CN206318717U - A kind of computer controls automated dispensing and the sewage disposal system of dosing - Google Patents

A kind of computer controls automated dispensing and the sewage disposal system of dosing Download PDF

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CN206318717U
CN206318717U CN201621248152.4U CN201621248152U CN206318717U CN 206318717 U CN206318717 U CN 206318717U CN 201621248152 U CN201621248152 U CN 201621248152U CN 206318717 U CN206318717 U CN 206318717U
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dosing
electromagnetic valve
medicine
tank
unit
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陈金萍
赵成喜
杨鑫
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Dalian Ocean University
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Dalian Ocean University
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Abstract

本实用新型涉及污水处理领域的自动化生产装置领域,具体涉及一种计算机控制自动配药及加药的污水处理系统,其稀释液箱、药液箱、配药箱和加药箱均设置液位传感器,稀释液箱由稀释液入口管道连接至配药箱,稀释液入口管道上设置第一电磁阀门,药液箱由药液入口管道连接至配药箱,药液入口管道上设置第二电磁阀门,配药箱由药剂入口管道连接至加药箱,药剂入口管道上设置第三电磁阀门,加药箱由药剂出口管道连接至反应池,污水管道连接至反应池,药剂出口管道上设置第四阀门,在药剂出口管道上设置流量变送器,在第四阀门与流量变送器之间设置加药流量泵,其实现人机分离,药剂配制更加精确且处理污水效果更好。

The utility model relates to the field of automatic production devices in the field of sewage treatment, in particular to a computer-controlled sewage treatment system for automatic dispensing and dosing, in which a diluent tank, a medicine solution tank, a medicine dispensing box and a medicine adding box are all equipped with liquid level sensors, The diluent tank is connected to the dispensing box by the diluent inlet pipeline, the first electromagnetic valve is set on the diluent inlet pipeline, the medicine solution tank is connected to the medicine dispensing box by the medicine solution inlet pipeline, the second electromagnetic valve is set on the medicine solution inlet pipeline, and the medicine dispensing box The medicine inlet pipeline is connected to the dosing box, the third electromagnetic valve is set on the medicine inlet pipeline, the medicine dosing box is connected to the reaction tank by the medicine outlet pipeline, the sewage pipeline is connected to the reaction tank, the fourth valve is set on the medicine outlet pipeline, A flow transmitter is installed on the outlet pipeline, and a dosing flow pump is installed between the fourth valve and the flow transmitter, which realizes the separation of man and machine, more accurate preparation of medicament and better sewage treatment effect.

Description

一种计算机控制自动配药及加药的污水处理系统A computer-controlled sewage treatment system for automatic dispensing and dosing

技术领域technical field

本实用新型涉及污水处理领域的计算机控制自动化生产装置领域,具体涉及一种计算机控制自动配药及加药的污水处理系统。The utility model relates to the field of computer-controlled automatic production devices in the field of sewage treatment, in particular to a computer-controlled sewage treatment system for automatic dispensing and dosing.

背景技术Background technique

现有的工厂排放的污水需要符合相应的排放标准,因此需要对污水经行处理,在污水处理装置领域,加药装置在很多生产环节都有较大的需求与应用,目前在市面上绝大多数为手动操作,手动加药存在许多缺陷。The sewage discharged by the existing factories needs to meet the corresponding discharge standards, so the sewage needs to be treated. In the field of sewage treatment equipment, the dosing equipment has great demand and application in many production links, and it is currently on the market. Most of them are manual operations, and there are many defects in manual dosing.

