production method for glass bottle making provided by the invention, the production mechanism comprises a glass bottle primary mould air pouring and sleeve mechanism, a glass bottle mouth clamp mechanism, a glass bottle molding mould bottom mechanism, a glass bottle clamp mechanism and a bottle bottom cooling mechanism which are sequentially arranged according to the production process;
the target control mechanism comprises a servo control mechanism, a material homogenizing cylinder control mechanism and a material shearing mechanism;
the generating a target control instruction corresponding to the production mechanism comprises:
under the condition that the production mechanism is a glass bottle primary mould pouring and sleeve mechanism, a glass bottle mouth clamp mechanism or a glass bottle molding bottom mechanism, driving a servo control mechanism according to a first target parameter, or driving a material homogenizing cylinder control mechanism according to a second target parameter, or driving a material shearing mechanism according to a third target parameter;
Under the condition that the production mechanism is a glass bottle clamping mechanism, driving a servo control mechanism according to a first target parameter or driving a material shearing mechanism according to a third target parameter;
under the condition that the production mechanism is a bottle bottom cooling mechanism, driving a material shearing mechanism according to a third target parameter;
the first target parameter is determined from the corresponding relation between the preset weight and the preset pulse according to the weight abnormality information, the second target parameter is determined from the corresponding relation between the preset weight and the preset distance according to the weight abnormality information, and the third target parameter is determined from the corresponding relation between the preset weight and the preset time according to the weight abnormality information.
According to the method for producing glass bottles provided by the invention, under the condition that the preset material weight corresponding to the target glass bottle is greater than the current material weight monitored by the production mechanism,
the driving the servo control mechanism according to the first target parameter includes: driving the servo control mechanism to reversely rotate according to the first target parameter;
the control mechanism for driving the homogenizing cylinder according to the second target parameter comprises: driving the control mechanism of the material homogenizing cylinder to lower according to the second target parameter;
The driving of the material shearing mechanism according to the third target parameter comprises: and driving a material shearing mechanism to shear materials in advance according to the third target parameter.
According to the method for producing glass bottles provided by the invention, under the condition that the preset material weight corresponding to the target glass bottle is smaller than the current material weight monitored by the production mechanism,
the driving the servo control mechanism according to the first target parameter includes: driving the servo control mechanism to rotate forward according to the first target parameter;
the control mechanism for driving the homogenizing cylinder according to the second target parameter comprises: driving the lifting position of the control mechanism of the material homogenizing cylinder according to the second target parameter;
the driving of the material shearing mechanism according to the third target parameter comprises: and driving the material shearing mechanism to delay material shearing according to the third target parameter.
According to the method for producing glass bottles provided by the invention, before generating the target control command corresponding to the production mechanism, the method further comprises the following steps:
receiving a first input, the first input comprising a type of use of the target carafe;
responding to the first input, and determining a preset material weight corresponding to the target glass bottle and a preset difference value corresponding to the target glass bottle according to the purpose type of the target glass bottle;
The purpose type of the target glass bottle comprises wines, cosmetics, daily necessities or reagents.
According to the method for producing glass bottles provided by the invention, after responding to the target control command, the method further comprises the following steps:
for the target glass bottle, generating an abnormality control instruction when weight abnormality information generated by a next generation mechanism after the production mechanism is received;
the abnormal control instruction is used for indicating to stop production and giving an alarm.
In a second aspect, the present invention provides an apparatus for producing glass bottles, comprising:
the generation unit is used for generating a target control instruction corresponding to any production mechanism when weight abnormality information generated by any production mechanism is received in the production process of any target glass bottle;
the response unit is used for responding to the target control instruction, and the target control instruction is used for indicating a target control mechanism to be driven according to target parameters so as to adjust the frit weight corresponding to the target glass bottle;
the weight abnormality information is generated according to the condition that the absolute value of the difference value between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle;
Wherein, each production mechanism sets up a weight sensor, weight sensor is used for monitoring the current material weight of production mechanism.
In a third aspect, there is provided a glass bottle making production system comprising: the production mechanism, the target control mechanism and the glass bottle production device;
the production device for producing the glass bottle is respectively connected with the production mechanism and the target control mechanism;
the production mechanism comprises a glass bottle primary mould air pouring and sleeve mechanism, a glass bottle mouth clamp mechanism, a glass bottle molding die bottom mechanism, a glass bottle clamp mechanism and a bottle bottom cooling mechanism which are sequentially arranged according to the production process;
the target control mechanism comprises a servo control mechanism, a material homogenizing cylinder control mechanism and a material shearing mechanism.
In a fourth aspect, the invention also provides an electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, the processor implementing a method of producing glass bottles as described in any of the preceding claims when executing the program.
In a fifth aspect, the invention also provides a non-transitory computer readable storage medium having stored thereon a computer program which when executed by a processor implements a method of producing a glass bottle as described in any of the above.
