CN117127510A - A tie beam pouring system for integrative construction of post tie beam - Google Patents

A tie beam pouring system for integrative construction of post tie beam Download PDF

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Publication number
CN117127510A
CN117127510A CN202311117310.7A CN202311117310A CN117127510A CN 117127510 A CN117127510 A CN 117127510A CN 202311117310 A CN202311117310 A CN 202311117310A CN 117127510 A CN117127510 A CN 117127510A
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CN
China
Prior art keywords
tie beam
cantilever
template
bracket
tie
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CN202311117310.7A
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Chinese (zh)
Inventor
蔡东波
崔达
柴少强
金川
王友谊
汤伟
闫东杰
王宝庆
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CCCC Seventh Engineering Co Ltd
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CCCC Seventh Engineering Co Ltd
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Application filed by CCCC Seventh Engineering Co Ltd filed Critical CCCC Seventh Engineering Co Ltd
Priority to CN202311117310.7A priority Critical patent/CN117127510A/en
Publication of CN117127510A publication Critical patent/CN117127510A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/02Piers; Abutments ; Protecting same against drifting ice

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

The application relates to the field of column and tie beam integrated construction, and discloses a tie beam pouring system for column and tie beam integrated construction, which comprises bridge pier template mechanisms, tie beam template mechanisms and tie beam supporting mechanisms, wherein the bridge pier template mechanisms are slip-form mechanisms, at least two bridge pier template mechanisms are arranged, the tie beam template mechanisms are detachably connected with two adjacent bridge pier template mechanisms, each bridge pier template mechanism comprises a support frame and a pull rod, the support frame is connected with a poured section of a bridge pier, an adjusting jack is arranged on the support frame, and the upper end of the pull rod is connected with the adjusting jack in a penetrating way; the cantilever beam supporting mechanism comprises a plurality of cantilever beams and a distribution bracket, the cantilever beams are respectively arranged at two sides of the bridge pier, two ends of each cantilever beam are respectively connected with the lower ends of the pull rods of the two adjacent bridge pier template mechanisms, and the adjusting jack can drive the cantilever beams to move up and down; so as to realize that the bracket is not dismantled and the bracket and the poured tie beam do not interfere.

Description

A tie beam pouring system for integrative construction of post tie beam
Technical Field
The application relates to the field of column and tie beam integrated construction, in particular to a tie beam pouring system for column and tie beam integrated construction.
Background
When the high pier slipform is constructed, a plurality of pier columns are arranged under the same capping beam along the width direction of the bridge, the pier columns are connected by adopting tie beams, the tie beam pouring sections are the pier columns and the tie beams in the height range of the tie beams, and the tie beams are generally poured together, and the support needs to be erected before pouring the tie beam pouring sections, if a floor support is used, the higher the pier columns are, the larger the engineering quantity is, the higher the danger coefficient is, and the construction cost control is not facilitated. For this purpose, it is generally adopted to embed a mandrel bar in the main pier, and then construct a bracket on the mandrel bar as a support for the tie beam template.
After the tie beam is poured, in the process of dismantling the bracket, the stress condition of the bracket is continuously changed due to the lack of supporting points, and dismantling personnel are likely to step on the loosening position of the bracket carelessly, so that potential safety hazards are caused; meanwhile, in order to ensure safety, demolishing personnel can reduce demolishing speed, and then construction progress is influenced.
Disclosure of Invention
The application aims to provide a tie beam pouring system for integrated construction of a column tie beam, which does not dismantle a bracket, so that the bracket rises along with a pier template, and the bracket is quickly re-erected when a second tie beam is poured, and the bracket and the poured tie beam do not interfere in the rising process.
In order to achieve the above purpose, the application adopts the following technical scheme: a tie beam pouring system for integrated construction of a column tie beam comprises bridge pier template mechanisms, at least two tie beam template mechanisms and tie beam supporting mechanisms, wherein the two bridge pier template mechanisms are detachably connected with two adjacent bridge pier template mechanisms, each bridge pier template mechanism comprises a support frame and a pull rod, the support frames are connected with a poured section of a bridge pier, an adjusting jack is arranged on each support frame, and the upper ends of the pull rods are connected with the adjusting jack in a penetrating manner;
the cantilever beam supporting mechanism comprises a plurality of cantilever beams and a distribution bracket, the cantilever beams are respectively arranged at two sides of the bridge pier, two ends of each cantilever beam are respectively connected with the lower ends of the pull rods of the two adjacent bridge pier template mechanisms, and the adjusting jack can drive the cantilever beams to move up and down; in the initial state, the distribution bracket is supported on the cantilever beams between two adjacent piers, the tie beam template mechanism is supported on the distribution bracket, two side edges of the distribution bracket are respectively a rotating side and a free side, the rotating side is rotationally connected with the cantilever beam on one side of the piers, and the free side is detachably connected with the cantilever beam on the other side; after the cantilever beams at the free side and the other side are disconnected, the adjusting jack drives the cantilever beams at the side to move downwards, and the distribution bracket rotates to be vertical under the action of gravity.
