CN117163692A - Dustless ton bag feeding system and method - Google Patents
Dustless ton bag feeding system and method Download PDFInfo
- Publication number
- CN117163692A CN117163692A CN202311285894.9A CN202311285894A CN117163692A CN 117163692 A CN117163692 A CN 117163692A CN 202311285894 A CN202311285894 A CN 202311285894A CN 117163692 A CN117163692 A CN 117163692A
- Authority
- CN
- China
- Prior art keywords
- dust
- ton bag
- feeding
- valve
- feeding station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000428 dust Substances 0.000 claims description 75
- 238000007599 discharging Methods 0.000 claims description 47
- 239000000463 material Substances 0.000 claims description 34
- 238000007664 blowing Methods 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 7
- 238000001914 filtration Methods 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 239000000843 powder Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Auxiliary Methods And Devices For Loading And Unloading (AREA)
Abstract
The invention belongs to the technical field of feeding devices, and particularly relates to a dust-free ton bag feeding system and a dust-free ton bag feeding method.
Description
Technical Field
The invention belongs to the technical field of feeding devices, and particularly relates to a dust-free ton bag feeding system and a dust-free ton bag feeding method.
Background
The feeding station has wider application in the production processes of food processing, pharmaceutical field, feed processing field and the like. The feeding station is provided with a feeding device, the feeding device is used for distributing particles, flaky materials, powder and the like into the container, in the material distribution process, dust can be generated in the discharging process and the material transmission process because the materials are generally particles, flaky materials or powder, the inside of the feeding station is polluted by the dust, the dust can overflow the feeding station, and the air in the area outside the factory can be polluted.
Disclosure of Invention
The invention aims to provide a dust-free ton bag feeding system and a dust-free ton bag feeding method, so as to ensure the sanitation of a powder feeding station and avoid the pollution of air in an operation environment caused by dust.
In order to solve the technical problems, the invention adopts the following technical scheme:
the dust-free ton bag feeding system comprises a supporting frame, wherein a feeding station bin body is arranged in the middle of the supporting frame, a bin is arranged at the bottom of the feeding station bin body, and the bin is communicated with the feeding station bin body; the feeding station bin body is internally provided with a ton bag bracket, and the side edge of the feeding station bin body is provided with a dust removing cabinet.
Preferably, the ton bag support comprises an annular conical plate, and a support arm connected to the inner wall of the feeding station bin body is arranged at the bottom of the conical plate.
Preferably, the bottom of the storage bin is provided with a discharging device, the discharging device comprises a discharging pipe, one end of the discharging pipe is provided with a first valve, the other end of the discharging pipe is provided with a second valve, a branch pipe is arranged on the discharging pipe and positioned at the rear end of the second valve, and a third valve is arranged on the branch pipe; and a material sensor is arranged in the storage bin.
Preferably, a dust removing fan, a dust removing filter element and a back blowing device are arranged in the dust removing cabinet, and the dust removing fan and the back blowing device are communicated with the dust removing filter element.
Preferably, a guide rail is arranged at the top of the support frame, and an electric hoist for lifting the ton bag is arranged on the guide rail.
Preferably, the dust removing device further comprises a control box, wherein a dust removing cabinet control switch and an electric hoist control switch are arranged in the control box; the first valve, the second valve or/and the third valve are electric control valves, and a valve control switch for controlling the first valve, the second valve or/and the third valve is arranged in the control box.
Preferably, a sealing plate is arranged on the periphery of the top opening of the feeding station bin body, and seals an area, outside the ton bag support, of the top opening of the feeding station bin body.
Preferably, the feeding station bin body is provided with two sets, and each set of feeding station bin body bottom is correspondingly provided with two bins.
Preferably, the support frame is provided with a walk at the side of the feeding station bin body, and the side of the support frame is provided with a step leading to the walk.
