CN117143328B - Preparation method of high-carbon alcohol polyether ester for defoamer - Google Patents
Preparation method of high-carbon alcohol polyether ester for defoamer Download PDFInfo
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- CN117143328B CN117143328B CN202311046111.1A CN202311046111A CN117143328B CN 117143328 B CN117143328 B CN 117143328B CN 202311046111 A CN202311046111 A CN 202311046111A CN 117143328 B CN117143328 B CN 117143328B
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- alcohol
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- carbon
- polyether ester
- initiator
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- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 69
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 title claims abstract description 60
- 239000004721 Polyphenylene oxide Substances 0.000 title claims abstract description 52
- 229920000570 polyether Polymers 0.000 title claims abstract description 52
- 150000002148 esters Chemical class 0.000 title claims abstract description 39
- 239000013530 defoamer Substances 0.000 title claims abstract description 30
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 239000003054 catalyst Substances 0.000 claims abstract description 34
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 32
- -1 polyoxypropylene Polymers 0.000 claims abstract description 30
- 229920000056 polyoxyethylene ether Polymers 0.000 claims abstract description 28
- 229940051841 polyoxyethylene ether Drugs 0.000 claims abstract description 28
- 229920001451 polypropylene glycol Polymers 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 20
- 239000003999 initiator Substances 0.000 claims abstract description 19
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 14
- 229930195729 fatty acid Natural products 0.000 claims abstract description 14
- 239000000194 fatty acid Substances 0.000 claims abstract description 14
- 238000005886 esterification reaction Methods 0.000 claims abstract description 12
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 12
- 150000002191 fatty alcohols Chemical class 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- 238000003756 stirring Methods 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 239000004593 Epoxy Substances 0.000 claims abstract description 7
- 150000001875 compounds Chemical class 0.000 claims abstract description 7
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000004821 distillation Methods 0.000 claims abstract description 5
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 12
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 12
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 claims description 12
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims description 11
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 11
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 claims description 8
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 claims description 8
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims description 8
- 239000002518 antifoaming agent Substances 0.000 claims description 7
- 239000005639 Lauric acid Substances 0.000 claims description 4
- DTOSIQBPPRVQHS-PDBXOOCHSA-N alpha-linolenic acid Chemical compound CC\C=C/C\C=C/C\C=C/CCCCCCCC(O)=O DTOSIQBPPRVQHS-PDBXOOCHSA-N 0.000 claims description 4
- 235000020661 alpha-linolenic acid Nutrition 0.000 claims description 4
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 claims description 4
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 claims description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 claims description 4
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 claims description 4
- 229960004488 linolenic acid Drugs 0.000 claims description 4
- KQQKGWQCNNTQJW-UHFFFAOYSA-N linolenic acid Natural products CC=CCCC=CCC=CCCCCCCCC(O)=O KQQKGWQCNNTQJW-UHFFFAOYSA-N 0.000 claims description 4
- SECPZKHBENQXJG-FPLPWBNLSA-N palmitoleic acid Chemical compound CCCCCC\C=C/CCCCCCCC(O)=O SECPZKHBENQXJG-FPLPWBNLSA-N 0.000 claims description 4
- TYWMIZZBOVGFOV-UHFFFAOYSA-N tetracosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCO TYWMIZZBOVGFOV-UHFFFAOYSA-N 0.000 claims description 4
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 claims description 4
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 3
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 3
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 3
- 239000005642 Oleic acid Substances 0.000 claims description 3
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 3
- 235000021355 Stearic acid Nutrition 0.000 claims description 3
- BTFJIXJJCSYFAL-UHFFFAOYSA-N icosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCO BTFJIXJJCSYFAL-UHFFFAOYSA-N 0.000 claims description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 3
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 3
- 239000008117 stearic acid Substances 0.000 claims description 3
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 claims description 2
- TWJNQYPJQDRXPH-UHFFFAOYSA-N 2-cyanobenzohydrazide Chemical compound NNC(=O)C1=CC=CC=C1C#N TWJNQYPJQDRXPH-UHFFFAOYSA-N 0.000 claims description 2