在配药环节,需要人工手动操作,容易将外界的杂质等带入药液中,对于洁净度要求很高的产品;配液量要靠操作员人眼判断,精度低,并且在该过程中,操作员不能离开现场,否则容易造成药剂罐冒顶,给工厂带来经济损失或安全事故;在加药环节,操作员需要根据配药浓度的记录来制定加药量,需要进行复杂的计算,并且计量泵的加药量是靠操作员的经验来人工给定,不能根据产品流量的变化来及时进行调整,容易造成产品中的药剂含量指标或高或低;在日常使用过程中需要操作员昼夜巡检,并做好记录,发现药剂量不足时,需要及时进行配药;劳动强度高,人员配备多。In the process of dispensing, manual operation is required, and it is easy to bring external impurities into the liquid medicine, which requires a high degree of cleanliness; the amount of liquid is judged by the operator's eyes, and the accuracy is low, and in the process, The operator cannot leave the site, otherwise it is easy to cause the roof of the chemical tank to fall, which will bring economic losses or safety accidents to the factory; in the process of dosing, the operator needs to formulate the dosing amount according to the record of the dosing concentration, which requires complex calculations and metering The dosing volume of the pump is manually set by the operator’s experience, and it cannot be adjusted in time according to the change of the product flow rate, which may easily cause the drug content index in the product to be high or low; in the daily use process, the operator needs to patrol day and night Inspection, and make a record, when it is found that the dosage of the medicine is insufficient, it needs to be dispensed in time; the labor intensity is high, and the staffing is large.

发明内容Contents of the invention

鉴于现有技术的缺陷,本实用新型提供一种计算机控制自动配药及加药的污水处理系统,其能够实现人机分离,减少劳动强度,并且精度高,污水处理的效果好。In view of the defects of the prior art, the utility model provides a computer-controlled sewage treatment system for automatic dispensing and dosing, which can realize the separation of man and machine, reduce labor intensity, and has high precision and good sewage treatment effect.

为达到上述目的,本发明提供的技术方案是一种计算机控制自动配药及加药的污水处理系统,包括计算机及控制软件、稀释液箱、药液箱、配药箱和加药箱,其特征在于:稀释液箱、药液箱、配药箱和加药箱均设置液位传感器,稀释液箱由稀释液入口管道连接至配药箱,稀释液入口管道上设置第一电磁阀门,药液箱由药液入口管道连接至配药箱,药液入口管道上设置第二电磁阀门,配药箱由药剂入口管道连接至加药箱,药剂入口管道上设置第三电磁阀门,加药箱由药剂出口管道连接至反应池,污水管道连接至反应池,药剂出口管道上设置第四阀门,在药剂出口管道上设置流量变送器,在第四阀门与流量变送器之间设置加药流量泵;所述液位传感器、第一电磁阀门、第二电磁阀门、第三电磁阀门、第四电磁阀门、流量变送器以及加药流量泵的变频器均与计算机控制器连接,以上硬件装配好后,通过计算机控制系统实现工作过程及监控。In order to achieve the above object, the technical solution provided by the present invention is a computer-controlled sewage treatment system for automatic dispensing and dosing, including a computer and control software, a diluent tank, a liquid medicine tank, a dispensing box and a dosing box, characterized in that : Diluent tank, liquid medicine tank, dispensing box and dosing box are all equipped with liquid level sensors, the diluent tank is connected to the dispensing box by the diluent inlet pipeline, the first electromagnetic valve is set on the diluent inlet pipeline, the medicine solution tank is controlled by the medicine The liquid inlet pipeline is connected to the dispensing box, the second electromagnetic valve is set on the medicine liquid inlet pipeline, the medicine dispensing box is connected to the dosing box by the medicine inlet pipeline, the third electromagnetic valve is set on the medicine inlet pipeline, and the dosing box is connected to the dosing box by the medicine outlet pipeline. A reaction tank, the sewage pipeline is connected to the reaction tank, a fourth valve is set on the medicament outlet pipeline, a flow transmitter is set on the medicament outlet pipeline, and a dosing flow pump is set between the fourth valve and the flow transmitter; the liquid The position sensor, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve, the flow transmitter and the frequency converter of the dosing flow pump are all connected to the computer controller. The control system realizes the working process and monitoring.