The invention also provides a dust-free ton bag feeding method, which adopts the dust-free ton bag feeding system of claim 1, comprising the following steps:
a guide rail is arranged at the top of a supporting frame of the dust-free ton bag feeding system, an electric hoist for hoisting the ton bag is arranged on the guide rail, and the ton bag is hoisted to the position above a feeding station bin body through the electric hoist; the bag opening of the ton bag is stretched into the bin body of the feeding station, the bag clamping valve on the bag opening is closed to lock the bag opening, the bag binding rope on the bag opening is untied, then the bag clamping valve is slowly opened, and the materials in the ton bag flow into the bin body of the feeding station by gravity;
opening the dust removing cabinet, sucking dust raised during the blanking period of the ton bag into a filtering chamber of the dust removing cabinet for filtering, and discharging clean air;
the bottom of the bin is provided with a discharging device, and negative pressure is pumped to the corresponding bin by the discharging device, so that materials in the bin body of the corresponding feeding station enter the bin below; and a material sensor is arranged in the feed bin, feeding is stopped after the feeding buffer memory in the feed bin reaches the upper limit, and the corresponding feed bin is automatically fed by controlling the feeding device again after no upper limit signal exists.
Compared with the prior art, the invention has the beneficial effects that: this dustless ton bag material feeding system includes the support frame, be equipped with the feeding station storehouse body at the support frame middle part, be equipped with the feed bin in feeding station storehouse body bottom, feed bin and feeding station storehouse body intercommunication are equipped with ton bag support in the feeding station storehouse body, be equipped with the dust removal cabinet at feeding station storehouse body side, because ton bag support sets up in the feeding station storehouse body, ton bag unloading is at the inside of feeding station storehouse body, thereby reducible ton bag unloading process causes the raise dust, simultaneously, ton bag unloading in-process is opened the dust removal cabinet, the dust removal cabinet can be with giving off the external part raise dust absorption filtration in feeding station storehouse, make feeding station feeding process basically dustless, guarantee operation environment air is clean.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
fig. 1 is a front view of an embodiment of a dust-free ton bag charging system according to the present invention.
Fig. 2 is a top view of an embodiment of a dust-free ton bag charging system according to the present invention.
Fig. 3 is a front view of a ton bag holder in an embodiment of a dust free ton bag feeding system according to the present invention.
Fig. 4 is a schematic structural diagram of a blanking device in an embodiment of a dust-free ton bag feeding system according to the present invention.
In the drawings, each reference numeral is intended to: the automatic feeding device comprises a supporting frame 1, a walking path 11, a walking ladder 12, a feeding station bin body 2, a discharging interface 21, a ton bag support 22, a conical plate 221, a supporting arm 222, a dust removing interface 23, a negative pressure tank 24, a sealing plate 25, a bin 3, a dust removing cabinet 4, a discharging device 5, a discharging interface 51, a discharging pipe 52, a first valve 53, a second valve 54, a branch pipe 55, a third valve 56 and a total valve 57.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In one embodiment, a dust-free ton bag feeding system is provided, as shown in fig. 1, the dust-free ton bag feeding system comprises a supporting frame 1, a feeding station bin body 2 is arranged in the middle of the supporting frame 1, a bin 3 is arranged at the bottom of the feeding station bin body 2, a discharging interface 21 is arranged on the side surface of the bottom of the feeding station bin body 2, the top of the bin 3 is communicated with the discharging interface 21 at the bottom of the feeding station bin body 2 through a discharging pipeline, an electric control valve is arranged on the discharging pipeline, a ton bag support 22 is arranged in the feeding station bin body 2, a dust-removing cabinet 4 is arranged on the side edge of the feeding station bin body 2, when the dust-free ton bag feeding system is used for charging, ton bag materials filled in the feeding station bin body 2 are lifted and sent to the feeding station bin body 2, and the opening at the bottom of the ton bag is released, and then the ton bag support 22 is supported in the feeding station bin body 2.
Further, in one embodiment, a dust removing fan, a dust removing filter core and a back blowing device are arranged in a dust removing cabinet 4 of the dust-free ton bag feeding system, the dust removing fan and the back blowing device are communicated with the dust removing filter core, an air suction inlet of the dust removing fan is communicated with an air outlet of the dust removing filter core through an air suction pipe, a dust removing valve is arranged on the air suction inlet and is an electric control valve, and negative pressure is extracted to the dust removing filter core through the dust removing fan, so that air flows through the dust removing filter core; the back blowing device comprises a back blowing pipe, a back blowing valve is arranged on the back blowing pipe and is an electric control valve, one end of the back blowing pipe is communicated with an air outlet of the dust removing fan, the other end of the back blowing pipe is communicated with an air outlet of the dust removing filter element, the back blowing valve is opened when the back blowing device works, the dust removing valve is closed, the dust removing filter element is back blown by the dust removing fan, filtered dust in the dust removing filter element is blown off, a dust collecting hopper is arranged at the bottom of the dust removing cabinet, the dust falls into the dust collecting hopper, and the dust falling by back blowing can be poured out after the dust collecting hopper is taken out.
