WO2023231744A1 - High-entropy alloy-based nano super-hard composite material reinforced by embedded particles, and preparation method therefor - Google Patents

High-entropy alloy-based nano super-hard composite material reinforced by embedded particles, and preparation method therefor Download PDF

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Publication number
WO2023231744A1
WO2023231744A1 PCT/CN2023/093815 CN2023093815W WO2023231744A1 WO 2023231744 A1 WO2023231744 A1 WO 2023231744A1 CN 2023093815 W CN2023093815 W CN 2023093815W WO 2023231744 A1 WO2023231744 A1 WO 2023231744A1
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Prior art keywords
powder
composite material
entropy alloy
phase particles
matrix
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PCT/CN2023/093815
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French (fr)
Chinese (zh)
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戴建平
陈正
陈烜
樊宇
王叶青
薛雨
程春龙
王林
徐杰
刘琨
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常熟天地煤机装备有限公司
中国矿业大学
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Publication of WO2023231744A1 publication Critical patent/WO2023231744A1/en

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • C22C32/0052Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/10Alloys containing non-metals
    • C22C1/1084Alloys containing non-metals by mechanical alloying (blending, milling)
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C30/00Alloys containing less than 50% by weight of each constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • B22F2003/1051Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding by electric discharge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/04Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
    • B22F2009/043Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by ball milling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the present application relates to the technical field of metal matrix composite materials, and in particular to a high-entropy alloy-based nano-superhard composite material reinforced by inlaid particles and a preparation method thereof.
  • Traditional composite materials usually use single or binary metals as the matrix and add reinforcement phases to improve their strength and hardness.
  • the materials prepared in this way often have shortcomings such as single performance.
  • Fe-based composites have good corrosion resistance, but have limited hardness and wear resistance.
  • high-entropy alloys with good comprehensive mechanical properties are used as matrix materials, and hard reinforcement phases are added to prepare composite materials, which greatly enhances the wear resistance of the materials.
  • the research and development of high-entropy alloy-based composite materials meet the needs of more harsh working conditions. The superposition of various properties can improve the existing properties of the material or further obtain new characteristics.
  • High-entropy alloy-based composite materials have great potential as wear-resistant parts materials and high-temperature structural parts materials. They combine the excellent properties of the reinforcement phase and high-entropy alloy matrix and have very broad application prospects.
  • the high-entropy alloy matrix composite materials in the related art have the disadvantages of poor wettability and poor interface bonding between the reinforcement phase and the high-entropy alloy matrix.
  • This application aims to solve at least one of the technical problems existing in the prior art.
  • one purpose of this application is to propose a high-entropy alloy-based nano-superhard composite material reinforced by embedded particles.
  • the reinforcing phase particles in the composite material have good wettability with the high-entropy alloy matrix and have a good interface.
  • the combination can improve the wear resistance of composite materials and effectively prevent the reinforcement phase particles from falling off during friction.
  • Another purpose of this application is to propose a method for preparing a high-entropy alloy-based nano-superhard composite material reinforced by inlaid particles.
  • Another purpose of this application is to propose a high-entropy alloy-based nano-superhard composite material reinforced by inlaid particles, which is prepared by the above-mentioned preparation method.
  • this application provides a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, including: a high-entropy alloy matrix and reinforcing phase particles.
  • the reinforcing phase particles are dispersed in the high-entropy alloy matrix.
  • the high-entropy alloy matrix includes Basic matrix and reinforced matrix, the basic matrix includes Al, Co, Cr, Fe, Ni, Mn, the reinforced matrix includes Mo, Nb, Zr, and the reinforced phase particles include WC and TiC.
  • the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material provided by this application has high hardness of WC and TiC. It can effectively improve the wear resistance of composite materials, and the atomic radius of the carbon element in the reinforced phase particles WC and TiC is small, which can form interstitial solid solution in the material, produce a solid solution strengthening effect, and improve the deformation resistance of the composite material.
  • the nano-scale powder refined by ball milling is sintered, the reinforcing phase particles WC and TiC in the material can not only play a load-bearing role, but also hinder dislocation movement, reduce the grain growth rate, and produce a nano-fine grain strengthening effect.
  • the synergistic strengthening effect with the second phase greatly improves the wear resistance of composite materials.
  • the reinforced phase particles WC and TiC in this application have good wettability with the Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr metal elements in the high-entropy alloy matrix, ensuring high entropy
  • the good combination of the alloy matrix and the reinforcing phase particles can effectively improve the reliability of the bonding between the reinforcing phase particles and the high-entropy alloy matrix, and avoid the phenomenon of aggravated material wear due to the falling off of the reinforcing phase particles during friction during use of the composite material. .
  • the friction and heating will cause Al, Nb, Zr, and Cr elements to form a continuous and dense oxide layer on the surface of the composite material. In this way, the contact between the composite material and the composite material can be effectively reduced.
  • the friction coefficient between objects can thereby reduce the wear of composite materials during use, extend the service life of composite materials, and reduce the cost of using composite materials.
  • the mass fraction of the reinforcement phase particles is greater than or equal to 5% and less than or equal to 30%.
  • the mass fractions of Al, Co, Cr, Fe, Ni, and Mn in the high-entropy alloy matrix are all greater than or equal to 10%.
  • the mass fraction of the reinforced matrix is less than or equal to 5%. That is, the total mass fraction of Mo, Nb and Zr is less than or equal to 5%.
  • this application provides a method for preparing a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, including: weighing Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo Powder, Nb powder, Zr powder, WC powder, TiC powder, and mix them evenly to form composite material powder; ball mill the composite material powder to nanonize the composite material powder to obtain nanocrystalline powder; sintering the nanocrystalline powder, A bulk composite material was obtained.
  • the preparation method of this application uses Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, Zr, WC, TiC and other powders as raw materials, and prepares them through powder metallurgy combined with discharge plasma sintering technology, so that the powder can be processed during the ball milling process. After medium crushing, refinement and uniform solid solution, it is installed into a graphite mold, placed in a furnace and consolidated into blocks at different sintering temperatures, and then a ball-disk reciprocating friction and wear testing machine is used to test its wear resistance.
  • Composite materials using high-entropy alloys as a matrix have excellent comprehensive mechanical properties and can meet the wear-resistant requirements under harsher working conditions than traditional metal-based composite materials.
  • carbide-reinforced phase particles such as WC and TiC greatly improves the hardness and strength of the base material.
  • the oxide layer formed by Al, Nb, Zr, and Cr elements during the friction and wear process has a "lubricating" effect. , which reduces the friction coefficient and wear amount, effectively improving the wear resistance of composite materials.
  • the purity of powder, Mo powder, Nb powder, Zr powder, WC powder and TiC powder is not less than 99.95%.
  • the particle sizes of Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo powder, Nb powder, Zr powder, WC powder, and TiC powder are all greater than or equal to 30 ⁇ m and less than or equal to 50 ⁇ m.
  • ball milling the composite material powder to nanonize the composite material powder includes: sealing the composite material powder and dispersant into a ball mill jar for ball milling in an inert gas environment. During the ball milling process, The speed of the ball mill is 300r/min, and the ball milling time is 15h.
  • the ball mill is paused for 20 to 30 minutes every 30 minutes of operation.
  • sintering the nanocrystalline powder includes: using a discharge plasma sintering furnace to sintering the metal powder, heating the temperature in the discharge plasma sintering furnace to 1050°C ⁇ 20°C, and the pressure Add to 40MPa, keep the temperature for 10 minutes and then cool to room temperature to prepare a block composite material.
  • the present application provides a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, which is prepared by the preparation method described in the second aspect.
  • Figure 1 is a flow chart of a method for preparing a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material provided by some embodiments of the present application;
  • Figure 2 is a scanning electron microscope photo of the high-entropy alloy-based nano-superhard composite material reinforced with embedded particles provided by some embodiments of the present invention
  • Figure 3 is a scanning electron microscope photograph of a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material provided by other embodiments of the present invention.
  • Figure 4 is a scanning electron microscope photograph of a high-entropy alloy-based nano-superhard composite material reinforced with inlaid particles provided in some embodiments of the present invention
  • Figure 5 is a scanning electron microscope photograph of a high-entropy alloy-based nano-superhard composite material reinforced with embedded particles provided in some further embodiments of the present invention.
  • the following describes a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material according to embodiments of the present application.
  • the composite material includes: a high-entropy alloy matrix and reinforced phase particles, and the reinforced phase particles are dispersed in the high-entropy alloy matrix. Specifically, the reinforcement phase particles are evenly dispersed in the high-entropy alloy matrix.
  • the high-entropy alloy matrix includes the metal elements Al (aluminum), Co (cobalt), Cr (chromium), Fe (iron), Ni (nickel), Mn (manganese), Mo (molybdenum), Nb (niobium), Zr (zirconium), reinforcing phase particles include WC (tungsten carbide), TiC (titanium carbide).
  • the composite material can be a block.
  • the composite material can be prepared by sintering. Specifically, during the processing, the composite material powder can be sintered to obtain a bulk composite material. During the sintering process, the Mo, Nb, and Zr elements that strengthen the matrix can reduce the surface tension between the molten metal and the reinforcement phase particles during the sintering process, make the reinforcement phase particles evenly distributed, and introduce a certain interface reaction to improve the performance of the composite material. strength.
  • WC and TiC have high hardness, which can effectively improve the wear resistance of the composite materials, and the atomic radius of the carbon element in the reinforcing phase particles WC and TiC is small, which can form interstitial solid solutions in the material. , producing a solid solution strengthening effect and improving the deformation resistance of composite materials.
