CN117163897A - Point inspection technology for broken bottle spraying of glass bottle filling machine - Google Patents
Point inspection technology for broken bottle spraying of glass bottle filling machine Download PDFInfo
- Publication number
- CN117163897A CN117163897A CN202311098601.6A CN202311098601A CN117163897A CN 117163897 A CN117163897 A CN 117163897A CN 202311098601 A CN202311098601 A CN 202311098601A CN 117163897 A CN117163897 A CN 117163897A
- Authority
- CN
- China
- Prior art keywords
- filling
- filling machine
- bottle
- control system
- automatic control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011521 glass Substances 0.000 title claims abstract description 50
- 238000005507 spraying Methods 0.000 title claims abstract description 48
- 238000007689 inspection Methods 0.000 title claims abstract description 35
- 238000005516 engineering process Methods 0.000 title claims abstract description 12
- 238000001514 detection method Methods 0.000 claims abstract description 34
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000005429 filling process Methods 0.000 claims abstract description 12
- 238000011010 flushing procedure Methods 0.000 claims abstract description 5
- 239000007788 liquid Substances 0.000 claims description 34
- 239000007921 spray Substances 0.000 claims description 16
- 235000013405 beer Nutrition 0.000 claims description 14
- 230000005856 abnormality Effects 0.000 claims description 8
- 230000002159 abnormal effect Effects 0.000 claims description 4
- 238000004364 calculation method Methods 0.000 claims description 4
- 238000013500 data storage Methods 0.000 claims description 4
- 230000017105 transposition Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007726 management method Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 238000004458 analytical method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention discloses a spot inspection technology for broken bottles and spray-flushing of a glass bottle filling machine, wherein a filling automatic control system is arranged in a filling process and is respectively and electrically connected with the filling machine, a spray-flushing device and a detection device in the filling process; the filling automatic control system controls the operation of the filling machine, controls the operation and stop of the spraying device, receives the information transmitted by the spraying device, and sets technological parameters and monitors the process. The invention aims at the quality management requirement that the bottle breaking and spraying device of the filling machine needs to perform timing or fixed filling quantity spot inspection, combines the low efficiency defect that the machine is required to be stopped and manually confirmed in the spot inspection process, adopts the mode of generating the virtual bottle by software to automatically perform spot inspection to replace the complicated operation flow of manual spot inspection, not only improves the production efficiency, but also saves the manpower, and ensures the accuracy of spot inspection.
Description
Technical Field
The invention belongs to the technical field of glass bottle filling production, and particularly relates to a point inspection technology for broken bottle spraying of a glass bottle filling machine.
Background
The filling process of glass bottled beer generally comprises: the cleaned glass bottle is subjected to filling machine, after vacuumizing, back pressure carbon dioxide in the wine cylinder is flushed into the glass bottle, when the pressure in the bottle reaches equal pressure with the pressure in the wine cylinder, a filling valve is opened, beer automatically flows into the bottle along the wall of the bottle, after filling to a preset filling liquid level, the beer enters a capping machine to realize capping of the bottle mouth, and the finished beer is obtained after sterilization and labeling by a sterilizer.
In the beer filling process, devices and equipment such as a filling machine, a capping machine, a conveying chain channel, a bottle breaking and spraying device, a liquid level detection device, a capping detection device and the like are needed to be used. The food safety problem involved in beer filling is mainly the presence of foreign bodies in the bottle, most probably glass fragments. Because the vacuum is needed to be pumped into the glass bottle and CO is flushed in the filling process 2 And filling wine, wherein the glass bottle is impacted by negative pressure and positive pressure, some glass bottles with flaws or recycled glass bottles have uneven pressure resistance, the glass bottles can be broken in the pressure conversion process, broken glass residues can splash around and adhere to the filling valve ports and other parts, and if the broken residues are not removed in time, the broken glass residues are very likely to be brought into the next glass bottle, so that serious threat is caused to food safety. Therefore, once the bottle is broken in the filling process, the spraying device is started immediately, and a large amount of water is used for flushing glass residues possibly existing at the position of the bottle breaking valve and the position nearby. The valve number of broken bottles is arranged on a conveying chain after filling machineIs recorded and displayed by the liquid level detection device. The recorded broken bottle valve numbers will be used as data analysis in production and maintenance, so broken bottle spray and broken bottle valve number recording is a very important quality management point.