或者所述液位传感器、第一电磁阀门、第二电磁阀门、第三电磁阀门、第四电磁阀门、流量变送器以及加药流量泵的变频器均与PLC控制柜连接Or the liquid level sensor, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the fourth electromagnetic valve, the flow transmitter and the frequency converter of the dosing flow pump are all connected to the PLC control cabinet

所述配药箱顶部设有驱动电机,所述驱动电机底部固定连接搅拌轴,所述搅拌轴外侧设有叶轮,所述搅拌轴底部固定连接锥形搅拌头,所述锥形搅拌头外侧设有螺旋片,所述配药箱顶部设有排气口。The top of the dispensing box is provided with a drive motor, the bottom of the drive motor is fixedly connected to the stirring shaft, the outside of the stirring shaft is provided with an impeller, the bottom of the stirring shaft is fixedly connected to a conical stirring head, and the outside of the conical stirring head is provided with Spiral piece, the top of the dispensing box is provided with an exhaust port.

所述配药箱包括用于配制氢氧化钠溶液的第一单元、用于配制聚合氯化铝的第二单元和用于配制聚丙烯酰胺的第三单元,所述稀释液箱分别与第一单元、第二单元和第三单元连通,所述第一单元、第二单元和第三单元通过所述药剂入口管道连接至加药箱。The dispensing box includes a first unit for preparing sodium hydroxide solution, a second unit for preparing polyaluminum chloride and a third unit for preparing polyacrylamide, and the diluent tank is connected to the first unit respectively. The first unit, the second unit and the third unit communicate with each other, and the first unit, the second unit and the third unit are connected to the medicine adding tank through the medicine inlet pipe.

本发明的有益效果:实现人机分离,避免了人员长期与药剂接触,通过液位计的信息传送及计算机控制电磁阀门开关来进行生产管控,使得药剂配制更加精确且处理污水效果更好。Beneficial effects of the present invention: realize the separation of man and machine, avoid long-term contact of personnel with medicine, and carry out production control through information transmission of liquid level gauge and computer control electromagnetic valve switch, so that medicine preparation is more accurate and sewage treatment effect is better.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

其中:1、稀释液箱,2、药液箱,3、配药箱,4、加药箱,5、液位传感器,6、稀释液入口管道,7、第一电磁阀门,8、药液入口管道,9、第二电磁阀门,10、药剂入口管道,11、第三电磁阀门,12、药剂出口管道,13、反应池,14、污水管道,15、第四阀门,16、流量变送器,17、加药流量泵,18、PLC控制柜,19、第一单元,20、第二单元,21、第三单元。Among them: 1. Diluent tank, 2. Medicine solution tank, 3. Medicine dispensing box, 4. Dosing medicine box, 5. Liquid level sensor, 6. Diluent inlet pipe, 7. First electromagnetic valve, 8. Medicine solution inlet Pipeline, 9. Second solenoid valve, 10. Chemical inlet pipeline, 11. Third solenoid valve, 12. Chemical outlet pipeline, 13. Reaction tank, 14. Sewage pipeline, 15. Fourth valve, 16. Flow transmitter , 17, dosing flow pump, 18, PLC control cabinet, 19, the first unit, 20, the second unit, 21, the third unit.