The invention provides a production method, a device, a system, equipment and a medium for glass bottle production, wherein a weight sensor is arranged in each production mechanism and used for monitoring the current material weight of the production mechanism, weight abnormality information is generated when the absolute value of the difference value between the preset material weight corresponding to a target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle, and a target control instruction corresponding to the production mechanism is generated and is used for indicating to drive the target control mechanism according to target parameters so as to adjust the glass material weight corresponding to the target glass bottle. The invention can realize accurate control of the material weight of the glass bottle in the whole process of automatic production, adjust the material weight in real time when the measured material weight of any production mechanism is abnormal, ensure the stability of weight control in the process of glass bottle forming, reduce the material temperature fluctuation in the process of glass bottle forming and forming, reduce the fluctuation of the material liquid surface in the melting process of the glass bottle raw material, further improve the quality of finished products, reduce the use of raw materials of glass products and reduce carbon emission.
Drawings
In order to more clearly illustrate the invention or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are some embodiments of the invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic flow chart of a method for producing glass bottles according to the present invention;
FIG. 2 is a second flow chart of the method for producing glass bottles according to the present invention;
FIG. 3 is a third flow chart of the method for producing glass bottles according to the present invention;
FIG. 4 is a schematic structural view of a glass bottle-making production device provided by the invention;
FIG. 5 is a schematic diagram of a glass bottle production system according to the present invention;
FIG. 6 is a second schematic diagram of a system for producing glass bottles according to the present invention;
FIG. 7 is a third schematic view of the glass bottle production system according to the present invention;
fig. 8 is a schematic structural diagram of an electronic device provided by the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
At present, glass bottles are mainly produced by a determinant bottle making machine, a rotary bottle making machine or a semi-automatic bottle making machine in glass bottle making and forming production, the produced glass bottles comprise wine glass bottles, perfume cosmetic glass bottles, various daily glass bottles, reagent glass bottles and the like, and the weight control in the production process is mostly controlled by manual weighing, and only a few processes adopt photoelectric imaging automatic control. However, the manual weighing has the characteristic of low control precision, the control precision can be controlled within the range of 15 g, the weight of the glass product cannot be monitored in real time, the manual labor intensity is high, the manual secondary clamping and weighing of the glass product can cause damage to the glass product, the qualification rate of the glass product is reduced, the defects of raw material waste, low quality of the glass product and the like are finally caused, the weight controlled by adopting the photoelectric automatic control technology is relatively curved and extremely unstable, and the qualification rate of the glass product can be detected according to the weight only when the production is about to end, so that the single weight can be controlled. In order to solve the above technical problems, the present invention provides a method, an apparatus, a system, a device and a medium for producing glass bottles, and fig. 1 is a schematic flow diagram of the method for producing glass bottles according to the present invention, where the method for producing glass bottles includes:
Step 101, for any target glass bottle, when weight abnormality information generated by any production mechanism is received in the production process of the target glass bottle, generating a target control instruction corresponding to the production mechanism.
In step 101, each production mechanism is provided with a weight sensor, and the weight sensor is used for monitoring the current material weight of the production mechanism, unlike the prior art, the weight of a final finished product is monitored after glass bottle making is completed.
Optionally, in the process of producing and forming the glass bottle, all weight sensors are in a working state, the weight anomaly information is generated according to the condition that the absolute value of the difference between the preset weight corresponding to the target glass bottle and the current weight monitored by any production mechanism is larger than the preset difference corresponding to the target glass bottle, namely, the absolute value of the difference between the preset weight corresponding to the target glass bottle and the current weight monitored by any production mechanism is determined according to the processing of the difference between the preset weight corresponding to the target glass bottle and the current weight monitored by any production mechanism, the absolute value of the weight anomaly information is compared with the preset difference corresponding to the target glass bottle, and the weight anomaly information is not generated when the absolute value of the difference between the preset weight corresponding to the target glass bottle and the current weight monitored by any production mechanism is smaller than or equal to the preset difference corresponding to the target glass bottle, and the weight anomaly information is generated when the absolute value of the difference between the preset weight corresponding to the target glass bottle and the current weight monitored by any production mechanism is larger than the preset difference corresponding to the target glass bottle, so as to represent that the difference between the weight anomaly information and the current anomaly information is larger.
Optionally, the preset difference value corresponding to the target glass bottle may be set to a default fixed value, or different values may be set according to different types of applications of the target glass bottle, or different values may be set according to different standards of quality control of the target glass bottle.
Optionally, after determining that a production mechanism with abnormal weight exists, determining a target control instruction according to a production link where the production mechanism is located, and processing the abnormal weight in time after the abnormality occurs through the target control instruction, so that the weight of the glass material can be returned to a controllable range of a preset difference value in the production processing of the next link, and further, the weight monitoring and the raw material weight adjustment of all process links which are used for glass forming are realized.
And 102, responding to the target control instruction, wherein the target control instruction is used for indicating a target control mechanism to be driven according to target parameters so as to adjust the frit weight corresponding to the target glass bottle.