  • the reinforcing phase particles WC and TiC in the material can not only play a load-bearing role, but also hinder dislocation movement, reduce the grain growth rate, and produce a nano-fine grain strengthening effect.
  • the synergistic strengthening effect with the second phase greatly improves the wear resistance of composite materials.
  • the reinforcing phase particles WC and TiC can not only play a load-bearing role, but also hinder dislocation movement, resulting in fine grain strengthening and second phase synergistic strengthening effects, which greatly improves the wear resistance of the composite material.
  • the reinforced phase particles WC and TiC in this application have good wettability with the Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr metal elements in the high-entropy alloy matrix, ensuring high entropy
  • the good combination of the alloy matrix and the reinforcing phase particles can effectively improve the reliability of the bonding between the reinforcing phase particles and the high-entropy alloy matrix, and avoid the phenomenon of aggravated material wear due to the falling off of the reinforcing phase particles during friction during use of the composite material. . .
  • the Al, Nb, Zr, and Cr elements can form a continuous and dense oxide layer on the surface of the composite material through friction and heating. , In this way, the friction coefficient between the composite material and the contact object can be effectively reduced, thereby reducing the wear of the composite material during use, extending the service life of the composite material, and reducing the cost of using the composite material.
  • the mass fraction of the reinforcement phase particles is greater than or equal to 5% and less than or equal to 30%. That is, the total mass fraction of WC and TiC is greater than or equal to 5% and less than or equal to 30%. Among them, the mass fraction of WC and the mass fraction of TiC can be equal.
  • the mass fraction of WC can be 2.5%, 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5%, 7%, 7.5%, 8%, 8.5 %, 9%, 9.5%, 10%, 11.5%, 12%, 12.5%, 13%, 13.5%, 14%, 14.5%, 15%, etc.
  • the mass fraction of TiC can be 2.5%, 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5%, 7%, 7.5%, 8%, 8.5%, 9%, 9.5%, 10%, 11.5%, 12%, 12.5%, 13% , 13.5%, 14%, 14.5%, 15%, etc.
  • the mass fraction of the reinforced phase particles when the mass fraction of the reinforced phase particles is greater than 30%, the reinforced phase particles are easily agglomerated in the high-entropy alloy matrix, making the distribution of the reinforced phase particles in the high-entropy alloy matrix uneven.
  • the mass fraction of reinforcing phase particles is less than 5%, the purpose of enhancing the wear resistance of the composite material cannot be achieved. Therefore, by controlling the mass fraction of the reinforcing phase particles to be greater than or equal to 5% and less than or equal to 30%, the wear resistance of the composite material can be enhanced while avoiding the agglomeration of the reinforcing phase particles in the high-entropy alloy matrix, making the reinforcement The phase particles are more evenly distributed in the high-entropy alloy matrix.
  • the mass fraction of Mo, Nb, and Zr elements in the reinforced matrix is less than or equal to 5%.
  • the mass fraction of the reinforced matrix is 1%, 2%, 3%, 4% or 5%.
  • the mass fractions of Mo, Nb, and Zr elements are equal.
  • Mo, Nb, and Zr elements can be used to reduce the surface tension between the molten metal and the reinforcement phase particles during the sintering process, so that the reinforcement phase particles can be evenly distributed.
  • the interface reaction between the reinforced phase particles and the matrix can ensure a good combination between the two.
  • Less amounts of Mo, Nb, and Zr elements reduce the cost of composite materials.
  • the mass fraction of Mo is 0.333%, 0.667%, 1%, 1.333% or 1.667%.
  • the mass fraction of Nb is 0.333%, 0.667%, 1%, 1.333% or 1.667%.
  • the mass fraction of Zr is 0.333%, 0.667%, 1%, 1.333% or 1.667%.
  • the mass fractions of Al, Co, Cr, Fe, Ni, and Mn are all equal.
  • the mass fractions of Al, Co, Cr, Fe, Ni, and Mn are all greater than or equal to 10%.
  • the following describes a method for preparing a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material provided by an embodiment of the present application with reference to FIG. 1 .
  • Figure 1 is a flow chart of a method for preparing a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material provided by some embodiments of the present application.
  • the preparation method of embedded particle-reinforced high-entropy alloy-based nano-superhard composite materials includes:
  • Step S100 Weigh Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo powder, Nb powder, Zr powder, WC powder, and TiC powder, and mix them evenly to form composite material powder;
  • the powder required for the above composite material is weighed according to a certain ratio and mixed evenly.
  • the mass fraction of the reinforcing phase particles is 5% to 30%
  • the total mass fraction of Mo powder, Nb powder, and Zr powder that is, the mass of the reinforced matrix
  • the mass fractions of Cr powder, Fe powder, Ni powder and Mn powder are all greater than or equal to 10%.
  • the purity of Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo powder, Nb powder, Zr powder, WC powder, and TiC powder is not less than 99.95%.
  • the particle sizes of powder, Mo powder, Nb powder, Zr powder, WC powder, and TiC powder are all greater than or equal to 30 ⁇ m and less than or equal to 50 ⁇ m.
  • the particle size of Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo powder, Nb powder, Zr powder, WC powder, TiC powder can be 30 ⁇ m, 35 ⁇ m, 45 ⁇ m, 50 ⁇ m, etc.
  • Step S200 Perform ball milling on the composite material powder to nanonize the composite material powder to obtain nanocrystalline powder
  • the composite material powder is ball milled to nanonize the composite material powder, including: sealing the composite material powder and dispersant in a ball milling tank under an inert gas (such as argon) environment for ball milling. , During the ball milling process, the speed of the ball mill is 300r/min, and the ball milling time is 15h. In this way, the composite material powder can be nanosized, which is beneficial to improving the mixing uniformity of the reinforcement phase particles and the high-entropy alloy matrix.
  • an inert gas such as argon
  • the ball mill is paused for 20 to 30 minutes every 30 minutes of operation. In this way, the temperature inside the spherical tank can be prevented from being too high.
  • Step S300 Sintering the nanocrystal powder to obtain a bulk composite material.
  • sintering the nanocrystalline powder includes: using a discharge plasma sintering furnace to sintering the metal powder. After placing the nanocrystalline powder into the discharge plasma sintering furnace, the discharge The temperature in the plasma sintering furnace is heated to 1050°C ⁇ 20°C, the pressure is increased to 40MPa, and the temperature is maintained for 10 minutes and then cooled to room temperature to obtain a block composite material.
  • the nano-scale powder refined by ball milling can be prepared by sintering to further ensure the strength, toughness and wear resistance of the material.
  • Mo, Nb, and Zr elements are added to the high-entropy alloy matrix, the surface tension between the molten metal and the reinforced phase particles during the sintering process can be reduced, the reinforced phase particles can be evenly distributed, and a certain interfacial reaction can be introduced to improve the composite The strength of the material.
  • the components of the high-entropy alloy matrix in this application include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements.
  • the selected elements all have good wettability with the reinforcement phase particles WC and TiC, so that This ensures that the high-entropy alloy matrix of the composite material can be well combined with the reinforcement phase particles to form a better interface bond.
  • carbides decompose and combine with Fe and Cr elements to form carbides, which increases the hardness of the material and achieves the purpose of improving the wear resistance of the material.
  • Al, Nb, Zr, and Cr elements can form a continuous and dense oxide layer.
  • the oxide layer formed by Al, Nb, Zr, and Cr elements during the friction and wear process has a "lubricating" effect, which reduces the friction coefficient and wear amount of the composite material, effectively improving the wear resistance of the composite material.
  • the presence of WC and TiC reinforced phase particles can increase the strength and hardness of the material, further improve the friction and wear properties of the composite material, and improve the wear resistance of the composite material.
  • This application obtains composite materials with different reinforcing phase particle contents by regulating the content of reinforcing phase particles, and then uses different sintering temperatures to prepare the materials, study and analyze their organizational structure, and finally obtain the optimal ratio and process through performance comparison.
  • Embodiments of the present application also provide a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, which is prepared by the above preparation method.
  • a high-entropy alloy-based nano-superhard composite material reinforced by embedded particles The high-entropy alloy matrix components include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements, and the reinforcing phase particles include WC and TiC.
  • the mass fraction of reinforcement phase particles is 5%, the total mass fraction of Mo, Nb, and Zr is less than or equal to 5%, and the mass fractions of Al, Co, Cr, Fe, Ni, and Mn elements are all greater than 10%.
  • the preparation method of the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material is:
  • Figure 2 is a scanning electron microscope photograph of the inlaid particle-reinforced high-entropy alloy-based nano-superhard composite material prepared in Example 1. It can be seen from Figure 2 that the white reinforcement phase particles in this embodiment are evenly distributed on the high-entropy alloy matrix.
  • a high-entropy alloy-based nano-superhard composite material reinforced by embedded particles The high-entropy alloy matrix components include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements, and the reinforcing phase particles include WC and TiC.
  • the mass fraction of reinforcement phase particles is 10%, the total mass fraction of Mo, Nb, and Zr is less than or equal to 5%, and the total mass fraction of Al, Co, Cr, Fe, Ni, and Mn
  • the mass fraction of elements is greater than 10%.
  • the preparation method of the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material is:
  • Figure 3 is a scanning electron microscope photograph of the mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material prepared in Example 2. It can be seen from Figure 3 that the white reinforcement phase particles in this embodiment are evenly distributed on the high-entropy alloy matrix.
