CN117166669A - Prefabricated multi-face connecting monomer, masonry wall frame and assembly method of masonry wall frame - Google Patents
Prefabricated multi-face connecting monomer, masonry wall frame and assembly method of masonry wall frame Download PDFInfo
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Abstract
一种预制多面连接单体、砌体墙体框架及其装配方法。本发明包括块本体,块本体的前侧壁和后侧壁均为外墙平面侧和内墙平面侧,块本体的顶侧、底侧和两端之间加工有四向连接部,每个预制多面连接单体通过四向连接部与其四个方向配置的其他预制多面连接单体之间形成无外接连接缝的卡接连接。砌体墙体框架包括数根横向钢筋、数根纵向钢筋和多个预制多面连接单体;多个预制多面连接单体由多层横向多面连接结构体形成多空芯框架,每层横向多面连接结构体由若干个预制多面连接单体组成,该层横向多面连接结构体中处于横向相邻位置的两个预制多面连接单体中一个预制多面连接单体通过第一卡接部与另一个预制多面连接单体的第二卡接部插接配合。
A prefabricated multi-faceted connected monomer and masonry wall frame and its assembly method. The invention includes a block body. The front side wall and the rear side wall of the block body are both the outer wall plane side and the inner wall plane side. Four-way connecting parts are processed between the top side, the bottom side and both ends of the block body. Each The prefabricated multi-faceted connection unit forms a snap connection without external connection seams between the four-way connection portion and other prefabricated multi-side connection units arranged in four directions. The masonry wall frame includes several transverse steel bars, several longitudinal steel bars and multiple prefabricated multi-faceted connection units; multiple prefabricated multi-side connection units are formed by multi-layer transverse multi-side connection structures to form a multi-hollow frame, with each layer having transverse multi-side connections. The structure is composed of several prefabricated multi-faceted connection units. One of the two prefabricated multi-faceted connection units at laterally adjacent positions in the horizontal multi-faceted connection structure of this layer is connected to the other prefabricated unit through the first clamping part. The second clamping portion of the multi-faceted connection unit is plug-fitted.
Description
技术领域Technical field
本发明具体涉及一种预制多面连接单体、砌体墙体框架及其装配方法。The invention specifically relates to a prefabricated multi-faceted connected unit and masonry wall frame and its assembly method.
背景技术Background technique
发展装配式建筑对推进建筑工业化进程至关重要,目前,预制装配式水平构件(像楼板、梁)的发展技术趋于完善,而预制装配式竖向构件(外墙)发展滞缓,相对传统现浇工艺,预制装配式外墙成本高昂,并无市场应用前景。其成本劣势主要有以下原因:The development of prefabricated buildings is crucial to promoting the process of construction industrialization. At present, the development technology of prefabricated horizontal components (such as floors and beams) is becoming more and more perfect, while the development of prefabricated vertical components (exterior walls) is slow and relatively traditional. Cast-in-place technology and prefabricated exterior walls are expensive and have no market application prospects. Its cost disadvantages are mainly due to the following reasons:
现有预制装配式采用外墙整体浇筑工艺,需成本高昂的大型钢模具,且不同建筑设计需要不同类型的大型钢模具,投入成本极大;The existing prefabricated assembly adopts the overall pouring process of the exterior wall, which requires expensive large steel molds, and different building designs require different types of large steel molds, resulting in huge investment costs;
整片外墙浇筑,预制构件的占地面积大,且预制构件需要长时间的养护来提升强度,这使得预制构件的制备时间长、产品周转率低,增加了周转成本,而采用立模浇筑,虽然可缓解因占地面积大周转率低的问题,但是由于竖向高度大,混凝土在浇筑过程中受重力影响明显,易造成墙板上下强度和弹性模量差异大的问题;When pouring the entire exterior wall, the prefabricated components occupy a large area, and the prefabricated components require long-term maintenance to improve their strength. This makes the preparation of prefabricated components long, the product turnover rate is low, and the turnover cost is increased. However, standing mold pouring is used , although it can alleviate the problem of low turnover rate due to the large floor area, but due to the large vertical height, the concrete is significantly affected by gravity during the pouring process, which can easily cause large differences in strength and elastic modulus between the upper and lower wall panels;
整片外墙由于尺寸大,在运输时需限制构件数量、额外增加构件安全保护措施,防止墙板开裂、脱落的问题,这严重影响了运输效率,增加额外的成本;Due to the large size of the entire exterior wall, the number of components needs to be limited during transportation, and additional component safety protection measures must be added to prevent wall panels from cracking and falling off. This seriously affects the transportation efficiency and adds additional costs;
目前整片外墙在现场的连接方式多采用灌浆套筒连接(因为灌浆套筒连接相对安全、质量相对稳定),然而灌浆套筒连接对外墙制作精度和装配精度要求极高,而目前无法实现智能装配的精度要求,所以只能现场通过人力对预制外墙的钢筋进行弯折来实现装配,导致施工工期延长,且灌浆需采用加压施工才可保证灌浆质量,上述皆增加成本。At present, the entire exterior wall is connected on-site using grouting sleeve connection (because grouting sleeve connection is relatively safe and the quality is relatively stable). However, grouting sleeve connection requires extremely high manufacturing and assembly accuracy of the exterior wall, which is currently impossible to achieve. Due to the precision requirements of smart assembly, the steel bars of the prefabricated exterior walls can only be assembled manually on-site by bending them, which results in an extension of the construction period, and grouting requires pressurized construction to ensure grouting quality, all of which increase costs.
针对上述问题,虽然目前有“标准化建筑外墙尺寸、且该尺寸外墙应用量足够多时会形成成本优势”的方案来降低成本。但实际操作的通用性能缺失,建筑设计追求的是多样性风格,这与标准化构件尺寸相矛盾,未有相关结构构件和处理方式解决二者的矛盾,不能因为标准化构件尺寸能获得成本优势就将所有建筑建造成相同风格,这与建筑本质理念相矛盾,因此,在现有预制装配式外墙技术基础上,标准化构件尺寸行不通。In response to the above problems, although there is currently a solution to reduce costs by "standardizing the size of building exterior walls, and when the exterior walls of this size are used in sufficient quantities, it will form a cost advantage." However, the general performance of the actual operation is lacking. The architectural design pursues a variety of styles, which is in conflict with the standardized component sizes. There are no relevant structural components and processing methods to resolve the contradiction between the two. Standardized component sizes cannot be used because they can gain cost advantages. All buildings are constructed in the same style, which contradicts the essential concept of architecture, so standardized component sizes are not feasible based on existing prefabricated facade technology.
针对预制外墙标准化与建筑多样性的矛盾、周转和运输装配效率低、装配精度要求高等引起的高成本问题,目前,砌体结构多采用人工砌筑方式,效率和施工质量参差不齐,且随人工成本的上升,砌体外墙的低成本优势逐渐降低。In view of the contradiction between the standardization of prefabricated exterior walls and the diversity of buildings, the high cost problems caused by low turnover and transportation assembly efficiency, and high assembly accuracy requirements, currently, masonry structures mostly use manual masonry methods, and the efficiency and construction quality are uneven, and As labor costs rise, the low-cost advantage of masonry exterior walls gradually decreases.