Further, in one embodiment, as shown in fig. 1, dust removal interfaces 23 and negative pressure tanks 24 are arranged on two sides of the top of a feeding station bin body 2 of the dust-free ton bag feeding system, the dust removal interfaces 23 are communicated to the negative pressure tanks 24 through pipelines, and the negative pressure tanks 24 are communicated to air inlets of dust removal fans in the dust removal cabinet 4 through pipelines, so that in the ton bag discharging process, the dust removal cabinet 4 can directly filter the air extracted from the inside of the feeding station bin body 2, and dust caused by ton bag discharging is prevented from overflowing outwards.
Further, in one embodiment, as shown in fig. 1 and 3, the ton bag holder 22 of the dust-free ton bag feeding system includes an annular tapered plate 221, a supporting arm 222 connected to the inner wall of the feeding station bin 1 is provided at the bottom of the tapered plate 221, and a discharging hole is provided at the bottom of the tapered plate 221, and the ton bag is supported on the tapered plate 221 during discharging.
Further, in one embodiment, as shown in fig. 1, a discharging device 5 is arranged at the bottom of a bin 3 of the dust-free ton bag feeding system, as shown in fig. 4, the discharging device 5 comprises a discharging interface 51, a discharging pipe 52 is arranged at the bottom of the discharging interface 51, a first valve 53 is arranged at the left end of the discharging pipe 52, a second valve 54 is arranged at the right end of the discharging pipe 52, a branch pipe 55 is arranged at the rear end of the discharging pipe 52, which is positioned at the second valve 54, a third valve 56 is arranged on the branch pipe 55, a material sensor is arranged in the bin 3, and a total valve 57 is arranged on the discharging interface 51.
The right port of the discharging pipe 52 of the discharging device 5 is used for connecting a negative pressure air source, when materials in the feeding station bin body 2 need to be filled into the corresponding bin 3, the first valve 53 and the third valve 56 are closed, the main valve 57 and the second valve 54 are opened, negative pressure is pumped to the bin 3, and the materials in the corresponding feeding station bin body 2 enter the bin 3 below. The end port of the branch pipe 55 is an outlet for filling other containers, and the left port of the discharge pipe 52 is a standby port.
The first valve 53, the second valve 54, the third valve 56 and the main valve 57 are used for controlling the opening and closing of corresponding pipelines, and both ends of the discharging pipe 52 and the tail ends of the branch pipes 55 can be discharged, so that the discharging device 5 can discharge a plurality of outlets at the same time, and the charging efficiency is improved.
Further, in one embodiment, as shown in fig. 1, a guide rail (not shown in the drawing) is arranged at the top of the supporting frame 1 of the dust-free ton bag feeding system, and an electric hoist for hoisting the ton bag is arranged on the guide rail, so that the ton bag filled with the material is conveniently hoisted into the feeding station bin body 2. The dust-free ton bag feeding system further comprises a control box, a dust removal cabinet control switch and an electric hoist control switch are arranged in the control box, in addition, a first valve 53, a second valve 54, a third valve 56 and a main valve 57 on the discharging device 5 are all electric control valves, and valve control switches for controlling the first valve 53, the second valve 54, the third valve 56 and the main valve 57 are arranged in the control box.
Further, in one embodiment, as shown in fig. 1, in the dust-free ton bag feeding system, a sealing plate 25 is arranged around the top opening of the feeding station bin body 2, the sealing plate 25 seals an area, outside the ton bag support 22, of the top opening of the feeding station bin body 2, so that the arranged sealing plate 25 cannot obstruct the hanging and releasing of the ton bags to the inside of the feeding station bin body 2, the sealing plate 25 can reduce the top opening of the feeding station bin body 2, and dust overflowed outwards through the top opening of the feeding station bin body 2 during the discharging of the ton bags is reduced.