The implementation steps of the scheme are as follows:
1. the method comprises the steps of embedding a support frame on the upper surface of a bridge pier poured section below a tie beam pouring section, installing an adjusting jack on the support frame, sequentially connecting the adjusting jack, a pull rod, a cantilever beam and a distribution bracket, supporting a tie beam template mechanism on the distribution bracket, and pouring the tie beam pouring section.
2. And removing the parts except the bottom die of the tie beam, driving the adjusting jacks to drive all the cantilever beams to move downwards, and driving the distribution bracket to move downwards, wherein the rest parts of the tie beam template mechanism, namely the bottom die of the tie beam, can be selectively removed according to the requirement.
3. The cantilever beam close to the rotating side of the distribution bracket stops moving downwards, the cantilever beam close to the free side of the distribution bracket continues moving downwards, the free side of the distribution bracket loses the support of the cantilever beam and then rotates to a vertical state around the rotating side, at the moment, the distribution bracket is not arranged at the bottom of the tie beam, and is arranged on the side face of the tie beam, so that when the pier template drives the distribution bracket to ascend, interference with the poured tie beam does not occur.
The beneficial effect of this scheme is:
1. the erection of the tie beam supporting mechanism belongs to high-altitude operation, and in order to realize the support of the distribution bracket, the distribution bracket is required to be supported by arranging the cantilever beam; in order to ensure the supporting effect, the cantilever beam needs to be arranged below the distribution bracket, but is arranged in such a way that the cantilever beam can prevent the distribution bracket from rotating when the distribution bracket rotates; in this scheme, drive the cantilever beam and reciprocate through setting up adjusting jack, avoid the cantilever beam to hinder the distribution support rotatory.
2. When the distribution bracket rotates, the manual standing is not needed to operate beside the tie beam, the adjusting jack is driven, the rotation of the distribution bracket can be realized under the action of gravity, the convenience and the rapidness are realized, and the construction safety is improved.
3. The bracket does not need to be dismantled, and after the distribution bracket rotates, the distribution bracket is not arranged at the bottom of the tie beam, but is arranged at the side surface of the tie beam, so that interference with the poured tie beam does not occur when the pier template drives the distribution bracket to ascend.
Further, the free side of the distribution bracket protrudes relative to the corresponding cantilever beam side, the free side of the distribution bracket can be connected with the steel cable, after the adjusting jack close to the free side of the distribution bracket is driven, the cantilever beam and the free side of the distribution bracket move downwards, the distribution bracket is in an inclined state, and the steel cable can sequentially bypass one side of the tie beam close to the rotating side, the lower side of the tie beam and be connected with the free side of the distribution bracket. After the tie beam pouring section is poured, the tie beam pouring section is matched with the adjusting jack for use, so that the rotation speed of the distributing bracket is reduced.
Specific:
firstly, an adjusting jack on the free side of a distribution bracket is driven to move downwards, a pull rod and a cantilever beam are driven to rotate downwards, the free side of the distribution bracket is driven to rotate downwards until the free side of the distribution bracket is flush with the side surface of the cantilever beam, namely, the free side of the distribution bracket is no longer protruded backwards relative to the cantilever beam on the rear side, at the moment, the cantilever beam still has a supporting effect on the distribution bracket, the distribution bracket is in an inclined state due to rotation, namely, gaps are formed between the distribution bracket and the bottom of a poured tie beam, at the moment, a plurality of steel ropes are prepared, the upper ends of the steel ropes are fixed on any structure above the cantilever beam, a worker stands on one side close to the rotating side of the distribution bracket, hangs the upper ends of the steel ropes on a mounting platform, a part of the steel ropes is placed in the gaps between the distribution bracket and the bottom of the poured tie beam, the lower ends of the steel ropes are pushed to the rotating side of the distribution bracket by rods such as steel bars, and then the other worker hooks the lower ends of the steel ropes on the free side of the distribution bracket.
If the steel cable is not penetrated from the rotating side of the distribution bracket to the free side, but is directly connected with the free side of the distribution bracket, after the distribution bracket rotates, the upper end of the steel cable is connected with the distribution bracket as well as the lower end of the steel cable is connected with the distribution bracket, and when the pier template mechanism drives the tie beam supporting structure to rise, the steel cable still can interfere with the tie beam, so that the rise of the tie beam supporting structure is prevented.