In step 102, the present invention may implement adjustment of the glass frit weight corresponding to the glass bottle in various manners, for example, driving a servo control mechanism, or driving a refining barrel control mechanism, or driving a shearing mechanism, and corresponding to different driving manners, the present invention first needs to determine a target parameter corresponding to each target control mechanism, where the target parameter may be determined according to the weight anomaly information, specifically, in the weight anomaly information, when an absolute value of a difference between a preset frit weight corresponding to the target glass bottle and a current frit weight monitored by a production mechanism is large, the target parameter is also large; and when the absolute value of the difference between the preset material weight corresponding to the target glass bottle and the current material weight monitored by the production mechanism is smaller, the target parameter is smaller. After responding to the target control instruction, the invention instructs to drive the target control mechanism according to the target parameter so as to adjust the weight of the glass frit corresponding to the target glass bottle, and when the weight of the glass frit is lighter, the invention carries out material increasing treatment, and when the weight of the glass frit is heavier, the invention carries out material reducing treatment.
In actual production, if the material temperature fluctuates by 5 degrees, the yield can be reduced by 1 to 5 percent, and the material temperature fluctuation in the glass bottle making and forming production process is reduced by precisely controlling the material weight control in the glass bottle making and forming production process; in actual production, the material liquid surface optimally fluctuates within 0.5 mm, and the yield of 1 to 5 percent is reduced if the actual raw material melting process is not achieved.
According to the method for producing the glass bottle, a weight sensor is arranged in each production mechanism and used for monitoring the current material weight of the production mechanism, weight abnormality information is generated when the absolute value of the difference between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference corresponding to the target glass bottle, and a target control instruction corresponding to the production mechanism is generated and used for indicating the driving of the target control mechanism according to target parameters so as to adjust the glass material weight corresponding to the target glass bottle. The invention can realize accurate control of the material weight of the glass bottle in the whole process of automatic production, adjust the material weight in real time when the measured material weight of any production mechanism is abnormal, ensure the stability of weight control in the process of glass bottle forming, reduce the material temperature fluctuation in the process of glass bottle forming and forming, reduce the fluctuation of the material liquid surface in the melting process of the glass bottle raw material, further improve the quality of finished products, reduce the use of raw materials of glass products and reduce carbon emission.
Optionally, after responding to the target control instruction, the method further comprises:
for the target glass bottle, generating an abnormality control instruction when weight abnormality information generated by a next generation mechanism after the production mechanism is received;
the abnormal control instruction is used for indicating to stop production and giving an alarm.
Optionally, after responding to the target control command, the invention drives the target control mechanism according to the target parameter to adjust the frit weight corresponding to the glass bottle, as an alternative embodiment of the invention, after adjusting the frit weight corresponding to the glass bottle, the invention can verify whether the operation of driving the target control mechanism according to the target parameter achieves the expected effect, specifically, the invention can monitor the next frit weight measured by the next generation mechanism after the production mechanism of the target glass bottle again, and if the absolute value of the difference between the preset frit weight corresponding to the target glass bottle and the measured next frit weight is smaller than or equal to the preset difference corresponding to the target glass bottle, the previous operation of driving the target control mechanism according to the target parameter is considered to achieve the expected effect; if the absolute value of the difference between the preset material weight corresponding to the target glass bottle and the measured next glass material weight is larger than the preset difference corresponding to the target glass bottle, weight abnormality information is generated again, at this time, an abnormality control instruction is generated, that is, the previous operation of driving the target control mechanism according to the target parameters cannot achieve the expected effect, the abnormality control instruction is used for indicating to stop production and giving an alarm, so that the defective rate of the finished product is reduced, and after checking why the operation of driving the target control mechanism according to the target parameters cannot achieve the expected reason and resetting the driving parameters or completing fault treatment, the production and the use are put into production.
According to the automatic weight control method for glass bottle making, provided by the invention, multiple groups and multiple quantities of manual weighing are not required to be completed manually, sequential monitoring of the glass material weights in the whole production process is realized through automatic control, the control accuracy can be ensured to be within 1 gram, and automatic control of multiple groups of different weights of various glass products can be simultaneously realized, so that raw materials are saved, the quality of glass products is greatly improved, energy consumption is reduced, and carbon emission is reduced.
FIG. 2 is a second flow chart of the method for producing glass bottles according to the present invention, wherein the production mechanism comprises a glass bottle primary mold air pouring and sleeve mechanism, a glass bottle mouth clamp mechanism, a glass bottle molding mold bottom mechanism, a glass bottle clamp mechanism and a bottle bottom cooling mechanism which are sequentially arranged according to the production process;
the target control mechanism comprises a servo control mechanism, a material homogenizing cylinder control mechanism and a material shearing mechanism.
Optionally, the invention mainly monitors the production process which needs to be carried out in the forming process of the glass bottle, and further determines the production mechanism corresponding to each production process.
The generating a target control instruction corresponding to the production mechanism comprises:
step 201, driving a servo control mechanism according to a first target parameter, or driving a material homogenizing cylinder control mechanism according to a second target parameter, or driving a material shearing mechanism according to a third target parameter under the condition that the production mechanism is a glass bottle primary mould pouring and sleeve mechanism, a glass bottle mouth clamp mechanism or a glass bottle molding bottom mechanism.