  • a high-entropy alloy-based nano-superhard composite material reinforced by embedded particles The high-entropy alloy matrix components include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements, and the reinforcing phase particles include WC and TiC.
  • the mass fraction of reinforcement phase particles is 15%, the total mass fraction of Mo, Nb, and Zr is less than or equal to 5%, and the mass fractions of Al, Co, Cr, Fe, Ni, and Mn elements are all greater than 10%.
  • the preparation method of the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material is:
  • Figure 4 is a scanning electron microscope photograph of the inlaid particle-reinforced high-entropy alloy-based nano-superhard composite material prepared in Example 3. It can be seen from Figure 4 that the white reinforcement phase particles in this embodiment are evenly distributed on the high-entropy alloy matrix.
  • a high-entropy alloy-based nano-superhard composite material reinforced by embedded particles The high-entropy alloy matrix components include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements, and the reinforcing phase particles include WC and TiC.
  • the mass fraction of reinforcement phase particles is 30%, the total mass fraction of Mo, Nb, and Zr is less than or equal to 5%, and the total mass fraction of Al, Co, Cr, Fe, Ni, and Mn
  • the mass fraction of elements is greater than 10%.
  • the preparation method of the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material is:
  • Figure 5 is a scanning electron microscope photograph of the inlaid particle-reinforced high-entropy alloy-based nano-superhard composite material prepared in Example 4. It can be seen from Figure 5 that the white reinforcement phase particles in this embodiment are evenly distributed on the high-entropy alloy matrix.
  • Table 1 shows the mechanical property test results of the composite materials in Examples 1-4.
  • the composite material in this application exhibits extremely excellent mechanical properties. Specifically, the hardness of the composite material in Example 1 is 996.3HV, the compressive strength is 1414.8MPa, the wear amount is 427299.36 ⁇ m 3 , and the friction coefficient is 0.35.
  • the hardness of the composite material in Example 2 is 1164.3HV, the compressive strength is 1565.4MPa, the wear amount is 442170.16 ⁇ m 3 , and the friction coefficient is 0.32.
  • the hardness of the composite material in Example 3 is 1531.7HV, the compressive strength is 1395.1MPa, the wear amount is 250740.32 ⁇ m 3 , and the friction coefficient is 0.37.
  • the hardness of the composite material in Example 4 is 1392.0HV, the compressive strength is 995.7MPa, the wear amount is 287661.44 ⁇ m 3 , and the friction coefficient is 0.39.
  • the friction coefficient of the composite material in the embodiment of the present application is reduced by more than 74%, and the wear amount is reduced by more than 60%.

Abstract

The present application relates to the technical field of metal-based composite materials. Disclosed are a high-entropy alloy-based nano super-hard composite material reinforced by embedded particles, and a preparation method therefor. Reinforcing-phase particles and a high-entropy alloy matrix in the composite material have good wettability and have good interface bonding, such that the wear resistance of the composite material can be improved, and the shedding of reinforcing-phase particles during friction can be effectively avoided. The composite material comprises a high-entropy alloy matrix and reinforcing-phase particles, wherein the reinforcing-phase particles are dispersed in the high-entropy alloy matrix; the high-entropy alloy matrix comprises a basic matrix and a reinforcing matrix, the basic matrix comprising Al, Co, Cr, Fe, Ni and Mn, and the reinforcing matrix comprising Mo, Nb and Zr; and the reinforcing-phase particles comprise WC and TiC.

Description

镶嵌颗粒增强的高熵合金基纳米超硬复合材料及其制备方法Mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material and preparation method thereof 技术领域Technical field
本申请涉及金属基复合材料技术领域,尤其是涉及一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料及其制备方法。The present application relates to the technical field of metal matrix composite materials, and in particular to a high-entropy alloy-based nano-superhard composite material reinforced by inlaid particles and a preparation method thereof.
背景技术Background technique
传统的复合材料通常以单一或二元金属作为基体加入增强相提高其强度、硬度,但是这样制备出的材料往往有性能单一等缺点。例如Fe基复合材料有良好的耐蚀性,但是硬度和耐磨性有限。为了解决上述问题,人们将综合力学性能良好的高熵合金作为基体材料,加入硬质增强相制备成复合材料,极大的增强了材料的耐磨性。高熵合金基复合材料的研究及发展满足了更多恶劣工作条件下的需求,各种性能的叠加使材料已有性能得到提高或是进一步获得新的特性。Traditional composite materials usually use single or binary metals as the matrix and add reinforcement phases to improve their strength and hardness. However, the materials prepared in this way often have shortcomings such as single performance. For example, Fe-based composites have good corrosion resistance, but have limited hardness and wear resistance. In order to solve the above problems, high-entropy alloys with good comprehensive mechanical properties are used as matrix materials, and hard reinforcement phases are added to prepare composite materials, which greatly enhances the wear resistance of the materials. The research and development of high-entropy alloy-based composite materials meet the needs of more harsh working conditions. The superposition of various properties can improve the existing properties of the material or further obtain new characteristics.
高熵合金基复合材料在作为耐磨零件材料和高温结构件材料方面有着巨大潜力,其综合了增强相和高熵合金基体的优异性能,有十分广阔的应用前景广阔。然而,相关技术中的高熵合金基复合材料,存在增强相与高熵合金基体的润湿性较差、界面结合性差的缺点。High-entropy alloy-based composite materials have great potential as wear-resistant parts materials and high-temperature structural parts materials. They combine the excellent properties of the reinforcement phase and high-entropy alloy matrix and have very broad application prospects. However, the high-entropy alloy matrix composite materials in the related art have the disadvantages of poor wettability and poor interface bonding between the reinforcement phase and the high-entropy alloy matrix.
发明内容Contents of the invention
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请的一个目的在于提出一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,该复合材料中的增强相颗粒与高熵合金基体的润湿性好,且具有良好的界面结合,能提高复合材料的耐磨性,且可以有效地避免增强相颗粒在摩擦过程中脱落。This application aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of this application is to propose a high-entropy alloy-based nano-superhard composite material reinforced by embedded particles. The reinforcing phase particles in the composite material have good wettability with the high-entropy alloy matrix and have a good interface. The combination can improve the wear resistance of composite materials and effectively prevent the reinforcement phase particles from falling off during friction.
本申请的另一个目的在于提出一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法。Another purpose of this application is to propose a method for preparing a high-entropy alloy-based nano-superhard composite material reinforced by inlaid particles.
本申请的再一个目的在于提出一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,该复合材料由上述的制备方法制备而成。Another purpose of this application is to propose a high-entropy alloy-based nano-superhard composite material reinforced by inlaid particles, which is prepared by the above-mentioned preparation method.
第一方面,本申请提供一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,包括:高熵合金基体和增强相颗粒,增强相颗粒分散于高熵合金基体中,高熵合金基体包括基础基体和强化基体,基础基体包括Al、Co、Cr、Fe、Ni、Mn,强化基体包括Mo、Nb、Zr,增强相颗粒包括WC和TiC。In the first aspect, this application provides a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, including: a high-entropy alloy matrix and reinforcing phase particles. The reinforcing phase particles are dispersed in the high-entropy alloy matrix. The high-entropy alloy matrix includes Basic matrix and reinforced matrix, the basic matrix includes Al, Co, Cr, Fe, Ni, Mn, the reinforced matrix includes Mo, Nb, Zr, and the reinforced phase particles include WC and TiC.
本申请提供的镶嵌颗粒增强的高熵合金基纳米超硬复合材料,WC和TiC的硬度高, 能有效地提高复合材料的耐磨性能,且增强相颗粒WC和TiC中碳元素的原子半径较小,可以在材料中形成间隙固溶体,产生固溶强化效应,提高复合材料的抗变形能力。将经过球磨细化后的纳米级粉末进行烧结加工,材料中的增强相颗粒WC和TiC不仅可以起到承载作用,而且可以阻碍位错运动,降低晶粒长大速率,产生纳米细晶强化效应和第二相协同强化效应,使复合材料的耐磨性得到极大提升。另外,本申请中的增强相颗粒WC、TiC与高熵合金基体中的Al、Co、Cr、Fe、Ni、Mn、Mo、Nb、Zr金属元素之间具有良好的润湿性,保证高熵合金基体与增强相颗粒的良好结合,能有效地提高增强相颗粒与高熵合金基体的结合牢靠性,避免复合材料在使用过程中,增强相颗粒在摩擦过程中脱落而出现加剧材料磨损的现象。此外,在摩擦磨损环境下,复合材料在使用的过程中,经摩擦升温,Al、Nb、Zr、Cr元素能在复合材料表面形成连续、致密的氧化层,这样,可以有效降低复合材料与接触物体之间的摩擦系数,进而能够减小复合材料在使用过程中的磨损量,延长复合材料的使用寿命,降低复合材料的使用成本。The embedded particle-reinforced high-entropy alloy-based nano-superhard composite material provided by this application has high hardness of WC and TiC. It can effectively improve the wear resistance of composite materials, and the atomic radius of the carbon element in the reinforced phase particles WC and TiC is small, which can form interstitial solid solution in the material, produce a solid solution strengthening effect, and improve the deformation resistance of the composite material. When the nano-scale powder refined by ball milling is sintered, the reinforcing phase particles WC and TiC in the material can not only play a load-bearing role, but also hinder dislocation movement, reduce the grain growth rate, and produce a nano-fine grain strengthening effect. The synergistic strengthening effect with the second phase greatly improves the wear resistance of composite materials. In addition, the reinforced phase particles WC and TiC in this application have good wettability with the Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr metal elements in the high-entropy alloy matrix, ensuring high entropy The good combination of the alloy matrix and the reinforcing phase particles can effectively improve the reliability of the bonding between the reinforcing phase particles and the high-entropy alloy matrix, and avoid the phenomenon of aggravated material wear due to the falling off of the reinforcing phase particles during friction during use of the composite material. . In addition, in the friction and wear environment, when the composite material is used, the friction and heating will cause Al, Nb, Zr, and Cr elements to form a continuous and dense oxide layer on the surface of the composite material. In this way, the contact between the composite material and the composite material can be effectively reduced. The friction coefficient between objects can thereby reduce the wear of composite materials during use, extend the service life of composite materials, and reduce the cost of using composite materials.
