CN117147212A - Cotton bale inspection sampling system - Google Patents
Cotton bale inspection sampling system Download PDFInfo
- Publication number
- CN117147212A CN117147212A CN202311114534.2A CN202311114534A CN117147212A CN 117147212 A CN117147212 A CN 117147212A CN 202311114534 A CN202311114534 A CN 202311114534A CN 117147212 A CN117147212 A CN 117147212A
- Authority
- CN
- China
- Prior art keywords
- cutter
- bale
- cotton
- cotton bale
- sampling system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000742 Cotton Polymers 0.000 title claims abstract description 77
- 238000005070 sampling Methods 0.000 title claims abstract description 37
- 238000007689 inspection Methods 0.000 title claims abstract description 22
- 230000009471 action Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000012544 monitoring process Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 7
- 238000001514 detection method Methods 0.000 description 3
- 230000008676 import Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 244000126211 Hericium coralloides Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
- G01N1/08—Devices for withdrawing samples in the solid state, e.g. by cutting involving an extracting tool, e.g. core bit
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
- G01N1/08—Devices for withdrawing samples in the solid state, e.g. by cutting involving an extracting tool, e.g. core bit
- G01N2001/085—Grabs
Abstract
A cotton bale inspection sampling system is provided with a driving vehicle, a cotton bale accommodating part and a workbench, wherein the cotton bale accommodating part and the workbench are arranged on the driving vehicle, and the workbench is arranged on the driving vehicle in a sliding manner; the workbench is also provided with a cutting device and comprises a first cutter and a second cutter which are distributed at intervals, the second cutter can be lifted up and down, so that the two cutters are inserted into a certain depth at the corresponding position of the cotton bale, then the first cutter and the second cutter are opened to separate outer ginned cotton, a workbench feeding motor continues feeding, so that the two cutters are inserted into the depth in place, the two cutters are combined into a certain position, the cotton bale is withdrawn after being clamped, the cotton bale automatic sampling process is completed, and the workload is reduced.
Description
Technical Field
The invention belongs to the technical field of cotton detection, and particularly relates to a cotton bale inspection sampling system.
Background
Large amounts of cotton are imported from abroad every year and are pressed by a press into 1400X700X530 (mm) bales for transportation. In order to ensure the cotton quality and protect the rights of domestic cotton enterprises, sampling inspection is carried out according to the relevant regulations in import cotton industry standard SN/T3702.2-2013, import and export textile quality compliance evaluation sampling method part 2 textile raw materials. The sampling amount is 10%, the proper number of hoops (packing belts) are cut off on the compressed cotton bag, the package is cut off, the cotton is extracted at the depth of 10cm to 15cm with the width of 40cm, and the extracted cotton sample is not less than 300g, and the extracted cotton sample is kept in a block shape.
The sampling work of imported cotton has great workload of sampling numbers, and currently, a large amount of manual unpacking is used for sampling. The manual unpacking and sampling has the advantages of large workload, low consistency and inaccurate sampling depth, so that the detection result is greatly different, and the detection result is questioned by foreign sellers to generate disputes. However, a large number of people gather ginned cotton goods yard to cause fire safety hazard, so that an automatic cotton bale sampling device needs to be designed.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a cotton bale inspection sampling system which can automatically sample cotton bales and can be flexibly used in a goods yard.
In order to solve the technical problems, the invention adopts the following technical scheme:
a cotton bale inspection sampling system comprises a driving vehicle, a cotton bale accommodating part and a workbench, wherein the cotton bale accommodating part and the workbench are arranged on the driving vehicle, and the workbench is arranged on the driving vehicle in a sliding manner;
the workbench is also provided with a cutting device;
the cutting device comprises a first cutter and a second cutter which are distributed at intervals,
the first cutter is arranged on the workbench through the first bracket,
the first bracket is also provided with a lifting device, and the second cutter is arranged at the top of the lifting device and driven by the lifting device to lift and open and close the first cutter;
the cotton bale accommodating part is arranged at the front end of the driving vehicle, and cotton bale holding devices are correspondingly arranged at the two sides of the cotton bale accommodating part.
The lifting device comprises a gear set and a transmission screw rod, wherein the gear set and the opening and closing driving motor are arranged on the first bracket in a driving mode, and the second cutter is arranged on the transmission screw rod in a rotating mode and lifts along the transmission screw rod under the action of the opening and closing driving motor.
The first cutter is arranged on the fixed cutter and fixedly arranged at the top of the first bracket, and the second cutter is arranged as the movable cutter.
The workbench is driven by a gear rack which is correspondingly arranged, and moves back and forth under the action of a speed reducing motor which is arranged.
And a limit switch is correspondingly arranged on the rack.
The heads of the first cutter and the second cutter are respectively provided with sharp comb teeth.
And the driving vehicle is also provided with a camera monitoring system for real-time monitoring.
The front end of the driving vehicle is provided with a concave-shaped opening, and the driving vehicle is matched with a cotton bale enclasping device to enclasp the cotton bale.