In step 201, the first target parameter is determined from the corresponding relation between the preset weight and the preset pulse according to the weight anomaly information, the second target parameter is determined from the corresponding relation between the preset weight and the preset distance according to the weight anomaly information, and the third target parameter is determined from the corresponding relation between the preset weight and the preset time according to the weight anomaly information; the conversion relation exists between the preset weight and the preset distance, and specific distance parameters can be determined after the glass frit weight difference value in the weight abnormality information is determined; the conversion relation exists between the preset weight and the preset time, and specific time parameters can be determined after the glass frit weight difference value in the weight abnormality information is determined.
Optionally, in the case that the production mechanism is a glass bottle primary mold air pouring and sleeve mechanism, a glass bottle mouth clamp mechanism or a glass bottle molding bottom mechanism, the invention can randomly adopt any target control mechanism to execute material weight adjustment, specifically, can drive a servo control mechanism according to a first target parameter, can drive a material homogenizing cylinder control mechanism according to a second target parameter, and can drive a material shearing mechanism according to a third target parameter.
Step 202, driving a servo control mechanism according to a first target parameter or driving a material cutting mechanism according to a third target parameter when the production mechanism is a glass bottle clamping mechanism.
In step 202, in the case where it is determined that the production mechanism that generates the weight abnormality information is a carafe clamp mechanism, the present invention may drive the servo control mechanism according to the first target parameter, and may also drive the material cutting mechanism according to the third target parameter.
And 203, driving a material shearing mechanism according to a third target parameter under the condition that the production mechanism is a bottle bottom cooling mechanism.
In step 203, in the case where it is determined that the production mechanism that generates the weight abnormality information is the bottle bottom cooling mechanism, the present invention can drive the material cutting mechanism only in accordance with the third target parameter.
Optionally, in the case that the preset material weight corresponding to the target glass bottle is greater than the current material weight monitored by the production mechanism,
the driving the servo control mechanism according to the first target parameter includes: driving the servo control mechanism to reversely rotate according to the first target parameter;
the control mechanism for driving the homogenizing cylinder according to the second target parameter comprises: driving the control mechanism of the material homogenizing cylinder to lower according to the second target parameter;
the driving of the material shearing mechanism according to the third target parameter comprises: and driving a material shearing mechanism to shear materials in advance according to the third target parameter.
In an alternative embodiment, if the preset weight of the target glass bottle is 500 g, if the current weight of the target glass bottle monitored by the production mechanism is 505 g, that is, the preset weight of the target glass bottle is greater than the current weight monitored by the production mechanism, the first target parameter is determined from the correspondence between the preset weight and the preset pulse according to the weight abnormality information, and is 5000 pulses, that is, the driving the servo control mechanism according to the first target parameter includes: the servo control mechanism is driven to reversely rotate according to the first target parameter, and the servo motor reversely rotates for 5000 pulses.
Optionally, determining the second target parameter from a corresponding relation between a preset weight and a preset distance according to the weight abnormality information, where the second target parameter is 0.5 mm, and driving the homogenizing cylinder control mechanism according to the second target parameter includes: and driving the control mechanism of the homogenizing cylinder to lower according to the second target parameter, namely, lowering by 0.5 mm according to the current actual position of the control mechanism of the homogenizing cylinder.
Optionally, determining the third target parameter from a corresponding relation between a preset weight and a preset time according to the weight abnormality information, where the third target parameter is 0.5 ms, and driving the material shearing mechanism according to the third target parameter includes: and driving the material shearing mechanism to shear materials in advance according to the third target parameter, namely driving in advance by 0.5 millisecond according to the current actual material shearing time corresponding to the material shearing mechanism, so as to further realize the instruction requirement of reducing the weight of 5 grams of materials.
Optionally, in the case that the preset weight of the target glass bottle is smaller than the current weight monitored by the production mechanism,
the driving the servo control mechanism according to the first target parameter includes: driving the servo control mechanism to rotate forward according to the first target parameter;
The control mechanism for driving the homogenizing cylinder according to the second target parameter comprises: driving the lifting position of the control mechanism of the material homogenizing cylinder according to the second target parameter;
the driving of the material shearing mechanism according to the third target parameter comprises: and driving the material shearing mechanism to delay material shearing according to the third target parameter.
In an optional embodiment, if the preset weight of the target glass bottle is 500 g, if the current weight of the target glass bottle monitored by the production mechanism is 495 g, that is, the preset weight of the target glass bottle is smaller than the current weight monitored by the production mechanism, the first target parameter is determined from the correspondence between the preset weight and the preset pulse according to the weight abnormality information, and is 5000 pulses, that is, the driving the servo control mechanism according to the first target parameter includes: and driving the servo control mechanism to rotate forward according to the first target parameter, and enabling the servo motor to rotate forward for 5000 pulses.