在本申请的一些实施例中,增强相颗粒的质量分数大于或等于5%且小于或等于30%。In some embodiments of the present application, the mass fraction of the reinforcement phase particles is greater than or equal to 5% and less than or equal to 30%.
在本申请的一些实施例中,高熵合金基体中,Al、Co、Cr、Fe、Ni、Mn的质量分数均大于或等于10%。In some embodiments of the present application, the mass fractions of Al, Co, Cr, Fe, Ni, and Mn in the high-entropy alloy matrix are all greater than or equal to 10%.
在本申请的一些实施例中,高熵合金基体中,强化基体的质量分数小于或等于5%。也即是,Mo、Nb和Zr的总质量分数小于或等于5%。In some embodiments of the present application, in the high-entropy alloy matrix, the mass fraction of the reinforced matrix is less than or equal to 5%. That is, the total mass fraction of Mo, Nb and Zr is less than or equal to 5%.
第二方面,本申请提供一种的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法,包括:称取Al粉末、Co粉末、Cr粉末、Fe粉末、Ni粉末、Mn粉末、Mo粉末、Nb粉末、Zr粉末、WC粉末、TiC粉末,并混合均匀形成复合材料粉末;对复合材料粉末进行球磨处理,使复合材料粉末纳米化,得到纳米晶粉末;对纳米晶粉末进行烧结处理,得到块体复合材料。In a second aspect, this application provides a method for preparing a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, including: weighing Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo Powder, Nb powder, Zr powder, WC powder, TiC powder, and mix them evenly to form composite material powder; ball mill the composite material powder to nanonize the composite material powder to obtain nanocrystalline powder; sintering the nanocrystalline powder, A bulk composite material was obtained.
本申请的制备方法,以Al、Co、Cr、Fe、Ni、Mn、Mo、Nb、Zr、WC、TiC等粉末为原材料,通过粉末冶金法结合放电等离子烧结技术进行制备,使粉末在球磨过程中破碎、细化并均匀固溶后装至石墨模具,放入炉中在不同烧结温度下固结成块状,再使用球-盘往复式摩擦磨损试验机进行试验测试其耐磨性能。高熵合金作基体的复合材料具有优异的综合力学性能,相较于传统金属基复合材料可以满足更恶劣工作条件下的耐磨需求。本制备方法中,WC、TiC等碳化物增强相颗粒的加入极大的提高了基体材料的硬度和强度,Al、Nb、Zr、Cr元素在摩擦磨损过程中形成的氧化层具有“润滑”作用,使摩擦系数降低,磨损量减少,有效改善了复合材料的耐磨性。The preparation method of this application uses Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, Zr, WC, TiC and other powders as raw materials, and prepares them through powder metallurgy combined with discharge plasma sintering technology, so that the powder can be processed during the ball milling process. After medium crushing, refinement and uniform solid solution, it is installed into a graphite mold, placed in a furnace and consolidated into blocks at different sintering temperatures, and then a ball-disk reciprocating friction and wear testing machine is used to test its wear resistance. Composite materials using high-entropy alloys as a matrix have excellent comprehensive mechanical properties and can meet the wear-resistant requirements under harsher working conditions than traditional metal-based composite materials. In this preparation method, the addition of carbide-reinforced phase particles such as WC and TiC greatly improves the hardness and strength of the base material. The oxide layer formed by Al, Nb, Zr, and Cr elements during the friction and wear process has a "lubricating" effect. , which reduces the friction coefficient and wear amount, effectively improving the wear resistance of composite materials.
在本申请的一些实施例中,Al粉末、Co粉末、Cr粉末、Fe粉末、Ni粉末、Mn粉 末、Mo粉末、Nb粉末、Zr粉末、WC粉末、TiC粉末的纯度不低于99.95%。In some embodiments of the present application, Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder The purity of powder, Mo powder, Nb powder, Zr powder, WC powder and TiC powder is not less than 99.95%.
在本申请的一些实施例中,Al粉末、Co粉末、Cr粉末、Fe粉末、Ni粉末、Mn粉末、Mo粉末、Nb粉末、Zr粉末、WC粉末、TiC粉末的粒度均大于或等于30μm且小于或等于50μm。In some embodiments of the present application, the particle sizes of Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo powder, Nb powder, Zr powder, WC powder, and TiC powder are all greater than or equal to 30 μm and less than or equal to 50μm.
在本申请的一些实施例中,对复合材料粉末进行球磨处理,使复合材料粉末纳米化,包括:在惰性气体环境下将复合材料粉末和分散剂密封进球磨罐中进行球磨,球磨过程中,球磨机的转速为300r/min,球磨时间为15h。In some embodiments of the present application, ball milling the composite material powder to nanonize the composite material powder includes: sealing the composite material powder and dispersant into a ball mill jar for ball milling in an inert gas environment. During the ball milling process, The speed of the ball mill is 300r/min, and the ball milling time is 15h.
在本申请的一些实施例中,球磨过程中,球磨机每运行30min暂停20min~30min。In some embodiments of the present application, during the ball milling process, the ball mill is paused for 20 to 30 minutes every 30 minutes of operation.
在本申请的一些实施例中,对纳米晶粉末进行烧结处理,包括:使用放电等离子体烧结炉对金属粉末进行烧结处理,将放电等离子体烧结炉内的温度加热至1050℃±20℃,压力加至40MPa,保温10min后冷却至室温,制得块状复合材料。In some embodiments of the present application, sintering the nanocrystalline powder includes: using a discharge plasma sintering furnace to sintering the metal powder, heating the temperature in the discharge plasma sintering furnace to 1050°C ± 20°C, and the pressure Add to 40MPa, keep the temperature for 10 minutes and then cool to room temperature to prepare a block composite material.
第三方面,本申请提供一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,该复合材料由上述第二方面所述的制备方法制备而成。In a third aspect, the present application provides a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, which is prepared by the preparation method described in the second aspect.
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
附图说明Description of the drawings
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present application will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
图1是本申请一些实施例提供的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法的流程图;Figure 1 is a flow chart of a method for preparing a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material provided by some embodiments of the present application;
图2是本发明一些实施例提供的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的扫描电镜照片;Figure 2 is a scanning electron microscope photo of the high-entropy alloy-based nano-superhard composite material reinforced with embedded particles provided by some embodiments of the present invention;
图3是本发明另一些实施例提供的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的扫描电镜照片;Figure 3 is a scanning electron microscope photograph of a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material provided by other embodiments of the present invention;
图4是本发明又一些实施例提供的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的扫描电镜照片;Figure 4 is a scanning electron microscope photograph of a high-entropy alloy-based nano-superhard composite material reinforced with inlaid particles provided in some embodiments of the present invention;
图5是本发明又一些实施例提供的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的扫描电镜照片。Figure 5 is a scanning electron microscope photograph of a high-entropy alloy-based nano-superhard composite material reinforced with embedded particles provided in some further embodiments of the present invention.
具体实施方式Detailed ways
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。 The embodiments of the present application are described in detail below. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application and cannot be understood as limiting the present application.
下面描述根据本申请实施例的镶嵌颗粒增强的高熵合金基纳米超硬复合材料。该复合材料包括:高熵合金基体和增强相颗粒,增强相颗粒分散于高熵合金基体中。具体的,增强相颗粒均匀分散于高熵合金基体中。The following describes a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material according to embodiments of the present application. The composite material includes: a high-entropy alloy matrix and reinforced phase particles, and the reinforced phase particles are dispersed in the high-entropy alloy matrix. Specifically, the reinforcement phase particles are evenly dispersed in the high-entropy alloy matrix.
具体的,高熵合金基体包括金属元素Al(铝)、Co(钴)、Cr(铬)、Fe(铁)、Ni(镍)、Mn(锰)、Mo(钼)、Nb(铌)、Zr(锆),增强相颗粒包括WC(碳化钨)、TiC(碳化钛)。其中,复合材料可以为块体。Specifically, the high-entropy alloy matrix includes the metal elements Al (aluminum), Co (cobalt), Cr (chromium), Fe (iron), Ni (nickel), Mn (manganese), Mo (molybdenum), Nb (niobium), Zr (zirconium), reinforcing phase particles include WC (tungsten carbide), TiC (titanium carbide). Among them, the composite material can be a block.
在一些实施例中,复合材料可以通过烧结的方式制备而成。具体的,在加工过程中,可以对复合材料粉末进行烧结处理,进而得到块状的复合材料。在烧结过程中,强化基体的Mo、Nb、Zr元素,可以降低烧结过程中金属液与增强相颗粒之间的表面张力,使增强相颗粒均匀分布,并引入一定的界面反应,提高复合材料的强度。In some embodiments, the composite material can be prepared by sintering. Specifically, during the processing, the composite material powder can be sintered to obtain a bulk composite material. During the sintering process, the Mo, Nb, and Zr elements that strengthen the matrix can reduce the surface tension between the molten metal and the reinforcement phase particles during the sintering process, make the reinforcement phase particles evenly distributed, and introduce a certain interface reaction to improve the performance of the composite material. strength.
