CN117162599A - Shock-resistant high-wear-resistance ceramic plate - Google Patents

Shock-resistant high-wear-resistance ceramic plate Download PDF

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Publication number
CN117162599A
CN117162599A CN202311302132.5A CN202311302132A CN117162599A CN 117162599 A CN117162599 A CN 117162599A CN 202311302132 A CN202311302132 A CN 202311302132A CN 117162599 A CN117162599 A CN 117162599A
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China
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layer
wear
resistant
ceramic
impact
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CN202311302132.5A
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Chinese (zh)
Inventor
李成
李洪瑞
许志超
李占权
郭鹏
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Fuxin Power Generation Co ltd
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Fuxin Power Generation Co ltd
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Priority to CN202311302132.5A priority Critical patent/CN117162599A/en
Publication of CN117162599A publication Critical patent/CN117162599A/en
Pending legal-status Critical Current

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Abstract

The application belongs to the technical field of wear-resistant ceramics, in particular to an impact-resistant high-wear-resistant ceramic sheet which comprises a ceramic sheet main body and a connecting seat, wherein the ceramic sheet main body comprises a ceramic base layer, a shielding layer, a heat preservation layer, a buffer layer, a rubber layer, a sound insulation layer, an armor layer, a waterproof layer and a nano diamond alkene layer; a shielding layer is arranged on one side of the ceramic base layer, an insulation layer is arranged on one side of the shielding layer, a buffer layer is arranged on one side of the insulation layer, and a rubber layer is arranged on one side of the buffer layer; the ceramic base layer is characterized in that the other side of the ceramic base layer is provided with an insulating layer, one side of the insulating layer is provided with an armor layer, one side of the armor layer is provided with a waterproof layer, one side of the waterproof layer is provided with a nano diamond alkene layer, the ceramic base layer is reasonable in structure, high in structural strength and impact resistance in the use process, and long in service life, and meanwhile, the ceramic base layer has the functions of heat preservation, heat insulation, noise reduction, interference resistance and the like, and is high in practicality and wide in application range.