具体实施方式detailed description

一种计算机控制自动配药及加药的污水处理系统,包括稀释液箱1、药液箱2、配药箱3和加药箱4,其稀释液箱1、药液箱2、配药箱3和加药箱4均设置液位传感器5,稀释液箱1由稀释液入口管道6连接至配药箱3,稀释液入口管道6上设置第一电磁阀门7,药液箱2由药液入口管道8连接至配药箱3,药液入口管道8上设置第二电磁阀门9,配药箱3由药剂入口管道10连接至加药箱17,药剂入口管道8上设置第三电磁阀门11,加药箱4由药剂出口管道12连接至反应池13,污水管道14连接至反应池13,药剂出口管道12上设置第四阀门15,在药剂出口管道12上设置流量变送器16,在第四阀门15与流量变送器16之间设置加药流量泵17;所述液位传感器5、第一电磁阀门7、第二电磁阀门9、第三电磁阀门11、第四电磁阀门15、流量变送器16以及加药流量泵17的变频器均与计算机控制器连接。A computer-controlled sewage treatment system for automatic dispensing and dosing, comprising a diluent tank 1, a medicine solution tank 2, a medicine dispensing box 3 and a medicine dosing box 4, the diluent tank 1, medicine solution tank 2, medicine dispensing box 3 and dosing tank 4 The medicine box 4 is equipped with a liquid level sensor 5, the diluent tank 1 is connected to the dispensing box 3 by the diluent inlet pipeline 6, the first electromagnetic valve 7 is set on the diluent inlet pipeline 6, and the medicine solution tank 2 is connected by the medicine solution inlet pipeline 8 To the dispensing box 3, the second electromagnetic valve 9 is set on the medicinal liquid inlet pipeline 8, the dispensing box 3 is connected to the dosing box 17 by the medicine inlet pipeline 10, the third electromagnetic valve 11 is set on the medicine inlet pipeline 8, and the dosing box 4 is The medicine outlet pipeline 12 is connected to the reaction tank 13, the sewage pipeline 14 is connected to the reaction tank 13, the fourth valve 15 is set on the medicine outlet pipeline 12, the flow transmitter 16 is set on the medicine outlet pipeline 12, and the fourth valve 15 is connected to the flow rate. A dosing flow pump 17 is set between the transmitters 16; the liquid level sensor 5, the first electromagnetic valve 7, the second electromagnetic valve 9, the third electromagnetic valve 11, the fourth electromagnetic valve 15, the flow transmitter 16 and The frequency converters of the dosing flow pump 17 are all connected with the computer controller.

所述液位传感器5、第一电磁阀门7、第二电磁阀门8、第三电磁阀门11、第四电磁阀门15、流量变送器16以及加药流量泵17的变频器均与PLC控制柜18连接。The frequency converters of the liquid level sensor 5, the first electromagnetic valve 7, the second electromagnetic valve 8, the third electromagnetic valve 11, the fourth electromagnetic valve 15, the flow transmitter 16 and the dosing flow pump 17 are all connected with the PLC control cabinet 18 connections.

所述配药箱顶部设有驱动电机,所述驱动电机底部固定连接搅拌轴,所述搅拌轴外侧设有叶轮,所述搅拌轴底部固定连接锥形搅拌头,所述锥形搅拌头外侧设有螺旋片,所述配药箱顶部设有排气口。The top of the dispensing box is provided with a drive motor, the bottom of the drive motor is fixedly connected to the stirring shaft, the outside of the stirring shaft is provided with an impeller, the bottom of the stirring shaft is fixedly connected to a conical stirring head, and the outside of the conical stirring head is provided with Spiral piece, the top of the dispensing box is provided with an exhaust port.

所述配药箱包括用于配制氢氧化钠溶液的第一单元19、用于配制聚合氯化铝的第二单元20和用于配制聚丙烯酰胺的第三单元21,所述稀释液箱1分别与第一单元19、第二单元20和第三单元连通21,所述第一单元19、第二单元20和第三单元21通过所述药剂入口管道10连接至加药箱4。当配制氢氧化钠溶液时,药液箱内置入氢氧化钠浓溶液,之后通过加水稀释,在第一单元中配药,通过计算机控制电磁阀门的开闭以监控溶液的浓度,配好溶液后其进入加药箱内,再通过计算机控制加药计量泵的电机频率从而完成对加药过程的监控。The dispensing box includes a first unit 19 for preparing sodium hydroxide solution, a second unit 20 for preparing polyaluminum chloride and a third unit 21 for preparing polyacrylamide. The diluent tank 1 It communicates with the first unit 19 , the second unit 20 and the third unit 21 respectively, and the first unit 19 , the second unit 20 and the third unit 21 are connected to the dosing tank 4 through the medicine inlet pipe 10 . When preparing sodium hydroxide solution, the concentrated sodium hydroxide solution is put into the liquid medicine tank, and then diluted with water, and the medicine is dispensed in the first unit, and the opening and closing of the electromagnetic valve is controlled by the computer to monitor the concentration of the solution. After the solution is prepared It enters the dosing box, and then controls the motor frequency of the dosing metering pump through the computer to complete the monitoring of the dosing process.