现有砌筑形式采用预制砌块间涂抹砂浆层的形式,由于砂浆弹性模量和强度与预制多面连接单体差异较大,因此对砂浆层厚度的均匀性提出了更高的要求。经工程实践和试验研究表明,砂浆层厚度越大,砂浆层的均匀性越差,易造成不均匀沉降,进而引发开裂问题。为此,又提出了机器涂抹,即3D打印砂浆层,来降低砂浆层厚度。实践表明,3D打印虽然可以降低砂浆层厚度,但砂浆层的均匀性差异明显,尤其是喷涂刚开始和喷涂结束位置处的砂浆层,易形成少料或多料的问题,进而影响层间的均匀性;且3D打印对砂浆的质量要求较高,会进一步增加成本。The existing masonry construction uses a mortar layer applied between prefabricated blocks. Since the elastic modulus and strength of the mortar are significantly different from those of prefabricated multi-faceted connection units, higher requirements are placed on the uniformity of the mortar layer thickness. Engineering practice and experimental research have shown that the greater the thickness of the mortar layer, the worse the uniformity of the mortar layer, which can easily cause uneven settlement and then cause cracking problems. For this reason, machine coating, that is, 3D printing mortar layer, was proposed to reduce the thickness of the mortar layer. Practice has shown that although 3D printing can reduce the thickness of the mortar layer, the uniformity of the mortar layer is significantly different, especially the mortar layer at the beginning and end of spraying, which can easily lead to problems of less or more material, which in turn affects the quality between layers. Uniformity; and 3D printing has higher quality requirements for mortar, which will further increase costs.
发明内容Contents of the invention
为克服现有技术所存在的缺陷,现提供一种适用于智能建造的预制装配式砌体墙体框架,以解决上述问题。In order to overcome the shortcomings of the existing technology, a prefabricated masonry wall frame suitable for intelligent construction is provided to solve the above problems.
一种预制多面连接单体,包括块本体,块本体的前侧壁和后侧壁均为外墙平面侧和内墙平面侧,块本体的顶侧、底侧和两端之间加工有四向连接部,每个预制多面连接单体通过四向连接部与其四个方向配置的其他预制多面连接单体之间形成无外接连接缝的卡接连接。A prefabricated multi-faceted connection unit, including a block body. The front side wall and the rear side wall of the block body are both the outer wall plane side and the inner wall plane side. There are four processing holes on the top side, bottom side and between the two ends of the block body. Towards the connection part, each prefabricated multi-faceted connection unit forms a snap connection without external connection seams through the four-way connection part with other prefabricated multi-facet connection units arranged in four directions.
作为优选方案:所述四向连接部包括上卡接部,上卡接部包括两条长插槽、两条短插槽和四个第一平面连接部,所述块本体的顶部四周边缘分别加工有所述两条长插槽和两条短插槽,两条长插槽并列设置在块本体顶部的两个长边缘上,两条短插槽并列设置在块本体顶部的两个短边缘上,所述块本体的顶部四个端角处分别加工有一个所述第一平面连接部。As a preferred solution: the four-way connection part includes an upper snap-in part, and the upper snap-in part includes two long slots, two short slots and four first plane connection parts, and the top and surrounding edges of the block body are respectively The two long slots and the two short slots are processed, the two long slots are arranged side by side on the two long edges of the top of the block body, and the two short slots are arranged side by side on the two short edges of the top of the block body. On the top of the block body, one of the first plane connection parts is processed at the four end corners of the top.
作为优选方案:所述四向连接部包括下卡接部,下卡接部包括两条长凸棱、两条短凸棱和四个第二平面连接部,所述块本体的底部四周边缘分别加工有所述两条长凸棱和两条短凸棱,两条长凸棱并列设置在块本体底部的两个长边缘上,两条短插槽并列设置在块本体底部的两个短边缘上,所述块本体底部四个端角处分别加工有一个第二平面连接部,处于纵向相邻位置的两个预制多面连接单体中一个预制多面连接单体通过两条长凸棱和两条短凸棱与其正下方的另一个预制多面连接单体的两条长插槽和两条短插槽插接配合。As a preferred solution: the four-way connection part includes a lower clamping part, and the lower clamping part includes two long convex ribs, two short convex ribs and four second planar connecting parts, and the surrounding edges of the bottom of the block body are respectively The two long convex ribs and the two short convex ribs are processed, the two long convex ribs are arranged side by side on the two long edges of the bottom of the block body, and the two short slots are arranged side by side on the two short edges of the bottom of the block body. On the bottom of the block body, a second planar connection part is processed at the four end corners respectively. One of the two prefabricated multi-faceted connection units at longitudinally adjacent positions is connected by two long convex ribs and two The short protruding rib is plug-fitted with the two long slots and the two short slots of another prefabricated multi-faceted connection unit directly below it.
作为优选方案:所述四向连接部包括第一卡接部和第二卡接部,所述块本体的一端加工有至少一条的第一卡接部,所述块本体的另一端加工有至少一条的第二卡接部,处于横向相邻位置的两个预制多面连接单体中一个预制多面连接单体通过第一卡接部与另一个预制多面连接单体的第二卡接部插接配合。As a preferred solution: the four-way connection part includes a first snapping part and a second snapping part, one end of the block body is processed with at least one first snapping part, and the other end of the block body is processed with at least one One of the two prefabricated multi-faceted connection units at laterally adjacent positions is plugged into the second snap-in portion of the other prefabricated multi-faceted connection unit through the first snap-in portion. Cooperate.
作为优选方案:所述块本体沿其高度方向加工有竖向贯通腔,所述块本体沿其长度方向加工有横向贯通腔,竖向贯通腔与横向贯通腔相连通设置。As a preferred solution: the block body is processed with a vertical through cavity along its height direction, and the block body is processed with a transverse through cavity along its length direction, and the vertical through cavity is connected with the transverse through cavity.
作为优选方案:竖向贯通腔内设置有中置隔离板,中置隔离板竖直设置在竖向贯通腔的中部,中置隔离板的两端分别与竖向贯通腔的内壁固定连接,竖向贯通腔通过中置隔离板分隔形成竖向双腔结构体。As a preferred solution: a middle isolation plate is provided in the vertical through cavity, and the middle isolation plate is vertically installed in the middle of the vertical through cavity. Both ends of the middle isolation plate are fixedly connected to the inner walls of the vertical through cavity. The through-through cavity is separated by a central partition plate to form a vertical double-cavity structure.
作为优选方案:预制多面连接单体内布置有第一多向限位件和第二多向限位件,多个第一多向限位件布置在竖向贯通腔内,多个第二多向限位件布置在横向贯通腔内;第一多向限位件和第二多向限位件的结构相同,第一多向限位件为第一横向围合钩,第一横向围合钩水平设置,第一横向围合钩与其靠近的竖向贯通腔的内壁之间围合形成配合有纵向钢筋的纵向围合腔,第二多向限位件为第一纵向围合钩,第一纵向围合钩竖直设置,第一纵向围合钩与其靠近的横向贯通腔的内壁之间围合形成配合有横向钢筋的横向围合腔。As a preferred solution: a first multi-directional limiter and a second multi-directional limiter are arranged in the prefabricated multi-faceted connection unit, a plurality of first multi-directional limiters are arranged in the vertical through-cavity, and a plurality of second multi-directional limiters are arranged in the vertical through-cavity. The limiter is arranged in the transverse through-cavity; the first multi-directional limiter and the second multi-directional limiter have the same structure, the first multi-directional limiter is a first transverse enclosing hook, and the first transverse enclosing hook Set horizontally, the first transverse enclosure hook and the inner wall of the adjacent vertical through cavity are enclosed to form a longitudinal enclosure matched with longitudinal steel bars. The second multi-directional limiter is the first longitudinal enclosure hook, and the first The longitudinal enclosure hooks are arranged vertically, and the first longitudinal enclosure hook and the inner wall of the adjacent transverse through-cavity are enclosed to form a transverse enclosure cavity matched with transverse steel bars.
作为优选方案:预制多面连接单体内布置有多个第三多向限位件,第三多向限位件为一体多向半套体,第三多向限位件包括横向围合半套、连接弧片和纵向围合半套,横向围合半套和纵向围合半套均为二分之一圆形套体,横向围合半套水平设置,纵向围合半套竖直设置,连接弧片的上端与横向围合半套的四分之一圆弧外壁固定连接,连接弧片的下端与纵向围合半套的四分之一圆弧外壁固定连接。As a preferred solution: a plurality of third multi-directional limiters are arranged in the prefabricated multi-faceted connection unit. The third multi-directional limiter is an integrated multi-directional half sleeve. The third multi-directional limiter includes a transversely enclosed half sleeve, Connect the arc sheet and the longitudinal enclosing half set. The transverse enclosing half set and the longitudinal enclosing half set are both half circular sets. The transverse enclosing half set is set horizontally, and the longitudinal enclosing half set is set vertically. The upper end of the arc piece is fixedly connected to the quarter arc outer wall that laterally encloses the half set, and the lower end of the connecting arc piece is fixedly connected to the quarter arc outer wall that longitudinally encloses the half set.