Description

Shock-resistant high-wear-resistance ceramic plate
Technical Field
The application relates to the technical field of wear-resistant ceramics, in particular to an impact-resistant high-wear-resistant ceramic sheet.
Background
The wear-resistant ceramic chip is generally used for surfaces of equipment needing wear-resistant and corrosion-resistant treatment, such as boiler pipelines, coal grinding inlet and outlet pipelines, thickness separators, straight pipelines, inner shells of powder discharging machines and the like in the industries of thermal power industry, cement industry, chemical industry and the like. The conventional method is to apply a wear-resistant treatment, such as coating a wear-resistant coating and adhering wear-resistant sheets, on the surface of a conventional ceramic sheet, but the wear-resistant coating and wear-resistant sheets are quickly worn out due to low hardness, poor wear resistance and the like, and the wear-resistant sheets in an adhering form must use an adhesive, and the conventional adhesive is very easy to age at high temperature, does not have adhesion, and causes the wear-resistant sheets to fall off, so that the purpose of surface wear-resistant treatment is difficult to achieve. In the process of transporting materials, the ceramic plates are often cracked and broken due to thinner ceramic plates or weaker irregular impact resistance of the materials, and the ceramic plates need to be replaced again.
In the prior art, the application number is CN201620298982.1, and the novel anti-impact high-wear-resistance ceramic plate is formed by a three-layer structure, wherein the bottommost layer is a ceramic base layer, and the ceramic base layer is ceramic formed by sintering zirconia; the middle layer is a rubber layer, and the rubber is silicon rubber; the uppermost layer is a nano diamond alkene layer; the ceramic base layer, the rubber layer and the nano diamond alkene layer are in an integrated structure in an adhesion mode. Compared with the wear-resistant ceramic plates sold in the market at present, the wear-resistant ceramic plate has stronger wear resistance, impact resistance and high-temperature-resistant adhesive for bonding into an integrated structure, has the advantages of high temperature resistance, wear resistance, impact resistance, high strength, difficult cracking and the like, and further prolongs the service life of the wear-resistant ceramic plate.
However, in the practical use process, the ceramic plate still has some defects, and although the strength of the ceramic plate is improved, the ceramic plate has poor impact resistance, so that the overall structural strength of the ceramic plate is lower, the service life is further shortened, and meanwhile, the ceramic plate has single function and does not have the heat preservation, heat insulation, noise reduction and anti-interference performance.
Based on the above problems, we propose an impact-resistant high-wear-resistant ceramic sheet.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the application and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description of the application and in the title of the application, which may not be used to limit the scope of the application.
The present application has been developed in view of the problems associated with the existing impact resistant and high wear resistant ceramic sheets.
Therefore, the application aims to provide the impact-resistant high-wear-resistance ceramic sheet, which has the advantages of high structural strength, impact resistance, high structural strength, long service life, heat preservation, heat insulation, noise reduction, interference resistance and the like in the use process, strong practicability and wide application range.
In order to solve the technical problems, according to one aspect of the present application, the following technical solutions are provided:
the ceramic plate comprises a ceramic plate main body and a connecting seat, wherein the ceramic plate main body comprises a ceramic base layer, a shielding layer, a heat preservation layer, a buffer layer, a rubber layer, a sound insulation layer, an armor layer, a waterproof layer and a nano diamond alkene layer, the connecting seat is arranged on one side of the ceramic plate main body, a connecting clamping groove is formed in the connecting seat, a connecting clamping block matched with the connecting clamping groove is arranged on the other side of the ceramic plate main body, and the ceramic plate main bodies are connected with the connecting clamping block through the connecting clamping groove;
wherein,
a shielding layer is arranged on one side of the ceramic base layer, an insulation layer is arranged on one side of the shielding layer, a buffer layer is arranged on one side of the insulation layer, and a rubber layer is arranged on one side of the buffer layer;
the ceramic base layer is characterized in that an acoustic insulation layer is arranged on the other side of the ceramic base layer, an armor layer is arranged on one side of the acoustic insulation layer, a waterproof layer is arranged on one side of the armor layer, and a nano diamond alkene layer is arranged on one side of the waterproof layer.
As a preferable scheme of the anti-impact high-wear-resistance ceramic sheet, the application comprises the following steps: the inner cavity of the buffer layer is provided with an installation groove, and the inner cavity of the installation groove is uniformly provided with a buffer piece.