This dustless ton bag material feeding system is equipped with two sets of material feeding station storehouse body 2, and the bottom of every set of material feeding station storehouse body 2 corresponds and is equipped with two feed bins 3 to have higher material feeding ability. In addition, a walk 11 is arranged on the support frame 1 beside the feeding station bin body 2, a step ladder 12 leading to the walk 11 is arranged on the side edge of the support frame 1, and an operator walks on the walk 11 to carry out auxiliary operation during discharging.
The invention also provides a dust-free ton bag feeding method, which adopts the dust-free ton bag feeding system in the embodiment, and comprises the following steps:
(1) A guide rail is arranged at the top of a support frame 1 of the dust-free ton bag feeding system, an electric hoist for hoisting the ton bag is arranged on the guide rail, and the ton bag filled with materials is hoisted above a feeding station bin body 2 through the electric hoist; the bag opening of the ton bag is stretched into the bin body 2 of the feeding station, a bag clamping valve on the bag opening is closed to lock the bag opening, a bag binding rope on the bag opening is untied, then the bag clamping valve is slowly opened, and the materials in the ton bag flow into the bin body 2 of the feeding station by gravity; the bag clamping valve on the bag opening is opened, and the bag tying rope on the bag opening is untied, so that the bag tying rope needs manual auxiliary operation.
(2) The dust removing cabinet 4 is opened, the dust removing cabinet 4 is opened before the ton bag is discharged, dust raised during the discharging process of the ton bag is sucked into a filtering chamber of the dust removing cabinet through the dust removing cabinet 4 to be filtered, clean air is discharged, and air cleaning of an operation site is guaranteed.
(3) A blanking device 5 is arranged at the bottom of the bin 3, negative pressure is pumped to the corresponding bin 3 through the blanking device, so that materials in the bin body 2 of the corresponding feeding station enter the bin 3 below, and no dust overflows in the whole blanking process in a negative pressure blanking mode; the material sensor is arranged in the material bin 3, when the feeding buffer memory in the material bin 3 reaches the upper limit, the feeding is stopped, and after no upper limit signal exists, the corresponding material bin 3 is automatically fed again through the control of the feeding device 5. When the materials in the bin 3 are needed to be filled into other containers, the materials are connected to an outlet on the blanking device 5 through a pipeline, and then the corresponding valve is opened.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a dustless ton bag material system of throwing which characterized in that: the feeding device comprises a supporting frame, wherein a feeding station bin body is arranged in the middle of the supporting frame, a bin is arranged at the bottom of the feeding station bin body, and the bin is communicated with the feeding station bin body; the feeding station bin body is internally provided with a ton bag bracket, and the side edge of the feeding station bin body is provided with a dust removing cabinet.
2. The dust-free ton bag feeding system according to claim 1, wherein: the ton bag support comprises an annular conical plate, and a supporting arm connected to the inner wall of the feeding station bin body is arranged at the bottom of the conical plate.
3. The dust-free ton bag feeding system according to claim 1, wherein: the discharging device comprises a discharging pipe, a first valve is arranged at one end of the discharging pipe, a second valve is arranged at the other end of the discharging pipe, a branch pipe is arranged at the rear end of the second valve on the discharging pipe, and a third valve is arranged on the branch pipe; and a material sensor is arranged in the storage bin.
4. A dust free ton bag feeding system according to claim 3, wherein: the dust removing cabinet is internally provided with a dust removing fan, a dust removing filter element and a back blowing device, and the dust removing fan and the back blowing device are communicated with the dust removing filter element.
5. The dust free ton bag feeding system of claim 4, wherein: the top of support frame is equipped with the guide rail, be equipped with the electric block that is used for lifting by crane ton bag on the guide rail.
6. The dust free ton bag feeding system of claim 5, wherein: the dust removing device also comprises a control box, wherein a dust removing cabinet control switch and an electric hoist control switch are arranged in the control box; the first valve, the second valve or/and the third valve are electric control valves, and a valve control switch for controlling the first valve, the second valve or/and the third valve is arranged in the control box.
7. The dust-free ton bag feeding system according to claim 1, wherein: and a sealing plate is arranged on the periphery of the top opening of the feeding station bin body, and seals an area, outside the ton bag support, of the top opening of the feeding station bin body.
