CN117144229A - Preparation method of NbC and VC composite reinforced iron-based composite material - Google Patents

Preparation method of NbC and VC composite reinforced iron-based composite material Download PDF

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Publication number
CN117144229A
CN117144229A CN202311073225.5A CN202311073225A CN117144229A CN 117144229 A CN117144229 A CN 117144229A CN 202311073225 A CN202311073225 A CN 202311073225A CN 117144229 A CN117144229 A CN 117144229A
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nbc
smelting
iron
raw materials
composite material
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丁义超
鲜勇
张渝彬
刘杰慧
邵甄胰
李群
杨璐霏
王静
廖婷婷
徐绍娟
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Chengdu Technological University CDTU
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Chengdu Technological University CDTU
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • C22C33/06Making ferrous alloys by melting using master alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

The invention relates to the technical field of composite materials, in particular to a preparation method of an NbC and VC composite reinforced iron-based composite material, which comprises the following steps: s1: weighing and mixing all required raw materials according to a designed proportion to obtain smelting raw materials; s2: smelting the raw material obtained in the step S1 at high temperature and casting to obtain NbC and VC composite reinforced iron-based material; according to the invention, the carbide reinforced iron-based composite material is synthesized in situ by adopting liquid smelting, casting is performed after smelting, the cooling speed is high, grain refinement is facilitated, carbide growth is limited, and thus the reinforcement is refined; the relative content of in-situ synthesized NbC and VC can be controlled by adjusting the proportion of the added niobium-containing raw materials and vanadium-containing raw materials, the distribution of Nb and V elements in carbide and iron matrix is regulated, and the overall performance of the material is improved.