As a preferable scheme of the anti-impact high-wear-resistance ceramic sheet, the application comprises the following steps: the buffer piece comprises a first connecting plate, a second connecting plate, a damper and a return spring, wherein the damper is arranged between the first connecting plate and the second connecting plate, the surface of the damper is provided with the return spring, and two ends of the return spring are respectively connected with the first connecting plate and the second connecting plate.
As a preferable scheme of the anti-impact high-wear-resistance ceramic sheet, the application comprises the following steps: the rubber layer is made of silicon rubber.
As a preferable scheme of the anti-impact high-wear-resistance ceramic sheet, the application comprises the following steps: the inner cavity of the sound insulation layer is provided with honeycomb holes, the inner cavity of each honeycomb hole is provided with sound-absorbing cotton columns, and the sound-absorbing cotton columns are formed by pressing and wrapping composite cotton.
As a preferable scheme of the anti-impact high-wear-resistance ceramic sheet, the application comprises the following steps: the inner cavity of the armor layer is provided with transverse reinforcing ribs and longitudinal reinforcing ribs which are arranged at intervals.
As a preferable scheme of the anti-impact high-wear-resistance ceramic sheet, the application comprises the following steps: the waterproof layer is a hydrophobic breathable film.
As a preferable scheme of the anti-impact high-wear-resistance ceramic sheet, the application comprises the following steps: the nano diamond alkene layer comprises 30-60 parts of hard alloy powder, 5-25 parts of nano diamond alkene, 15-25 parts of 663-Cu-rare earth prealloy powder, 5-15 parts of Co powder, 5-15 parts of Ni-Mn prealloy powder and 5-15 parts of Fe-P prealloy powder.
As a preferable scheme of the anti-impact high-wear-resistance ceramic sheet, the application comprises the following steps: the ceramic base layer, the shielding layer, the heat preservation layer, the buffer layer, the rubber layer, the sound insulation layer, the armor layer, the waterproof layer and the nano diamond alkene layer are integrally formed in a bonding mode through high-strength adhesive.
As a preferable scheme of the anti-impact high-wear-resistance ceramic sheet, the application comprises the following steps: the cross section of connecting the draw-in groove is trapezoidal setting, the cross section of connecting the fixture block also is trapezoidal setting, and the degree of depth of connecting the draw-in groove is unanimous with the length of connecting the fixture block.
Compared with the prior art, the application has the beneficial effects that:
the buffer layer is arranged in the ceramic chip main body, the mounting groove is formed in the buffer layer, the buffer piece is arranged in the mounting groove and consists of the first connecting plate, the second connecting plate, the damper and the reset spring, so that the shock resistance of the device is effectively improved, the structural strength of the device is further improved, the buffer layer is further improved through the arrangement of the rubber layer in the ceramic chip main body, the rubber layer is made of silicone rubber and is connected with the buffer layer, the buffer performance of the device is further improved, the nano diamond alkene layer is arranged in the ceramic chip main body, the nano diamond alkene has the advantages of high strength and high wear resistance, and compared with other wear-resistant materials, the nano diamond alkene has stronger wear resistance and hardness due to the fact that the nano diamond alkene is a diamond phase substance, and the service life of the device is prolonged;
through being provided with the puigging in the inside of potsherd main part, be provided with the honeycomb hole in the inner chamber of puigging, be provided with the cotton post of inhaling sound in the inner chamber of honeycomb hole, can absorb the separation to the noise, help improving the sound insulation and fall the noise performance;
the armor layer is arranged in the ceramic chip main body, and the transverse reinforcing ribs and the longitudinal reinforcing ribs are arranged in the armor layer and made of light high-strength alloy, so that the structural strength of the device is further ensured;
the shielding layer, the heat preservation layer, the waterproof layer and other components are arranged in the ceramic chip main body, so that the shielding anti-interference performance, the heat preservation performance and the waterproof performance of the device are effectively improved, the practicability is strong, and the application range is wide;
through being provided with matched with connection draw-in groove and connection fixture block in the both sides of potsherd main part, a plurality of potsherd main parts can be through connection draw-in groove and connection fixture block interconnect, whole easy to assemble dismantles, and the flexibility is high, and application scope is wide.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following detailed description of the embodiments of the present application will be given with reference to the accompanying drawings, which are to be understood as merely some embodiments of the present application, and from which other drawings can be obtained by those skilled in the art without inventive faculty. Wherein:
FIG. 1 is a schematic diagram of the overall structure of the present application;
FIG. 2 is a schematic diagram of an explosive structure according to the present application;
FIG. 3 is a schematic diagram of a buffer layer structure according to the present application;
FIG. 4 is a schematic view of a buffer structure according to the present application;
FIG. 5 is a schematic view of the armor layer of the present application;
fig. 6 is a schematic view of the structure of the soundproof layer of the present application.
In the figure; 100 ceramic chip main body, 110 ceramic base layer, 120 shielding layer, 130 heat preservation layer, 140 buffer layer, 141 mounting groove, 142 buffer piece, 143 first connecting plate, 144 second connecting plate, 145 damper, 146 reset spring, 150 rubber layer, 160 sound insulation layer, 161 honeycomb hole, 162 sound absorption cotton column, 170 armor layer, 171 transverse reinforcing rib, 172 longitudinal reinforcing rib, 180 waterproof layer, 190 nanometer diamond alkene layer, 200 connecting seat, 210 connecting clamping groove, 220 connecting clamping block.
Detailed Description
In order that the above objects, features and advantages of the application will be readily understood, a more particular description of the application will be rendered by reference to the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application, but the present application may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present application is not limited to the specific embodiments disclosed below.
Next, the present application will be described in detail with reference to the drawings, wherein the sectional view of the device structure is not partially enlarged to general scale for the convenience of description, and the drawings are only examples, which should not limit the scope of the present application. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
For the purpose of making the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be described in further detail below with reference to the accompanying drawings.
The application provides the following technical scheme: in the use process, the shock-resistant high-wear-resistant ceramic chip is high in structural strength, shock resistance and long in service life, has functions of heat preservation, heat insulation, noise reduction, interference resistance and the like, is high in practicability and wide in application range, referring to fig. 1 to 6, the shock-resistant high-wear-resistant ceramic chip comprises a ceramic chip main body 100 and a connecting seat 200, the ceramic chip main body 100 comprises a ceramic base layer 110, a shielding layer 120, a heat preservation layer 130, a buffer layer 140, a rubber layer 150, a sound insulation layer 160, an armor layer 170, a waterproof layer 180 and a nano diamond olefin layer 190, the ceramic base layer 110, the shielding layer 120, the heat preservation layer 130, the buffer layer 140, the rubber layer 150, the sound insulation layer 160, the armor layer 170, the waterproof layer 180 and the nano diamond olefin layer 190 are in an integrated structure in a high-strength adhesive bonding mode, the connecting seat 200 is arranged on one side of the ceramic chip main body 100, a connecting clamping groove 210 is arranged on the other side of the ceramic chip main body 100, a plurality of ceramic chip main bodies 100 are connected with the connecting clamping blocks 220 through the connecting clamping grooves 210, the cross sections of the connecting clamping grooves 210 are in a trapezoid shape, and the cross sections of the connecting clamping blocks are also in a trapezoid shape, and the connecting clamping grooves are in a trapezoid shape, and the connecting lengths are consistent with the connecting lengths of the connecting clamping blocks 220;
further, the connection seat 200 is used for bearing a connection clamping groove 210, the connection clamping groove 210 is used for being matched with a connection clamping block 220, and the connection clamping block 220 is used for being connected with the connection clamping groove 210;
referring to fig. 1 to 6 again, a shielding layer 120 is disposed on one side of a ceramic base layer 110, the shielding layer 120 is a tungsten filament woven layer, a heat insulation layer 130 is disposed on one side of the shielding layer 120, the heat insulation layer 130 is an asbestos layer, a buffer layer 140 is disposed on one side of the heat insulation layer 130, a rubber layer 150 is disposed on one side of the buffer layer 140, and silicon rubber is selected as a material of the rubber layer 150;
referring to fig. 1 to 6 again, an inner cavity of the buffer layer 140 is provided with a mounting groove 141, the inner cavity of the mounting groove 141 is uniformly provided with a buffer member 142, the buffer member 142 comprises a first connecting plate 143, a second connecting plate 144, a damper 145 and a return spring 146, the damper 145 is arranged between the first connecting plate 143 and the second connecting plate 144, the surface of the damper 145 is provided with the return spring 146, and two ends of the return spring 146 are respectively connected with the first connecting plate 143 and the second connecting plate 144;