Then, the adjusting jack on the free side of the distribution bracket is driven continuously, so that the cantilever beam continuously moves downwards until the cantilever beam can not continuously support the free side of the distribution bracket any more, and meanwhile, a worker pulls the steel rope to slowly put down the free end of the distribution bracket, so that the distribution bracket is prevented from being damaged due to too fast rotation speed.
Finally, the bridge pier template mechanism drives the tie beam supporting mechanism to slide upwards, the upper end of the steel cable is always fixed on any structure above the cantilever beam in the whole process of upward sliding of the bridge pier template mechanism so as to reach a second tie beam pouring section, and the steel cable is pulled to enable the distribution bracket to rotate to be horizontal, otherwise, no other simple and safe method is adopted to enable the distribution bracket to rotate to be horizontal; at this time, the second tie beam is not cast, and when the steel cable is pulled, the steel cable and the distributing bracket cannot interfere with the tie beam.
Further, the tie beam template mechanism comprises a tie beam bottom die and two tie beam side dies, the tie beam bottom die is horizontally connected to the distribution bracket through bolts, the two tie beam side dies are respectively arranged on two sides of the tie beam, a corner sealing template is arranged between the two tie beam side dies, the corner sealing template is filled between one end of the bottom of the tie beam and the pier stud, a strip-shaped gap is formed between the tie beam bottom die and the pier stud after the corner sealing template is removed, the end part of the steel cable is placed in the strip-shaped gap, and when the steel cable passes through the lower side of the tie beam, the strip-shaped gap provides guidance for the steel cable. After the tie beam pouring section is poured, the tie beam side die and the corner sealing die plate are removed, a gap exists between the tie beam bottom die and the pier stud, the jack is adjusted to drive the cantilever beam to move downwards, the distribution support is in an inclined state due to rotation, the rope head at the lower end of the steel rope falls in the gap between the tie beam bottom die and the pier stud (because the end part of the steel rope is a metal buckle and is usually provided with a certain weight), so that the position of the end part of the steel rope is observed in the pushing process, the end part of the steel rope cannot be found, meanwhile, the strip-shaped gap provides guidance for the steel rope, and the lower end of the steel rope is smoothly pushed to the rotating side of the distribution support from the free side of the distribution support by the rod-shaped object.
Further, the support frame comprises a cross beam, a stand column and a pull rod, wherein the stand column is pre-buried in a poured section of the pier column, the cross beam is connected with the upper end of the stand column, the end part of the cross beam extends out of the pier template mechanism, and the adjusting jack is arranged at the end part of the cross beam. The arrangement increases the load of the cross beam due to the arrangement of the adjusting jack; in the process of adjusting the jack to drive the cantilever beam to move up and down, the cross beam shakes, so that impulse generated by the cantilever beam and the distribution bracket is born; the load and the ram of adjusting the jack and impulse that distribution support produced are vertical, compare in the direct pre-buried section that has watered of pier stud of crossbeam, and the pier stud bears the moment of flexure of crossbeam transmission, and this scheme gives the stand with load and impulse transmission on the crossbeam, and stand and load and impulse's direction are vertical, and the pier stud bears the axial force of stand transmission, no longer bears the moment of flexure, and then makes the bearing capacity of pier stud stronger.
Further, each pier template mechanism still includes side form unit and hoisting frame, and the hoisting frame includes the channel-section steel unit that two mutually perpendicular's level set up, and channel-section steel unit both ends all are connected with side form unit, are equipped with on one of them channel-section steel unit and support the conversion unit, support the conversion unit and include two rectangular plates and a plurality of peg, and peg upper end all is connected with channel-section steel unit, and two rectangular plates are all passed perpendicularly to peg lower extreme, are equipped with the nut on the peg, and after tightening the nut, two rectangular plates can follow upper and lower sides with the crossbeam clamp. After the rectangular plate clamps the cross beam, the rectangular plate provides vertical support for the cross beam, and in the process that the bridge pier template mechanism slides upwards, as the distribution bracket rotates to one side of the cross beam, the load on the side, close to the distribution bracket, of the cross beam is larger, and the cross beam tends to slide towards the side; if crossbeam and support conversion unit fixed connection, the gliding trend of crossbeam is prevented by support conversion unit, consequently crossbeam and support conversion unit hookup location and produce the deformation more easily, and in this scheme, the rectangular plate presss from both sides tight back with the crossbeam, allows the crossbeam to move horizontally to a certain extent, and then reduces the deformation of crossbeam.