利用具体实施方式一或二所述的一种预制多面连接单体组成的砌体墙体框架,包括数根横向钢筋、数根纵向钢筋和多个预制多面连接单体;多个预制多面连接单体由多层横向多面连接结构体形成多空芯框架,多层横向多面连接结构体从上至下依次布置,每层横向多面连接结构体由若干个预制多面连接单体组成,该层横向多面连接结构体中处于横向相邻位置的两个预制多面连接单体中一个预制多面连接单体通过第一卡接部与另一个预制多面连接单体的第二卡接部插接配合;该层横向多面连接结构体中的每个预制多面连接单体的上方对应设置有另一层横向多面连接结构体的一个预制多面连接单体,处于纵向相邻位置的两个预制多面连接单体中一个预制多面连接单体通过两条长凸棱和两条短凸棱与其正上方对应的另一个预制多面连接单体的两条长插槽和两条短插槽插接配合;该层横向多面连接结构体中的每个预制多面连接单体的下方对应设置有第三层横向多面连接结构体的一个预制多面连接单体,处于纵向相邻位置的两个预制多面连接单体中一个预制多面连接单体通过两条长凸棱和两条短凸棱与其正下方的另一个预制多面连接单体的两条长插槽和两条短插槽插接配合,数根横向钢筋沿多空芯框架的长度方向并列穿设在多空芯框架内,数根纵向钢筋沿多空芯框架的高度方向并列穿设在多空芯框架内。A masonry wall frame composed of a prefabricated multi-sided connecting unit described in the first or second embodiment includes several transverse steel bars, several longitudinal steel bars and a plurality of prefabricated multi-sided connecting units; multiple prefabricated multi-sided connecting units The body is composed of multi-layered transverse multi-faceted connected structures to form a multi-hollow frame. The multi-layered transverse multi-faceted connected structures are arranged in sequence from top to bottom. Each layer of transverse multi-faceted connected structures is composed of several prefabricated multi-faceted connected units. This layer is transversely multi-faceted. One of the two prefabricated multi-faceted connection units at laterally adjacent positions in the connection structure is plug-fitted with the second snap-in portion of the other prefabricated multi-facet connection unit through the first snap-in portion; this layer Above each prefabricated multifaceted connection unit in the transverse multifaceted connection structure, there is correspondingly a prefabricated multifaceted connection unit of another layer of transverse multifaceted connection structure, and one of the two prefabricated multifaceted connection units at a longitudinally adjacent position The prefabricated multi-faceted connection unit is plug-fitted with the two long slots and two short slots of the other prefabricated multi-faceted connection unit directly above it through two long convex ribs and two short convex ribs; the horizontal multi-faceted connection of this layer Under each prefabricated multi-faceted connection unit in the structure, there is correspondingly a prefabricated multi-faceted connection unit of the third layer of transverse multi-faceted connection structure, and one of the two prefabricated multi-faceted connection units at longitudinally adjacent positions. The monomer is plug-fitted with two long slots and two short slots of another prefabricated multi-faceted connection monomer directly below it through two long convex ribs and two short convex ribs. Several transverse steel bars are along the multi-hollow core frame. The length direction of the multi-hollow core frame is parallel to the multi-hollow core frame, and several longitudinal steel bars are parallel to the multi-hollow core frame in the height direction.
一种利用具体方式一、二或三所述的砌体墙体框架实现的装配方法,所述装配方法为将多个预制多面连接单体均分为四层横向多面连接结构体;An assembly method using the masonry wall frame described in Specific Modes 1, 2 or 3. The assembly method is to equally divide a plurality of prefabricated multi-faceted connection units into four layers of transverse multi-faceted connection structures;
首先,搭接第一层横向多面连接结构体作为底层结构,该层横向多面连接结构体中处于横向相邻位置的两个预制多面连接单体中一个预制多面连接单体通过第一卡接部与另一个预制多面连接单体的第二卡接部插接配合,插接完毕后,在第一层横向多面连接结构体中顶面上的每个两条长插槽和短插槽内注入预定高度的粘结砂浆,确保粘结砂浆的注入面至长插槽和/或短插槽槽顶高度为槽体总高度的三分之二,然后在第一层横向多面连接结构体上搭接第二层横向多面连接结构体,第二层横向多面连接结构体中的每个长凸棱嵌入粘接在其对应的长插槽内,每个短凸棱嵌入粘接在其对应的短插槽内,再在第二层横向多面连接结构体的顶面上的每个两条长插槽和短插槽内注入预定高度的粘结砂浆,以此类推,完成四层横向多面连接结构体从下至上的搭接过程;First, the first layer of transverse multi-faceted connection structure is overlapped as the underlying structure. One of the two prefabricated multi-faceted connection units at laterally adjacent positions in the transverse multi-facet connection structure of this layer passes through the first clamping part. Plug and match with the second snap-in part of another prefabricated multi-faceted connection unit. After the plug-in is completed, inject into each of the two long slots and short slots on the top surface of the first layer of transverse multi-faceted connection structure. Use a predetermined height of bonding mortar to ensure that the height from the injection surface of the bonding mortar to the top of the long slot and/or short slot is two-thirds of the total height of the slot, and then build it on the first layer of the transverse multi-faceted connection structure. Connected to the second layer of transverse multi-faceted connection structure, each long convex rib in the second layer of transverse multi-faceted connection structure is embedded and bonded in its corresponding long slot, and each short convex rib is embedded and bonded in its corresponding short slot. In the slots, inject a predetermined height of bonding mortar into each of the two long slots and short slots on the top surface of the second layer of transverse multi-faceted connection structure, and so on, to complete the four-layer transverse multi-faceted connection structure. The overlapping process of the body from bottom to top;
其次,四层横向多面连接结构体中处于最顶层的一个预制多面连接单体的竖向贯通腔与其下方处于同列的多个预制多面连接单体的竖向贯通腔相连通形成一个纵向贯通长腔体,四层横向多面连接结构体中每层横向多面连接结构体中多个横向贯通腔依次横向连通形成有一个横向贯通长腔体,将细钢丝或细纤维束在竖向贯通腔中拉直并施加预应力,然后把聚氨酯或者快硬粘结材料灌注入竖向贯通腔,形成预应力墙体框架;Secondly, the vertical through cavity of a prefabricated multifaceted connection unit on the topmost layer of the four-layer transverse multifaceted connection structure is connected with the vertical through cavities of multiple prefabricated multifaceted connection units in the same row below to form a longitudinal through long cavity. Body, in each layer of the four-layer transverse multi-faceted connection structure, multiple transverse through-cavities are connected laterally to form a long transverse through-cavity, and thin steel wires or thin fiber bundles are straightened in the vertical through-cavity And apply prestressed force, and then pour polyurethane or quick-hardening bonding material into the vertical through cavity to form a prestressed wall frame;
然后,将预应力墙体框架运至施工现场,吊装完成后,通过机械臂将纵向钢筋插入预应力墙体框架的纵向贯通长腔体中,根据结构设计要求,每个纵向贯通长腔体内贯穿有若干根纵向钢筋,每根纵向钢筋通过穿设在第一多向限位件、第二多向限位件和/或第三多向限位件上完成在纵向贯通长腔体内的定位过程,每个横向贯通长腔体内贯穿有若干根横向钢筋,每根横向钢筋通过穿设在第一多向限位件、第二多向限位件和/或第三多向限位件上完成在横向贯通长腔体内的定位过程;Then, the prestressed wall frame is transported to the construction site. After the hoisting is completed, the longitudinal steel bars are inserted into the longitudinal through long cavities of the prestressed wall frame through the robotic arm. According to the structural design requirements, each longitudinal through long cavity is penetrated. There are several longitudinal steel bars, and each longitudinal steel bar is inserted into the first multi-directional limiter, the second multi-directional limiter and/or the third multi-directional limiter to complete the positioning process in the longitudinally penetrating long cavity. , there are several transverse steel bars running through each transversely long cavity, and each transverse steel bar is completed by passing through the first multi-directional limiter, the second multi-directional limiter and/or the third multi-directional limiter. Positioning process in a transversely penetrating long cavity;
最后,在预应力墙体框架顶部对预应力墙体框架进行灌浆,灌浆浆体为细骨料混凝土,将预应力墙体框架的每个纵向贯通长腔体和每个横向贯通长腔体全部填充密实后,预应力墙体框架、灌浆浆体、多根纵向钢筋和多根横向钢筋形成结构龙骨。Finally, grout the prestressed wall frame on the top of the prestressed wall frame. The grouting slurry is fine aggregate concrete. Each longitudinal through long cavity and each transverse through long cavity of the prestressed wall frame are all After the filling is dense, the prestressed wall frame, grouting slurry, multiple longitudinal steel bars and multiple transverse steel bars form the structural keel.