- BTXXTMOWISPQSJ-UHFFFAOYSA-N 4,4,4-trifluorobutan-2-one Chemical compound CC(=O)CC(F)(F)F BTXXTMOWISPQSJ-UHFFFAOYSA-N 0.000 claims description 2
- BWDBEAQIHAEVLV-UHFFFAOYSA-N 6-methylheptan-1-ol Chemical compound CC(C)CCCCCO BWDBEAQIHAEVLV-UHFFFAOYSA-N 0.000 claims description 2
- BQACOLQNOUYJCE-FYZZASKESA-N Abietic acid Natural products CC(C)C1=CC2=CC[C@]3(C)[C@](C)(CCC[C@@]3(C)C(=O)O)[C@H]2CC1 BQACOLQNOUYJCE-FYZZASKESA-N 0.000 claims description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 2
- 235000021360 Myristic acid Nutrition 0.000 claims description 2
- TUNFSRHWOTWDNC-UHFFFAOYSA-N Myristic acid Natural products CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 claims description 2
- 235000021314 Palmitic acid Nutrition 0.000 claims description 2
- 235000021319 Palmitoleic acid Nutrition 0.000 claims description 2
- SECPZKHBENQXJG-UHFFFAOYSA-N cis-palmitoleic acid Natural products CCCCCCC=CCCCCCCCC(O)=O SECPZKHBENQXJG-UHFFFAOYSA-N 0.000 claims description 2
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 claims description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 2
- WBHHMMIMDMUBKC-XLNAKTSKSA-N ricinelaidic acid Chemical compound CCCCCC[C@@H](O)C\C=C\CCCCCCCC(O)=O WBHHMMIMDMUBKC-XLNAKTSKSA-N 0.000 claims description 2
- 229960003656 ricinoleic acid Drugs 0.000 claims description 2
- FEUQNCSVHBHROZ-UHFFFAOYSA-N ricinoleic acid Natural products CCCCCCC(O[Si](C)(C)C)CC=CCCCCCCCC(=O)OC FEUQNCSVHBHROZ-UHFFFAOYSA-N 0.000 claims description 2
- NOPFSRXAKWQILS-UHFFFAOYSA-N docosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCO NOPFSRXAKWQILS-UHFFFAOYSA-N 0.000 claims 1
- 229960000735 docosanol Drugs 0.000 claims 1
- 239000006260 foam Substances 0.000 abstract description 13
- 238000003860 storage Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000005764 inhibitory process Effects 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 description 54
- 229910001220 stainless steel Inorganic materials 0.000 description 12
- 239000010935 stainless steel Substances 0.000 description 12
- 229920005862 polyol Polymers 0.000 description 10
- 150000003077 polyols Chemical class 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 230000032050 esterification Effects 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 229940082500 cetostearyl alcohol Drugs 0.000 description 2
- 239000010842 industrial wastewater Substances 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 description 2
- 238000013112 stability test Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- OULAJFUGPPVRBK-UHFFFAOYSA-N tetratriacontyl alcohol Natural products CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCO OULAJFUGPPVRBK-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- KTUQUZJOVNIKNZ-UHFFFAOYSA-N butan-1-ol;hydrate Chemical compound O.CCCCO KTUQUZJOVNIKNZ-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/02—Foam dispersion or prevention
- B01D19/04—Foam dispersion or prevention by addition of chemical substances
- B01D19/0404—Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2603—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen
- C08G65/2606—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups
- C08G65/2609—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds the other compounds containing oxygen containing hydroxyl groups containing aliphatic hydroxyl groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
- C08G65/2645—Metals or compounds thereof, e.g. salts
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/331—Polymers modified by chemical after-treatment with organic compounds containing oxygen
- C08G65/332—Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof
- C08G65/3322—Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof acyclic
Abstract
The invention belongs to the technical field of defoamers, and particularly relates to a preparation method of high-carbon alcohol polyether ester for a defoamer. The method comprises the following steps: (1) Adopting fatty alcohol with carbon chain length of more than 12 as an initiator, adding small molecular alcohol dissolved with a bimetallic catalyst and sulfuric acid, heating while stirring to completely melt the initiator, uniformly mixing the initiator with the added bimetallic catalyst, sulfuric acid and small molecular alcohol, removing water and small molecular alcohol in the initiator by reduced pressure distillation, adding an epoxy compound, and carrying out polymerization reaction to obtain the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether; (2) And (3) carrying out esterification reaction on the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether and fatty acid under the action of a catalyst to obtain the high-carbon alcohol polyether ester for the defoamer. The preparation method of the high-carbon alcohol polyether ester provided by the invention has the characteristics of simple production process, low cost, excellent defoaming performance and foam inhibition performance of the product, good storage stability and the like when being used for preparing the defoamer.