Further, the distribution bracket comprises two main beams, a plurality of parallel secondary beams are arranged between the two main beams, and the main beams are connected with the cantilever beams. So set up, support the girder on the cantilever beam, connect two girders through the secondary beam, and then increase the holding surface of distribution support and tie beam template, and then increase the stability of structure.
Further, be equipped with the rotation subassembly between the cantilever beam that the rotation side of distribution support corresponds, the rotation subassembly includes pivot, first otic placode and second otic placode, and first otic placode sets up on the distribution support, and the second otic placode sets up on the cantilever beam, and pivot and first otic placode and second otic placode rotate to be connected. So set up, realize the rotation of distribution support for the cantilever beam.
Further, a pull ring is provided on the free side of the dispensing stand, which can be connected to a wire rope. So set up, set up the pull ring in order that pull ring and cable wire connection.
Drawings
FIG. 1 is a three-dimensional isometric view of a pier template mechanism of an embodiment;
FIG. 2 is a three-dimensional isometric view of an example bridge pier template mechanism and tie beam support mechanism in a tie beam casting section;
FIG. 3 is a three-dimensional isometric view of an embodiment of an integral tie beam casting section;
FIG. 4 is a three-dimensional isometric view of a tie beam support mechanism of an embodiment in an initial state;
FIG. 5 is a three-dimensional isometric view of the tie beam support mechanism of the embodiment after the dispensing carriage has been rotated to vertical;
FIG. 6 is a three-dimensional isometric view of a limiter of an embodiment;
FIG. 7 is a three-dimensional isometric view of a support frame and a lifting frame of an embodiment in a tie beam casting section;
FIG. 8 is a three-dimensional isometric view of an example bridge pier template mechanism and a tie beam template mechanism in a tie beam casting section;
FIG. 9 is a three-dimensional isometric view of a support conversion unit of an embodiment;
FIG. 10 is a schematic view of a tie beam bottom die, bridge pier, wire rope and rod pushing wire rope in a state where the distribution frame is inclined in a top view in step 4 of the embodiment of the example;
fig. 11 is a schematic diagram of the embodiment of step 4, in which the distribution frame is inclined from the main view angle in the width direction of the bridge.
Detailed Description
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: pier side form 11, detachable side form 111, non-detachable side form 112, support frame 12, column 121, cross beam 122, tie rod 123, adjustment jack 124, lifting frame 13, first channel unit 131, second channel unit 132, platform connector 133, side form connector 134, side form tie rod 135, lifting jack 136, support bar 137, support conversion unit 14, hanger bar 141, rectangular plate 142, nut 143, tie beam bottom die 21, tie beam side form 22, corner seal die plate 23, limit plate 31, limit piece 32, limit rod 321, limit portion 322, cantilever beam 33, distribution bracket 34, pull ring 341, main beam 342, secondary beam 343, rotation assembly 35, rotation shaft 351, first ear plate 352, second ear plate 353, ear plate 36, cylinder 361, limit ring 37, pier column 4, tie beam 5, wire rope 610, rod 620, bar slit 630.
Examples
The embodiment is substantially as shown in fig. 1-11: a tie beam pouring system for column tie beam integrated construction comprises a pier template mechanism, a tie beam supporting mechanism and a tie beam template mechanism. As shown in fig. 1, there are three bridge pier template mechanisms, and as shown in fig. 2, there are two tie beam template mechanisms and tie beam supporting mechanisms respectively, and the tie beam template mechanisms are detachably arranged between two adjacent bridge pier templates. The embodiment is applicable to square pier stud 4, and pier template mechanism is slipform mechanism, and pier template mechanism and tie beam template mechanism are reinforced with prior art such as the use back of the body is stupefied and bolt, and mounting platform cooperation among this embodiment and the prior art uses, guarantees that the workman has the foothold.
a. Pier template mechanism
Each pier template mechanism comprises a side template unit, a supporting frame 12 and a lifting frame 13, as shown in fig. 1, the side template unit comprises four pier side templates 11 capable of enclosing pier columns 4, each pier side template 11 between every two adjacent pier columns 4 is a detachable side template 111, the other three pier side templates 11 are non-detachable side templates 112, the detachable side templates 111 and the non-detachable side templates 112 are detachably connected, the vertical axis of each pier column 4 is the center of each pier column 4, and one side close to the center of each pier column 4 is the inner side.