Optionally, determining the second target parameter from a corresponding relation between a preset weight and a preset distance according to the weight abnormality information, where the second target parameter is 0.5 mm, and driving the homogenizing cylinder control mechanism according to the second target parameter includes: the elevation of the control mechanism of the refining barrel is driven according to the second target parameter, namely, the control mechanism of the refining barrel is elevated by 0.5 mm according to the current actual position of the control mechanism of the refining barrel.
Optionally, determining the third target parameter from a corresponding relation between a preset weight and a preset time according to the weight abnormality information, where the third target parameter is 0.5 ms, and driving the material shearing mechanism according to the third target parameter includes: and driving the material shearing mechanism to delay material shearing according to the third target parameter, namely, delaying 0.5 millisecond driving according to the current actual material shearing time corresponding to the material shearing mechanism, so as to further realize the instruction requirement of increasing the weight of 5 grams of material.
Fig. 3 is a third flow chart of the method for producing glass bottles according to the present invention, which further includes, before generating the target control command corresponding to the production mechanism:
step 301, receiving a first input, the first input comprising a type of use of the target carafe.
In step 301, before generating a target control command corresponding to the production mechanism, the present invention determines a first input according to a production requirement of a user, and the present invention may set a control scheme with different precision according to different usage types of the target glass bottle, so as to meet different production requirements.
Step 302, responding to the first input, and determining a preset material weight corresponding to the target glass bottle and a preset difference value corresponding to the target glass bottle according to the purpose type of the target glass bottle;
The purpose type of the target glass bottle comprises wines, cosmetics, daily necessities or reagents.
In step 302, the preset material weight corresponding to the target glass bottle is determined according to the usage type of the target glass bottle, the preset material weight corresponding to the target glass bottle is the expected glass bottle weight in the glass bottle, the preset difference corresponding to the target glass bottle is determined according to the usage type of the target glass bottle, the preset difference corresponding to the target glass bottle is the error precision required to be controlled in the invention, when the preset difference is smaller, the finally presented weight control effect is better, but the process is possibly relatively complicated due to time loss, when the preset difference is larger, the production efficiency is improved, the production time is reduced, but the finally presented weight control effect cannot be ensured, and particularly how to set the preset material weight corresponding to the target glass bottle and the preset difference corresponding to the target glass bottle can be adjusted according to actual requirements, which is not repeated.
Fig. 4 is a schematic structural diagram of a glass bottle manufacturing apparatus according to the present invention, where the glass bottle manufacturing apparatus includes a generating unit 41, where the generating unit is configured to generate, for any target glass bottle, a target control instruction corresponding to any production mechanism when weight abnormality information generated by the production mechanism is received during a production process of the target glass bottle, and the working principle of the generating unit 1 may refer to the foregoing step 101 and will not be described herein.
The apparatus for producing glass bottles further includes a response unit 42, where the response unit is configured to respond to the target control instruction, where the target control instruction is configured to instruct to drive the target control mechanism according to the target parameter so as to adjust the frit weight corresponding to the target glass bottle, and the working principle of the response unit 2 may refer to the foregoing step 102 and will not be described herein.
The weight abnormality information is generated according to the condition that the absolute value of the difference value between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle;
wherein, each production mechanism sets up a weight sensor, weight sensor is used for monitoring the current material weight of production mechanism.
According to the glass bottle production device, the weight sensor is arranged in each production mechanism and used for monitoring the current material weight of the production mechanism, weight abnormality information is generated when the absolute value of the difference between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle, and a target control instruction corresponding to the production mechanism is generated and used for indicating the driving of the target control mechanism according to target parameters so as to adjust the glass material weight corresponding to the target glass bottle. The invention can realize accurate control of the material weight of the glass bottle in the whole process of automatic production, adjust the material weight in real time when the measured material weight of any production mechanism is abnormal, ensure the stability of weight control in the process of glass bottle forming, reduce the material temperature fluctuation in the process of glass bottle forming and forming, reduce the fluctuation of the material liquid surface in the melting process of the glass bottle raw material, further improve the quality of finished products, reduce the use of raw materials of glass products and reduce carbon emission.
Fig. 5 is one of schematic structural diagrams of a glass bottle-making production system provided by the invention, and fig. 5 is a schematic structural distribution diagram of all production mechanisms in a glass bottle-making machine in the glass bottle-making production system, wherein the glass bottle-making production system comprises: the production device for the glass bottle is respectively connected with the production mechanism and the target control mechanism.
The production mechanism comprises a glass bottle primary mould air pouring and sleeve mechanism 4, a glass bottle mouth clamp mechanism 5, a glass bottle moulding mould bottom mechanism 3, a glass bottle clamp mechanism 2 and a bottle bottom cooling mechanism 1 which are sequentially arranged in the production process, wherein each production mechanism is provided with a weight sensor 6, the weight sensors 6 are used for monitoring the current material weight of the production mechanism, and the positions of different weight sensors 6 arranged on different production mechanisms are different.