工作过程:配药过程中,稀释液箱、药液箱上的液位传感器监测两者的液位高度,计算机控制器或PLC控制柜控制第一电磁阀门、第二电磁阀门打开,第三电磁阀门、第四电磁阀门关闭,水及药液进入配药箱,进行混合稀释,配制好所需浓度的药剂,之后计算机控制第三阀门、第四阀门打开,同时第一阀门及第二阀门关闭,控制加药计量泵上电机的频率,向反应池中加入药剂。液位传感器监测稀释液箱、药液箱、配药箱和加药箱的液位高度,根据需要开关第一电磁阀门、第二电磁阀门、第三电磁阀门和第四电磁阀门,从而将配制的药剂加入反应池以达到处理净化污水的目的。Working process: During the dispensing process, the liquid level sensors on the diluent tank and the liquid tank monitor the liquid level of the two, and the computer controller or PLC control cabinet controls the opening of the first electromagnetic valve, the second electromagnetic valve, and the third electromagnetic valve. 1. The fourth electromagnetic valve is closed, water and liquid medicine enter the dispensing box, mixed and diluted, and the medicine of the required concentration is prepared. After that, the computer controls the third valve and the fourth valve to open, and at the same time the first valve and the second valve are closed. The frequency of the motor on the dosing metering pump is used to add medicine to the reaction pool. The liquid level sensor monitors the liquid level height of the diluent tank, liquid medicine tank, dispensing tank and dosing tank, and switches the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve according to the needs, so that the prepared Chemicals are added to the reaction pool to achieve the purpose of treating and purifying sewage.

本具体实施例的有益效果:实现人机分离,避免了人员长期与药剂接触,通过液位计的信息传送及计算机控制电磁阀门开关来进行生产管控,使得药剂配制更加精确且处理污水效果更好。不同的化学制剂在不同的配药单元进行配药,更加洁净。该自动配药及加药系统采用PLC控制,自动化程度非常高,可以真正的做到无人值守,当箱内液位低报警时,现场操作员只需加注药液即可;当药液缺少时,系统会发出报警信号到主控室中;除了添加原液外,剩下的所有操作,例如启停泵,更改参数设定等都可以在主控室通过鼠标进行操作,并且可以监视现场的状态。The beneficial effects of this specific embodiment: realize the separation of man and machine, avoid long-term contact between personnel and medicine, and carry out production control through information transmission of liquid level gauge and computer control electromagnetic valve switch, so that the medicine preparation is more accurate and the effect of sewage treatment is better . Different chemical preparations are dispensed in different dispensing units, which is cleaner. The automatic dispensing and dosing system adopts PLC control, which has a very high degree of automation and can be truly unattended. When the liquid level in the tank is low and an alarm is issued, the on-site operator only needs to add the liquid medicine; The system will send an alarm signal to the main control room; except for adding the original solution, all other operations, such as starting and stopping the pump, changing parameter settings, etc., can be operated by the mouse in the main control room, and the on-site monitoring state.

Claims (5)