As shown in fig. 7, the supporting frame 12 includes a beam 122, two columns 121 and four tie rods 123, the columns 121 are all embedded in the upper surface of the bridge pier poured section below the beam pouring section, as shown in fig. 2, the upper ends of the columns 121 are higher than the highest position of the bridge pier side mold 11, the beam 122 is horizontally arranged along the length direction of the bridge (front and back direction of fig. 2), as shown in fig. 7, the beam 122 is formed by welding two opposite and parallel channel steel, the middle part of the beam 122 is in bolted connection with the top of the column 121, as shown in fig. 2, two ends of the beam 122 extend to the outer side of the bridge pier side mold 11 respectively, four tie rods 123 are vertically arranged on the front side and the back side of the bridge pier 4 respectively, as shown in fig. 7, two adjusting jacks 124 are respectively arranged at two ends of the beam 122, each adjusting jack 124 is a through jack, each adjusting jack 124 is bolted on the beam 122, the upper end of the tie rod 123 passes through the beam 122 and the adjusting jack 124, and the adjusting jack 124 can drive the tie rods 123 to rise or fall, so that all the jacks in this embodiment are shown in fig. 7.
As shown in fig. 7, the lifting frame 13 is disposed above the poured section of the pier stud 4, and includes a first channel steel unit 131 and a second channel steel unit 132 which are disposed horizontally and perpendicular to each other, the first channel steel unit 131 is disposed along the width direction of the bridge, the first channel steel unit 131 and the second channel steel unit 132 each include two groups of connecting members and two opposite and parallel channel steels, the two groups of connecting members are disposed on the channel steels respectively in two opposite directions relative to the center of the pier stud 4, and each of the two groups of connecting members includes a platform connecting member 133, a side mold connecting member 134 and a lifting member from outside to inside. The platform connector 133 is sandwiched between and bolted to the two channels; the side die connecting piece 134 is a rectangular rod piece, is vertically and horizontally welded on two channel steel, two ends of the side die connecting piece 134 are respectively provided with a vertical side die pull rod 135, and the lower end of the side die pull rod 135 penetrates through the side die connecting piece 134 and is connected with the upper surface of the side die through bolts; the lifting member comprises a lifting jack 136 and a supporting rod 137, wherein the lifting jack 136 is connected to two channel steel by bolts, the lifting jack 136 is also a through jack, the upper end of the supporting rod 137 is connected with the lifting jack 136 in a penetrating manner, the lower end of the supporting rod 137 is embedded in a poured section of the pier, and the lifting jack is increased section by section along with the lifting of the lifting frame 13.
The first channel steel unit 131 is further provided with a support conversion unit 14, the support conversion unit 14 is arranged on the inner side of the lifting part, as shown in fig. 9, the support conversion unit 14 comprises two hanging rods 141 and three rectangular plates 142, the two hanging rods 141 are all inverted U-shaped rods bent by 90 degrees twice, the two hanging rods 141 are all hung on the two channel steels at the same time, threads and a plurality of nuts 143 are arranged on the hanging rods 141, four ends of the two hanging rods 141 respectively penetrate through four corners of the rectangular plates 142, after the nuts 143 are screwed, the uppermost rectangular plate 142 and the hanging rods 141 can clamp the two channel steels, and the remaining two rectangular plates 142 clamp the cross beam 122.
b. Tie beam supporting mechanism
As shown in fig. 2, 4 and 5, the tie beam supporting mechanism comprises four cantilever beams 33, a distribution bracket 34, a steel cable 610 and a limiting piece 32, as shown in fig. 2, two ends of the cantilever beams 33 are respectively connected with lower ends of pull rods 123 on different pier columns 4 in a threaded manner, the cantilever beams 33 are i-shaped steel, and the four cantilever beams 33 are respectively horizontally arranged on the front side and the rear side of the pier column 4 and are arranged along the width direction of the bridge (left-right direction of fig. 2).
The details of the distributing bracket 34 are not shown in fig. 2, the distributing bracket 34 is arranged on the cantilever beam 33 between two adjacent pier columns 4, as shown in fig. 4, the distributing bracket 34 comprises two parallel main beams 342, each main beam 342 is supported above the cantilever beam 33, a plurality of parallel secondary beams 343 are welded between the two main beams 342, the main beam 342 at the rear side is the rotating side of the distributing bracket 34, a rotating component 35 is arranged between the rear cantilever beams 33, the rotating component 35 comprises a rotating shaft 351, a first ear plate 352 and a second ear plate 353, the first ear plate 352 is welded on the secondary beams 343, the second ear plate 353 is welded on the cantilever beam 33, and the rotating shaft 351 simultaneously passes through the first ear plate 352 and the second ear plate 353 and is connected with the first ear plate 352 and the second ear plate 353 in a rotating way; the tie beam template mechanism is supported on the secondary beam 343, the front side main beam 342 is the free side of the distributing bracket 34 and is connected with the front side cantilever beam 33 through bolts, the front side main beam 342 protrudes forwards relative to the front side cantilever beam 33, the front side of the front side main beam 342 is welded with a pull ring 341, and the pull ring 341 can be connected with the steel cable 610.