The glass bottle making machine comprises a determinant bottle making machine, a rotary bottle making machine or a semi-automatic bottle making machine, and the glass bottle molding bottom mechanism 3, the glass bottle primary mold air pouring and sleeve mechanism 4 and the glass bottle mouth tongs mechanism 5 are respectively provided with a weight sensor 6 through the bottle bottom cooling mechanism, the glass bottle tongs mechanism 2 and the glass bottle molding bottom mechanism of the glass bottle making machine, so that automatic weight collection is achieved, manual collection is not needed, and the labor cost is reduced while the working efficiency is improved.
Fig. 6 is a second schematic structural view of the glass bottle production system provided by the invention, fig. 6 shows a schematic structural view of a target control mechanism in the glass bottle production system, specifically, the target control mechanism comprises a servo control mechanism 8, a material homogenizing barrel control mechanism 9 and a material shearing mechanism 10, the servo control mechanism 8 is a servo punch mechanism, the invention transmits abnormal weight information of a target glass bottle to an automatic glass bottle production device through an optical fiber net wire, and the glass bottle production device sends an instruction to a servo controller to drive the servo control mechanism 8, the material homogenizing barrel control mechanism 9 or the material shearing mechanism 10, so that automatic control of material weight addition and subtraction in the glass bottle forming process is realized, manual addition and subtraction are not needed, and the invention ensures material weight requirements of glass products according to the servo control mechanism 8, the material homogenizing barrel control mechanism 9 or the material shearing mechanism 10, and simultaneously realizes real-time weighing.
Fig. 7 is a schematic diagram of a third embodiment of a system for producing glass bottles according to the present invention, in fig. 7, the system includes a display unit, a device for producing glass bottles, production mechanisms, weight sensors corresponding to each production mechanism, a servo controller, a servo control mechanism, a barrel control mechanism, and a cutting mechanism, wherein the device for producing glass bottles is respectively connected to the display unit, the production mechanisms, and the servo controller is respectively connected to the servo control mechanism, the barrel control mechanism, and the cutting mechanism, and each production mechanism is connected to a weight sensor.
According to the production system for glass bottles, a weight sensor is arranged in each production mechanism and used for monitoring the current material weight of the production mechanism, weight abnormality information is generated when the absolute value of the difference between the preset material weight corresponding to a target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference corresponding to the target glass bottle, and a target control instruction corresponding to the production mechanism is generated and used for indicating to drive the target control mechanism according to target parameters so as to adjust the glass material weight corresponding to the target glass bottle. The invention can realize accurate control of the material weight of the glass bottle in the whole process of automatic production, adjust the material weight in real time when the measured material weight of any production mechanism is abnormal, ensure the stability of weight control in the process of glass bottle forming, reduce the material temperature fluctuation in the process of glass bottle forming and forming, reduce the fluctuation of the material liquid surface in the melting process of the glass bottle raw material, further improve the quality of finished products, reduce the use of raw materials of glass products and reduce carbon emission.
Fig. 8 is a schematic structural diagram of an electronic device provided by the present invention. As shown in fig. 8, the electronic device may include: processor 810, communication interface (Communications Interface) 820, memory 830, and communication bus 840, wherein processor 810, communication interface 820, memory 830 accomplish communication with each other through communication bus 840. Processor 810 can invoke logic instructions in memory 830 to perform a method of producing glass bottles, the method comprising: for any target glass bottle, generating a target control instruction corresponding to any production mechanism under the condition that weight abnormality information generated by any production mechanism is received in the production process of the target glass bottle; responding to the target control instruction, wherein the target control instruction is used for indicating a target control mechanism to be driven according to target parameters so as to adjust the frit weight corresponding to the target glass bottle; the weight abnormality information is generated according to the condition that the absolute value of the difference value between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle; wherein, each production mechanism sets up a weight sensor, weight sensor is used for monitoring the current material weight of production mechanism.
Further, the logic instructions in the memory 830 described above may be implemented in the form of software functional units and may be stored in a computer-readable storage medium when sold or used as a stand-alone product. Based on this understanding, the technical solution of the present invention may be embodied essentially or in a part contributing to the prior art or in a part of the technical solution, in the form of a software product stored in a storage medium, comprising several instructions for causing a computer device (which may be a personal computer, a server, a network device, etc.) to perform all or part of the steps of the method according to the embodiments of the present invention. And the aforementioned storage medium includes: a U-disk, a removable hard disk, a Read-Only Memory (ROM), a random access Memory (RAM, random Access Memory), a magnetic disk, or an optical disk, or other various media capable of storing program codes.
In another aspect, the present invention also provides a computer program product comprising a computer program, the computer program being storable on a non-transitory computer readable storage medium, the computer program, when executed by a processor, being capable of performing a method of producing a glass bottle provided by the above methods, the method comprising: for any target glass bottle, generating a target control instruction corresponding to any production mechanism under the condition that weight abnormality information generated by any production mechanism is received in the production process of the target glass bottle; responding to the target control instruction, wherein the target control instruction is used for indicating a target control mechanism to be driven according to target parameters so as to adjust the frit weight corresponding to the target glass bottle; the weight abnormality information is generated according to the condition that the absolute value of the difference value between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle; wherein, each production mechanism sets up a weight sensor, weight sensor is used for monitoring the current material weight of production mechanism.