本申请实施例的复合材料中,WC和TiC的硬度高,能有效地提高复合材料的耐磨性能,且增强相颗粒WC和TiC中碳元素的原子半径较小,可以在材料中形成间隙固溶体,产生固溶强化效应,提高复合材料的抗变形能力。将经过球磨细化后的纳米级粉末进行烧结加工,材料中的增强相颗粒WC和TiC不仅可以起到承载作用,而且可以阻碍位错运动,降低晶粒长大速率,产生纳米细晶强化效应和第二相协同强化效应,使复合材料的耐磨性得到极大提升。同时在加工过程中,增强相颗粒WC和TiC不仅可以起到承载作用,而且可以阻碍位错运动,产生细晶强化及第二相协同强化效应,使复合材料的耐磨性得到极大提升。In the composite materials of the embodiments of the present application, WC and TiC have high hardness, which can effectively improve the wear resistance of the composite materials, and the atomic radius of the carbon element in the reinforcing phase particles WC and TiC is small, which can form interstitial solid solutions in the material. , producing a solid solution strengthening effect and improving the deformation resistance of composite materials. When the nano-scale powder refined by ball milling is sintered, the reinforcing phase particles WC and TiC in the material can not only play a load-bearing role, but also hinder dislocation movement, reduce the grain growth rate, and produce a nano-fine grain strengthening effect. The synergistic strengthening effect with the second phase greatly improves the wear resistance of composite materials. At the same time, during the processing process, the reinforcing phase particles WC and TiC can not only play a load-bearing role, but also hinder dislocation movement, resulting in fine grain strengthening and second phase synergistic strengthening effects, which greatly improves the wear resistance of the composite material.
另外,本申请中的增强相颗粒WC、TiC与高熵合金基体中的Al、Co、Cr、Fe、Ni、Mn、Mo、Nb、Zr金属元素之间具有良好的润湿性,保证高熵合金基体与增强相颗粒的良好结合,能有效地提高增强相颗粒与高熵合金基体的结合牢靠性,避免复合材料在使用过程中,增强相颗粒在摩擦过程中脱落而出现加剧材料磨损的现象。。In addition, the reinforced phase particles WC and TiC in this application have good wettability with the Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr metal elements in the high-entropy alloy matrix, ensuring high entropy The good combination of the alloy matrix and the reinforcing phase particles can effectively improve the reliability of the bonding between the reinforcing phase particles and the high-entropy alloy matrix, and avoid the phenomenon of aggravated material wear due to the falling off of the reinforcing phase particles during friction during use of the composite material. . .
此外,通过在高熵合金基体中加入Al、Nb、Zr、Cr元素,在复合材料使用过程中,经摩擦升温,Al、Nb、Zr、Cr元素能在复合材料表面形成连续、致密的氧化层,这样,可以有效降低复合材料与接触物体之间的摩擦系数,进而能够减小复合材料在使用过程中的磨损量,延长复合材料的使用寿命,降低复合材料的使用成本。In addition, by adding Al, Nb, Zr, and Cr elements to the high-entropy alloy matrix, during the use of the composite material, the Al, Nb, Zr, and Cr elements can form a continuous and dense oxide layer on the surface of the composite material through friction and heating. , In this way, the friction coefficient between the composite material and the contact object can be effectively reduced, thereby reducing the wear of the composite material during use, extending the service life of the composite material, and reducing the cost of using the composite material.
在一些实施例中,增强相颗粒的质量分数大于或等于5%且小于或等于30%。也即是,WC和TiC的总质量分数大于或等于5%且小于或等于30%。其中,WC的质量分数与TiC的质量分数可以相等。In some embodiments, the mass fraction of the reinforcement phase particles is greater than or equal to 5% and less than or equal to 30%. That is, the total mass fraction of WC and TiC is greater than or equal to 5% and less than or equal to 30%. Among them, the mass fraction of WC and the mass fraction of TiC can be equal.
示例性的,WC的质量分数的质量分数可以为2.5%、3%、3.5%、4%、4.5%、5%、5.5%、6%、6.5%、7%、7.5%、8%、8.5%、9%、9.5%、10%、11.5%、12%、12.5%、13%、13.5%、14%、14.5%、15%等。TiC的质量分数的质量分数可以为2.5%、3%、3.5%、 4%、4.5%、5%、5.5%、6%、6.5%、7%、7.5%、8%、8.5%、9%、9.5%、10%、11.5%、12%、12.5%、13%、13.5%、14%、14.5%、15%等。For example, the mass fraction of WC can be 2.5%, 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5%, 7%, 7.5%, 8%, 8.5 %, 9%, 9.5%, 10%, 11.5%, 12%, 12.5%, 13%, 13.5%, 14%, 14.5%, 15%, etc. The mass fraction of TiC can be 2.5%, 3%, 3.5%, 4%, 4.5%, 5%, 5.5%, 6%, 6.5%, 7%, 7.5%, 8%, 8.5%, 9%, 9.5%, 10%, 11.5%, 12%, 12.5%, 13% , 13.5%, 14%, 14.5%, 15%, etc.
其中,当增强相颗粒的质量分数大于30%时,增强相颗粒容易在高熵合金基体中团聚,使得增强相颗粒在高熵合金基体中的分布不均匀。而当增强相颗粒的质量分数小于5%时,则无法达到增强复合材料耐磨性的目的。由此,通过将增强相颗粒的质量分数控制在大于或等于5%且小于或等于30%,可以在增强复合材料耐磨性的同时,避免增强相颗粒在高熵合金基体中团聚,使得增强相颗粒在高熵合金基体中分布更加均匀。Among them, when the mass fraction of the reinforced phase particles is greater than 30%, the reinforced phase particles are easily agglomerated in the high-entropy alloy matrix, making the distribution of the reinforced phase particles in the high-entropy alloy matrix uneven. When the mass fraction of reinforcing phase particles is less than 5%, the purpose of enhancing the wear resistance of the composite material cannot be achieved. Therefore, by controlling the mass fraction of the reinforcing phase particles to be greater than or equal to 5% and less than or equal to 30%, the wear resistance of the composite material can be enhanced while avoiding the agglomeration of the reinforcing phase particles in the high-entropy alloy matrix, making the reinforcement The phase particles are more evenly distributed in the high-entropy alloy matrix.
在一些实施例中,强化基体Mo、Nb、Zr元素的质量分数小于或等于5%。示例性的,强化基体的质量分数为1%、2%、3%、4%或5%。可选的,Mo、Nb、Zr元素的质量分数相等。这样,在烧结过程中,可以通过Mo、Nb、Zr元素降低烧结过程中金属液与增强相颗粒之间的表面张力、使增强相颗粒均匀分布。增强相颗粒与基体间产生的界面反应,可保证两者之间的良好结合。较少的Mo、Nb、Zr元素用量,降低复合材料的成本。In some embodiments, the mass fraction of Mo, Nb, and Zr elements in the reinforced matrix is less than or equal to 5%. For example, the mass fraction of the reinforced matrix is 1%, 2%, 3%, 4% or 5%. Optionally, the mass fractions of Mo, Nb, and Zr elements are equal. In this way, during the sintering process, Mo, Nb, and Zr elements can be used to reduce the surface tension between the molten metal and the reinforcement phase particles during the sintering process, so that the reinforcement phase particles can be evenly distributed. The interface reaction between the reinforced phase particles and the matrix can ensure a good combination between the two. Less amounts of Mo, Nb, and Zr elements reduce the cost of composite materials.
示例性的,Mo的质量分数为0.333%、0.667%、1%、1.333%或1.667%。Nb的质量分数为0.333%、0.667%、1%、1.333%或1.667%。Zr的质量分数为0.333%、0.667%、1%、1.333%或1.667%。For example, the mass fraction of Mo is 0.333%, 0.667%, 1%, 1.333% or 1.667%. The mass fraction of Nb is 0.333%, 0.667%, 1%, 1.333% or 1.667%. The mass fraction of Zr is 0.333%, 0.667%, 1%, 1.333% or 1.667%.
在一些实施例中,Al、Co、Cr、Fe、Ni、Mn的质量分数均相等。例如,Al、Co、Cr、Fe、Ni、Mn的质量分数均大于或等于10%。In some embodiments, the mass fractions of Al, Co, Cr, Fe, Ni, and Mn are all equal. For example, the mass fractions of Al, Co, Cr, Fe, Ni, and Mn are all greater than or equal to 10%.
下面参照图1描述本申请实施例提供的一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法。The following describes a method for preparing a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material provided by an embodiment of the present application with reference to FIG. 1 .