As shown in fig. 5, fig. 5 shows a locking device of the distribution bracket 34 in fig. 4 after rotation, the cantilever beam 33 in fig. 5 is the cantilever beam 33 at the rear side in fig. 4, the front side of the cantilever beam 33 is welded with a horizontal lug plate 36, the lug plate 36 is positioned at the left side of a main beam 342, a first limit hole is formed on the lug plate 36, a cylinder 361 is integrally formed at the upper side of the lug plate 36, an internal thread (not shown in fig. 5) is arranged at the inner side of the cylinder 361, the cylinder 361 and the first limit hole are coaxial, the inner diameter of the cylinder 361 is larger than the diameter of the first limit hole, two limit rings 37 and a limit plate 31 are sequentially welded horizontally from top to bottom at the left side of a secondary beam 343 at the leftmost side of the distribution bracket 34, two limit rings 37 are respectively provided with a second limit hole penetrating vertically, and a circular limit groove is formed on the upper surface of the limit plate 31, and the first limit hole, the second limit hole and the limit groove are coaxial and have the same diameter; as shown in fig. 5 and 6, the limiting member 32 includes a limiting rod 321 and a limiting portion 322 integrally formed at the upper end of the limiting rod 321, wherein the limiting portion 322 is cylindrical and has a diameter larger than that of the limiting rod 321 and the diameter of the first limiting hole, an external thread is arranged on the side surface of the limiting portion 322 and is in threaded fit with the inner side of the cylinder 361 of the ear plate 36, the limiting rod 321 sequentially passes through the cylinder 361, the first limiting hole and the second limiting hole, so that the lower end of the limiting rod 321 is inserted into and abutted against the limiting groove, and the limiting portion 322 is in threaded connection with the cylinder 361.
The ear plate 36, stop collar 37, stop groove, stop 32, etc. in fig. 5 may be provided not only on the left side of the dispensing bracket 34, but also on the right side of the dispensing bracket 34 as the case may be.
c. Tie beam template mechanism
The tie beam template mechanism comprises a tie beam bottom die 21 and two tie beam side dies 22, wherein the tie beam bottom die 21 is horizontally connected with a distribution bracket 34 through bolts, the two tie beam side dies 22 are respectively arranged at two sides of the tie beam 5, as shown in fig. 8, a corner sealing template 23 is arranged between the two tie beam side dies 22, the corner sealing template 23 is vertical to the tie beam side dies 22 and the tie beam bottom die 21 and is positioned between the bottom of the tie beam 5 and the pier column 4, namely, the upper end of the corner sealing template 23 is filled between one end of the tie beam bottom die 21 and the pier column 4, the corner sealing template 23 is a rectangular template, and the lower ends of the two sides of the tie beam side dies 22 close to the pier column 4 extend downwards so as to be connected with two ends of the corner sealing template 23 through bolts; when the corner sealing template 23 is longer, two symmetrical parts can be designed, each part is connected with the tie beam side die 22, and the back edge in the prior art is used for reinforcement so as to be convenient for disassembly.
d. A construction method of a tie beam pouring system for integrated construction of a column tie beam comprises the following steps:
1. the upright post 121 is pre-buried on the upper surface of the poured bridge pier section below the tie beam pouring section, the lifting jack 136 is driven, the lifting jack 136 drives the lifting frame 13 to climb on the supporting rod 137, and accordingly the bridge pier template mechanism is driven to slide upwards to the first tie beam pouring section, and at the moment, the supporting conversion unit 14 is not inserted into the system.
2. The removable side forms 111 are removed and the columns 121, beams 122, ties 123, outriggers 33 and distribution frame 34 are connected in sequence.
3. The tie beam bottom die 21 is supported on the distribution bracket 34, and the non-detachable side die 112, the tie beam side die 22, the corner seal die plate 23, and the tie beam bottom die 21 are connected.