further, the ceramic base layer 110 is used for bearing the shielding layer 120 and the sound insulation layer 160, the shielding layer 120 is used for improving the anti-interference performance of the device, the heat insulation layer 130 is used for improving the heat insulation performance of the device, the buffer layer 140 is used for improving the shock resistance performance of the device, and the rubber layer 150 is used for further improving the shock resistance performance;
referring to fig. 1 to 6 again, a sound insulation layer 160 is disposed on the other side of the ceramic substrate 110, an armor layer 170 is disposed on one side of the sound insulation layer 160, a waterproof layer 180 is disposed on one side of the armor layer 170, the waterproof layer 180 is a hydrophobic and breathable film, and a nano diamond alkene layer 190 is disposed on one side of the waterproof layer 180;
referring to fig. 1 to 6 again, the inner cavity of the sound insulation layer 160 is provided with a honeycomb hole 161, the inner cavity of the honeycomb hole 161 is provided with a sound-absorbing cotton column 162, and the sound-absorbing cotton column 162 is formed by pressing and wrapping composite cotton;
referring to fig. 1 to 6 again, the inner cavity of the armor layer 170 is provided with transverse reinforcing ribs 171 and longitudinal reinforcing ribs 172, and the transverse reinforcing ribs 171 and the longitudinal reinforcing ribs 172 are arranged at intervals;
referring again to fig. 1 to 6, the nano diamond alkene layer 190 comprises 30 to 60 parts of hard alloy powder, 5 to 25 parts of nano diamond alkene, 15 to 25 parts of 663-Cu-rare earth prealloy powder, 5 to 15 parts of Co powder, 5 to 15 parts of Ni-Mn prealloy powder, and 5 to 15 parts of Fe-P prealloy powder;
further, the sound insulation layer 160 is used for improving the sound insulation and noise reduction performance of the device, the honeycomb holes 161 are used for bearing the sound-absorbing cotton columns 162, and the sound-absorbing cotton columns 162 are used for absorbing noise; armor 170 is used to increase the structural strength of the device, waterproof layer 180 is used to increase the waterproof performance of the device, and nanodiamond vinyl layer 190 is used to increase the surface hardness of the device.
Working principle: in the use process of the application, the buffer layer 140 is arranged in the ceramic wafer main body 100, the mounting groove 141 is arranged in the buffer layer 140, the buffer piece 142 is arranged in the mounting groove 141, the buffer piece 142 is composed of the first connecting plate 143, the second connecting plate 144, the damper 145 and the return spring 146, the shock resistance of the device is effectively improved, the structural strength of the device is further improved, the rubber layer 150 is arranged in the ceramic wafer main body 100, the rubber layer 150 is made of silicon rubber and is connected with the buffer layer 140, the buffer performance of the device is further improved, and the nano diamond alkene layer 190 is arranged in the ceramic wafer main body 100, so that the nano diamond alkene has the advantages of high strength and high wear resistance, and compared with other wear-resistant materials, the nano diamond alkene has stronger wear resistance and hardness due to diamond phase substances, and is beneficial to prolonging the service life of the device; by arranging the sound insulation layer 160 in the ceramic wafer main body 100, arranging the honeycomb holes 161 in the inner cavity of the sound insulation layer 160 and arranging the sound absorption cotton columns 162 in the inner cavity of the honeycomb holes 161, noise can be absorbed and blocked, and the sound insulation and noise reduction performance can be improved; by arranging the armor layer 170 in the ceramic wafer main body 100, and arranging the transverse reinforcing ribs 171 and the longitudinal reinforcing ribs 172 in the armor layer 170, the transverse reinforcing ribs 171 and the longitudinal reinforcing ribs 172 are made of light high-strength alloy, so that the structural strength of the device is further ensured; the shielding layer 120, the heat preservation layer 130, the waterproof layer 180 and other components are arranged in the ceramic wafer main body 100, so that the shielding anti-interference performance, the heat preservation performance and the waterproof performance of the device are effectively improved, the practicability is strong, and the application range is wide; through being provided with matched with connection draw-in groove 210 and connection fixture block 220 in the both sides of potsherd main part 100, a plurality of potsherd main parts 100 can be through connection draw-in groove 210 and connection fixture block 220 interconnect, whole easy to assemble dismantles, and the flexibility is high, and application scope is wide.
Although the application has been described hereinabove with reference to embodiments, various modifications thereof may be made and equivalents may be substituted for elements thereof without departing from the scope of the application. In particular, the features of the disclosed embodiments may be combined with each other in any manner as long as there is no structural conflict, and the exhaustive description of these combinations is not given in this specification merely for the sake of omitting the descriptions and saving resources. Therefore, it is intended that the application not be limited to the particular embodiment disclosed, but that the application will include all embodiments falling within the scope of the appended claims.