请参阅图1,图1是本申请一些实施例提供的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法的流程图。镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法包括:Please refer to Figure 1. Figure 1 is a flow chart of a method for preparing a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material provided by some embodiments of the present application. The preparation method of embedded particle-reinforced high-entropy alloy-based nano-superhard composite materials includes:
步骤S100:称取Al粉末、Co粉末、Cr粉末、Fe粉末、Ni粉末、Mn粉末、Mo粉末、Nb粉末、Zr粉末、WC粉末、TiC粉末,并混合均匀形成复合材料粉末;Step S100: Weigh Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo powder, Nb powder, Zr powder, WC powder, and TiC powder, and mix them evenly to form composite material powder;
具体的,按照一定的配比称取上述复合材料所需的粉末,并混合均匀。示例性的,增强相颗粒的质量分数为5%~30%,Mo粉末、Nb粉末、Zr粉末的总质量分数(也即是强化基体的质量)小于或等于5%,Al粉末、Co粉末、Cr粉末、Fe粉末、Ni粉末、Mn粉末的质量分数均大于或等于10%。Specifically, the powder required for the above composite material is weighed according to a certain ratio and mixed evenly. For example, the mass fraction of the reinforcing phase particles is 5% to 30%, the total mass fraction of Mo powder, Nb powder, and Zr powder (that is, the mass of the reinforced matrix) is less than or equal to 5%, and the Al powder, Co powder, The mass fractions of Cr powder, Fe powder, Ni powder and Mn powder are all greater than or equal to 10%.
在本申请的一些实施例中,Al粉末、Co粉末、Cr粉末、Fe粉末、Ni粉末、Mn粉末、Mo粉末、Nb粉末、Zr粉末、WC粉末、TiC粉末的纯度不低于99.95%。In some embodiments of the present application, the purity of Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo powder, Nb powder, Zr powder, WC powder, and TiC powder is not less than 99.95%.
在本申请的一些实施例中,Al粉末、Co粉末、Cr粉末、Fe粉末、Ni粉末、Mn粉 末、Mo粉末、Nb粉末、Zr粉末、WC粉末、TiC粉末的粒度均大于或等于30μm且小于或等于50μm。示例性的,Al粉末、Co粉末、Cr粉末、Fe粉末、Ni粉末、Mn粉末、Mo粉末、Nb粉末、Zr粉末、WC粉末、TiC粉末的粒度可以为30μm、35μm、45μm、50μm等。In some embodiments of the present application, Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder The particle sizes of powder, Mo powder, Nb powder, Zr powder, WC powder, and TiC powder are all greater than or equal to 30 μm and less than or equal to 50 μm. For example, the particle size of Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo powder, Nb powder, Zr powder, WC powder, TiC powder can be 30 μm, 35 μm, 45 μm, 50 μm, etc.
步骤S200:对复合材料粉末进行球磨处理,使复合材料粉末纳米化,得到纳米晶粉末;Step S200: Perform ball milling on the composite material powder to nanonize the composite material powder to obtain nanocrystalline powder;
在本申请的一些实施例中,对复合材料粉末进行球磨处理,使复合材料粉末纳米化,包括:在惰性气体(例如氩气)环境下将复合材料粉末和分散剂密封进球磨罐中进行球磨,球磨过程中,球磨机的转速为300r/min,球磨时间为15h。这样,可以使得复合材料粉末纳米化,有利于提高增强相颗粒与高熵合金基体的混合均匀性。In some embodiments of the present application, the composite material powder is ball milled to nanonize the composite material powder, including: sealing the composite material powder and dispersant in a ball milling tank under an inert gas (such as argon) environment for ball milling. , During the ball milling process, the speed of the ball mill is 300r/min, and the ball milling time is 15h. In this way, the composite material powder can be nanosized, which is beneficial to improving the mixing uniformity of the reinforcement phase particles and the high-entropy alloy matrix.
进一步的,在本申请的一些实施例中,球磨过程中,球磨机每运行30min暂停20min~30min。这样,可以防止球罐内温度过高。Further, in some embodiments of the present application, during the ball milling process, the ball mill is paused for 20 to 30 minutes every 30 minutes of operation. In this way, the temperature inside the spherical tank can be prevented from being too high.
步骤S300:对纳米晶粉末进行烧结处理,得到块体复合材料。Step S300: Sintering the nanocrystal powder to obtain a bulk composite material.
在本申请的一些实施例中,对纳米晶粉末进行烧结处理,包括:使用放电等离子体烧结炉对金属粉末进行烧结处理,将纳米晶粉末放入放电等离子体烧结炉内后,可以将将放电等离子体烧结炉内的温度加热至1050℃±20℃,压力加至40MPa,保温10min后冷却至室温,制得块状复合材料。In some embodiments of the present application, sintering the nanocrystalline powder includes: using a discharge plasma sintering furnace to sintering the metal powder. After placing the nanocrystalline powder into the discharge plasma sintering furnace, the discharge The temperature in the plasma sintering furnace is heated to 1050°C ± 20°C, the pressure is increased to 40MPa, and the temperature is maintained for 10 minutes and then cooled to room temperature to obtain a block composite material.
在烧结过程中,经过球磨细化后的纳米级粉末经过烧结制备后,可以进一步保证材料的强韧性和耐磨性。另外,由于高熵合金基体中加入了Mo、Nb、Zr元素,可以降低烧结过程中金属液与增强相颗粒之间的表面张力,使增强相颗粒均匀分布,并引入一定的界面反应,提高复合材料的强度。During the sintering process, the nano-scale powder refined by ball milling can be prepared by sintering to further ensure the strength, toughness and wear resistance of the material. In addition, since Mo, Nb, and Zr elements are added to the high-entropy alloy matrix, the surface tension between the molten metal and the reinforced phase particles during the sintering process can be reduced, the reinforced phase particles can be evenly distributed, and a certain interfacial reaction can be introduced to improve the composite The strength of the material.
本申请实施例的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法具有如下优点:The preparation method of the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material in the embodiment of the present application has the following advantages:
(1)本申请中高熵合金基体的成分包括Al、Co、Cr、Fe、Ni、Mn、Mo、Nb、Zr元素,所选元素均与增强相颗粒WC、TiC具有良好的润湿性,从而保证复合材料的高熵合金基体能与增强相颗粒良好结合,形成较好的界面结合。并且,在烧结过程中碳化物分解,同Fe、Cr元素结合生成碳化物,提高材料硬度,达到提高材料耐磨性的目的。(1) The components of the high-entropy alloy matrix in this application include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements. The selected elements all have good wettability with the reinforcement phase particles WC and TiC, so that This ensures that the high-entropy alloy matrix of the composite material can be well combined with the reinforcement phase particles to form a better interface bond. Moreover, during the sintering process, carbides decompose and combine with Fe and Cr elements to form carbides, which increases the hardness of the material and achieves the purpose of improving the wear resistance of the material.
(2)复合材料在摩擦升温过程中,Al、Nb、Zr、Cr元素能形成的连续、致密的氧化层。Al、Nb、Zr、Cr元素在摩擦磨损过程中形成的氧化层具有“润滑”作用,使复合材料的摩擦系数降低,磨损量减少,有效改善了复合材料的耐磨性。同时WC、TiC增强相颗粒的存在可以提高材料强度、硬度,进一步改善了复合材料的摩擦磨损性能,提高了复合材料的耐磨性。 (2) During the friction heating process of composite materials, Al, Nb, Zr, and Cr elements can form a continuous and dense oxide layer. The oxide layer formed by Al, Nb, Zr, and Cr elements during the friction and wear process has a "lubricating" effect, which reduces the friction coefficient and wear amount of the composite material, effectively improving the wear resistance of the composite material. At the same time, the presence of WC and TiC reinforced phase particles can increase the strength and hardness of the material, further improve the friction and wear properties of the composite material, and improve the wear resistance of the composite material.
(3)采用机械合金化方法细化金属粉末,通过放电等离子烧结技术将纳米级粉末烧结成固体。此工艺使被烧结的粉末颗粒在5000~8000A的脉冲电流作用下产生等离子体,可在1~3min内快速实现致密化,制得材料组织细小均匀,具有良好的强韧性,有效节约生产时间,提高制备效率。(3) Use mechanical alloying methods to refine metal powders, and sinter nanoscale powders into solids through discharge plasma sintering technology. This process allows the sintered powder particles to generate plasma under the action of a pulse current of 5000 to 8000A, which can quickly achieve densification within 1 to 3 minutes. The resulting material has a fine and uniform structure, good strength and toughness, and effectively saves production time. Improve preparation efficiency.
(4)少量Mo、Nb、Zr元素的加入降低烧结过程中金属液与增强相的表面张力,使颗粒均匀分布,并引入一定的界面反应,提高复合材料的强度。(4) The addition of a small amount of Mo, Nb, and Zr elements reduces the surface tension between the molten metal and the reinforcing phase during the sintering process, makes the particles evenly distributed, and introduces a certain interface reaction to improve the strength of the composite material.
(5)本申请通过调控增强相颗粒的含量,得到不同增强相颗粒含量的复合材料,再使用不同烧结温度制备材料,研究和分析其组织结构,通过性能比较最终得到最优配比和工艺。(5) This application obtains composite materials with different reinforcing phase particle contents by regulating the content of reinforcing phase particles, and then uses different sintering temperatures to prepare the materials, study and analyze their organizational structure, and finally obtain the optimal ratio and process through performance comparison.
本申请实施例还提供一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,该复合材料由上述制备方法制备而成。Embodiments of the present application also provide a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, which is prepared by the above preparation method.
下面结合具体实施例对本申请做进一步说明。The present application will be further described below in conjunction with specific embodiments.
实施例1Example 1
一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,高熵合金基体成分包括Al、Co、Cr、Fe、Ni、Mn、Mo、Nb、Zr元素,增强相颗粒包括WC和TiC。增强相颗粒的质量分数为5%,Mo、Nb、Zr的总质量分数小于或等于5%,Al、Co、Cr、Fe、Ni、Mn元的质量分数均大于10%。A high-entropy alloy-based nano-superhard composite material reinforced by embedded particles. The high-entropy alloy matrix components include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements, and the reinforcing phase particles include WC and TiC. The mass fraction of reinforcement phase particles is 5%, the total mass fraction of Mo, Nb, and Zr is less than or equal to 5%, and the mass fractions of Al, Co, Cr, Fe, Ni, and Mn elements are all greater than 10%.