本发明的有益效果在于:The beneficial effects of the present invention are:
一、本发明多个预制多面连接单体横向、纵向搭接形成的砌体墙体框架结构集中解决了四个矛盾点,分别为:1. The masonry wall frame structure formed by transverse and longitudinal overlapping of multiple prefabricated multi-faceted connecting units of the present invention solves four contradictory points, which are:
第一:装配式外墙需标准化外墙尺寸才能降低成本,因为钢模具的价高导致统一标准化未能普及,需制作太多的钢模具,毫无市场优势。但是结构设计要为建筑设计服务,建筑设计是充满艺术的、是多样的,难以满足建筑多样化的实际建造需求。相比之下,本发明的砌筑,效率能够确保高效率进行,占地面积小,对占地要求低。First: Prefabricated exterior walls need to standardize exterior wall dimensions to reduce costs. Because of the high price of steel molds, unified standardization has not been popularized. Too many steel molds need to be produced, which has no market advantage. However, structural design must serve architectural design. Architectural design is full of art and diverse, and it is difficult to meet the diverse actual construction needs of buildings. In contrast, the masonry construction of the present invention can ensure high efficiency, small floor space, and low floor space requirements.
第二:本发明取消了砌体结构的砂浆层,形成外墙面无砂浆外显的结构形式。Second: the present invention eliminates the mortar layer of the masonry structure, forming a structural form without visible mortar on the outer wall.
第三:由于设置了第一多向限位件、第二多向限位件和第三多向限位件,能够将横向钢筋和纵向钢筋能够按对应预定位置装配,还能够确保各钢筋与各个横向、竖向贯通腔有效分开,无需再增加工序制作钢筋笼;通过预制空芯砌体、搭接砌体使墙体内部形成空腔,然后采用插筋灌浆工艺形成整体。整个过程均可使用机器操作,施工效率高、墙体整体性强,在装配式工艺下可实现“预制等同现浇”的目标,既实现预制装配的高效率、无污染的工业化目标,又解决了预制装配式整体性稳定性欠佳的弊端。Third: Due to the first multi-directional limiter, the second multi-directional limiter and the third multi-directional limiter, the transverse steel bars and the longitudinal steel bars can be assembled according to the corresponding predetermined positions, and it can also ensure that each steel bar is aligned with the predetermined position. Each horizontal and vertical through-cavity is effectively separated, eliminating the need to add additional steps to make a steel cage; a cavity is formed inside the wall through prefabricated hollow-core masonry and overlapping masonry, and then the reinforcing grouting process is used to form the whole. The entire process can be operated by machines, with high construction efficiency and strong wall integrity. Under the prefabricated process, the goal of "prefabrication equals cast-in-place" can be achieved, which not only achieves the high-efficiency and pollution-free industrialization goals of prefabricated assembly, but also solves the problem. It overcomes the shortcomings of poor overall stability of prefabricated assembly.
本发明适用于智能建造的一种预制装配式砌体墙体框架结构及装配方法,可根据工程要求制备非承重墙、承重墙和剪力墙,解决了现有矛盾,且大幅降低成本,相对现浇体系,成本优势明显,具有广阔的市场应用前景。The present invention is suitable for a prefabricated masonry wall frame structure and assembly method for intelligent construction. Non-load-bearing walls, load-bearing walls and shear walls can be prepared according to engineering requirements, which solves the existing contradictions and greatly reduces costs. The cast-in-place system has obvious cost advantages and broad market application prospects.
本发明包括预应力砌体砌筑空心框架技术和插筋灌浆装配技术。该技术可根据不同建筑风格进行预制多面连接单体的搭建拼接,利用预制多面连接单体砌筑集成来实现建造要求,可在较低成本情况下,满足建筑多样性需求;此外,还解决预制过程占地面积大、砂浆层不均匀导致不稳定、钢筋布置繁琐、墙体整体性差、运输过程墙体开裂等问题。The invention includes prestressed masonry hollow frame technology and reinforcing grouting assembly technology. This technology can be used to build and splice prefabricated multi-faceted connected units according to different architectural styles, and utilize prefabricated multi-faceted connected units to achieve construction requirements. It can meet the needs of building diversity at a lower cost; in addition, it also solves the problem of prefabrication The process occupies a large area, the uneven mortar layer leads to instability, the arrangement of steel bars is cumbersome, the integrity of the wall is poor, and the wall cracks during transportation.
附图说明Description of drawings
图1为预制多面连接单体的第一立体结构示意图;Figure 1 is a schematic diagram of the first three-dimensional structure of a prefabricated multi-faceted connection unit;
图2为预制多面连接单体的第二立体结构示意图;Figure 2 is a schematic diagram of the second three-dimensional structure of the prefabricated multi-faceted connection unit;
图3为预制多面连接单体的第一俯视结构示意图;Figure 3 is a first top structural schematic diagram of a prefabricated multi-faceted connection unit;
图4为预制多面连接单体的主视结构示意图;Figure 4 is a schematic view of the front structure of a prefabricated multi-faceted connection unit;
图5为预制多面连接单体的侧视结构示意图;Figure 5 is a schematic side view of the prefabricated multi-faceted connection unit;
图6为图4中a-a处的剖面结构示意图;Figure 6 is a schematic cross-sectional structural diagram at a-a in Figure 4;
图7为图5中b-b处的剖面结构示意图;Figure 7 is a schematic cross-sectional structural diagram at b-b in Figure 5;
图8为相邻两个预制多面连接单体之间横向连接的俯视结构示意图;Figure 8 is a schematic top structural view of the transverse connection between two adjacent prefabricated multi-faceted connection units;
图9为相邻两个预制多面连接单体之间纵向连接的俯视结构示意图;Figure 9 is a schematic top structural view of the longitudinal connection between two adjacent prefabricated multi-faceted connection units;
图10为预制多面连接单体的第二俯视结构示意图;Figure 10 is a second top structural schematic diagram of the prefabricated multi-faceted connection unit;
图11为另一种第一多向限位件的立体结构示意图;Figure 11 is a schematic three-dimensional structural diagram of another first multi-directional limiting member;
图12为另一种第一多向限位件的第一使用状态示意图;Figure 12 is a schematic diagram of another first use state of the first multi-directional limiting member;
图13为另一种第一多向限位件的第二使用状态示意图;Figure 13 is a schematic diagram of another first multi-directional limiting member in its second use state;
图14为另一种第一多向限位件的第三使用状态示意图;Figure 14 is a schematic diagram of the third use state of another first multi-directional limiting member;
图15为装配方法的初步操作时的主视结构示意图;Figure 15 is a schematic view of the front structure during the preliminary operation of the assembly method;
图16为装配方法的操作流程图;Figure 16 is an operation flow chart of the assembly method;
图17为预应力墙体框架与横、纵钢筋连接后的主视结构示意图;Figure 17 is a schematic diagram of the front structure after the prestressed wall frame is connected to the horizontal and longitudinal steel bars;
图18为预应力墙体框架灌满浆体后的主视结构示意图;Figure 18 is a schematic view of the front structure of the prestressed wall frame after it is filled with grout;
图19为结构龙骨的主视结构示意图。Figure 19 is a schematic diagram of the front view of the structural keel.