Claims (10)

1. An impact-resistant high-wear-resistant ceramic plate is characterized in that: the ceramic chip comprises a ceramic chip body (100) and a connecting seat (200), wherein the ceramic chip body (100) comprises a ceramic base layer (110), a shielding layer (120), an insulating layer (130), a buffer layer (140), a rubber layer (150), a sound insulation layer (160), an armor layer (170), a waterproof layer (180) and a nano diamond alkene layer (190), the connecting seat (200) is arranged on one side of the ceramic chip body (100), a connecting clamping groove (210) is formed in the connecting seat (200), a connecting clamping block (220) matched with the connecting clamping groove (210) is formed in the other side of the ceramic chip body (100), and the ceramic chip bodies (100) are connected with the connecting clamping block (220) through the connecting clamping groove (210);
wherein,
a shielding layer (120) is arranged on one side of the ceramic base layer (110), an insulation layer (130) is arranged on one side of the shielding layer (120), a buffer layer (140) is arranged on one side of the insulation layer (130), and a rubber layer (150) is arranged on one side of the buffer layer (140);
the ceramic base layer (110) is provided with a sound insulation layer (160) on the other side, an armor layer (170) is arranged on one side of the sound insulation layer (160), a waterproof layer (180) is arranged on one side of the armor layer (170), and a nano diamond alkene layer (190) is arranged on one side of the waterproof layer (180).
2. The impact-resistant high-wear-resistant ceramic sheet according to claim 1, wherein: the inner cavity of the buffer layer (140) is provided with a mounting groove (141), and the inner cavity of the mounting groove (141) is uniformly provided with a buffer piece (142).
3. An impact resistant high wear resistant ceramic sheet in accordance with claim 2, wherein: the buffer piece (142) comprises a first connecting plate (143), a second connecting plate (144), a damper (145) and a return spring (146), wherein the damper (145) is arranged between the first connecting plate (143) and the second connecting plate (144), the surface of the damper (145) is provided with the return spring (146), and two ends of the return spring (146) are respectively connected with the first connecting plate (143) and the second connecting plate (144).
4. The impact-resistant high-wear-resistant ceramic sheet according to claim 1, wherein: the rubber layer (150) is made of silicon rubber.
5. The impact-resistant high-wear-resistant ceramic sheet according to claim 1, wherein: the inner cavity of the sound insulation layer (160) is provided with honeycomb holes (161), the inner cavity of the honeycomb holes (161) is provided with sound-absorbing cotton columns (162), and the sound-absorbing cotton columns (162) are formed by pressing and wrapping composite cotton.
6. The impact-resistant high-wear-resistant ceramic sheet according to claim 1, wherein: the inner cavity of the armor layer (170) is provided with transverse reinforcing ribs (171) and longitudinal reinforcing ribs (172), and the transverse reinforcing ribs (171) and the longitudinal reinforcing ribs (172) are arranged at intervals.
7. The impact-resistant high-wear-resistant ceramic sheet according to claim 1, wherein: the waterproof layer (180) is a hydrophobic and breathable film.
8. The impact-resistant high-wear-resistant ceramic sheet according to claim 1, wherein: the nano diamond alkene layer (190) comprises 30-60 parts of hard alloy powder, 5-25 parts of nano diamond alkene, 15-25 parts of 663-Cu-rare earth prealloy powder, 5-15 parts of Co powder, 5-15 parts of Ni-Mn prealloy powder and 5-15 parts of Fe-P prealloy powder.
9. The impact-resistant high-wear-resistant ceramic sheet according to claim 1, wherein: the ceramic base layer (110), the shielding layer (120), the heat preservation layer (130), the buffer layer (140), the rubber layer (150), the sound insulation layer (160), the armor layer (170), the waterproof layer (180) and the nano diamond alkene layer (190) are integrally formed in a bonding mode through high-strength adhesive.
10. The impact-resistant high-wear-resistant ceramic sheet according to claim 1, wherein: the cross section of the connecting clamping groove (210) is in a trapezoid shape, the cross section of the connecting clamping block (220) is also in a trapezoid shape, and the depth of the connecting clamping groove (210) is consistent with the length of the connecting clamping block (220).
CN202311302132.5A 2023-10-10 2023-10-10 Shock-resistant high-wear-resistance ceramic plate Pending CN117162599A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311302132.5A CN117162599A (en) 2023-10-10 2023-10-10 Shock-resistant high-wear-resistance ceramic plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311302132.5A CN117162599A (en) 2023-10-10 2023-10-10 Shock-resistant high-wear-resistance ceramic plate

Publications (1)

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CN117162599A true CN117162599A (en) 2023-12-05

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