In order to prevent the quality risk caused by the abnormality of the spraying device and the valve number recording device, the function is required to be verified to be normal by a manual spot check method at regular intervals. In production, spot inspection is generally carried out when continuous production is carried out for a certain number of hours or the number of filling bottles reaches a certain set value. When checking, an operator needs to stop the filling machine, put a simulation bottle with the same size as the glass bottle and compressible bottleneck into the bottle feeding position at the front end of the filling machine, record the valve position number at the same time, then start the machine, the simulated spring bottle is compressed at the vacuumizing position of the filling machine because the bottle neck cannot bear the weight of the filling valve, so that the bottle neck is identified as a broken bottle by the filling machine, then the spraying device is started, and meanwhile, a liquid level detection device on a conveying chain at the rear section of the filling machine displays the valve number of the broken bottle (simulation bottle). The operator needs to check the valve number on the liquid level detection device at the moment, compares the valve number with the valve number when the bottle is put into the inlet of the filling machine, and if the valve number is consistent, the liquid level detection device is indicated to detect that the valve number is correct, and meanwhile, whether the spraying device is normal is identified by observing the spraying water quantity at the bottom of the filling machine. If both indexes pass, the spot inspection is finished, normal production can be carried out, otherwise, the test is needed again or maintenance is needed.
Therefore, the existing spot inspection mode needs to stop the machine and manually place the spot inspection special bottle, and needs to manually check the valve number and inspect the water spraying amount, so that the whole process consumes manpower and affects the production efficiency.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the specific technical solution adopted by the present invention is as follows:
the spot inspection technology of broken bottles and spraying of a glass bottle filling machine is characterized in that a filling automatic control system is arranged in a filling process and is respectively and electrically connected with the filling machine, a spraying device and a detection device in the filling process, and the filling machine is used for filling liquid in glass bottles; the spraying device is used for spraying and filling the valve port; the detection device is positioned in the subsequent flow of the filling machine and is used for detecting whether the glass bottle leaving the filling machine is a low-liquid-level bottle or not;
the filling automatic control system controls filling machine parameter setting and sends information to a filling machine; the filling automatic control system controls the operation and stop of the spraying device and receives the information transmitted by the spraying device; and the filling automatic control system receives the information transmitted by the detection device.
In some embodiments, the filling automation system comprises embedded spot check software which generates a virtual bottle on a filling machine and records a corresponding valve number, and the filling automation system sends the valve number to the filling machine and displays the valve number on an operation display screen of the filling machine; the virtual bottle is virtualized using software.
Further, a series of empty glass bottles enter a filling machine along with a conveying chain, and the spot inspection software generates a software virtual bottle at a selected position; and the moving pace of the software virtual bottle is kept consistent with the transposition of the filling machine through a shift register, and when the value in the shift register is equal to the preset value of the broken bottle position, the filling automatic control system sends an instruction to the spraying device.
The preset value is the number of filling valves from the selected position to the spraying position of the spraying device, and the value in the shift register is increased by 1 unit every time the filling machine rotates by one filling valve position (bottle position) because the moving pace of the software virtual bottle is consistent with the transposition of the filling machine. When the values in the shift register are increased one by one to be equal to the preset value, the software virtual bottle is indicated to reach the spraying position of the spraying device.
In some embodiments, the filling automatic control system adopts a timing trigger point detection function or a counting trigger point detection function.
In some embodiments, the spraying device is connected with a flowmeter, and the flowmeter sends the information to the filling automatic control system after acquiring the spraying flow information, and the filling automatic control system sends the information to the filling machine and displays the information on an operation display screen of the filling machine. The information includes the data of the pressure, flow rate, water consumption, etc.
In some specific embodiments, the detection device is a liquid level detection device, determines whether filling is finished by a liquid level detection method, and records abnormal information and valve numbers; the liquid level detection method is infrared detection.
In some embodiments, the detection device sends the anomaly information and the valve number to the filling automation system, which sends the valve number to the filling machine and displays it on an operating display screen of the filling machine.
In some specific embodiments, the flowmeter utilizes an IO module of a PLC system to collect flow information, uses programming software to perform software logic calculation and data storage, and adopts a shift register principle to track the valve number of the virtual bottle in the filling machine.
The technical scheme of the invention is that the software virtual modeling is carried out through the analysis of the spot inspection process and the step decomposition, the automatic spot inspection is realized through the software development, and the method is correspondingly applicable to various similar related glass bottle filling fields besides the beer bottle filling field.