Description

Preparation method of NbC and VC composite reinforced iron-based composite material
Technical Field
The invention relates to the technical field of composite materials, in particular to a preparation method of an NbC and VC composite reinforced iron-based composite material.
Background
Conventional Metal Matrix Composites (MMCs) typically use various types of secondary phases (particles, fibers, whiskers, etc.) to strengthen the metal matrix for higher hardness, strength, wear resistance, thermal stability, etc. Compared with the composite material taking fiber, whisker and the like as reinforcements, the particle reinforced metal matrix composite material has the advantages of wide sources of raw materials, low preparation cost, various preparation methods, easy molding, easy realization and the like, and is easier to get the attention of researchers. Methods for preparing particle-enhanced MMCs are diverse. At present, the preparation methods commonly adopted at home and abroad are mainly divided into two types according to different particle adding or generating modes: one is an external method, such as a powder metallurgy method, a mechanical alloying method, a spray deposition method, a discharge plasma sintering method, a stirring casting method and the like; one is the endophytic method, which often includes in situ synthesis, internal oxidation, and the like.
The in situ synthesis method becomes the hottest method, and the method is mainly characterized in that: the reinforcement has small granularity, is not polluted, and is metallurgically bonded with the metal matrix; compared with other preparation methods, the in-situ synthesis method avoids the complex pretreatment process of the reinforcement, so that the preparation process becomes very simple, and the phase interface is not easy to be polluted to reduce the interface binding force. Although this method plays an important role in the preparation of MMCs, particularly light MMCs, there are few reports of Fe-based MMCs prepared by this method. The reasons are as follows: (1) The density of the reinforcement (nitride, carbide, oxide and the like) is greatly different from that of the base metal Fe, and segregation is easy to generate in the liquid state so as to influence the overall performance; (2) The solid in-situ synthesis method is still a powder metallurgy method, and interface pollution in the pretreatment process of raw materials cannot be avoided; (3) The lack of means for controlling the morphology of the particle-reinforced phase, the single morphology, and sometimes the improvement of the overall mechanical properties is not obvious.
Therefore, the preparation method of the NbC and VC composite reinforced iron-based composite material has the characteristics of small density difference between reinforced phases NbC and VC and Fe matrix, high hardness, high strength, high wear resistance and the like compared with the traditional preparation technology.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides a preparation method of an NbC and VC composite reinforced iron-based composite material, which aims at improving the strength, hardness, wear resistance and the like of the composite material and finally obtaining Fe-NbC-VC iron-based composite materials with different niobium carbide contents.
In order to achieve the technical purpose, the invention is realized by the following technical scheme:
a preparation method of an NbC and VC composite reinforced iron-based composite material comprises the following steps:
s1: weighing and mixing all required raw materials according to a designed proportion to obtain smelting raw materials;
s2: smelting the raw material obtained in the step S1 at high temperature and casting to obtain NbC and VC composite reinforced iron-based material;
further, in the step S1, the raw materials specifically include: the ferroniobium comprises 15-80% of niobium, and preferably high-niobium ferroniobium is adopted; wherein the vanadium iron contains 40-80% of vanadium, and vanadium iron with high vanadium content is preferentially adopted; carbon steel is preferably steel with high carbon content, such as T10 and T12 steel, etc.
Further, the mass percentage of carbide in the composite material obtained by smelting in the step S2 is 0-9.5%.
Further, in the step S2, the melting may be vacuum arc melting, vacuum induction melting, or arc melting or induction melting with inert shielding gas. The beneficial effects of the invention are as follows:
the preparation method of the NbC and VC composite reinforced iron-based composite material provided by the invention is a method for synthesizing the carbide reinforced iron-based composite material in situ by using a liquid smelting method, and overcomes the defects of long preparation period, multiple procedures, complex preparation process and equipment use, strict production control requirement, high requirement on die materials, high energy consumption, lower production efficiency, high production cost and the like of the traditional powder metallurgy sintering method. The raw materials of the invention do not need pretreatment, and the traditional ball milling process is omitted, because the ball milling process has impurities, the bonding interface of the product is easy to be polluted. Compared with the in-situ synthesis of the invention, the traditional sintering process is characterized in that: (1) the reinforcing phase is formed in the matrix through nucleation and growth, and has thermodynamic stability. (2) The surface of the particle reinforced phase is pollution-free, and the particle reinforced phase is well combined with the matrix because the problem of poor infiltration with the matrix is avoided. (3) The reinforcement size and distribution are easier to control and the number can be adjusted over a larger range. (4) The strength and the elastic modulus of the material can be greatly improved while maintaining better toughness and high-temperature performance. (5) Has the characteristics of simple and convenient process and low cost, and can prepare the component with complex shape and large size.
According to the invention, the carbide reinforced iron-based composite material is synthesized in situ by adopting liquid smelting, casting is performed after smelting, the cooling speed is high, grain refinement is facilitated, carbide growth is limited, and thus the reinforcement is refined; the relative content of in-situ synthesized NbC and VC can be controlled by adjusting the proportion of the added niobium-containing raw materials and vanadium-containing raw materials, the distribution of Nb and V elements in carbide and iron matrix is regulated, and the overall performance of the material is improved. Compared with the adding of niobium and vanadium in different proportions, the hardness of the composite material is maximum when the contents of NbC and VC are equal. The hardness enhancement effect of NbC on the iron-based composite is greater than that of VC. When the NbC and VC contents are relative, the intensity is obviously higher than that of other samples. With the increase of the Nb content, the volume wear rate of the iron-based composite material is gradually reduced, and the wear resistance is gradually improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is an XRD pattern for a composite material having 5% total carbide according to the present invention;
FIG. 2 shows a metallographic structure at 500 x (a) pure T12 (b) 5wt% VC (c) 5wt% NbC (d) 2.5wt% NbC+2.5wt% VC (e) 3.33wt% NbC+1.67wt% VC (f) 1.67wt% NbC+3.33wt% VC;
FIG. 3 is a scanning electron microscope and energy spectrum analysis chart of the composite material of the invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The preparation method of the NbC and VC composite reinforced iron-based composite material comprises the following steps:
s1: weighing and mixing all required raw materials according to a designed proportion to obtain smelting raw materials; wherein the raw materials are as follows: 2.5% FeV80 (80% V), 2.8% FeNb80 (80% Nb), 76.2% T10 steel and 18.5% pure iron.