In yet another aspect, the present invention also provides a non-transitory computer readable storage medium having stored thereon a computer program which, when executed by a processor, is implemented to perform the method of producing glass bottles provided by the above methods, the method comprising: for any target glass bottle, generating a target control instruction corresponding to any production mechanism under the condition that weight abnormality information generated by any production mechanism is received in the production process of the target glass bottle; responding to the target control instruction, wherein the target control instruction is used for indicating a target control mechanism to be driven according to target parameters so as to adjust the frit weight corresponding to the target glass bottle; the weight abnormality information is generated according to the condition that the absolute value of the difference value between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle; wherein, each production mechanism sets up a weight sensor, weight sensor is used for monitoring the current material weight of production mechanism.
The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present invention without undue burden.
From the above description of the embodiments, it will be apparent to those skilled in the art that the embodiments may be implemented by means of software plus necessary general hardware platforms, or of course may be implemented by means of hardware. Based on this understanding, the foregoing technical solution may be embodied essentially or in a part contributing to the prior art in the form of a software product, which may be stored in a computer readable storage medium, such as ROM/RAM, a magnetic disk, an optical disk, etc., including several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute the method described in the respective embodiments or some parts of the embodiments.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. A method of producing glass bottles, comprising:
for any target glass bottle, generating a target control instruction corresponding to any production mechanism under the condition that weight abnormality information generated by any production mechanism is received in the production process of the target glass bottle;
responding to the target control instruction, wherein the target control instruction is used for indicating a target control mechanism to be driven according to target parameters so as to adjust the frit weight corresponding to the target glass bottle; the target parameter is determined according to the weight anomaly information;
the weight abnormality information is generated according to the condition that the absolute value of the difference value between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle;
each production mechanism is provided with a weight sensor, and the weight sensor is used for monitoring the current weight of the production mechanism;
the production mechanism comprises a glass bottle primary mould air pouring and sleeve mechanism, a glass bottle mouth clamp mechanism, a glass bottle molding die bottom mechanism, a glass bottle clamp mechanism and a bottle bottom cooling mechanism which are sequentially arranged according to the production process;
The target control mechanism comprises a servo control mechanism, a material homogenizing cylinder control mechanism and a material shearing mechanism;
the generating a target control instruction corresponding to the production mechanism comprises:
under the condition that the production mechanism is a glass bottle primary mould pouring and sleeve mechanism, a glass bottle mouth clamp mechanism or a glass bottle molding bottom mechanism, driving a servo control mechanism according to a first target parameter, or driving a material homogenizing cylinder control mechanism according to a second target parameter, or driving a material shearing mechanism according to a third target parameter;
under the condition that the production mechanism is a glass bottle clamping mechanism, driving a servo control mechanism according to a first target parameter or driving a material shearing mechanism according to a third target parameter;
under the condition that the production mechanism is a bottle bottom cooling mechanism, driving a material shearing mechanism according to a third target parameter;
the first target parameter is determined from the corresponding relation between the preset weight and the preset pulse according to the weight abnormality information, the second target parameter is determined from the corresponding relation between the preset weight and the preset distance according to the weight abnormality information, and the third target parameter is determined from the corresponding relation between the preset weight and the preset time according to the weight abnormality information.
2. The method for producing glass bottles according to claim 1 wherein, in the case where the preset material weight corresponding to said target glass bottle is greater than the current material weight monitored by said production facility,
the driving the servo control mechanism according to the first target parameter includes: driving the servo control mechanism to reversely rotate according to the first target parameter;
the control mechanism for driving the homogenizing cylinder according to the second target parameter comprises: driving the control mechanism of the material homogenizing cylinder to lower according to the second target parameter;
the driving of the material shearing mechanism according to the third target parameter comprises: and driving a material shearing mechanism to shear materials in advance according to the third target parameter.
3. The method for producing glass bottles according to claim 1 wherein, in the case where the preset weight of the target glass bottle is smaller than the current weight monitored by the production facility,
the driving the servo control mechanism according to the first target parameter includes: driving the servo control mechanism to rotate forward according to the first target parameter;
the control mechanism for driving the homogenizing cylinder according to the second target parameter comprises: driving the lifting position of the control mechanism of the material homogenizing cylinder according to the second target parameter;
the driving of the material shearing mechanism according to the third target parameter comprises: and driving the material shearing mechanism to delay material shearing according to the third target parameter.
4. The method of producing glass bottles according to claim 1 further comprising, prior to generating a target control command corresponding to said production facility:
receiving a first input, the first input comprising a type of use of the target carafe;
responding to the first input, and determining a preset material weight corresponding to the target glass bottle and a preset difference value corresponding to the target glass bottle according to the purpose type of the target glass bottle;
the purpose type of the target glass bottle comprises wines, cosmetics, daily necessities or reagents.