Description
Technical Field
The invention belongs to the technical field of defoamers, and particularly relates to a preparation method of high-carbon alcohol polyether ester for a defoamer.
Background
In recent years, high-carbon alcohol polyether intermediates prepared by a bimetallic catalysis process are widely used for preparing high-carbon fatty alcohol polyether ester defoamers. The defoaming agent product has the advantages of simple preparation process, low production cost and the like by virtue of excellent defoaming and foam inhibition performances, and is widely used in the field of industrial wastewater, particularly in the field of wastewater treatment in the paper industry.
In the industrial production process, when a bimetallic catalyst process is adopted to prepare polyether polyol, usually, a bimetallic catalyst is dissolved in a liquid initiator and stirred uniformly, and then the bimetallic catalyst is poured into a metal charging tank and then added into a reaction kettle. However, in the process of preparing polyether polyol by using high-carbon fatty alcohol, the high-carbon fatty alcohol is generally in solid particles at normal temperature, and the mutual solubility with the bimetallic catalyst cannot be realized. If the method of heating and melting high-carbon fatty alcohol, mixing the high-carbon fatty alcohol with a bimetallic catalyst and adding the bimetallic catalyst into a metal charging tank is adopted, the high-carbon fatty alcohol is influenced by the environmental temperature, particularly in winter, the high-carbon fatty alcohol can lose fluidity quickly due to the influence of low-temperature environment, and part of materials are solidified in the metal charging tank, so that the bimetallic catalyst cannot be added normally and sufficiently, the initiation process is influenced, and the quality of the product is unstable; if the powder bimetallic catalyst is directly put into a reaction kettle, the bimetallic catalyst tends to scatter on the wall of the reaction kettle or a stirrer, so that the feeding amount error is caused, the initiation in the preparation process of the polyether polyol is difficult, the polymerization system cannot be normally initiated when the preparation process is serious, and the problems of abnormal product index and performance, waste and the like are caused.
Patent CN106975247A discloses a novel polyether ester defoamer and a preparation method thereof, and the novel polyether ester defoamer is prepared by taking higher fatty alcohol with a carbon chain length of more than 18 as an initiator. The preparation method of the novel polyether ester defoamer comprises the following steps: (1) Taking higher fatty alcohol as an initiator, and carrying out polyether reaction with ethylene oxide and propylene oxide under the action of a first catalyst to prepare fatty alcohol polyoxyethylene polyoxypropylene ether; (2) And (3) carrying out esterification reaction on the fatty alcohol polyoxyethylene polyoxypropylene ether prepared in the step (1) and fatty acid under the action of a second catalyst to prepare polyether ester. However, the method does not solve the problem that the addition amount of the bimetallic catalyst is inaccurate in the process of preparing polyether polyol by adopting high-carbon fatty alcohol, and the abnormal condition is easily caused in the process of preparing polyether polyol. In the preparation process of polyether polyol, if the addition amount of the catalyst is inaccurate, the abnormality is easy to cause, so that the viscosity of the material is higher, and the subsequent use performance of the product is further affected.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a preparation method of high-carbon alcohol polyether ester for defoamer, and the high-carbon alcohol polyether intermediate for defoamer prepared by the method has the advantages of simple operation process, good production stability, stable product performance and the like.
The technical scheme adopted by the invention is as follows:
The preparation method of the high-carbon alcohol polyether ester for the defoamer comprises the following steps:
(1) Adopting fatty alcohol with carbon chain length of more than 12 as an initiator, adding small molecular alcohol dissolved with a bimetallic catalyst and sulfuric acid, heating while stirring to completely melt the initiator, uniformly mixing the initiator with the added bimetallic catalyst, sulfuric acid and small molecular alcohol, removing water and small molecular alcohol in the initiator by reduced pressure distillation, adding an epoxy compound, and carrying out polymerization reaction to obtain the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether;
(2) The high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether prepared in the step (1) is subjected to esterification reaction with fatty acid under the action of a catalyst to prepare high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether fatty acid ester, namely high-carbon alcohol polyether ester for a defoaming agent; the catalyst is a mixture of p-toluenesulfonic acid and hypophosphorous acid.