The holding device comprises two groups of rotating handles, clamping long rods and a rotating bottom plate which are symmetrically arranged, the rotating handles, the clamping long rods and the rotating bottom plate are sequentially connected, the rotating bottom plate is correspondingly hinged to the driving vehicle, and the clamping long rods and the rotating bottom plate are adjusted to compact or loosen the cotton bale through the rotating handles.
The cotton bale cohesion device is correspondingly arranged at the opening end of the concave-shaped opening.
The beneficial effects of the invention are as follows:
(1) The cotton bale inspection sampling system is characterized in that a driving vehicle, a cotton bale accommodating part and a workbench are arranged on the driving vehicle, and the workbench is arranged on the driving vehicle in a sliding manner; the workbench is also provided with a cutting device and comprises a first cutter and a second cutter which are distributed at intervals, the second cutter can be lifted up and down, so that the two cutters are inserted into a certain depth at the corresponding position of the cotton bale, then the first cutter and the second cutter are opened to separate outer ginned cotton, a workbench feeding motor continues feeding, so that the two cutters are inserted into the depth in place, the two cutters are combined into a certain position, the cotton bale is withdrawn after being clamped, the cotton bale automatic sampling process is completed, and the workload is reduced.
(2) The driving vehicle structure can be flexibly used on a goods yard; the system uses a cotton bale clasping device, after the cotton bale is clasped and fixed, the feeding device is driven on the driving vehicle,
(3) The cotton bale inspection sampling system is provided with the camera system, and can monitor and record the sampling process in real time.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a top view of the drive car;
figure 3 is a schematic view of the external shape and structure of the cutter
FIG. 4 is a schematic diagram of a sample truck;
FIG. 5 is a second schematic diagram of a sample passing vehicle;
FIG. 6 is a schematic diagram III of a sample passing vehicle;
FIG. 7 is a schematic diagram of a sample passing vehicle;
fig. 8 is a schematic diagram of a sample passing vehicle.
Detailed Description
Further advantages and effects of the present invention will become apparent to those skilled in the art from the disclosure of the present invention, which is described by the following specific examples.
The invention provides a cotton bale inspection sampling system, as shown in fig. 1-8.
The cotton bale inspection sampling system comprises a driving vehicle 10, a cotton bale accommodating part and a workbench 15, wherein the cotton bale accommodating part and the workbench 15 are arranged on the driving vehicle 10, and the workbench 15 is arranged on the driving vehicle 10 in a sliding manner; the workbench 15 is also provided with a cutting device; the cutting device comprises a first cutter 2 and a second cutter 3 which are distributed at intervals, the first cutter 2 is arranged on a workbench 15 through a first bracket, in the embodiment, the heads of the first cutter 2 and the second cutter 3 are all in a sharp comb-tooth shape, as shown in fig. 3, and the tail end of a driving vehicle 10 is correspondingly provided with a hand push rod 10 which can be used for being held by hand, so that the hand push is convenient.
The first bracket is also provided with a lifting device, and the second cutter is arranged at the top of the lifting device and driven by the lifting device to lift and open and close the first cutter; the cotton bale accommodating part is arranged at the front end of the driving vehicle, and cotton bale holding devices are correspondingly arranged at the two sides of the cotton bale accommodating part. In this embodiment, the lifting device includes a gear set 6 and a driving screw 4, which are arranged in a transmission manner, the gear set 6 is in driving connection with an opening and closing driving motor 5 arranged on the first bracket, and the second cutter 3 is rotatably arranged on the driving screw 4 and lifts along the driving screw 4 under the action of the opening and closing driving motor 5.
The first cutter 2 may be a fixed cutter or a movable cutter, in this embodiment, the first cutter 2 is set as a fixed cutter and is fixedly arranged at the top of the first bracket, the second cutter 3 is set as a movable cutter, and the position of the second cutter 3 may be up and down; the two are vertically placed, and the sampling action is completed by opening and closing the two sides.
The workbench 15 is driven by a gear and a rack which are correspondingly arranged and moves back and forth under the action of a feeding motor 9 which is correspondingly arranged, and a limit switch 8 is correspondingly arranged on the rack.
The driving vehicle is also provided with a camera monitoring system 7 for real-time monitoring, so that the sampling process can be monitored and recorded in real time.
The front end of the driving vehicle is provided with a concave-shaped opening, the cotton bag holding device 12 is matched to hold the cotton bag, the cotton bag holding device 12 comprises two groups of symmetrically arranged rotating handles, clamping long rods and a rotating bottom plate, the rotating handles are sequentially connected with each other, the rotating bottom plate is correspondingly hinged to the driving vehicle, the clamping long rods and the rotating bottom plate are compacted on the cotton bag through the rotating handles, and the driving vehicle and the cotton bag are fixed together so as to perform the next work. In this embodiment, the cotton bale holding device 12 is correspondingly arranged at the open end of the concave-shaped opening, and clamps the cotton bale positioned at the inner side through the correspondingly arranged clamping long rod.