本实施例中,镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法为:In this embodiment, the preparation method of the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material is:
(1)按照已确定的配比称取制备复合材料所需的金属粉末;(1) Weigh the metal powder required to prepare composite materials according to the determined ratio;
(2)在惰性气体(氩气)环境下将金属粉末和分散剂(酒精)密封进球磨罐中;(2) Seal the metal powder and dispersant (alcohol) into a ball mill jar under an inert gas (argon) environment;
(3)将球磨罐装上球磨机对粉末进行球磨细化,设定球磨转速为300r/min,时间为15h,球磨机每运转30min暂停30min,球磨结束后将取出的湿粉放入真空干燥箱内进行干燥,温度设定为65℃,时间为6h,干燥结束后取出;(3) Put the ball mill tank on the ball mill to refine the powder. Set the ball milling speed to 300r/min and the time to 15h. The ball mill will pause for 30min every 30min of operation. After the ball milling is completed, put the wet powder taken out into the vacuum drying box. Dry, set the temperature to 65°C and the time to 6 hours. Take it out after the drying is completed;
(4)将金属粉末装入石墨模具,放入放电等离子烧结炉中进行烧结,烧结温度设定为1050℃±20℃,施加的压力为40MPa,保温10min后冷却至室温,制得块状复合材料。(4) Put the metal powder into the graphite mold and put it into a discharge plasma sintering furnace for sintering. The sintering temperature is set to 1050℃±20℃, the applied pressure is 40MPa, and the temperature is maintained for 10 minutes and then cooled to room temperature to obtain a block composite. Material.
图2是实施例1中制备的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的扫描电镜照片。从图2可以看出,本实施例中的白色增强相颗粒均匀分布在高熵合金基体上。Figure 2 is a scanning electron microscope photograph of the inlaid particle-reinforced high-entropy alloy-based nano-superhard composite material prepared in Example 1. It can be seen from Figure 2 that the white reinforcement phase particles in this embodiment are evenly distributed on the high-entropy alloy matrix.
实施例2Example 2
一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,高熵合金基体成分包括Al、Co、Cr、Fe、Ni、Mn、Mo、Nb、Zr元素,增强相颗粒包括WC和TiC。增强相颗粒的质量分数为10%,Mo、Nb、Zr的总质量分数小于或等于5%,Al、Co、Cr、Fe、Ni、Mn 元素的质量分数均大于10%。A high-entropy alloy-based nano-superhard composite material reinforced by embedded particles. The high-entropy alloy matrix components include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements, and the reinforcing phase particles include WC and TiC. The mass fraction of reinforcement phase particles is 10%, the total mass fraction of Mo, Nb, and Zr is less than or equal to 5%, and the total mass fraction of Al, Co, Cr, Fe, Ni, and Mn The mass fraction of elements is greater than 10%.
本实施例中,镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法为:In this embodiment, the preparation method of the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material is:
(1)按照已确定的配比称取制备复合材料所需的金属粉末;(1) Weigh the metal powder required to prepare composite materials according to the determined ratio;
(2)在惰性气体(氩气)环境下将金属粉末和分散剂(酒精)密封进球磨罐中;(2) Seal the metal powder and dispersant (alcohol) into a ball mill jar under an inert gas (argon) environment;
(3)将球磨罐装上球磨机对粉末进行球磨细化,设定球磨转速为300r/min,时间为15h,球磨机每运转30min暂停30min,球磨结束后将取出的湿粉放入真空干燥箱内进行干燥,温度设定为65℃,时间为6h,干燥结束后取出;(3) Put the ball mill tank on the ball mill to refine the powder. Set the ball milling speed to 300r/min and the time to 15h. The ball mill will pause for 30min every 30min of operation. After the ball milling is completed, put the wet powder taken out into the vacuum drying box. Dry, set the temperature to 65°C and the time to 6 hours. Take it out after the drying is completed;
(4)将金属粉末装入石墨模具,放入放电等离子烧结炉中进行烧结,烧结温度设定为1050℃±20℃,施加的压力为40MPa,保温10min后冷却至室温,制得块状复合材料。(4) Put the metal powder into the graphite mold and put it into a discharge plasma sintering furnace for sintering. The sintering temperature is set to 1050℃±20℃, the applied pressure is 40MPa, and the temperature is maintained for 10 minutes and then cooled to room temperature to obtain a block composite. Material.
图3是实施例2中制备的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的扫描电镜照片。从图3可以看出,本实施例中的白色增强相颗粒均匀分布在高熵合金基体上。Figure 3 is a scanning electron microscope photograph of the mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material prepared in Example 2. It can be seen from Figure 3 that the white reinforcement phase particles in this embodiment are evenly distributed on the high-entropy alloy matrix.
实施例3Example 3
一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,高熵合金基体成分包括Al、Co、Cr、Fe、Ni、Mn、Mo、Nb、Zr元素,增强相颗粒包括WC和TiC。增强相颗粒的质量分数为15%,Mo、Nb、Zr的总质量分数小于或等于5%,Al、Co、Cr、Fe、Ni、Mn元素的质量分数均大于10%。A high-entropy alloy-based nano-superhard composite material reinforced by embedded particles. The high-entropy alloy matrix components include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements, and the reinforcing phase particles include WC and TiC. The mass fraction of reinforcement phase particles is 15%, the total mass fraction of Mo, Nb, and Zr is less than or equal to 5%, and the mass fractions of Al, Co, Cr, Fe, Ni, and Mn elements are all greater than 10%.
本实施例中,镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法为:In this embodiment, the preparation method of the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material is:
(1)按照已确定的配比称取制备复合材料所需的金属粉末;(1) Weigh the metal powder required to prepare composite materials according to the determined ratio;
(2)在惰性气体(氩气)环境下将金属粉末和分散剂(酒精)密封进球磨罐中;(2) Seal the metal powder and dispersant (alcohol) into a ball mill jar under an inert gas (argon) environment;
(3)将球磨罐装上球磨机对粉末进行球磨细化,设定球磨转速为300r/min,时间为15h,球磨机每运转30min暂停30min,球磨结束后将取出的湿粉放入真空干燥箱内进行干燥,温度设定为65℃,时间为6h,干燥结束后取出;(3) Put the ball mill tank on the ball mill to refine the powder. Set the ball milling speed to 300r/min and the time to 15h. The ball mill will pause for 30min every 30min of operation. After the ball milling is completed, put the wet powder taken out into the vacuum drying box. Dry, set the temperature to 65°C and the time to 6 hours. Take it out after the drying is completed;
(4)将金属粉末装入石墨模具,放入放电等离子烧结炉中进行烧结,烧结温度设定为1050℃±20℃,施加的压力为40MPa,保温10min后冷却至室温,制得块状复合材料。(4) Put the metal powder into the graphite mold and put it into a discharge plasma sintering furnace for sintering. The sintering temperature is set to 1050℃±20℃, the applied pressure is 40MPa, and the temperature is maintained for 10 minutes and then cooled to room temperature to obtain a block composite. Material.
图4是实施例3中制备的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的扫描电镜照片。从图4可以看出,本实施例中的白色增强相颗粒均匀分布在高熵合金基体上。Figure 4 is a scanning electron microscope photograph of the inlaid particle-reinforced high-entropy alloy-based nano-superhard composite material prepared in Example 3. It can be seen from Figure 4 that the white reinforcement phase particles in this embodiment are evenly distributed on the high-entropy alloy matrix.
实施例4Example 4
一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,高熵合金基体成分包括Al、Co、Cr、Fe、Ni、Mn、Mo、Nb、Zr元素,增强相颗粒包括WC和TiC。增强相颗粒的质量分数为30%,Mo、Nb、Zr的总质量分数小于或等于5%,Al、Co、Cr、Fe、Ni、Mn 元素的质量分数均大于10%。A high-entropy alloy-based nano-superhard composite material reinforced by embedded particles. The high-entropy alloy matrix components include Al, Co, Cr, Fe, Ni, Mn, Mo, Nb, and Zr elements, and the reinforcing phase particles include WC and TiC. The mass fraction of reinforcement phase particles is 30%, the total mass fraction of Mo, Nb, and Zr is less than or equal to 5%, and the total mass fraction of Al, Co, Cr, Fe, Ni, and Mn The mass fraction of elements is greater than 10%.
本实施例中,镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法为:In this embodiment, the preparation method of the embedded particle-reinforced high-entropy alloy-based nano-superhard composite material is:
(1)按照已确定的配比称取制备复合材料所需的金属粉末;(1) Weigh the metal powder required to prepare composite materials according to the determined ratio;
(2)在惰性气体(氩气)环境下将金属粉末和分散剂(酒精)密封进球磨罐中;(2) Seal the metal powder and dispersant (alcohol) into a ball mill jar under an inert gas (argon) environment;
(3)将球磨罐装上球磨机对粉末进行球磨细化,设定球磨转速为300r/min,时间为15h,球磨机每运转30min暂停30min,球磨结束后将取出的湿粉放入真空干燥箱内进行干燥,温度设定为65℃,时间为6h,干燥结束后取出;(3) Put the ball mill tank on the ball mill to refine the powder. Set the ball milling speed to 300r/min and the time to 15h. The ball mill will pause for 30min every 30min of operation. After the ball milling is completed, put the wet powder taken out into the vacuum drying box. Dry, set the temperature to 65°C and the time to 6 hours. Take it out after the drying is completed;
(4)将金属粉末装入石墨模具,放入放电等离子烧结炉中进行烧结,烧结温度设定为1050℃±20℃,施加的压力为40MPa,保温10min后冷却至室温,制得块状复合材料。(4) Put the metal powder into the graphite mold and put it into a discharge plasma sintering furnace for sintering. The sintering temperature is set to 1050℃±20℃, the applied pressure is 40MPa, and the temperature is maintained for 10 minutes and then cooled to room temperature to obtain a block composite. Material.