图中:In the picture:
块本体;2-竖向贯通腔;3-横向贯通腔;4-长插槽;5-短插槽;6-第一平面连接部;7-长凸棱;8-短凸棱;9-第二平面连接部;11-第一卡接部;12-第二卡接部;13-中置隔离板;14-第一多向限位件;15-第二多向限位件;16-第三多向限位件;16-1-横向围合半套;16-2-连接弧片;16-3-纵向围合半套;17-加强弧形片;20-横向钢筋;21-纵向钢筋;22-预制多面连接单体;35-粘结砂浆;Block body; 2-vertical through cavity; 3-lateral through cavity; 4-long slot; 5-short slot; 6-first plane connection; 7-long convex rib; 8-short convex rib; 9- The second planar connection part; 11-the first snap-in part; 12-the second snap-in part; 13-the central isolation plate; 14-the first multi-directional limiter; 15-the second multi-directional limiter; 16 - The third multi-directional limiter; 16-1 - transversely enclosed half set; 16-2 - connecting arc piece; 16-3 - longitudinally enclosed half set; 17 - reinforced arc piece; 20 - transverse steel bar; 21 -Longitudinal steel bars; 22-prefabricated multi-faceted connection units; 35-bonding mortar;
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。The following describes the embodiments of the present invention through specific examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments. Various details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention.
具体实施方式一:结合图1、图2、图3、图4、图5、图6、图7、图8、图9、图10图11、图12、图13、图14、图15、图16、图17、图18和图19说明本实施方式,本实施方式预制多面连接单体22包括块本体1,块本体1的前侧壁和后侧壁均为外墙平面侧和内墙平面侧,块本体1的顶侧、底侧和两端之间加工有四向连接部,每个预制多面连接单体通过四向连接部与其四个方向配置的其他预制多面连接单体之间形成无外接连接缝的卡接连接。Specific Embodiment 1: Combined with Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9, Figure 10 Figure 11, Figure 12, Figure 13, Figure 14, Figure 15, Figure 16, Figure 17, Figure 18 and Figure 19 illustrate this embodiment. In this embodiment, the prefabricated multi-faceted connection unit 22 includes a block body 1. The front side wall and the rear side wall of the block body 1 are both the outer wall plane side and the inner wall. On the flat side, four-way connections are processed between the top side, bottom side and both ends of the block body 1. Each prefabricated multi-faceted connection unit is connected to other prefabricated multi-side connection units arranged in four directions through the four-way connection part. Form a snap connection without external connection seams.
所述四向连接部包括上卡接部,上卡接部包括两条长插槽4、两条短插槽5和四个第一平面连接部6,所述块本体1的顶部四周边缘分别加工有所述两条长插槽4和两条短插槽5,两条长插槽4并列设置在块本体1顶部的两个长边缘上,两条短插槽5并列设置在块本体1顶部的两个短边缘上,所述块本体1的顶部四个端角处分别加工有一个所述第一平面连接部6。The four-way connection part includes an upper snap-in part, which includes two long slots 4, two short slots 5 and four first plane connection parts 6. The top and surrounding edges of the block body 1 are respectively The two long slots 4 and the two short slots 5 are processed, the two long slots 4 are arranged side by side on the two long edges of the top of the block body 1, and the two short slots 5 are arranged side by side on the block body 1 On the two short edges of the top, one of the first planar connecting portions 6 is respectively processed at the four end corners of the top of the block body 1 .
所述四向连接部包括下卡接部,下卡接部包括两条长凸棱7、两条短凸棱8和四个第二平面连接部9,所述块本体1的底部四周边缘分别加工有所述两条长凸棱7和两条短凸棱8,两条长凸棱7并列设置在块本体1底部的两个长边缘上,两条短插槽5并列设置在块本体1底部的两个短边缘上,所述块本体1底部四个端角处分别加工有一个第二平面连接部9,处于纵向相邻位置的两个预制多面连接单体中一个预制多面连接单体通过两条长凸棱7和两条短凸棱8与其正下方的另一个预制多面连接单体的两条长插槽4和两条短插槽5插接配合。The four-way connection part includes a lower clamping part, which includes two long convex ribs 7, two short convex ribs 8 and four second planar connecting parts 9. The surrounding edges of the bottom of the block body 1 are respectively The two long convex ribs 7 and the two short convex ribs 8 are processed. The two long convex ribs 7 are arranged side by side on the two long edges of the bottom of the block body 1. The two short slots 5 are arranged side by side on the block body 1. On the two short edges of the bottom, a second planar connection part 9 is processed at the four end corners of the bottom of the block body 1. One of the two prefabricated multi-faceted connection units at longitudinally adjacent positions is a prefabricated multi-faceted connection unit. The two long convex ribs 7 and the two short convex ribs 8 are plug-fitted with the two long slots 4 and the two short slots 5 of another prefabricated multi-faceted connection unit directly below it.
本实施方式中两条长插槽4、两条短插槽5、四个第一平面连接部6、两条长凸棱7、两条短凸棱8和四个第二平面连接部9之间形成四边插接和四端角平面连接的凸凹相连接和四端角平面相配合的混合连接方式利于提升预制多面连接单体22中可用的四个连接面与其他构件的连接强度和合理布局的连接方式。In this embodiment, two long slots 4, two short slots 5, four first planar connection parts 6, two long ridges 7, two short ridges 8 and four second planar connection parts 9 The mixed connection method of forming a four-side plug-in and a four-end corner plane connection and a four-end corner plane connection is conducive to improving the connection strength and rational layout of the four available connection surfaces in the prefabricated multi-faceted connection unit 22 and other components. connection method.
所述四向连接部包括第一卡接部11和第二卡接部12,所述块本体1的一端加工有至少一条的第一卡接部11,所述块本体1的另一端加工有至少一条的第二卡接部12,处于横向相邻位置的两个预制多面连接单体中一个预制多面连接单体通过第一卡接部11与另一个预制多面连接单体的第二卡接部12插接配合。The four-way connection part includes a first clamping part 11 and a second clamping part 12. One end of the block body 1 is processed with at least one first clamping part 11, and the other end of the block body 1 is processed with At least one second clamping part 12, one of the two prefabricated multi-faceted connection units at laterally adjacent positions is connected to the second clamping of the other prefabricated multi-faceted connection unit through the first clamping part 11 Part 12 plug-fits.
所述块本体1沿其高度方向加工有竖向贯通腔2,所述块本体1沿其长度方向加工有横向贯通腔3,竖向贯通腔2与横向贯通腔3相连通设置。The block body 1 is processed with a vertical through cavity 2 along its height direction, and the block body 1 is processed with a transverse through cavity 3 along its length direction. The vertical through cavity 2 is connected with the transverse through cavity 3 .
竖向贯通腔2内设置有中置隔离板13,中置隔离板13竖直设置在竖向贯通腔2的中部,中置隔离板13的两端分别与竖向贯通腔2的内壁固定连接,竖向贯通腔2通过中置隔离板13分隔形成竖向双腔结构体。A central isolation plate 13 is provided in the vertical through cavity 2. The intermediate isolation plate 13 is vertically arranged in the middle of the vertical through cavity 2. Both ends of the intermediate isolation plate 13 are fixedly connected to the inner walls of the vertical through cavity 2 respectively. , the vertical through-cavity 2 is separated by a central isolation plate 13 to form a vertical double-cavity structure.