8. The dust-free ton bag feeding system according to claim 1, wherein: the feeding station bin body is provided with two sets, and each set of feeding station bin body bottom is correspondingly provided with two bins.
9. The dust-free ton bag feeding system according to claim 1, wherein: the support frame is located the side of the material feeding station bin body is provided with a walk, and the side of the support frame is provided with a step ladder leading to the walk.
10. A dust-free ton bag feeding method, which is characterized in that the dust-free ton bag feeding method adopts the dust-free ton bag feeding system as claimed in claim 1, and comprises the following steps:
a guide rail is arranged at the top of a supporting frame of the dust-free ton bag feeding system, an electric hoist for hoisting the ton bag is arranged on the guide rail, and the ton bag is hoisted to the position above a feeding station bin body through the electric hoist; the bag opening of the ton bag is stretched into the bin body of the feeding station, the bag clamping valve on the bag opening is closed to lock the bag opening, the bag binding rope on the bag opening is untied, then the bag clamping valve is slowly opened, and the materials in the ton bag flow into the bin body of the feeding station by gravity;
opening the dust removing cabinet, sucking dust raised during the blanking period of the ton bag into a filtering chamber of the dust removing cabinet for filtering, and discharging clean air;
the bottom of the bin is provided with a discharging device, and negative pressure is pumped to the corresponding bin by the discharging device, so that materials in the bin body of the corresponding feeding station enter the bin below; and a material sensor is arranged in the feed bin, feeding is stopped after the feeding buffer memory in the feed bin reaches the upper limit, and the corresponding feed bin is automatically fed by controlling the feeding device again after no upper limit signal exists.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311285894.9A CN117163692A (en) | 2023-10-07 | 2023-10-07 | Dustless ton bag feeding system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311285894.9A CN117163692A (en) | 2023-10-07 | 2023-10-07 | Dustless ton bag feeding system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117163692A true CN117163692A (en) | 2023-12-05 |
Family
ID=88929881
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311285894.9A Withdrawn CN117163692A (en) | 2023-10-07 | 2023-10-07 | Dustless ton bag feeding system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117163692A (en) |
-
2023
- 2023-10-07 CN CN202311285894.9A patent/CN117163692A/en not_active Withdrawn
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203294801U (en) | Intermittent-discharging-type continuous vacuum feeding machine | |
| CN207209475U (en) | Simple And Practical dry ash is removed stage makeup and costume system | |
| CN110203703B (en) | Vacuum continuous material sucking system and feeding method | |
| CN117163692A (en) | Dustless ton bag feeding system and method | |
| CN216335442U (en) | Semi-automatic ton package of industry is unloaded and is thrown material station | |
| CN207061325U (en) | A kind of automatic back blow sweeping device of open split Material sucking machine | |
| CN214861937U (en) | Light powder is not easily subsided with off-line jetting dust remover | |
| CN107521981A (en) | Material conveyer on a kind of full Pneumatic vacuum | |
| CN208683950U (en) | A kind of vacuum powder charger | |
| CN208465883U (en) | A kind of dustless automatic charging reactor tank | |
| CN208732158U (en) | A kind of dustless ton packet batch charger | |
| CN207986189U (en) | Pneumatic vacuum conveys material device | |
| CN218402708U (en) | Oil decoloration adsorbent gas transportation conveying system | |
| CN107472938B (en) | A kind of closed blanking dust pelletizing system | |
| CN207293580U (en) | Material conveyer on a kind of full Pneumatic vacuum | |
| CN218662436U (en) | Ton bag receiving device for bulk feed packaging | |
| CN220244810U (en) | Ton package discharge apparatus | |
| CN209550186U (en) | A kind of Pneumatic cleaning machine | |
| CN210176015U (en) | Dust discharging device for dust hopper of dust remover | |
| CN220406340U (en) | Cement slag remover | |
| CN217024532U (en) | Throw material workstation | |
| CN210176019U (en) | Novel powder material loading machine capable of being used by connecting negative pressure pump | |
| CN218402820U (en) | Activated carbon wind fortune material loading is with receiver | |
| CN217891784U (en) | Storehouse material feeding and exhausting device | |
| CN213976083U (en) | Vacuum feeding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20231205 |
|
| WW01 | Invention patent application withdrawn after publication |