图5是实施例4中制备的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的扫描电镜照片。从图5可以色看出,本实施例中的白增强相颗粒均匀分布在高熵合金基体上。Figure 5 is a scanning electron microscope photograph of the inlaid particle-reinforced high-entropy alloy-based nano-superhard composite material prepared in Example 4. It can be seen from Figure 5 that the white reinforcement phase particles in this embodiment are evenly distributed on the high-entropy alloy matrix.
另外,表1中示出了实施例1-4中复合材料的力学性能测试结果。In addition, Table 1 shows the mechanical property test results of the composite materials in Examples 1-4.
表1实施例1-4中复合材料的力学性能
Table 1 Mechanical properties of composite materials in Examples 1-4
从表1中可以看出,本申请中的复合材料表现出极其优异的力学性能。具体的,实施例1中的复合材料的硬度为996.3HV,压缩强度为1414.8MPa、磨损量为427299.36μm3,摩擦系数为0.35。实施例2中的复合材料的硬度为1164.3HV,压缩强度为1565.4MPa、磨损量为442170.16μm3,摩擦系数为0.32。实施例3中的复合材料的硬度为1531.7HV,压缩强度为1395.1MPa、磨损量为250740.32μm3,摩擦系数为0.37。实施例4中的复合材料的硬度为1392.0HV,压缩强度为995.7MPa、磨损量为287661.44μm3,摩擦系数为0.39。As can be seen from Table 1, the composite material in this application exhibits extremely excellent mechanical properties. Specifically, the hardness of the composite material in Example 1 is 996.3HV, the compressive strength is 1414.8MPa, the wear amount is 427299.36μm 3 , and the friction coefficient is 0.35. The hardness of the composite material in Example 2 is 1164.3HV, the compressive strength is 1565.4MPa, the wear amount is 442170.16μm 3 , and the friction coefficient is 0.32. The hardness of the composite material in Example 3 is 1531.7HV, the compressive strength is 1395.1MPa, the wear amount is 250740.32μm 3 , and the friction coefficient is 0.37. The hardness of the composite material in Example 4 is 1392.0HV, the compressive strength is 995.7MPa, the wear amount is 287661.44μm 3 , and the friction coefficient is 0.39.
另外,从表1中可以看出,复合材料的硬度、压缩强度随着WC和TiC的质量分数的增加呈现出先增加后减小的趋势,磨损量和摩擦系数呈现出现减小后增大的趋势,在添加10~11wt%的增强相颗粒时,复合材料的性能最好。In addition, it can be seen from Table 1 that the hardness and compressive strength of the composite material show a trend of first increasing and then decreasing as the mass fraction of WC and TiC increases, and the wear amount and friction coefficient show a trend of decreasing and then increasing. , the performance of the composite material is the best when adding 10 to 11wt% of reinforcing phase particles.
另外,相较于未添加增强相颗粒,而仅包括高熵合金基体的复合材料,本申请实施例的复合材料的摩擦系数降低了74%以上,磨损量减少了60%以上。 In addition, compared with a composite material that does not add reinforcing phase particles but only includes a high-entropy alloy matrix, the friction coefficient of the composite material in the embodiment of the present application is reduced by more than 74%, and the wear amount is reduced by more than 60%.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" or the like is intended to be incorporated into the description of the implementation. An example or example describes a specific feature, structure, material, or characteristic that is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。 Although the embodiments of the present application have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principles and purposes of the present application. The scope of the application is defined by the claims and their equivalents.

Claims (10)

  1. 一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,其特征在于,包括:高熵合金基体和增强相颗粒,所述增强相颗粒分散于所述高熵合金基体中,所述高熵合金基体包括基础基体和强化基体,所述基础基体包括Al、Co、Cr、Fe、Ni、Mn,所述强化基体包括Mo、Nb、Zr,所述增强相颗粒包括WC和TiC。A mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, characterized by comprising: a high-entropy alloy matrix and reinforcing phase particles, the reinforcing phase particles are dispersed in the high-entropy alloy matrix, and the high-entropy alloy matrix is dispersed in the high-entropy alloy matrix. The alloy matrix includes a basic matrix and a reinforced matrix. The basic matrix includes Al, Co, Cr, Fe, Ni, and Mn. The reinforced matrix includes Mo, Nb, and Zr. The reinforcing phase particles include WC and TiC.
  2. 根据权利要求1所述的复合材料,其特征在于,所述增强相颗粒的质量分数大于或等于5%且小于或等于30%。The composite material according to claim 1, wherein the mass fraction of the reinforcement phase particles is greater than or equal to 5% and less than or equal to 30%.
  3. 根据权利要求1所述的复合材料,其特征在于,所述增强相颗粒的质量分数大于或等于10%且小于或等于15%。The composite material according to claim 1, characterized in that the mass fraction of the reinforcing phase particles is greater than or equal to 10% and less than or equal to 15%.
  4. 根据权利要求1-3中任一项所述的复合材料,其特征在于,所述强化基体质量分数小于或等于5%。The composite material according to any one of claims 1 to 3, characterized in that the mass fraction of the reinforced matrix is less than or equal to 5%.
  5. 一种根据权利要求1-4中任一项所述的镶嵌颗粒增强的高熵合金基纳米超硬复合材料的制备方法,其特征在于,包括:A method for preparing a mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material according to any one of claims 1 to 4, characterized in that it includes:
    按比例称取Al粉末、Co粉末、Cr粉末、Fe粉末、Ni粉末、Mn粉末、Mo粉末、Nb粉末、Zr粉末、所述WC粉末、所述TiC粉末,并混合均匀形成复合材料粉末;Weigh Al powder, Co powder, Cr powder, Fe powder, Ni powder, Mn powder, Mo powder, Nb powder, Zr powder, the WC powder, and the TiC powder in proportion, and mix them evenly to form a composite powder;
    对所述复合材料粉末进行球磨处理,使所述复合材料粉末纳米化,得到纳米晶粉末;Perform ball milling treatment on the composite material powder to nanonize the composite material powder to obtain nanocrystalline powder;
    对所述纳米晶粉末进行烧结处理,得到块体复合材料。The nanocrystalline powder is sintered to obtain a bulk composite material.
  6. 根据权利要求5所述的制备方法,其特征在于,所述Al粉末、所述Co粉末、所述Cr粉末、所述Fe粉末、所述Ni粉末、所述Mn粉末、所述Mo粉末、所述Nb粉末、所述Zr粉末、所述WC粉末、所述TiC粉末的粒度均大于或等于30μm且小于或等于50μm。The preparation method according to claim 5, characterized in that the Al powder, the Co powder, the Cr powder, the Fe powder, the Ni powder, the Mn powder, the Mo powder, the The particle sizes of the Nb powder, the Zr powder, the WC powder, and the TiC powder are all greater than or equal to 30 μm and less than or equal to 50 μm.
  7. 根据权利要求5所述的制备方法,其特征在于,对所述复合材料粉末进行球磨处理,使所述复合材料粉末纳米化,包括:The preparation method according to claim 5, characterized in that the composite material powder is ball milled to nanometerize the composite material powder, including:
    在惰性气体环境下将所述复合材料粉末和分散剂密封进球磨罐中进行球磨,球磨过程中,球磨机的转速为300r/min,球磨时间为15h。The composite material powder and dispersant were sealed into a ball milling tank under an inert gas environment for ball milling. During the ball milling process, the rotation speed of the ball mill was 300 r/min, and the ball milling time was 15 hours.
  8. 根据权利要求7所述的制备方法,其特征在于,球磨过程中,球磨机每运行30min暂停20min~30min。The preparation method according to claim 7, characterized in that during the ball milling process, the ball mill is paused for 20 to 30 minutes every 30 minutes of operation.
  9. 根据权利要求6-8中任一项所述的制备方法,其特征在于,对所述纳米晶粉末进行烧结处理,包括:使用放电等离子体烧结炉对金属粉末进行烧结处理,将所述放电等离子体烧结炉内的温度加热至1050℃±20℃,压力加至40MPa,保温10min后冷却至室温,制得块状复合材料。The preparation method according to any one of claims 6 to 8, characterized in that sintering the nanocrystalline powder includes: using a discharge plasma sintering furnace to sintering the metal powder, and The temperature in the solid sintering furnace is heated to 1050°C ± 20°C, the pressure is increased to 40MPa, and the temperature is maintained for 10 minutes and then cooled to room temperature to prepare a block composite material.
  10. 一种镶嵌颗粒增强的高熵合金基纳米超硬复合材料,其特征在于,由根据权利要 求6-8中任一项所述的制备方法制备而成。 A mosaic particle-reinforced high-entropy alloy-based nano-superhard composite material, characterized in that it is made according to the claims It is prepared by the preparation method described in any one of 6-8.
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