The adding amount of the bimetallic catalyst in the step (1) is 20-60 ppm of the total mass of fatty alcohol and epoxy compound; the mass fraction of the sulfuric acid is 10%, and the addition amount of the 10% sulfuric acid is 100-400 ppm of the mass of the initiator.
In the step (1), the fatty alcohol is one or more of dodecanol (C12), tetradecanol (C14), hexadecanol (C16), octadecanol (C18), icosanol (C20), icosanol (C22), tetracosanol (C24), C12-14 mixed alcohol, C16-18 mixed alcohol or C20-22 mixed alcohol.
The small molecular alcohol in the step (1) is more than one of methanol, ethanol, n-butanol, isobutanol, propanol, n-nonanol and isooctanol, and the addition amount is 2-5 per mill of the mass of the initiator.
The epoxy compound in the step (1) is a mixture of propylene oxide and ethylene oxide, and the mass ratio of the propylene oxide to the ethylene oxide is (60-90) (40-10).
The pressure of the polymerization reaction in the step (1) is-0.09-0.1 MPa, and the temperature is 130-160 ℃; the pressure of reduced pressure distillation is-0.09 to-0.06 MPa, the temperature is 100-130 ℃ and the time is 60-180 min; in the step (2), the esterification reaction pressure is minus 0.1 to minus 0.06MPa, and the temperature is 140 to 170 ℃.
The number average molecular weight of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether in the step (1) is 1000-4000.
In the step (2), the fatty acid is more than one of stearic acid, oleic acid, lauric acid, ricinoleic acid, linoleic acid, palmitic acid, palmitoleic acid, linolenic acid, myristic acid or abietic acid.
The molar ratio of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether to the fatty acid in the step (2) is (0.96-1) to (1-1.2).
The adding amount of the p-toluenesulfonic acid in the step (2) is 1-5 per mill of the total mass of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether and the fatty acid, and the adding amount of the hypophosphorous acid is 0.1-0.5 per mill of the total mass of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether and the fatty acid.
Compared with the prior art, the invention has the following beneficial effects:
(1) When the preparation method provided by the invention is used for preparing the defoamer, the defoamer has the advantages of simple production process, low cost, excellent defoaming performance and foam inhibition performance of the product, good storage stability and the like.
(2) The preparation process of the bimetal catalysis high-carbon polyether polyol can effectively solve the problem of stable feeding of the bimetal catalyst in the process of preparing the polyether polyol by adopting the high-carbon fatty alcohol, further realize the industrialized stable production of the product and ensure the stability of the service performance of the product.
(3) The preparation method provided by the invention is scientific, reasonable, simple and feasible.
Detailed Description
The invention will be further illustrated with reference to the following specific examples, but the invention is not limited to the following examples. The methods are conventional methods unless otherwise specified. The starting materials are commercially available from the public unless otherwise specified.
Example 1
(1) 1191Kg of eicosol was first added to a 5m 3 stainless steel reaction vessel, then 0.08kg of a bimetallic catalyst and 0.1191kg of 10% sulfuric acid were added to 2.382kg of n-nonanol and stirred well, and then poured into the reaction vessel. And heating and stirring the reaction kettle, fully and uniformly mixing materials in the reaction kettle, controlling the pressure of the reaction kettle to be-0.09 MPa, controlling the temperature to be 100 ℃, and starting a vacuum pump to decompress and remove water and n-nonanol for 60 minutes. The pressure of the reaction kettle is controlled to be-0.09-0.1 MPa, a mixture of 1684.2kg of propylene oxide and 1122.8kg of ethylene oxide is continuously introduced at the temperature of 130 ℃, and then the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether is prepared through curing reaction.
The analytical index was as follows, hydroxyl number: 56mgKOH/g, number average molecular weight: 1000, moisture: 0.01wt.%, acid number: 0.02mgKOH/g.
(2) 2983Kg of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether, 1017kg of stearic acid, 20kg of p-toluenesulfonic acid and 2kg of hypophosphorous acid are respectively added into a stainless steel reaction kettle of 5m 3. Esterification is carried out for 8 hours under the pressure of minus 0.06 to minus 0.1MPa and the temperature of 140 ℃ to obtain the high-carbon alcohol polyether ester for the defoamer.