Further, the cotton bale cohesion device 12 cohesion fixes the cotton bale for the next work. The workbench 15 is provided with the first cutter 2 and the second cutter 3, when the workbench drive 9 acts, the workbench 15 moves towards the direction of the cotton bale, at the moment, the first cutter 2 and the second cutter 3 can penetrate into the cotton bale 1, and samples are taken from 10cm to 15cm deep from the outside of the cotton bale according to national standard inspection requirements. After the first cutter 2 and the second cutter 3 are deepened to 10cm to 15cm, the gear set 6 is driven by the second cutter 3 to drive the motor, and the coaxial screw 5 drives the second cutter 3 to open so as to take off the outer ginned cotton. At this time, the workbench 15 continues to move towards the direction of the cotton bale 1, so that the first cutter 2 and the second cutter 3 penetrate into the cotton bale to a certain depth, the gear set 6 is driven by the driving motor of the second cutter 3, the second cutter 3 is driven by the coaxial screw 5 to be closed to a certain extent, and the ginned cotton between the first cutter 2 and the second cutter 3 is clamped. The table 15 moves in the opposite direction to the bale, and the clamped cotton sample (about 300 g) is removed. And completing the sampling action. The design has the real-time camera monitoring system 7 which can monitor and save the sampling process data in real time, and the sampling process diagram is shown in fig. 3 to 8.
Where the terms "first," "second," and the like are used in this patent to define components, those skilled in the art will recognize: the use of "first" and "second" is for convenience only as well as to simplify the description of the present invention, and the words described above are not meant to be limiting.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which are all within the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "front", "rear", "left", "right", "center", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or element to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the protection of the present invention.
Claims (10)
1. A cotton bale inspection sampling system, characterized in that: the cotton bale accommodating part and the workbench are arranged on the driving vehicle, and the workbench is arranged on the driving vehicle in a sliding manner;
the workbench is also provided with a cutting device;
the cutting device comprises a first cutter and a second cutter which are distributed at intervals,
the first cutter is arranged on the workbench through the first bracket,
the first bracket is also provided with a lifting device, and the second cutter is arranged at the top of the lifting device and driven by the lifting device to lift and open and close the first cutter;
the cotton bale accommodating part is arranged at the front end of the driving vehicle, and cotton bale holding devices are correspondingly arranged at the two sides of the cotton bale accommodating part.
2. A bale inspection sampling system as defined in claim 1 wherein: the lifting device comprises a gear set and a transmission screw rod, wherein the gear set and the opening and closing driving motor are arranged on the first bracket in a driving mode, and the second cutter is arranged on the transmission screw rod in a rotating mode and lifts along the transmission screw rod under the action of the opening and closing driving motor.
3. A bale inspection sampling system as defined in claim 1 wherein: the first cutter is arranged on the fixed cutter and fixedly arranged at the top of the first bracket, and the second cutter is arranged as the movable cutter.
4. A bale inspection sampling system as defined in claim 1 wherein: the workbench is driven by a gear rack which is correspondingly arranged, and moves back and forth under the action of a speed reducing motor which is arranged.
5. The bale inspection sampling system of claim 4, wherein: and a limit switch is correspondingly arranged on the rack.
6. A bale inspection sampling system according to any of claims 1-5, wherein: the heads of the first cutter and the second cutter are respectively provided with sharp comb teeth.
7. The bale inspection sampling system of claim 6, wherein: and the driving vehicle is also provided with a camera monitoring system for real-time monitoring.
8. The bale inspection sampling system of claim 6, wherein: the front end of the driving vehicle is provided with a concave-shaped opening, and the driving vehicle is matched with a cotton bale enclasping device to enclasp the cotton bale.
9. The bale inspection sampling system of claim 8, wherein: the cotton bale cohesion device comprises two groups of symmetrically arranged rotating handles, clamping long rods and a rotating bottom plate, the rotating bottom plate is correspondingly hinged to the driving vehicle, and the clamping long rods and the rotating bottom plate are adjusted to compact or loosen the cotton bale through the rotating handles.
10. A bale inspection sampling system according to claim 9, wherein: the cotton bale cohesion device is correspondingly arranged at the opening end of the concave-shaped opening.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322298758 | 2023-08-25 | ||
| CN2023222987585 | 2023-08-25 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117147212A true CN117147212A (en) | 2023-12-01 |
Family
ID=88883815
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322358768.3U Active CN220854228U (en) | 2023-08-25 | 2023-08-31 | Cotton bale inspection sampling system |
| CN202311114534.2A Pending CN117147212A (en) | 2023-08-25 | 2023-08-31 | Cotton bale inspection sampling system |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322358768.3U Active CN220854228U (en) | 2023-08-25 | 2023-08-31 | Cotton bale inspection sampling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN220854228U (en) |
-
2023
- 2023-08-31 CN CN202322358768.3U patent/CN220854228U/en active Active
- 2023-08-31 CN CN202311114534.2A patent/CN117147212A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| CN220854228U (en) | 2024-04-26 |
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