Compared with the prior art, the invention adopts a software automatic spot inspection mode to replace the manual spot inspection operation flow, and the whole process does not need to be stopped, so that the production efficiency is improved, the manpower is saved, and the spot inspection accuracy is ensured.
The conception, specific structure, and technical effects of the present invention will be further described with reference to the accompanying drawings to fully understand the objects, features, and effects of the present invention.
Drawings
FIG. 1 is a schematic diagram of a software controlled automatic spot check process.
Fig. 2 is a schematic diagram of software functional logic.
The figure indicates: 1. filling an automatic control system; 101. spot checking software; 102. software virtual bottles; 2. a conveyor chain; 3. a glass bottle; 4. filling machine; 5. and a liquid level detection device.
Detailed Description
The invention is further described with reference to the following detailed description in order to make the technical means, the inventive features, the achieved objects and the effects of the invention easy to understand. The present invention is not limited to the following examples.
It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the invention to the extent that it can be practiced, since modifications, changes in the proportions, or otherwise, used in the practice of the invention, are not intended to be critical to the essential characteristics of the invention, but are intended to fall within the spirit and scope of the invention.
Example 1
As shown in fig. 1 and 2, the filling automatic control system 1 is set to a time trigger point detection function, and the time interval is set to 4 hours per shift. In the beer filling process, empty beer bottles (i.e., glass bottles) are filled on a filling line, glass bottles 3 enter a rotary filling machine 4 along with a conveying chain 2, and the glass bottles 3 are separated by a bottle feeding screw at a certain interval and positioned below a filling valve. After the time interval reaches a preset value, filling the embedded point inspection software 101 in the automatic control system 1, virtualizing 1 software virtual bottle 102 in the point inspection software at the first valve number at the inlet of the filling machine, and recording the valve number of the software virtual bottle 102. Along with the rotation of the filling machine 4, the virtual bottle 102 of the virtual software keeps the same moving pace with the real bottle in the software, the process is realized by using a shift register method in the software, the shift register shifts once when the filling machine 4 rotates by one bottle position, when the value in the shift register is equal to the preset value of the broken bottle position, a broken bottle signal is triggered in the software, then the filling automatic control system 1 sends an instruction to an connected spraying device, the spraying device is started, water is sprayed out from the outlet of a spraying pipeline of the spraying device, and the corresponding filling valve ports are fully cleaned to wash broken glass residues possibly existing. Because the flowmeter is arranged in the outlet of the spray pipeline, the flowmeter utilizes the IO module of the PLC system to collect the flow rate and the consumption of the spray water in real time, and uses the software logic calculation and the data storage of the SIEMENS step7 product to obtain the data of the consumption of the spray water. The data of the valve number, the spray water pressure, the flow rate, the spray water dosage and the like are displayed on an operation display screen of the filling machine 4. At the same time, after triggering the broken bottle signal, the bottle at the position stops filling, and an empty liquid level bottle is formed.
After filling, a plurality of glass bottles 3 leave the filling machine 4 and enter the filled conveying chain 2, and the valve number of each bottle in the filling machine 4 is tracked by using a shift register principle in the process until each bottle completely passes through a subsequent liquid level detection device 5. The liquid level detection device 5 detects the liquid level of the passing glass bottles 3 one by one, when the empty liquid level bottles pass, the liquid level detection device 5 detects the liquid level abnormality, records the abnormality information and the valve number, eliminates the empty liquid level bottles, sends the abnormality information and the valve number to the filling automatic control system 1, and the filling automatic control system 1 sends the valve number to the filling machine 4 and displays the valve number on the operation display screen. If the valve number is consistent with the valve number when the software virtual bottle 102 is set and the spraying water consumption reaches the standard, the spot inspection is finished and the filling flow is normal; if the valve number is inconsistent with the valve number when the software virtual bottle 102 is set or the spray water consumption does not reach the standard, the filling flow is abnormal, and the corresponding device needs to be tested or maintained again.