4. And after the concrete of the pouring section of the tie beam is poured, the tie beam side die 22 and the corner sealing template 23 are removed after the required time is reached, the connecting bolts of the free side of the distribution bracket 34 and the cantilever beam 33 are removed, the adjusting jack 124 is driven, as shown in fig. 4, the pull rod 123 and the cantilever beam 33 on the front side are driven to move downwards, and then the tie beam bottom die 21 is driven to rotate downwards along with the free side of the distribution bracket 34 until the free side of the distribution bracket 34 and the front side of the cantilever beam 33 are flush, i.e. the main beam 342 on the front side of the distribution bracket 34 is not protruded forwards relative to the cantilever beam 33 on the front side, as shown in fig. 11, the rotating assembly 35 adopts a circle, the cross section of the tie beam 5 adopts a rectangle, at this moment, the cantilever beam 33 on the front side still has a supporting effect on the distribution bracket 34, the distribution bracket 34 and the bottom die 21 are in an inclined state due to rotation, i.e. the bottom die 21 and the poured tie beam 5 bottom generate a gap, as shown in fig. 10, and a strip gap 630 is formed between the tie beam bottom die 21 and the poured tie beam 4 due to the removed corner sealing template 23.
At this time, as shown in fig. 11, a plurality of wire ropes 610 are prepared, a worker stands on a side close to the rotating side of the distribution bracket 34, i.e., on the left side of the distribution bracket 34, hangs the upper end of the wire ropes 610 on a mounting platform (not shown), and the lower end of the wire ropes 610 is wound around the lower side of the tie beam 5 (i.e., the gap between the distribution bracket 34 and the bottom of the poured tie beam 5) from the tie beam 5 to the rotating side (the left side of the tie beam), and finally is connected to a pull ring (not shown) on the free side (the right end of the distribution bracket 34);
in this process, the bottom of the tie beam 5 is covered by the tie beam 5, the position of the lower end of the steel cable 610 is not clearly seen, and meanwhile, a foreign matter may exist to block the steel cable 610, so that it is difficult to smoothly pass the steel cable 610 through the bottom of the tie beam 5; thus, as shown in fig. 10, the rope ends of the steel rope 610 are dropped in the gap between the tie beam die 21 and the pier stud 4 (since the ends of the steel rope 610 are metal buckles, usually having a certain weight) so as to observe the positions of the ends of the steel rope 610, the portions of the steel rope 610 near the ends are pushed by rods 620 such as steel bars, and since the ends of the steel rope 610 are placed in the bar-shaped slits 630, the bar-shaped slits 630 provide guides for the steel rope, the ends of the steel rope 610 are pushed from the lower side of the die 21 to the upper side of the die 21, and then another worker engages the ends of the steel rope 610 on the pull ring 341 (not shown) on the free side of the dispensing bracket 34.
5. The adjusting jack 124 is driven to move the cantilever beam 33 downward until the cantilever beam 33 can not support the free side of the dispensing bracket 34 any more, and at the same time, the worker pulls the wire rope 610 to slowly lower the free end of the dispensing bracket 34, thereby preventing the dispensing bracket 34 from being damaged due to the too high rotation speed.
6. The limiting rod 321 of the limiting piece 32 sequentially penetrates through the cylinder 361, the first limiting hole and the second limiting hole, the limiting portion 322 of the limiting piece 32 is rotated, the limiting portion 322 is in threaded connection with the cylinder 361, and then the lower end of the limiting rod 321 is inserted into and abutted against the limiting groove.
7. The lifting frame 13 and the cross beam 122 are connected through the support conversion unit 14, bolts between the upright post 121 and the cross beam 122 are removed, and the lifting jack 136 is driven, so that the tie beam supporting mechanism (except for the upright post 121) and the pier template mechanism are driven to slide upwards together, and when the tie beam supporting mechanism is lifted to the section to be poured of the next pier column 4, the detachable side die 111 and the non-detachable side die 112 are connected through bolts.
8. Pouring a plurality of sections of pier studs 4, sliding the pier template mechanism up to a second tie beam pouring section, pulling the steel cable 610 to enable the distribution bracket 34 to return to the horizontal position, connecting the free side of the distribution bracket 34 and the cantilever beam 33 through bolts, and repeating the steps 3-7.