S2: and (3) smelting the raw material obtained in the step (S1) at high temperature in a vacuum arc furnace, and casting to obtain the NbC and VC composite reinforced iron-based material.
The mass percentage of theoretical carbide in the composite material obtained by smelting is 5%, and the proportion of theoretical vanadium carbide to niobium carbide is 1:1. the hardness is measured by a Vickers hardness tester, the load is 300N, the pressure is maintained for 10 seconds, and the hardness is highThe degree is 564HV. Compressive Strength test specimen size diameter 3mm, height 6mm, strain rate 0.001s -1 Compressive strength 2518MPa, compressive strain 38.4% and compressive yield strength 1634MPa. The abrasion resistance test adopts a reciprocating frictional abrasion instrument, the pair of the abrasive pair is silicon nitride ceramic balls with the diameter of 6mm, the test time is 60min, the rotating speed is 180rpm, the load is 80N, and the volume abrasion rate is 2.6x10 -6 mm 3 N.m far below 17.7X10 of T12 steel under the same test conditions -6 mm 3 /N·m。
The preparation method of the NbC and VC composite reinforced iron-based composite material comprises the following steps:
s1: weighing and mixing all required raw materials according to a designed proportion to obtain smelting raw materials; wherein the raw materials are as follows: 6.5% FeV50 (50% V), 2.5% FeNb70 (70% Nb), 82.5% T12 steel, and 8.5% pure iron.
S2: and (3) smelting the raw material obtained in the step (S1) at a high temperature in a vacuum induction furnace, and casting to obtain the NbC and VC composite reinforced iron-based material.
The mass percentage of theoretical carbide in the composite material obtained by smelting is 6 percent, and the proportion of theoretical vanadium carbide to niobium carbide is 2:1. the hardness was measured by a Vickers hardness tester, the load was 300N, the pressure was maintained for 10 seconds, and the hardness was 503HV. Compressive Strength test specimen size diameter 3mm, height 6mm, strain rate 0.001s -1 Compressive strength 1827MPa, compressive strain 45.8%, compressive yield strength 1134MPa. The abrasion resistance test adopts a reciprocating frictional abrasion instrument, the pair of the abrasive pair is silicon nitride ceramic balls with the diameter of 6mm, the test time is 60min, the rotating speed is 180rpm, the load is 80N, and the volume abrasion rate is 9.3 multiplied by 10 -6 mm 3 N.m far below 17.7X10 of T12 steel under the same test conditions -6 mm 3 /N·m。
Example 3
The preparation method of the NbC and VC composite reinforced iron-based composite material comprises the following steps:
s1: weighing and mixing all required raw materials according to a designed proportion to obtain smelting raw materials; wherein the raw materials are as follows: 2.1% FeV75 (75% V), 5.9% FeNb60 (60% Nb), 83.8% T10 steel and 8.2% pure iron.
S2: and (3) smelting the raw material obtained in the step (S1) at high temperature in an arc furnace protected by high-purity argon, and casting to obtain the NbC and VC composite reinforced iron-based material.
The mass percentage of theoretical carbide in the composite material obtained by smelting is 6 percent, and the proportion of theoretical vanadium carbide to niobium carbide is 1:2. the hardness was measured by a Vickers hardness tester, the load was 300N, the pressure was maintained for 10 seconds, and the hardness was 531HV. Compressive Strength test specimen size diameter 3mm, height 6mm, strain rate 0.001s -1 Compressive strength 2125MPa, compressive strain 33.5% and compressive yield strength 1393MPa. . The abrasion resistance test adopts a reciprocating frictional abrasion instrument, the pair of the abrasive pair is silicon nitride ceramic balls with the diameter of 6mm, the test time is 60min, the rotating speed is 180rpm, the load is 80N, and the volume abrasion rate is 6.2 multiplied by 10 -6 mm 3 N.m far below 17.7X10 of T12 steel under the same test conditions -6 mm 3 /N·m。
Example 4
The preparation method of the NbC and VC composite reinforced iron-based composite material comprises the following steps:
s1: weighing and mixing all required raw materials according to a designed proportion to obtain smelting raw materials; wherein the raw materials are as follows: 1.6% pure metal V, 5.3% pure metal Nb, 88.8% T12 steel and 4.3% pure iron.
S2: and (3) smelting the raw material obtained in the step (S1) at high temperature in an induction furnace protected by high-purity argon, and casting to obtain the NbC and VC composite reinforced iron-based material.
The mass percentage of theoretical carbide in the composite material obtained by smelting is 8%, and the proportion of theoretical vanadium carbide to niobium carbide is 1:3. hardness was measured using a vickers hardness tester, with a load of 300N, a dwell time of 10 seconds, and a hardness of 591HV. Compressive Strength test specimen size diameter 3mm, height 6mm, strain rate 0.001s -1 Compressive strength 2332MPa, compressive strain 28.2%. The abrasion resistance test adopts a reciprocating frictional abrasion instrument, the pair of the abrasive pair is silicon nitride ceramic balls with the diameter of 6mm, the test time is 60min, the rotating speed is 180rpm, the load is 80N, and the volume abrasion rate is 1.8x10 -6 mm 3 N.m, far lower17.7X10 of T12 Steel under the same test conditions -6 mm 3 /N·m。
Example 5
As shown in fig. 1-3
FIG. 1 is an X-ray diffraction pattern of a composite sample prepared by adding ferroniobium and ferrovanadium in different proportions. (V, nb) C was detected in comparison to samples of 2.5wt% NbC+2.5wt% VC, 3.33wt% NbC+1.67wt% VC, and 1.67wt% NbC+3.33wt% VC, to achieve the material design expectations.
Fig. 2 is a metallographic structure diagram of a composite material sample prepared by adding ferroniobium and ferrovanadium in different proportions at 500 times. It is apparent that particles dispersed on the matrix are seen, which from XRD phase analysis is presumed to be the particulate phase of VC or (V, nb) C. Comparing fig. 2 (a) and 2 (c), the grains of the sample to which niobium was added became finer, demonstrating the effect of niobium from the finer grains. In summary, in combination with XRD results, the structures from fig. 2 (a) to 2 (f) are pearlite+network cementite, ferrite+vc, ferrite, ferrite+ (V, nb) C, respectively. In combination with the previous XRD diffraction phase analysis results and metallographic structure diagram, the generated vanadium carbide in the 5% VC sample is presented as particles, and in combination with the energy spectrum analysis in fig. 3, the carbide particles generated by the sample added with the niobium element and the vanadium element are both particles and rods, which indicates that the shape of the generated carbide is changed by adding the niobium element. The 5wt% VC, 1.67wt% NbC, 3.33wt% NbC samples produced grain sizes between 1-7 microns, while the 2.50wt% NbC samples had lamellar carbide sizes between 12-20 microns. The experiment selects NbC and VC with different contents as variables, and vanadium and niobium are very expensive and pure metals have high melting points, so vanadium iron and niobium iron are selected as raw materials. The melting point of ferrovanadium and ferroniobium is lower than that of pure metal, the T12 steel mainly comprises carbon and iron, wherein the carbon and V, nb are in-situ synthesized into carbide, and the density of the carbide (VC: 5.77 g/cm) 3 ,NbC:7.6g/cm 3 ) Density with iron (7.86 g/cm) 3 ) Near, the floating or sinking is not easy to occur.
FIG. 3 is a scanning electron microscope and a spectrogram of the composite material of the invention. As can be seen from the figure, the rod-like region in the figure is (V, nb) C, and the matrix is ferrite, which is consistent with the metallographic analysis. Niobium is predominantly distributed in the carbide and vanadium is predominantly distributed in the matrix, indicating that niobium is a stronger carbide forming element than vanadium.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims (4)