Example 2
(1) First 259kg of cetostearyl alcohol (mass ratio of cetostearyl alcohol to stearyl alcohol is 3:7) was added to a stainless steel reaction vessel of 5m 3, then 0.2398kg of bimetallic catalyst and 0.1036kg of 10% sulfuric acid were added to 1.295kg of n-butanol and stirred well, and then poured into the reaction vessel. And heating and stirring the reaction kettle, fully and uniformly mixing materials in the reaction kettle, controlling the pressure of the reaction kettle to be-0.08 MPa, controlling the temperature to be 110 ℃, and starting a vacuum pump to decompress and remove water and n-butanol for 180 minutes. The pressure of the reaction kettle is controlled to be-0.09-0.1 MPa, a mixture of 3363.3kg of propylene oxide and 373.3kg of ethylene oxide is continuously introduced at 160 ℃, and then the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether is prepared through curing reaction.
The analytical index was as follows, hydroxyl number: 14mgKOH/g, number average molecular weight: 4000, moisture: 0.02wt.%, acid number: 0.03mgKOH/g.
(2) 3726Kg of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether, 274kg of oleic acid, 20kg of p-toluenesulfonic acid and 2kg of hypophosphorous acid are respectively added into a stainless steel reaction kettle with a diameter of 5m 3. Esterification is carried out for 5 hours under the pressure of minus 0.06 to minus 0.1MPa and the temperature of 170 ℃ to obtain the high-carbon alcohol polyether ester for the defoamer.
Example 3
(1) 348Kg of stearyl alcohol was first added to a stainless steel reaction vessel of 5m 3, then 0.12kg of a bimetallic catalyst and 0.1044kg of 10% sulfuric acid were added to a mixture of 1.0kg of ethanol and 0.392kg of n-butanol and stirred well, and then poured into the reaction vessel. And heating and stirring the reaction kettle, fully and uniformly mixing materials in the reaction kettle, controlling the pressure of the reaction kettle to be-0.07 MPa, controlling the temperature to be 120 ℃, and starting a vacuum pump to decompress and remove the mixture of water, ethanol and n-butanol for 120 minutes. The pressure of the reaction kettle is controlled to be-0.09-0.1 MPa, a mixture of 2923.2kg of propylene oxide and 730.8kg of ethylene oxide is continuously introduced at the temperature of 140 ℃, and then the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether is prepared through curing reaction.
The analytical index was as follows, hydroxyl number: 18mgKOH/g, number average molecular weight: 3000, moisture: 0.01wt.%, acid number: 0.02mgKOH/g.
(2) 3727Kg of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether, 273kg of lauric acid, 12kg of p-toluenesulfonic acid and 1.2kg of hypophosphorous acid are respectively added into a stainless steel reaction kettle with a diameter of 5m 3. Esterification is carried out for 6 hours under the pressure of minus 0.06 to minus 0.1MPa and the temperature of 150 ℃ to obtain the high-carbon alcohol polyether ester for the defoamer.
Example 4
(1) 485Kg of hexadecanol was first added to a 5m 3 stainless steel reaction vessel, then 0.16kg of bimetallic catalyst and 0.097kg of 10% sulfuric acid were added to 1.455kg of methanol and stirred well, and then poured into the reaction vessel. The reaction kettle is started to stir while heating, so that materials in the reaction kettle are fully and uniformly mixed, the pressure of the reaction kettle is controlled to be minus 0.06MPa, the temperature is 130 ℃, a vacuum pump is started to decompress and remove water and methanol, and the removal time is 90 minutes. The pressure of the reaction kettle is controlled to be-0.09-0.1 MPa, a mixture of 2461.2kg of propylene oxide and 1054.8kg of ethylene oxide is continuously introduced at the temperature of 130 ℃, and then the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether is prepared through curing reaction.
The analytical index was as follows, hydroxyl number: 28mgKOH/g, number average molecular weight: 2000, moisture: 0.01wt.%, acid number: 0.015mgKOH/g.
(2) 3490Kg of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether, 510kg of linolenic acid, 16kg of p-toluenesulfonic acid and 1.6kg of hypophosphorous acid are respectively added into a stainless steel reaction kettle with the length of 5m 3. Esterification is carried out for 6 hours under the pressure of minus 0.06 to minus 0.1MPa and the temperature of 160 ℃, thus obtaining the high-carbon alcohol polyether ester for the defoamer.