预制多面连接单体内布置有第一多向限位件14和第二多向限位件15,多个第一多向限位件14布置在竖向贯通腔2内,多个第二多向限位件15布置在横向贯通腔3内;第一多向限位件14和第二多向限位件15的结构相同,第一多向限位件14为第一横向围合钩,第一横向围合钩水平设置,第一横向围合钩与其靠近的竖向贯通腔2的内壁之间围合形成配合有纵向钢筋21的纵向围合腔,第二多向限位件15为第一纵向围合钩,第一纵向围合钩竖直设置,第一纵向围合钩与其靠近的横向贯通腔3的内壁之间围合形成配合有横向钢筋20的横向围合腔。The first multi-directional limiter 14 and the second multi-directional limiter 15 are arranged in the prefabricated multi-faceted connection unit. A plurality of first multi-directional limiters 14 are arranged in the vertical through cavity 2, and a plurality of second multi-directional limiters 14 are arranged in the vertical through-cavity 2. The limiting member 15 is arranged in the transverse through-cavity 3; the first multi-directional limiting member 14 and the second multi-directional limiting member 15 have the same structure, the first multi-directional limiting member 14 is a first transverse enclosure hook, and the second multi-directional limiting member 15 is a first transverse enclosing hook. A transverse enclosing hook is arranged horizontally. The first transverse enclosing hook and the inner wall of the adjacent vertical through cavity 2 are enclosed to form a longitudinal enclosing cavity fitted with longitudinal steel bars 21. The second multi-directional limiting member 15 is the third A longitudinal enclosing hook, the first longitudinal enclosing hook is arranged vertically, and the first longitudinal enclosing hook and the inner wall of the adjacent transverse through-cavity 3 are enclosed to form a transverse enclosing cavity fitted with transverse steel bars 20 .
预制多面连接单体22采用震动压实成型工艺,预制多面连接单体22为多腔空芯结构可为双腔空芯结构或三腔空芯结构,预制多面连接单体22的壁厚为其宽度的十分之一,取值范围为2±0.3cm,预制多面连接单体22的前立面和后立面为封闭面,上立面、下立面、左立面和右立面为开洞面,即为四向连接部,且每个开洞处的四角位置在挤压过程中会形成四个限位器,每个限位器为第一多向限位件14、第二多向限位件15或第三多向限位件16。The prefabricated multi-faceted connection unit 22 adopts a vibration compaction molding process. The prefabricated multi-side connection unit 22 is a multi-cavity hollow structure, which can be a double-cavity hollow structure or a three-cavity hollow structure. The wall thickness of the prefabricated multi-side connection unit 22 is One-tenth of the width, the value range is 2±0.3cm, the front and rear facades of the prefabricated multi-faceted connection unit 22 are closed surfaces, and the upper, lower, left and right facades are The opening surface is the four-way connection part, and the four corners of each opening will form four limiters during the extrusion process. Each limiter is a first multi-directional limiter 14, a second The multi-directional limiting member 15 or the third multi-directional limiting member 16 .
长插槽4和短插槽5均为内三角凹槽,长凸棱7和两条短凸棱8均为条形梯形或三角凸起,其纵向截面形状为梯形或三角形。当其纵向截面形状为梯形时,能够为砂浆留有更多的填充余地,当其纵向截面形状为三角形时,能够确保凹槽和凸起的搭接效果更为吻合。Both the long slot 4 and the short slot 5 are inner triangular grooves, and the long ridge 7 and the two short ridges 8 are both trapezoidal or triangular in shape, and their longitudinal cross-sectional shapes are trapezoidal or triangular. When its longitudinal cross-sectional shape is trapezoidal, it can leave more room for filling of mortar. When its longitudinal cross-sectional shape is triangular, it can ensure that the overlapping effect of grooves and protrusions is more consistent.
预制多面连接单体22左立面两侧位置各设置一个内三角凹槽,预制多面连接单体22右立面相应位置设置三角凸起,该三角凸起为钝角三角形,且该三角凸起与内三角凹槽拼接后两者不接触,当多个预制多面连接单体22拼接为初步砌体墙体框架后,左右相邻预制多面连接单体22间的拼接处形成的纵向围合腔会贯通整个初步砌体墙体框架框架5的高度。预制多面连接单体22上立面边缘处设置水平内三角凹槽,该水平内三角凹槽与纵向围合腔交错,并不相连,为直角三角形,下立面对应边缘处设置水平多边形凸起,该水平多边形凸起为钝角三角形;且该水平多边形凸起的高度小于水平内三角凹槽的深度,上下预制多面连接单体22搭接时该水平多边形凸起与水平内三角凹槽不接触。An inner triangular groove is provided on both sides of the left facade of the prefabricated multi-faceted connection unit 22, and a triangular protrusion is provided at the corresponding position on the right facade of the prefabricated multi-facet connection unit 22. The triangular protrusion is an obtuse-angled triangle, and the triangular protrusion is consistent with After the inner triangular grooves are spliced, the two do not contact. When multiple prefabricated multi-faceted connecting units 22 are spliced into a preliminary masonry wall frame, the longitudinal enclosed cavity formed at the splicing between the left and right adjacent prefabricated multi-faceted connecting units 22 will The entire height of the preliminary masonry wall frame frame 5. A horizontal inner triangular groove is set at the edge of the upper facade of the prefabricated multi-faceted connection unit 22. The horizontal inner triangular groove is interlaced with the longitudinal enclosure cavity and is not connected. It is a right-angled triangle. A horizontal polygonal protrusion is set at the corresponding edge of the lower facade. , the horizontal polygonal protrusion is an obtuse triangle; and the height of the horizontal polygonal protrusion is less than the depth of the horizontal inner triangular groove. When the upper and lower prefabricated multi-faceted connecting units 22 overlap, the horizontal polygonal protrusion does not contact the horizontal inner triangular groove. .
具体实施方式二:本实施方式为具体实施方式一的进一步限定,预制多面连接单体内布置有多个第三多向限位件16,第三多向限位件16为一体多向半套体,第三多向限位件16包括横向围合半套16-1、连接弧片16-2和纵向围合半套16-3,横向围合半套16-1和纵向围合半套16-3均为二分之一圆形套体,横向围合半套16-1水平设置,纵向围合半套16-3竖直设置,连接弧片16-2的上端与横向围合半套16-1的四分之一圆弧外壁固定连接,四分之一圆弧外壁对应的圆心角为90度,连接弧片16-2的下端与纵向围合半套16-3的四分之一圆弧外壁固定连接。Specific Embodiment 2: This implementation is a further limitation of Specific Embodiment 1. A plurality of third multi-directional limiting members 16 are arranged in the prefabricated multi-faceted connection unit. The third multi-directional limiting members 16 are an integrated multi-directional half-set body. , the third multi-directional limiting member 16 includes a transverse enclosing half set 16-1, a connecting arc piece 16-2 and a longitudinal enclosing half set 16-3. The transverse enclosing half set 16-1 and the longitudinal enclosing half set 16 -3 are all half-circle sleeves. The horizontally enclosed half sleeve 16-1 is set horizontally, and the longitudinally enclosed half sleeve 16-3 is arranged vertically. The upper end of the arc piece 16-2 is connected to the horizontally enclosed half sleeve. The quarter arc outer wall of 16-1 is fixedly connected. The corresponding central angle of the quarter arc outer wall is 90 degrees. It connects the lower end of the arc piece 16-2 with the quarter of the longitudinally enclosed half set 16-3. An arc outer wall is fixedly connected.
本实施方式中横向围合半套16-1和纵向围合半套16-3均为二分之一圆形套体,横向围合半套16-1和纵向围合半套16-3对应的圆心角为180度。横向围合半套16-1、连接弧片16-2和纵向围合半套16-3相配合形成结构简单且多自由度限位的限位构件。结构集成一体化,利于统一规范布位安装,还能够减少安装个数,节省安装空间,使安装位置更加合理且紧凑,降低插接钢筋的难度,可实现全盲插接或搭接的操作过程。In this embodiment, the transversely enclosed half sleeve 16-1 and the longitudinally enclosed half sleeve 16-3 are both half-circle sleeves, and the transversely enclosed half sleeve 16-1 and the longitudinally enclosed half sleeve 16-3 correspond to The central angle of the circle is 180 degrees. The transverse enclosing half set 16-1, the connecting arc piece 16-2 and the longitudinal enclosing half set 16-3 cooperate to form a limiting member with a simple structure and multiple degrees of freedom. The integrated structure is conducive to unified and standardized installation, and can also reduce the number of installations, save installation space, make the installation location more reasonable and compact, reduce the difficulty of plugging steel bars, and realize a fully blind plugging or overlapping operation process.
进一步的,连接弧片16-2和纵向围合半套16-3之间设置有配合增加横向钢筋20的围合面积的加强弧形片17,加强弧形片17为扇形弧形板体,其一侧与连接弧片16-2相连接,其另一侧与纵向围合半套16-3相连接。Furthermore, a reinforced arc-shaped sheet 17 is provided between the connecting arc sheet 16-2 and the longitudinal enclosure half set 16-3 to increase the enclosure area of the transverse steel bars 20. The reinforced arc-shaped sheet 17 is a fan-shaped arc plate. One side is connected to the connecting arc piece 16-2, and the other side is connected to the longitudinal enclosing half sleeve 16-3.
具体实施方式三:本实施方式为具体实施方式一或二的进一步限定,预制多面连接单体组成的砌体墙体框架包括数根横向钢筋20、数根纵向钢筋21和多个预制多面连接单体22;多个预制多面连接单体22由多层横向多面连接结构体形成多空芯框架,多层横向多面连接结构体从上至下依次布置,每层横向多面连接结构体由若干个预制多面连接单体22组成,该层横向多面连接结构体中处于横向相邻位置的两个预制多面连接单体22中一个预制多面连接单体22通过第一卡接部11与另一个预制多面连接单体22的第二卡接部12插接配合;该层横向多面连接结构体中的每个预制多面连接单体22的上方对应设置有另一层横向多面连接结构体的一个预制多面连接单体22,处于纵向相邻位置的两个预制多面连接单体22中一个预制多面连接单体22通过两条长凸棱7和两条短凸棱8与其正上方对应的另一个预制多面连接单体22的两条长插槽4和两条短插槽5插接配合;该层横向多面连接结构体中的每个预制多面连接单体22的下方对应设置有第三层横向多面连接结构体的一个预制多面连接单体22,处于纵向相邻位置的两个预制多面连接单体22中一个预制多面连接单体22通过两条长凸棱7和两条短凸棱8与其正下方的另一个预制多面连接单体22的两条长插槽4和两条短插槽5插接配合,数根横向钢筋20沿多空芯框架的长度方向并列穿设在多空芯框架内,数根纵向钢筋21沿多空芯框架的高度方向并列穿设在多空芯框架内。其他未提及的结构及连接关系与具体实施方式一相同。Specific Embodiment 3: This implementation is a further limitation of Specific Embodiment 1 or 2. The masonry wall frame composed of prefabricated multi-sided connecting units includes several transverse steel bars 20, several longitudinal steel bars 21 and multiple prefabricated multi-sided connecting units. Body 22; multiple prefabricated multi-faceted connection units 22 are formed by multi-layered transverse multi-faceted connection structures to form a multi-hollow core frame. The multi-layer transverse multi-faceted connection structures are arranged in sequence from top to bottom. Each layer of transverse multi-faceted connection structures is composed of several prefabricated multi-faceted connection structures. It is composed of multi-faceted connection units 22. One of the two prefabricated multi-faceted connection units 22 at laterally adjacent positions in the transverse multi-faceted connection structure of this layer is connected to the other prefabricated multi-faceted connection unit 22 through the first clamping part 11. The second snap-in part 12 of the unit 22 is plug-fitted; above each prefabricated multi-faceted connection unit 22 in this layer of transverse multi-faceted connection structures is correspondingly provided a prefabricated multi-faceted connection unit of another layer of transverse multi-faceted connection structures. Body 22, one of the two prefabricated multi-faceted connecting units 22 at longitudinally adjacent positions passes through two long convex ribs 7 and two short convex ribs 8 and the other corresponding prefabricated multi-faceted connecting unit directly above it. The two long slots 4 and the two short slots 5 of the body 22 are plugged and matched; a third layer of transverse multi-faceted connection structures is provided below each prefabricated multi-faceted connection unit 22 in this layer of transverse multi-faceted connection structures. A prefabricated multi-faceted connection unit 22. One of the two prefabricated multi-faceted connection units 22 at longitudinally adjacent positions is connected to the other one directly below through two long convex ribs 7 and two short convex ribs 8. The two long slots 4 and the two short slots 5 of a prefabricated multi-faceted connection unit 22 are plugged and matched. Several transverse steel bars 20 are run parallelly through the multi-hollow core frame along the length direction of the multi-hollow core frame. The longitudinal steel bars 21 are parallelly arranged in the multi-hollow core frame along the height direction of the multi-hollow core frame. Other structures and connection relationships not mentioned are the same as those in the first embodiment.
具体实施方式四:本实施方式为具体实施方式一、二或三的进一步限定,所述装配方法为将多个预制多面连接单体22均分为四层横向多面连接结构体;Specific Embodiment 4: This implementation is a further limitation of Specific Embodiment 1, 2 or 3. The assembly method is to equally divide a plurality of prefabricated multi-faceted connection units 22 into four layers of transverse multi-faceted connection structures;
首先,搭接第一层横向多面连接结构体作为底层结构,该层横向多面连接结构体中处于横向相邻位置的两个预制多面连接单体22中一个预制多面连接单体22通过第一卡接部11与另一个预制多面连接单体22的第二卡接部12插接配合,插接完毕后,在第一层横向多面连接结构体中顶面上的每个两条长插槽4和短插槽5内注入预定高度的粘结砂浆35,当在长插槽4内注入粘结砂浆35时,确保粘结砂浆35的注入面至长插槽4槽顶高度为槽体总高度的三分之二,当在短插槽5内注入粘结砂浆35时,确保粘结砂浆35的注入面至短插槽5槽顶高度为槽体总高度的三分之二,然后在第一层横向多面连接结构体上搭接第二层横向多面连接结构体,第二层横向多面连接结构体中的每个长凸棱7嵌入粘接在其对应的长插槽4内,每个短凸棱8嵌入粘接在其对应的短插槽5内,再在第二层横向多面连接结构体的顶面上的每个两条长插槽4和短插槽5内注入预定高度的粘结砂浆35,以此类推,完成四层横向多面连接结构体从下至上的搭接过程;First, the first layer of transverse multi-faceted connection structure is overlapped as the underlying structure. One of the two prefabricated multi-faceted connection units 22 in the horizontally adjacent position of the transverse multi-facet connection structure is passed through the first card. The connecting part 11 is plugged and matched with the second snap-in part 12 of another prefabricated multi-faceted connection unit 22. After the plug-in is completed, each of the two long slots 4 on the top surface of the first-layer transverse multi-faceted connection structure is Inject a predetermined height of bonding mortar 35 into the short slot 5. When injecting the bonding mortar 35 into the long slot 4, ensure that the height from the injection surface of the bonding mortar 35 to the top of the long slot 4 is the total height of the tank body. When injecting the bonding mortar 35 into the short slot 5, ensure that the height from the injection surface of the bonding mortar 35 to the top of the short slot 5 is two-thirds of the total height of the tank body, and then in the A layer of transverse multi-faceted connection structure is overlapped with a second layer of transverse multi-facet connection structure. Each long protrusion 7 in the second layer of transverse multi-facet connection structure is embedded and bonded in its corresponding long slot 4. Each The short ribs 8 are embedded and bonded in their corresponding short slots 5, and then a predetermined height is injected into each of the two long slots 4 and short slots 5 on the top surface of the second layer of transverse multi-faceted connection structure. Bonding mortar 35, and so on, completes the overlapping process of the four-layer transverse multi-faceted connection structure from bottom to top;