1. A preparation method of an NbC and VC composite reinforced iron-based composite material is characterized by comprising the following steps: the method comprises the following steps:
s1: weighing and mixing all required raw materials according to a designed proportion to obtain smelting raw materials;
s2: and (3) smelting the raw material obtained in the step (S1) at high temperature and casting to obtain the NbC and VC composite reinforced iron-based material.
2. The method for preparing the NbC and VC composite reinforced iron-based composite material according to claim 1, wherein the raw materials in step S1 specifically include: the ferroniobium comprises 15-80% of niobium, and preferably high-niobium ferroniobium is adopted; wherein the vanadium iron contains 40-80% of vanadium, and vanadium iron with high vanadium content is preferentially adopted; carbon steels are preferably high carbon containing steels including, but not limited to, T10, T12 steels.
3. The method for preparing the NbC and VC composite reinforced iron-based composite material according to claim 1, wherein the mass percentage of carbide in the composite material obtained by smelting in the step S2 is 0-9.5%.
4. The method for preparing the NbC and VC composite reinforced iron-based composite material according to claim 1, wherein the smelting in the step S2 is vacuum arc smelting, vacuum induction smelting, or arc smelting or induction smelting with inert shielding gas.
CN202311073225.5A 2023-08-24 2023-08-24 Preparation method of NbC and VC composite reinforced iron-based composite material Pending CN117144229A (en)

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