The foregoing is merely exemplary of the present application, and specific technical solutions and/or features that are well known in the art have not been described in detail herein. It should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the technical solution of the present application, and these should also be regarded as the protection scope of the present application, which does not affect the effect of the implementation of the present application and the practical applicability of the patent. The protection scope of the present application is subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims (8)

1. A tie beam pouring system for construction of post tie beam integration, its characterized in that: the bridge pier template mechanism comprises a bridge pier template mechanism, a tie beam template mechanism and a tie beam supporting mechanism, wherein at least two bridge pier template mechanisms are arranged, the tie beam template mechanism is detachably connected with two adjacent bridge pier template mechanisms, each bridge pier template mechanism comprises a support frame and a pull rod, the support frame is connected with a poured section of a bridge pier, an adjusting jack is arranged on the support frame, and the upper end of the pull rod is connected with the adjusting jack in a penetrating way;
the cantilever beam supporting mechanism comprises a plurality of cantilever beams and a distribution bracket, the cantilever beams are respectively arranged at two sides of the bridge pier, two ends of each cantilever beam are respectively connected with the lower ends of the pull rods of the two adjacent bridge pier template mechanisms, and the adjusting jack can drive the cantilever beams to move up and down; in the initial state, the distribution bracket is supported on the cantilever beams between two adjacent piers, the tie beam template mechanism is supported on the distribution bracket, two side edges of the distribution bracket are respectively a rotating side and a free side, the rotating side is rotationally connected with the cantilever beam on one side of the piers, and the free side is detachably connected with the cantilever beam on the other side; after the cantilever beams at the free side and the other side are disconnected, the adjusting jack drives the cantilever beams at the side to move downwards, and the distribution bracket rotates to be vertical under the action of gravity.
2. The tie beam casting system for integrated construction of a column tie beam according to claim 1, wherein: the free side of the distribution bracket protrudes relative to the corresponding cantilever beam side, the free side of the distribution bracket can be connected with the steel cable, after the adjusting jack close to the free side of the distribution bracket is driven, the cantilever beam and the free side of the distribution bracket move downwards, and the distribution bracket is in an inclined state, so that the steel cable can sequentially bypass one side of the tie beam close to the rotating side, the lower side of the tie beam and be connected with the free side of the distribution bracket.
3. The tie beam casting system for integrated construction of a column tie beam according to claim 2, wherein: the tie beam template mechanism comprises a tie beam bottom die and two tie beam side dies, wherein the tie beam bottom die is horizontally connected to the distribution bracket through bolts, the two tie beam side dies are respectively arranged on two sides of the tie beam, a corner sealing template is arranged between the two tie beam side dies, the corner sealing template is filled between one end of the bottom of the tie beam and the pier stud, a strip-shaped gap is formed between the tie beam bottom die and the pier stud after the corner sealing template is removed, the end part of a steel cable is placed in the strip-shaped gap, and the strip-shaped gap provides guidance for the steel cable when the steel cable passes through the lower side of the tie beam.
4. A tie beam casting system for use in column tie beam integrated construction according to claim 3, wherein: the support frame includes crossbeam, stand and pull rod, and the stand is pre-buried in pier stud has watered the section, and crossbeam and stand upper end are connected, and the crossbeam tip extends to outside the pier template mechanism, and adjusting jack sets up in the crossbeam tip.
5. The tie beam casting system for integrated construction of a column tie beam of claim 4, wherein: every pier template mechanism all still includes side form unit and hoisting frame, and the hoisting frame includes the channel-section steel unit that two mutually perpendicular levels set up, and channel-section steel unit both ends all are connected with side form unit, are equipped with on one of them channel-section steel unit and support the conversion unit, support the conversion unit and include two rectangular plates and a plurality of peg, and peg upper end all is connected with channel-section steel unit, and peg lower extreme all passes two rectangular plates perpendicularly, is equipped with the nut on the peg, after tightening the nut, two rectangular plates can follow upper and lower sides with the crossbeam clamp.
6. The tie beam casting system for integrated construction of a column tie beam of claim 5, wherein: the distribution bracket comprises two main beams, a plurality of parallel secondary beams are arranged between the two main beams, and the main beams are connected with the cantilever beams.
7. The tie beam casting system for integrated construction of a column tie beam of claim 6, wherein: be equipped with rotation subassembly between the cantilever beam that the rotation side of distribution support corresponds, rotation subassembly includes pivot, first otic placode and second otic placode, and first otic placode sets up on distribution support, and the second otic placode sets up on the cantilever beam, and pivot and first otic placode and second otic placode rotate to be connected.
8. The tie beam casting system for integrated construction of a column tie beam of claim 7, wherein: the free side of the dispensing stand is provided with a pull ring which can be connected with a steel cable.
CN202311117310.7A 2023-08-31 2023-08-31 A tie beam pouring system for integrative construction of post tie beam Pending CN117127510A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311117310.7A CN117127510A (en) 2023-08-31 2023-08-31 A tie beam pouring system for integrative construction of post tie beam

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311117310.7A CN117127510A (en) 2023-08-31 2023-08-31 A tie beam pouring system for integrative construction of post tie beam

Publications (1)

Publication Number Publication Date
CN117127510A true CN117127510A (en) 2023-11-28

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311117310.7A Pending CN117127510A (en) 2023-08-31 2023-08-31 A tie beam pouring system for integrative construction of post tie beam

Country Status (1)

Country Link
CN (1) CN117127510A (en)

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