Comparative example 1
(1) 348Kg of stearyl alcohol were initially introduced into a stainless steel reaction vessel of 5m 3, and then 0.12kg of bimetallic catalyst and 0.1044kg of 10% sulfuric acid were poured into the reaction vessel. And heating and stirring the reaction kettle, fully and uniformly mixing materials in the reaction kettle, controlling the pressure of the reaction kettle to be-0.07 MPa, controlling the temperature to be 120 ℃, and starting a vacuum pump to decompress and remove water for 120 minutes. The pressure of the reaction kettle is controlled to be-0.09-0.1 MPa, a mixture of 2923.2kg of propylene oxide and 730.8kg of ethylene oxide is continuously introduced at the temperature of 140 ℃, and then the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether is prepared through curing reaction.
The analytical index was as follows, hydroxyl number: 19.7mgKOH/g, number average molecular weight: 2847, moisture: 0.01wt.%, acid number: 0.02mgKOH/g.
(2) 3727Kg of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether, 273kg of lauric acid and 12kg of p-toluenesulfonic acid are respectively added into a stainless steel reaction kettle with a diameter of 5m 3. Esterification is carried out for 6 hours under the pressure of minus 0.06 to minus 0.1MPa and the temperature of 150 ℃ to obtain the high-carbon alcohol polyether ester for the comparative defoamer.
Comparative example 2
(1) 485Kg of hexadecanol was first added to a 5m 3 stainless steel reaction vessel, and then 0.16kg of bimetallic catalyst and 0.097kg of 10% sulfuric acid were poured into the reaction vessel. The reaction kettle is started to stir while heating, so that materials in the reaction kettle are fully and uniformly mixed, the pressure of the reaction kettle is controlled to be minus 0.06MPa, the temperature is 130 ℃, a vacuum pump is started to decompress and remove water, and the removal time is 90 minutes. The pressure of the reaction kettle is controlled to be-0.09-0.1 MPa, a mixture of 2461.2kg of propylene oxide and 1054.8kg of ethylene oxide is continuously introduced at the temperature of 130 ℃, and then the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether is prepared through curing reaction.
The analytical index was as follows, hydroxyl number: 29.8mgKOH/g, number average molecular weight: 1882, moisture: 0.01wt.%, acid number: 0.02mgKOH/g.
(2) 3490Kg of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether, 510kg of linolenic acid and 16kg of p-toluenesulfonic acid are respectively added into a stainless steel reaction kettle with a length of 5m 3. Esterification is carried out for 6 hours under the pressure of minus 0.06 to minus 0.1MPa and the temperature of 160 ℃, thus obtaining the high-carbon alcohol polyether ester for the defoamer of the comparative example.
Performance test:
the defoaming effect of the high-carbon alcohol polyether ester for the defoamer prepared by the invention is evaluated by adopting a circulation bubbling method, and the specific evaluation method is as follows:
400mL of industrial wastewater from a paper mill is taken, heated to 40 ℃, placed in a measuring cylinder, a circulating pump is started, the foam height is raised to 400mL, then 100ppm of defoamer is added, and the change rule of the foam height along with time is recorded. The smaller the foam height within the first 30 seconds, the better the defoaming effect is shown; the smaller the foam height at 300 seconds, the better the foam suppressing effect. The experimental results are shown in table 1.
TABLE 1 foam height over time test results, mL
As can be seen from Table 1, the higher alcohol polyether ester for defoamer prepared in examples 1-4 had a lower foam height than comparative examples 1-2 at 30 seconds of experimental timing, indicating that the higher alcohol polyether ester for defoamer prepared in examples 1-4 had more excellent defoaming performance; the higher polyether ester for defoamer prepared in examples 1-4 had a lower foam height than comparative examples 1-2 at 300 seconds of experimental timing, indicating that the higher polyether ester for defoamer prepared in examples 1-4 had more excellent foam inhibition properties.
In addition, as can be seen from table 1, in the same formulation system, examples 1 to 4 adopted the method of preparing polyether polyol by dissolving DMC catalyst in small molecular alcohol and then adding the small molecular alcohol into the reaction system, the prepared polyether polyol has higher monomer conversion rate, lower product hydroxyl value and higher molecular weight, and the prepared high-carbon polyether ester has more excellent defoaming and foam inhibiting effects.