5. The method of producing glass bottles according to claim 1 further comprising, after responding to said target control command:
for the target glass bottle, generating an abnormality control instruction under the condition that weight abnormality information generated by a next production mechanism after the production mechanism is received;
the abnormal control instruction is used for indicating to stop production and giving an alarm.
6. A production device for producing glass bottles, comprising:
the generation unit is used for generating a target control instruction corresponding to any production mechanism when weight abnormality information generated by any production mechanism is received in the production process of any target glass bottle;
The response unit is used for responding to the target control instruction, and the target control instruction is used for indicating a target control mechanism to be driven according to target parameters so as to adjust the frit weight corresponding to the target glass bottle; the target parameter is determined according to the weight anomaly information;
the weight abnormality information is generated according to the condition that the absolute value of the difference value between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle;
each production mechanism is provided with a weight sensor, and the weight sensor is used for monitoring the current weight of the production mechanism;
the production mechanism comprises a glass bottle primary mould air pouring and sleeve mechanism, a glass bottle mouth clamp mechanism, a glass bottle molding die bottom mechanism, a glass bottle clamp mechanism and a bottle bottom cooling mechanism which are sequentially arranged according to the production process;
the target control mechanism comprises a servo control mechanism, a material homogenizing cylinder control mechanism and a material shearing mechanism;
the generating a target control instruction corresponding to the production mechanism comprises:
under the condition that the production mechanism is a glass bottle primary mould pouring and sleeve mechanism, a glass bottle mouth clamp mechanism or a glass bottle molding bottom mechanism, driving a servo control mechanism according to a first target parameter, or driving a material homogenizing cylinder control mechanism according to a second target parameter, or driving a material shearing mechanism according to a third target parameter;
Under the condition that the production mechanism is a glass bottle clamping mechanism, driving a servo control mechanism according to a first target parameter or driving a material shearing mechanism according to a third target parameter;
under the condition that the production mechanism is a bottle bottom cooling mechanism, driving a material shearing mechanism according to a third target parameter;
the first target parameter is determined from the corresponding relation between the preset weight and the preset pulse according to the weight abnormality information, the second target parameter is determined from the corresponding relation between the preset weight and the preset distance according to the weight abnormality information, and the third target parameter is determined from the corresponding relation between the preset weight and the preset time according to the weight abnormality information.
7. A system for producing glass bottles, comprising: a production mechanism, a target control mechanism, and a production apparatus for glass bottles according to claim 6;
the production device for producing the glass bottle is respectively connected with the production mechanism and the target control mechanism;
the production mechanism comprises a glass bottle primary mould air pouring and sleeve mechanism, a glass bottle mouth clamp mechanism, a glass bottle molding die bottom mechanism, a glass bottle clamp mechanism and a bottle bottom cooling mechanism which are sequentially arranged according to the production process;
The target control mechanism comprises a servo control mechanism, a material homogenizing cylinder control mechanism and a material shearing mechanism; the production device for manufacturing the glass bottle is used for:
for any target glass bottle, generating a target control instruction corresponding to any production mechanism under the condition that weight abnormality information generated by any production mechanism is received in the production process of the target glass bottle;
responding to the target control instruction, wherein the target control instruction is used for indicating a target control mechanism to be driven according to target parameters so as to adjust the frit weight corresponding to the target glass bottle; the target parameter is determined according to the weight anomaly information;
the weight abnormality information is generated according to the condition that the absolute value of the difference value between the preset material weight corresponding to the target glass bottle and the current material weight monitored by any production mechanism is larger than the preset difference value corresponding to the target glass bottle;
each production mechanism is provided with a weight sensor, and the weight sensor is used for monitoring the current weight of the production mechanism;
the generating a target control instruction corresponding to the production mechanism comprises:
under the condition that the production mechanism is a glass bottle primary mould pouring and sleeve mechanism, a glass bottle mouth clamp mechanism or a glass bottle molding bottom mechanism, driving a servo control mechanism according to a first target parameter, or driving a material homogenizing cylinder control mechanism according to a second target parameter, or driving a material shearing mechanism according to a third target parameter;
Under the condition that the production mechanism is a glass bottle clamping mechanism, driving a servo control mechanism according to a first target parameter or driving a material shearing mechanism according to a third target parameter;
under the condition that the production mechanism is a bottle bottom cooling mechanism, driving a material shearing mechanism according to a third target parameter;
the first target parameter is determined from the corresponding relation between the preset weight and the preset pulse according to the weight abnormality information, the second target parameter is determined from the corresponding relation between the preset weight and the preset distance according to the weight abnormality information, and the third target parameter is determined from the corresponding relation between the preset weight and the preset time according to the weight abnormality information.
8. An electronic device comprising a memory, a processor and a computer program stored on the memory and executable on the processor, wherein the processor, when executing the program, implements the method of producing glass bottles as defined in any one of claims 1 to 5.
9. A non-transitory computer readable storage medium having stored thereon a computer program, which when executed by a processor, implements the method of producing glass bottles according to any one of claims 1 to 5.
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