1. a kind of computer controls automated dispensing and the sewage disposal system of dosing, including dilution liquid case, spray tank, Scatula and Dosing tank, it is characterised in that:Dilution liquid case, spray tank, Scatula and dosing tank are respectively provided with liquid level sensor, and dilution liquid case is by dilute Release liquid inlet duct and be connected on Scatula, dilution inlet duct and the first electromagnetic valve is set, spray tank is by decoction inlet tube Road, which is connected on Scatula, decoction inlet duct, sets the second electromagnetic valve, and Scatula is connected to dosing by medicament entrance pipeline 3rd electromagnetic valve is set on case, medicament entrance pipeline, and dosing tank is connected to reaction tank by agent outlet pipeline, and sewage conduct connects The 4th valve of setting on reaction tank, agent outlet pipeline is connected to, flow transmitter is set on agent outlet pipeline, in the 4th valve Dosing flow pump is set between door and flow transmitter.
2. a kind of computer controls automated dispensing according to claim 1 and the sewage disposal system of dosing, its feature exist In:The liquid level sensor, the first electromagnetic valve, the second electromagnetic valve, the 3rd electromagnetic valve, the 4th electromagnetic valve, flow become The frequency converter of device and dosing flow pump is sent to be connected with computer control.
3. a kind of computer controls automated dispensing according to claim 1 and the sewage disposal system of dosing, its feature exist In:The liquid level sensor, the first electromagnetic valve, the second electromagnetic valve, the 3rd electromagnetic valve, the 4th electromagnetic valve, flow become The frequency converter of device and dosing flow pump is sent to be connected with PLC control cabinet.
4. a kind of computer controls automated dispensing according to claim 1 and the sewage disposal system of dosing, its feature exist In:Motor is provided with the top of the Scatula, the motor bottom is fixedly connected on the outside of agitating shaft, the agitating shaft and set There is impeller, the shaft bottom is fixedly connected on the outside of taper stirring-head, the taper stirring-head and is provided with flight, described to make up a prescription Box top is provided with exhaust outlet.
5. a kind of computer controls automated dispensing according to claim 1 and the sewage disposal system of dosing, its feature exist In:The Scatula includes being used to prepare the first module of sodium hydroxide solution, for the second unit with preparing polymeric aluminium chloride With Unit the 3rd for preparing polyacrylamide, the dilution liquid case respectively with first module, second unit and Unit the 3rd Connection, the first module, second unit and Unit the 3rd are connected to dosing tank by the medicament entrance pipeline.
CN201621248152.4U 2016-11-22 2016-11-22 A kind of computer controls automated dispensing and the sewage disposal system of dosing Expired - Fee Related CN206318717U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107136042A (en) * 2017-07-17 2017-09-08 深圳市鼎邦自动化设备有限公司 Fully automatic liquid medicament is blent and perfusion equipment
CN107349865A (en) * 2017-07-19 2017-11-17 浙江空行飞行器技术有限公司 Dispensation apparatus
CN108255056A (en) * 2017-12-29 2018-07-06 武汉长江仪器自动化研究所有限公司 Water plant intelligent dosing control system and its control method
CN109778476A (en) * 2019-03-20 2019-05-21 浙江丝科院轻纺材料有限公司 A dosing system for ecological cycle dyeing equipment
CN111661934A (en) * 2020-05-27 2020-09-15 国电蚌埠发电有限公司 System for automatically adding and dispensing circulating water scale inhibitor
CN114849343A (en) * 2022-04-29 2022-08-05 鞍山市方业科技生化厂 Method for adding filter aid into filter system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107136042A (en) * 2017-07-17 2017-09-08 深圳市鼎邦自动化设备有限公司 Fully automatic liquid medicament is blent and perfusion equipment
CN107349865A (en) * 2017-07-19 2017-11-17 浙江空行飞行器技术有限公司 Dispensation apparatus
CN108255056A (en) * 2017-12-29 2018-07-06 武汉长江仪器自动化研究所有限公司 Water plant intelligent dosing control system and its control method
CN109778476A (en) * 2019-03-20 2019-05-21 浙江丝科院轻纺材料有限公司 A dosing system for ecological cycle dyeing equipment
CN111661934A (en) * 2020-05-27 2020-09-15 国电蚌埠发电有限公司 System for automatically adding and dispensing circulating water scale inhibitor
CN114849343A (en) * 2022-04-29 2022-08-05 鞍山市方业科技生化厂 Method for adding filter aid into filter system
CN114849343B (en) * 2022-04-29 2023-10-03 鞍山市方业科技生化厂 Method for adding filter aid to filtration system

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