The storage stability test results are shown in Table 2, and the test temperature was room temperature (25 ℃ C.).
TABLE 2 high carbon alcohol polyether ester storage stability test results
As can be seen from Table 2, the higher alcohol polyether ester prepared in comparative example 2 changed from a pale yellow transparent liquid to a pale yellow turbid liquid in appearance after 3 months of storage. After the high-carbon alcohol polyether ester prepared in comparative example 1 is stored for 6 months, the appearance of the high-carbon alcohol polyether ester is changed from light yellow transparent liquid to light yellow turbid liquid, and after the high-carbon alcohol polyether ester for defoamer prepared in examples 1-4 is stored for 12 months, the appearance of the high-carbon alcohol polyether ester for defoamer is still light yellow transparent liquid, which shows that the high-carbon alcohol polyether ester for defoamer prepared in the invention has better storage stability.
Claims (5)
1. A preparation method of high-carbon alcohol polyether ester for defoamer is characterized by comprising the following steps: the method comprises the following steps:
(1) Adopting fatty alcohol with carbon chain length of more than 12 as an initiator, adding small molecular alcohol dissolved with a bimetallic catalyst and sulfuric acid, heating while stirring to completely melt the initiator, uniformly mixing the initiator with the added bimetallic catalyst, sulfuric acid and small molecular alcohol, removing water and small molecular alcohol in the initiator by reduced pressure distillation, adding an epoxy compound, and carrying out polymerization reaction to obtain the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether;
(2) The high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether prepared in the step (1) is subjected to esterification reaction with fatty acid under the action of a catalyst to prepare high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether fatty acid ester, namely high-carbon alcohol polyether ester for a defoaming agent; the catalyst is a mixture of p-toluenesulfonic acid and hypophosphorous acid;
The fatty alcohol in the step (1) is more than one of dodecanol, tetradecanol, hexadecanol, octadecanol, icosanol, docosyl alcohol, tetracosanol, C12-14 mixed alcohol, C16-18 mixed alcohol or C20-22 mixed alcohol;
the small molecular alcohol in the step (1) is more than one of methanol, ethanol, n-butanol, isobutanol, propanol, n-nonanol and isooctanol, and the addition amount is 2-5 per mill of the mass of the initiator;
the epoxy compound in the step (1) is a mixture of propylene oxide and ethylene oxide, and the mass ratio of the propylene oxide to the ethylene oxide is (60-90) (40-10);
the number average molecular weight of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether in the step (1) is 1000-4000;
in the step (2), the fatty acid is more than one of stearic acid, oleic acid, lauric acid, ricinoleic acid, linoleic acid, palmitic acid, palmitoleic acid, linolenic acid, myristic acid or abietic acid.
2. The process for producing a high-carbon alcohol polyether ester for defoaming agent according to claim 1, wherein: the adding amount of the bimetallic catalyst in the step (1) is 20-60 ppm of the total mass of fatty alcohol and epoxy compound; the mass fraction of the sulfuric acid is 10%, and the addition amount of the 10% sulfuric acid is 100-400 ppm of the mass of the initiator.
3. The process for producing a high-carbon alcohol polyether ester for defoaming agent according to claim 1, wherein: the pressure of the polymerization reaction in the step (1) is-0.09-0.1 MPa, and the temperature is 130-160 ℃; the pressure of reduced pressure distillation is-0.09 to-0.06 MPa, the temperature is 100-130 ℃ and the time is 60-180 min; in the step (2), the esterification reaction pressure is minus 0.1 to minus 0.06MPa, and the temperature is 140 to 170 ℃.
4. The process for producing a high-carbon alcohol polyether ester for defoaming agent according to claim 1, wherein: the molar ratio of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether to the fatty acid in the step (2) is (0.96-1) to (1-1.2).
5. The process for producing a high-carbon alcohol polyether ester for defoaming agent according to claim 1, wherein: the adding amount of the p-toluenesulfonic acid in the step (2) is 1-5 per mill of the total mass of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether and the fatty acid, and the adding amount of the hypophosphorous acid is 0.1-0.5 per mill of the total mass of the high-carbon fatty alcohol polyoxypropylene polyoxyethylene ether and the fatty acid.
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