其次,四层横向多面连接结构体中处于最顶层的一个预制多面连接单体22的竖向贯通腔2与其下方处于同列的多个预制多面连接单体22的竖向贯通腔2相连通形成一个纵向贯通长腔体,四层横向多面连接结构体中每层横向多面连接结构体中多个横向贯通腔3依次横向连通形成有一个横向贯通长腔体,将细钢丝或细纤维束在竖向贯通腔2中拉直并施加预应力,然后把聚氨酯或者快硬粘结材料灌注入竖向贯通腔2,形成预应力墙体框架;Secondly, the vertical through cavity 2 of a prefabricated multifaceted connection unit 22 on the topmost layer of the four-layer transverse multifaceted connection structure is connected with the vertical throughcavities 2 of multiple prefabricated multifaceted connection units 22 in the same row below to form a Longitudinal penetrating long cavity, multiple transverse penetrating cavities 3 in each layer of the four-layer transverse multi-faceted connecting structure are connected laterally in turn to form a transverse long cavity, and thin steel wires or thin fibers are bundled vertically Straighten and apply prestress in the through cavity 2, and then pour polyurethane or quick-hardening bonding material into the vertical through cavity 2 to form a prestressed wall frame;
然后,将预应力墙体框架运至施工现场,吊装完成后,通过机械臂将纵向钢筋21插入预应力墙体框架的纵向贯通长腔体中,根据结构设计要求,每个纵向贯通长腔体内贯穿有若干根纵向钢筋21,每根纵向钢筋21通过穿设在第一多向限位件14、第二多向限位件15和/或第三多向限位件16上完成在纵向贯通长腔体内的定位过程,每个横向贯通长腔体内贯穿有若干根横向钢筋20,每根横向钢筋20通过穿设在第一多向限位件14、第二多向限位件15和/或第三多向限位件16上完成在横向贯通长腔体内的定位过程。Then, the prestressed wall frame is transported to the construction site. After the hoisting is completed, the longitudinal steel bars 21 are inserted into the longitudinal through long cavities of the prestressed wall frame through the robotic arm. According to the structural design requirements, each longitudinal through long cavity There are several longitudinal steel bars 21 running through, and each longitudinal steel bar 21 is penetrated through the first multi-directional limiting member 14, the second multi-directional limiting member 15 and/or the third multi-directional limiting member 16 to complete the longitudinal penetration. During the positioning process in the long cavity, there are several transverse steel bars 20 running through each transverse long cavity. Each transverse steel bar 20 is passed through the first multi-directional limiter 14, the second multi-directional limiter 15 and/or Or the third multi-directional limiting member 16 completes the positioning process in the transversely penetrating long cavity.
第一多向限位件14、第二多向限位件15、第三多向限位件16根据具体的结构设计要求选择性分别使用或同时使用,第一多向限位件14、第二多向限位件15、第三多向限位件16分别固定连接在其对应的位置处,其中,第三多向限位件16为一体多向半套体,第三多向限位件16包括横向围合半套16-1、连接弧片16-2和纵向围合半套16-3,横向围合半套16-1和纵向围合半套16-3均为二分之一圆形套体,横向围合半套16-1水平设置,纵向围合半套16-3竖直设置,连接弧片16-2的上端与横向围合半套16-1的四分之一圆弧外壁固定连接,四分之一圆弧外壁对应的圆心角为90度,连接弧片16-2的下端与纵向围合半套16-3的四分之一圆弧外壁固定连接。The first multi-directional limiter 14, the second multi-directional limiter 15, and the third multi-directional limiter 16 are selectively used separately or simultaneously according to specific structural design requirements. The second multi-directional limiter 15 and the third multi-directional limiter 16 are respectively fixedly connected at their corresponding positions. Among them, the third multi-directional limiter 16 is an integrated multi-directional half-set body, and the third multi-directional limiter 16 is an integral multi-directional half sleeve. The piece 16 includes a transversely enclosed half set 16-1, a connecting arc piece 16-2 and a longitudinally enclosed half set 16-3. The transversely enclosed half set 16-1 and the longitudinally enclosed half set 16-3 are both in half. A circular sleeve body, the horizontally enclosed half sleeve 16-1 is arranged horizontally, the longitudinally enclosed half sleeve 16-3 is arranged vertically, and connects the upper end of the arc piece 16-2 with a quarter of the horizontally enclosed half sleeve 16-1 An arc outer wall is fixedly connected. The corresponding central angle of the quarter arc outer wall is 90 degrees. The lower end of the connecting arc piece 16-2 is fixedly connected to the quarter arc outer wall longitudinally surrounding the half set 16-3.
本实施方式中横向围合半套16-1和纵向围合半套16-3均为二分之一圆形套体,横向围合半套16-1和纵向围合半套16-3对应的圆心角为180度。横向围合半套16-1、连接弧片16-2和纵向围合半套16-3相配合形成结构简单且多自由度限位的限位构件。结构集成一体化,利于统一规范布位安装,还能够减少安装个数,节省安装空间,使安装位置更加合理且紧凑,降低插接钢筋的难度,可实现全盲插接或搭接的操作过程。In this embodiment, the transversely enclosed half sleeve 16-1 and the longitudinally enclosed half sleeve 16-3 are both half-circle sleeves, and the transversely enclosed half sleeve 16-1 and the longitudinally enclosed half sleeve 16-3 correspond to The central angle of the circle is 180 degrees. The transverse enclosing half set 16-1, the connecting arc piece 16-2 and the longitudinal enclosing half set 16-3 cooperate to form a limiting member with a simple structure and multiple degrees of freedom. The integrated structure is conducive to unified and standardized installation, and can also reduce the number of installations, save installation space, make the installation location more reasonable and compact, reduce the difficulty of plugging steel bars, and realize a fully blind plugging or overlapping operation process.
进一步的,连接弧片16-2和纵向围合半套16-3之间设置有配合增加横向钢筋20的围合面积的加强弧形片17,加强弧形片17为扇形弧形板体,其一侧与连接弧片16-2相连接,其另一侧与纵向围合半套16-3相连接。Furthermore, a reinforced arc-shaped sheet 17 is provided between the connecting arc sheet 16-2 and the longitudinal enclosure half set 16-3 to increase the enclosure area of the transverse steel bars 20. The reinforced arc-shaped sheet 17 is a fan-shaped arc plate. One side is connected to the connecting arc piece 16-2, and the other side is connected to the longitudinal enclosing half sleeve 16-3.
第三多向限位件16与预制多面连接单体22的连接位置是在横向围合半套16-1中部和纵向围合半套16-3中部交汇处的外壁位置;The connection position of the third multi-directional limiter 16 and the prefabricated multi-faceted connection unit 22 is at the outer wall position at the intersection of the middle part of the transversely enclosed half set 16-1 and the middle part of the longitudinally enclosed half set 16-3;
最后,在预应力墙体框架顶部对预应力墙体框架进行灌浆,灌浆浆体为细骨料混凝土,将预应力墙体框架的每个纵向贯通长腔体和每个横向贯通长腔体全部填充密实后,预应力墙体框架、灌浆浆体、多根纵向钢筋21和多根横向钢筋20形成结构龙骨。Finally, grout the prestressed wall frame on the top of the prestressed wall frame. The grouting slurry is fine aggregate concrete. Each longitudinal through long cavity and each transverse through long cavity of the prestressed wall frame are all After the filling is dense, the prestressed wall frame, grouting slurry, multiple longitudinal steel bars 21 and multiple transverse steel bars 20 form the structural keel.
Claims (10)
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