Example 2
As shown in fig. 1 and 2, the filling automatic control system 1 is set to a counting trigger point detection function, and the number of bottles is set to 16 ten thousand bottles. In the beer filling process, empty beer bottles (i.e., glass bottles) are filled on a filling line, glass bottles 3 enter a rotary filling machine 4 along with a conveying chain 2, and the glass bottles 3 are separated by a bottle feeding screw at a certain interval and positioned below a filling valve. After the number of bottles reaches a preset value, filling the embedded spot check software 101 in the automatic control system 1, virtualizing 1 software virtual bottle 102 in the spot check software at the first valve number at the inlet of the filling machine, and recording the valve number of the software virtual bottle 102. Along with the rotation of the filling machine 4, the virtual bottle 102 of the virtual software keeps the same moving pace with the real bottle in the software, the process is realized by using a shift register method in the software, the shift register shifts once when the filling machine 4 rotates by one bottle position, when the value in the shift register is equal to the preset value of the broken bottle position, a broken bottle signal is triggered in the software, then the filling automatic control system 1 sends an instruction to an connected spraying device, the spraying device is started, water is sprayed out from the outlet of a spraying pipeline of the spraying device, and the corresponding filling valve ports are fully cleaned to wash broken glass residues possibly existing. Because the flowmeter is arranged in the outlet of the spray pipeline, the flowmeter utilizes the IO module of the PLC system to collect the flow rate and the consumption of the spray water in real time, and uses the software logic calculation and the data storage of the SIEMENS step7 product to obtain the data of the consumption of the spray water. The data of the valve number, the spray water pressure, the flow rate, the spray water dosage and the like are displayed on an operation display screen of the filling machine 4. At the same time, after triggering the broken bottle signal, the bottle at the position stops filling, and an empty liquid level bottle is formed.
After filling, a plurality of glass bottles 3 leave the filling machine 4 and enter the filled conveying chain 2, and the valve number of each bottle in the filling machine 4 is tracked by using a shift register principle in the process until each bottle completely passes through a subsequent liquid level detection device 5. The liquid level detection device 5 detects the liquid level of the passing glass bottles 3 one by one, when the empty liquid level bottles pass, the liquid level detection device 5 detects the liquid level abnormality, records the abnormality information and the valve number, eliminates the empty liquid level bottles, sends the abnormality information and the valve number to the filling automatic control system 1, and the filling automatic control system 1 sends the valve number to the filling machine 4 and displays the valve number on the operation display screen. If the valve number is consistent with the valve number when the software virtual bottle 102 is set and the spraying water consumption reaches the standard, the spot inspection is finished and the filling flow is normal; if the valve number is inconsistent with the valve number when the software virtual bottle 102 is set or the spray water consumption does not reach the standard, the filling flow is abnormal, and the corresponding device needs to be tested or maintained again.
According to the spot inspection technology for the broken bottle spraying of the glass bottle filling machine, disclosed by the invention, the spot inspection process analysis and the step decomposition are used for performing software virtual modeling, the spraying water flowmeter is installed to match with software for flow rate control and data recording, automatic spot inspection is realized through software development, the food safety management capability of a beer manufacturing enterprise is improved, and the production efficiency is improved.
The foregoing describes in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be made in accordance with the concepts of the invention without requiring creative effort by one of ordinary skill in the art. Therefore, all technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the person skilled in the art according to the inventive concept shall be within the scope of protection defined by the claims.
Claims (9)
1. The spot inspection technology of broken bottles and spraying of a glass bottle filling machine is characterized in that a filling automatic control system is arranged in a filling process and is respectively and electrically connected with the filling machine, a spraying device and a detection device in the filling process, and the filling machine is used for filling liquid in glass bottles; the spraying device is used for spraying and filling the valve port; the detection device is positioned in the subsequent flow of the filling machine and is used for detecting whether the glass bottle leaving the filling machine is a low-liquid-level bottle or not;
the filling automatic control system controls filling machine parameter setting and sends information to a filling machine; the filling automatic control system controls the operation and stop of the spraying device and receives the information transmitted by the spraying device; and the filling automatic control system receives the information transmitted by the detection device.
2. The spot inspection technology for broken bottles and spraying and flushing of a glass bottle filling machine according to claim 1, wherein the filling automatic control system comprises embedded spot inspection software, the spot inspection software generates a virtual bottle on the filling machine and records a valve number corresponding to the virtual bottle, and the filling automatic control system sends the valve number to a display screen of the filling machine; the virtual bottle is virtualized by software.
3. The spot inspection technique for broken bottles and sprayed bottles of a glass bottle filling machine according to claim 2, wherein a series of empty glass bottles enter the filling machine along with a conveying chain, and the spot inspection software generates a software virtual bottle at a selected position; and the moving pace of the software virtual bottle is kept consistent with the transposition of the filling machine through a shift register, and when the value in the shift register is equal to the preset value of the broken bottle position, the filling automatic control system sends an instruction to the spraying device.
4. A point inspection technology for broken bottles and spraying them according to any one of claims 1-3, wherein said filling automatic control system adopts a timing trigger point inspection function or a counting trigger point inspection function.
5. A point inspection technique for broken bottles and spouts in a glass bottle filling machine according to claim 1 or 3, wherein the spouting device is connected with a flowmeter, the flowmeter obtains information of flow rate of spouting liquid and then sends the information to the filling automatic control system, and the filling automatic control system sends the information to the filling machine and displays the information on an operation display screen of the filling machine.
6. The spot inspection technology for broken bottles and spraying of glass bottle filling machine according to claim 1, wherein the detection device is a liquid level detection device, and the method for detecting liquid level is used for determining whether filling is completed and recording abnormal information and valve number; the liquid level detection method is infrared detection.
7. The spot inspection technique of broken bottles and sprays for glass bottle filling machine according to claim 6, wherein said detecting device sends said abnormality information and said valve number to said filling automatic control system, and said filling automatic control system sends said valve number to said filling machine and displays it on an operation display screen of said filling machine.
8. The spot inspection technology for broken bottle and spray flushing of glass bottle filling machine according to claim 5, wherein the flowmeter utilizes an IO module of a PLC system to collect flow information, uses programming software to perform software logic calculation and data storage, and adopts a shift register principle to track valve numbers of the virtual bottles in the filling machine.
9. The spot inspection technology of broken bottle and spray of the glass bottle filling machine according to claim 1 is applied to the technical field of beer filling, and the glass bottle is a beer bottle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311098601.6A CN117163897A (en) | 2023-08-29 | 2023-08-29 | Point inspection technology for broken bottle spraying of glass bottle filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311098601.6A CN117163897A (en) | 2023-08-29 | 2023-08-29 | Point inspection technology for broken bottle spraying of glass bottle filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117163897A true CN117163897A (en) | 2023-12-05 |
Family
ID=88946219
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311098601.6A Pending CN117163897A (en) | 2023-08-29 | 2023-08-29 | Point inspection technology for broken bottle spraying of glass bottle filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117163897A (en) |
-
2023
- 2023-08-29 CN CN202311098601.6A patent/CN117163897A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4691496A (en) | Filler line monitoring system | |
| CN202107514U (en) | Cleaning and sterilizing system for beer filling device | |
| US7814939B2 (en) | Method of operating a beverage bottling plant with a beverage filling machine for filling beverage bottles, and a method and apparatus for monitoring beverage bottle or container handling machines in the beverage bottling plant | |
| US20220135387A1 (en) | Method for product guidance in a filing system and filling system for glass bottles | |
| CN201261022Y (en) | Intelligent type on-line cleaning system | |
| US20120255644A1 (en) | Method and filling system for pressure-filling containers | |
| CN206318717U (en) | A kind of computer controls automated dispensing and the sewage disposal system of dosing | |
| CN102353548A (en) | Container treatment assembly and quality assurance method for containers produced using a container treatment assembly | |
| US8985161B2 (en) | Method of operating a beverage bottling or container filling arrangement with a filling volume correcting apparatus | |
| CN105936492B (en) | Monitor the mode of operation of machines for treating containers and the diagnostic tool packet and method of reliability | |
| EP3187948A1 (en) | System and method for managing product quality in container processing plants | |
| CN110320332A (en) | A kind of balanced type exhaust gas on-line detecting system | |
| CN117163897A (en) | Point inspection technology for broken bottle spraying of glass bottle filling machine | |
| CN106052018B (en) | Central air-conditioner cooling water dosing O&M control system and its control method | |
| US5662226A (en) | Kegging facility control process and apparatus | |
| CA2510251A1 (en) | Beverage filling system | |
| EP0672613B1 (en) | Method of cleaning filling plants | |
| JP2615205B2 (en) | Bottle filling machine | |
| CN103895913B (en) | A kind of method and device detecting transmission bottle state | |
| JP2001240004A (en) | Filling quantity regulating method in liquid filling apparatus | |
| CN104093502B (en) | There is the liquid processing system of the secondary subsystem reducing product loss and water consumption | |
| CN202829543U (en) | Intelligent liquid level measuring control system for beer filling machine | |
| JP2004033741A (en) | Method and apparatus for controlling filling of container under sterilization condition | |
| CN203602344U (en) | Drinks filling device | |
| EP2803626A1 (en) | Filling unit of a container filling machine, having improved communication capability |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |