CN117124505A - Automatic mold opening machine and method for JC type elastic side bearing body mold - Google Patents

Automatic mold opening machine and method for JC type elastic side bearing body mold Download PDF

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Publication number
CN117124505A
CN117124505A CN202310991348.0A CN202310991348A CN117124505A CN 117124505 A CN117124505 A CN 117124505A CN 202310991348 A CN202310991348 A CN 202310991348A CN 117124505 A CN117124505 A CN 117124505A
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CN
China
Prior art keywords
cylinder
die
claw
mold
bearing body
Prior art date
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Pending
Application number
CN202310991348.0A
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Chinese (zh)
Inventor
朱成顺
齐杰
孙高峰
赵乾宏
张辉
方喜峰
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Jiangsu University of Science and Technology
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Jiangsu University of Science and Technology
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Application filed by Jiangsu University of Science and Technology filed Critical Jiangsu University of Science and Technology
Priority to CN202310991348.0A priority Critical patent/CN117124505A/en
Publication of CN117124505A publication Critical patent/CN117124505A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/20Opening, closing or clamping
    • B29C33/202Clamping means operating on closed or nearly closed mould parts, the clamping means being independently movable of the opening or closing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention provides an automatic mold opening machine and an automatic mold opening method for JC type elastic side bearing body molds, wherein the automatic mold opening machine comprises a working platform, and comprises the following components: a table top plate of the die-sinking working platform and a recycled material frame placing platform; the screw rod sliding rail platform is used for connecting the working platform and the mold opening manipulator hanging platform and driving the mold opening manipulator hanging platform to move along the Y direction; the mold opening manipulator is used for stripping the top mold, moving the top mold and the bottom mold to corresponding material frames, and is fixed on a mold opening manipulator suspension platform and can move along the Z direction and the X direction; the jacking and tightening mechanism is used for fixing the middle-layer die and the bottom die of the clamp; the long side die opening mechanism is used for stripping the long side die from the whole JC type elastic side bearing body and stripping the short side die from the whole JC type elastic side bearing body. The invention can realize automatic die opening.

Description

Automatic mold opening machine and method for JC type elastic side bearing body mold
Technical Field
The invention belongs to the field of die manufacturing, and relates to automatic die opening machine and automatic die opening method for JC type elastic side bearing body dies, which relate to automatic operation of a die opening part of an elastic side bearing body requiring vulcanized rubber in the production process.
Background
Vulcanization is a chemical reaction, also referred to as curing, crosslinking, and generally refers to the process of reacting double bonds in rubber or other elastomeric materials with a vulcanizing agent to form a crosslinked structure. This reaction can improve the strength, abrasion resistance, aging resistance and chemical resistance of the rubber, thereby making it more suitable for use in manufacturing various products such as tires, seals, rubber tubes, etc. The vulcanized rubber piece becomes stronger, better in elasticity and stronger in wear resistance, and also has better high-temperature resistance, low-temperature resistance and chemical corrosion resistance. These properties enable the vulcanized rubber to be used in a variety of harsh environments and have a longer service life. For example, vulcanized rubber articles, such as tires, seals, rubber tubes, etc., are better able to withstand the friction and vibration of the vehicle during operation, thereby extending their life. The JC type elastic side bearing body is a key part loaded on a K2 type bogie, a K6 type bogie and other high-speed running speed-up trucks. The JC type elastic side bearing body plays a role in controlling the running stability of the vehicle in the whole loading process, and mainly aims at the force and the longitudinal force in the vertical direction during working, so that the rigidity and the elasticity of parts are extremely high in the production and manufacturing process of the elastic side bearing body. The JC type elastic side bearing body is a vulcanized rubber component, and the pressure maintaining and cooling time is long after vulcanization, so that the time consumption is extremely long in the production process.
However, the dies for JC type elastic side bearing body production are all multi-layer die bodies, and after vulcanization and cooling are completed, the die body has the following defects: at present, aiming at the die sinking operation of a multilayer die, most manufacturers still select a pure manual operation mode to finish the die sinking operation, and the operation method has the advantages of low working efficiency, complicated operation process, high working strength of workers and high labor cost of enterprise production, and can possibly damage products in the die sinking operation process. In summary, an automatic mold opening machine capable of orderly completing sequential mold opening tasks of a multi-layer mold is designed for mold opening parts in the production process of the elastic side bearing body, so that the production efficiency of the JC type elastic side bearing body and the automation level of mold opening operation are improved, the working intensity of workers is reduced, the labor cost is reduced, unnecessary human loss is avoided, and the technical problem to be solved in the manufacturing process of the elastic side bearing body is solved.
Disclosure of Invention
The invention aims to provide an automatic mold opening machine and an automatic mold opening method for JC type elastic side bearing body molds, which can realize automatic mold opening. In order to achieve the above purpose, the following technical scheme is adopted:
An automatic die sinking machine for JC type elastic side bearing body die, comprising:
the work platform 1 for place long side form die sinking mechanism 7, open short side form push mechanism 8 and material frame 5, it includes: a table top plate 1-1 of the die opening working platform and a material recycling frame placing platform 1-2;
the lower surface of the table top plate 1-1-1 of the die-sinking working platform table top plate 1-1 is provided with a movable plate 1-1-2 capable of realizing overturning, and the movable plate is connected with the table top plate 1-1-1 through a shaft 1-1-4; the lower surface of the desk top plate 1-1-1 is provided with a push rod cylinder 1-1-3, and the bottom surface of the movable plate 1-1-2 is provided with a movable plate buckle 1-1-6;
one of the material frames 5 is positioned below the movable plate 1-1-2, and three material frames 5 are positioned on the recycled material frame placing platform 1-2;
the screw rod sliding rail platform 2 is used for connecting the working platform 1 and the die sinking manipulator hanging platform 3 and driving the die sinking manipulator hanging platform 3 to move along the Y direction;
the mold opening manipulator 4 is used for stripping the top mold 9-1, moving the top mold 9-1 and the bottom mold 9-4 to the corresponding material frames 5, and is fixed on the mold opening manipulator hanging platform 3 and can move along the Z direction and the X direction;
the jacking and tightening mechanism 6 is used for fixing the middle-layer die and the bottom die 9-4 of the clamp 9, is positioned below the working area of the first-step layered die opening and is positioned below the die opening working platform table top plate 1-1;
The long side die opening mechanism 7 is used for stripping the long side die 9-2 from the whole JC type elastic side bearing body;
the short side mold opening pushing mechanism 8 peels off the short side mold 9-3 from the whole JC type elastic side bearing body.
Preferably, the screw slide rail platform 2 includes:
the screw rod sliding rail flat plate 2-13 is fixed on the die opening working platform 1;
the output end of the servo motor 2-2 is connected with the screw rod 2-4 extending along the Y direction; the cylinder body of the servo motor 2-2 is fixed on the lower surface of the screw rod sliding rail flat plate 2-13;
the screw-nut bracket 2-9 and the screw 2-4 form a ball screw pair, which is fixed on the die opening manipulator suspension platform 3.
Preferably, the die sinking robot hanging platform 3 includes:
the die opening manipulator hangs the flat plate 3-6, it is L-shaped, one section is fixed with screw-nut bracket 2-9;
the cylinder body of the rodless cylinder 3-9 is fixed on the other section of the die opening manipulator suspension flat plate 3-6; the rodless cylinder slide block 3-8 is fixed with the die opening manipulator 4.
Preferably, the mold opening robot 4 includes:
4-6 parts of a base plate;
the three-axis cylinder I4-1, the connecting plate I4-2 and the air claw cylinder I4-3 are sequentially connected, and the output end of the three-axis cylinder I4-1, the connecting plate I4-2 and the cylinder body of the air claw cylinder I4-3 can move along the Z direction; the first air claw cylinder 4-3 can drive the first air claw 4-4 and the second air claw 4-5 on the first air claw cylinder to move along the X direction so as to realize opening and closing.
Preferably, the jacking mechanism 6 includes:
6-5 parts of jacking seats;
the jacking fixing plate 6-17 is fixed on the upper surface of the jacking seat 6-5;
the second push rod cylinder 6-8, its cylinder push rod 6-16 passes through and is fixed to the jacking fixed plate 6-17, its end is fixed to the first jacking sleeve 6-15; the jacking sleeve I6-15 is fixed on the lower surface of the table top plate 1-1-1;
the cylinder body of the clamping cylinder I6-2 and the clamping cylinder II 6-11 are fixed on the upper surface of the jacking seat 6-5 and penetrate through the table top plate 1-1, an output shaft of the clamping cylinder I6-2 is connected with the clamping cylinder claw I6-1, and an output shaft of the clamping cylinder II 6-11 is connected with the clamping cylinder claw II 6-12;
the jacking seat 6-5 moves along the Z direction under the drive of the push rod cylinder II 6-8, and the working heights of the clamping cylinder claw I6-1 and the clamping cylinder claw II 6-12 are adjusted accordingly.
Preferably, the long side mold opening mechanism 7 includes:
the output end of the triaxial cylinder II 7-2, the connecting plate II 7-1 and the cylinder body of the pneumatic claw cylinder II 7-3 are sequentially connected, and the cylinder body of the triaxial cylinder II 7-2 is fixed on the die opening working platform table top plate 1-1;
the air claw air cylinder II 7-3 drives the air cylinder claw III 7-4 and the air cylinder claw IV 7-5 on the air claw air cylinder II to move along the Y direction so as to realize opening and closing.
Preferably, the open-side mold pushing mechanism 8 includes:
the side templates 8-10 are fixedly arranged on the table top plate 1-1-1;
the cylinder body of the pushing rod cylinder III 8-9 is fixed on the side template 8-10, and the cylinder pushing rod III 8-8 penetrates through the side template 8-10 and is fixed on the ejection cylinder pushing plate 8-3;
the blocking block 8-5 is positioned in the advancing direction of the push plate 8-3 of the ejection cylinder along the X direction and is positioned in the advancing direction of the whole JC type elastic side bearing body along the X direction.
An automatic mold opening method for JC type elastic side bearing body mold, comprising:
step 1, stripping and recovering the top mold 9-1 in the multilayer mold 9:
step 1A, a die opening manipulator 4 clamps a multi-layer die 9 wrapped with an JC elastic side bearing body from a buffer area, a screw rod 2-4 rotates under the rotation of a servo motor 2-2 in a screw rod sliding rail platform 2, and a die opening manipulator hanging platform 3 moves along the direction of the screw rod 2-4 until reaching the upper part of a working area for performing the first-step layered die opening;
step 1B, a rod piece in a triaxial cylinder I4-1 in the mold opening manipulator 4 extends downwards, a cylinder claw I4-4 and a cylinder claw II 4-5 clamp the bottom of the multi-layer mold 9, and the multi-layer mold 9 touches a tabletop 1-1-1 of the mold opening working platform 1; then under the action of the first air claw air cylinder 4-3, the two air claw are loosened, and the multi-layer die 9 is placed on a tabletop by 1-1-1;
Step 1C, pushing a push rod cylinder II 6-8 in the jacking mechanism 6, pushing a jacking seat 6-5 upwards by a cylinder push rod II 6-16, enabling a clamping cylinder I6-2 and a clamping cylinder II 6-11 fixed on the jacking seat 6-5 to reach the height of a middle layer die, and enabling a clamping cylinder claw I6-1 and a clamping cylinder claw II 6-12 to rotate clockwise by 90 degrees under the driving of the clamping cylinder and extend into grooves of long side dies 9-2 on two sides of a multi-layer die 9 to fix the multi-layer die 9;
step 1D, the mold opening manipulator 4 stretches the cylinder claw on the mold opening manipulator into the groove of the top mold 9-1, the top mold 9-1 is clamped, the triaxial cylinder I4-1 stretches upwards, and the top mold 9-1 is peeled off from the JC type elastic side bearing body;
step 1E, under the drive of a rodless cylinder 3-9, the mold opening manipulator 4 translates to the reclaimed material frame placing platform 1-2 along a guide rail III 3-4; when the material reaches the position above the first material frame 5 placed on the recycling platform, the mold opening manipulator 4 places the top mold 9-1 into the first material frame, and the classification recycling of the top mold 9-1 is completed;
step 2, stripping the whole JC type elastic side bearing body and the middle layer die from the bottom die 9-4, and recovering the bottom die 9-4:
step 2A, the die opening manipulator 4 returns to the upper part of the JC elastic side bearing body, and simultaneously, the clamping cylinder claw I6-1 and the clamping cylinder claw II 6-12 rotate anticlockwise by 90 degrees under the action of the clamping cylinder I6-2 and the clamping cylinder II 6-11 to release the fixation of the cylinder claw to the middle layer die; wherein the middle layer mould comprises a pair of long side moulds 9-2 and a pair of short side moulds 9-3;
Step 2B, pushing a push rod cylinder II 6-8 of a pressing and boosting mechanism 6 to pull a cylinder push rod II 6-16 back downwards, reducing the working heights of a clamping cylinder claw I6-1 and a clamping cylinder claw II 6-12 to reach the height of a groove on the side surface of the bottom die 9-4, and rotating the clamping cylinder claw I6-1 and the clamping cylinder claw II 6-12 clockwise by 90 degrees to fix the bottom die 9-4;
step 2C, the manipulator 4 of the die sinking machine descends the cylinder claw to the height of the groove of the long side die 9-2 in the multilayer die 9 under the drive of the triaxial cylinder I4-1, and under the action of the pneumatic claw cylinder I4-3, the cylinder claw stretches into the groove of the long side die 9-2 to clamp the whole die body;
the three-axis cylinder I4-1 stretches upwards, the whole JC type elastic side bearing body and the middle layer die are stripped from the bottom die 9-4, and the JC type elastic side bearing body is conveyed to a working area of the next die opening operation, namely the movable plate 1-1-2;
step 2D, clamping the cylinder claw to release the fixation of the bottom die 9-4, wherein the bottom die 9-4 is left on the tabletop;
under the rotation of a servo motor 2-2 and a screw rod 2-4 in the screw rod sliding rail platform 2, the die opening manipulator hanging platform 3 returns to the upper part of the first step die opening operation area; the die opening mechanical arm 4 clamps the bottom die 9-4 left on the tabletop, and the bottom die 9-4 is placed in a second material frame placed on the material frame recycling placing platform 1-2, so that the classified recycling of the dies is completed;
Step 3, stripping the long side die 9-2 from the whole JC type elastic side bearing body based on the long side die opening mechanism 7, and then recovering the long side die 9-2 based on the movable plate 1-1-2 and the material frame 5:
step 3A, long side mold opening mechanisms 7 arranged on two sides of an opening working platform 1 extend into grooves of long side molds 9-2 attached to two sides of an JC type elastic side bearing body under the action of a triaxial cylinder II 7-2, and a cylinder claw III 7-4 and a cylinder claw IV 7-5;
then under the action of the air claw cylinder II 7-3, the air claw is unfolded outwards to prop against the groove, and the triaxial cylinder II 7-2 of the long side die opening mechanism 7 on two sides is pulled back simultaneously to peel off the long side dies 9-2 on two sides of the JC type elastic side bearing body;
under the action of the air claw cylinder II 7-3, the air claw contracts, the restraint on the long side mold 9-2 is released, and the two long side molds 9-2 are left on the movable plate 1-1-2;
then, the mold opening manipulator 4 carries the JC type elastic side bearing body and the short side mold 9-3 attached to the JC type elastic side bearing body to the area of the final mold opening operation, namely the table top 1-1-1;
step 3B, after the die opening mechanical arm 4 finishes carrying work, in order to finish recycling of the die assembly, a first cylinder push rod 1-1-5 which is originally extended into the movable plate buckle 1-1-6 is retracted by a first cylinder push rod 1-1-3 arranged below the die opening working platform table top plate 1-1; the movable plate 1-1-2 loses supporting force and turns downwards around the shaft 1-1-4;
The two long side dies 9-2 originally left on the movable plate 1-1-2 slide into a material frame which is pre-placed in the lower layer plate 1-5, so that the classified recovery of the die components is completed;
then, under the pushing of the first push rod cylinder 1-1-3, the first cylinder push rod 1-1-5 jack up the movable plate 1-1-2 again and stretches into the movable plate buckle 1-1-6 again to provide supporting force for the movable plate 1-1-2, so that the movable plate 1-1-2 is reset and is flush with the table top plate 1-1-1;
step 4, stripping and recycling the short side die 9-3 from the whole JC type elastic side bearing body based on the short side die pushing mechanism 8 and the material frame 5:
under the pushing of a push rod cylinder III 8-9 of the short side die pushing mechanism 8, the cylinder push rod III 8-8 pushes an ejection cylinder push plate 8-3 connected with the cylinder push rod III;
when two rod pieces of the ejection cylinder push plate 8-3 contact two short side dies 9-3 attached to the JC type elastic side bearing body, the rod pieces continue to push forward to push the JC type elastic side bearing body to a blocking block 8-5 arranged on the die opening working platform 1;
the JC type elastic side bearing body is blocked by the blocking block 8-5 and cannot move, but the push plate 8-3 of the ejection cylinder is pushed forward continuously, the rest two short side dies 9-3 are stripped from the JC type elastic side bearing body and pushed into a third material frame arranged on the material frame placing platform 1-2, and the classified recycling of the die assemblies is completed.
Compared with the prior art, the invention has the advantages that:
the invention realizes automatic die opening and die sorting recovery of the multilayer die by reasonably assembling and spatially distributing various platforms, air cylinder devices and screw rod slide rail mechanisms, and has the following specific advantages:
(1) The operation mechanism for each die opening step is reasonably arranged on the die opening workbench, so that the die opening operation of each step of the multilayer die is orderly and efficiently realized, and the automatic die opening operation of the multilayer die is realized. The multi-step die sinking operation is avoided by manpower, the production efficiency of the elastic side bearing body is improved, and the labor intensity of workers and the personnel cost of enterprises are reduced.
(2) Through the combined application of the screw guide rail mechanism, the rodless cylinder mechanism and the triaxial cylinder, the flexible movement of the die opening manipulator in the three-dimensional space is realized, the rapid carrying of the multilayer die is realized, and the working efficiency of the automatic die opening machine is greatly improved.
(3) The material frame for mold recovery is placed on a reasonable position, after the mold opening operation of one step is completed, the automatic classification recovery of the multi-layer mold parts can be realized, the worker is not required to classify and recover the molds left on the mold opening workbench after the mold opening operation of one round is completed, the manual workload is reduced, and the production efficiency is improved.
Drawings
FIG. 1 (a) is a front view of an JC type elastic side bearing;
FIG. 1 (b) is a top view of a JC type elastic side bearing body;
FIG. 2 is a side view of an automatic mold opener for JC type elastic side bearing body mold;
fig. 3 is a schematic structural view of an open-die working platform 1;
FIG. 4 is a schematic view of the structure of the table top 1-1 of the mold opening working platform;
fig. 5 is a schematic structural view of a screw rod sliding rail platform 2;
FIG. 6 is a schematic structural view of the mold opening manipulator suspension platform 3;
fig. 7 is a schematic structural view of the mold opening manipulator 4;
FIG. 8 is a schematic view of the structure of the jacking mechanism 6;
fig. 9 is a schematic structural view of a long side mold opening mechanism 7;
fig. 10 is a schematic structural view of a push mechanism 8 for a middle-open short side die
FIG. 11 is a schematic view of the structure of the middle multi-layer mold 9;
FIG. 12 is a perspective view of an automatic mold opener for JC type elastic side bearing body mold;
fig. 13 is a partial view of an automatic mold opening machine for JC type elastic side bearing body mold.
Wherein, 01-positioning round navel, 02-shaped top plate, 03-side rubber piece, 04-shaped side plate, 05-main rubber piece, 06-bottom plate, 07-positioning sleeve, 1-die opening working platform, 1-1-die opening working platform table top, 1-1-1 table top, 1-1-2-movable plate, 1-1-3-push rod cylinder I, 1-1-4 shaft, 1-1-5-cylinder push rod I, 1-1-6 movable plate buckle, 1-2-recovered material frame placing platform, 1-3-supporting column, 1-4-adjusting foot cup, 1-5-lower plate, 1-6-platform beam, 1-7-lateral guide post, 1-8-top beam support column, 1-9-top fixed beam, 2-lead screw slide rail platform, 2-1-lead screw coupling, 2-2-servo motor, 2-3-lead screw fixed side, 2-4-lead screw, 2-5-lead rail one, 2-6-lead rail slide block one, 2-7-lead rail slide block two, 2-8-lead screw support side, 2-9 lead screw nut bracket, 2-10-lead rail slide block three, 2-11-lead rail slide block four, 2-12-lead rail two, 2-13-lead screw slide rail flat plate, 3-die opening manipulator hanging platform, 3-1-lead rail slide block five, 3-2-lead rail slide block six, 3-3-guide rail seat, 3-4-guide rail III, 3-5-buffer I, 3-6-die opening manipulator hanging flat plate, 3-7-rodless support I, 3-8-rodless cylinder slider, 3-9-rodless cylinder, 3-10-rodless support II, 3-11-buffer II, 4-die opening manipulator, 4-1-triaxial cylinder I, 4-2-connecting plate I, 4-3-air jaw cylinder I, 4-4-cylinder jaw I, 4-5-cylinder jaw II, 4-6-base plate, 5-material frame, 6-top pressure boosting mechanism, 6-1-clamping cylinder jaw I, 6-2-clamping cylinder I, a first 6-3-guide rod, a first 6-4-guide sleeve, a first 6-5-jacking seat, a second 6-6-guide sleeve, a second 6-7-guide rod, a second 6-8-push rod cylinder, a third 6-9-guide rod, a third 6-10-guide sleeve, a second 6-11-clamping cylinder, a second 6-12-clamping cylinder claw, a fourth 6-13-guide rod, a fourth 6-14-guide sleeve, a first 6-15-jacking sleeve, a second 6-16-cylinder push rod, a 6-17-jacking fixed plate, a 7-long side mold opening mechanism, a second 7-1 connecting plate, a second 7-2 triaxial cylinder, a second 7-3-pneumatic claw cylinder and a third 7-4 cylinder claw, the device comprises a 7-5 cylinder claw IV, an 8-open short side die pushing mechanism, an 8-1-guide sleeve IV, an 8-2-guide rod IV, an 8-3-ejection cylinder push plate, an 8-4-ejection sleeve II, an 8-5-blocking block, an 8-6-guide rod IV, an 8-7-guide sleeve IV, an 8-8-cylinder push rod III, an 8-9-push rod cylinder III and an 8-10-side die plate 9-multilayer die: 9-1 top mold, 9-2 long side mold, 9-3 short side mold and 9-4 bottom mold.
Detailed Description
The present invention will be described in more detail below with reference to the drawings, in which preferred embodiments of the invention are shown, it being understood that one skilled in the art can modify the invention described herein while still achieving the advantageous effects of the invention. Accordingly, the following description is to be construed as broadly known to those skilled in the art and not as limiting the invention.
As shown in fig. 2 to 10 and 12 to 13, an automatic mold opening machine for JC type elastic side bearing body mold, comprising: the device comprises a working platform 1, a screw rod sliding rail platform 2, a die opening manipulator hanging platform 3, a die opening manipulator 4, a material frame 5, a jacking and tightening mechanism 6, a long side die opening mechanism 7 and a short side die opening pushing mechanism 8.
Referring to fig. 1 (a) to 1 (b), a JC type elastic side bearing body is schematically shown, and includes a positioning round navel 01, a top plate 02, side rubber members 03, a side plate 04, a main rubber member 05, a bottom plate 06, and a positioning sleeve 07.
As shown in fig. 11, the multi-layer mold 9 is divided into 3 layers, the first layer is a top mold 9-1, the second layer is composed of 2 long side molds 9-2 and 2 short side molds 9-3, and the third layer is a bottom mold 9-4. From the prior art, it is known that: the top die 9-1, the middle die and the bottom die 9-4 are stacked in sequence; the 2 long side dies 9-2 are arranged oppositely, and the two short side dies 9-3 are arranged oppositely.
The work platform 1 for place long side form die sinking mechanism 7, open short side form push mechanism 8 and material frame 5, it includes: a table top plate 1-1 of the die opening working platform and a material recycling frame placing platform 1-2.
The lower surface of the table top plate 1-1-1 of the die-sinking working platform table top plate 1-1 is provided with a movable plate 1-1-2 capable of realizing overturning, and the movable plate is connected with the table top plate 1-1-1 through a shaft 1-1-4; the lower surface of the desk top plate 1-1-1 is provided with a push rod cylinder 1-1-3, and the bottom surface of the movable plate 1-1-2 is provided with a movable plate buckle 1-1-6;
one of the material frames 5 is positioned below the movable plate 1-1-2, and three material frames 5 are positioned on the recycled material frame placing platform 1-2.
The die sinking platform table top 1-1 comprises: the desk top comprises a desk top plate 1-1-1, a movable plate 1-1-2, a push rod cylinder 1-1-3, a shaft 1-1-4, a cylinder push rod 1-1-5 and a movable plate buckle 1-1-6.
As shown in fig. 3, the top fixed cross beam 1-9 is connected with the top of the top cross beam support column 1-8, and the die-sinking work platform table top plate 1-1 is fixed between the top cross beam support column 1-8 and the support column 1-3; a recycled material frame placing platform 1-2 is arranged between the adjacent support columns 1-3, the lower layer plate 1-5 is fixed on the platform cross beam 1-6 through the lateral guide columns 1-7, and a material frame 5 is placed on the lower layer plate 1-5. The platform beam 1-6 is fixed between the top beam support column 1-8 and the support column 1-3. The bottom of the supporting column 1-3 is provided with an adjusting foot cup 1-4.
When the long side die opening mechanism 7 performs die opening operation, the first air cylinder push rod 1-1-5 is driven by the first air cylinder push rod 1-1-3 to extend forwards and push into the movable plate buckle 1-1-6 to support the movable plate 1-1-2, so that the movable plate can not overturn downwards during die opening operation. When the long side mold opening mechanism 7 completes the mold opening operation, the two long side molds 9-2 are left on the movable plate 1-1-2, the first cylinder push rod 1-1-5 is retracted and separated from the movable plate buckle 1-1-6. The movable plate turns downwards around the shaft, and the long side die slides into a material frame which is pre-placed on the lower layer plate 1-5, so that the classified recovery of the die is completed.
The screw rod sliding rail platform 2 is used for connecting the working platform 1 and the die sinking manipulator hanging platform 3 and driving the die sinking manipulator hanging platform 3 to move along the Y direction. The screw rod sliding rail platform 2 is hung right above the die sinking working platform through two top fixed cross beams 1-8 of the die sinking working platform 1.
The screw slide rail platform 2 includes: the screw rod coupling comprises a screw rod coupling 2-1, a servo motor 2-2, a screw rod fixing side 2-3, a screw rod 2-4, a guide rail I2-5, a guide rail slide block I2-6, a guide rail slide block II 2-7, a screw rod supporting side 2-8, a screw rod nut bracket 2-9, a guide rail slide block III 2-10, a guide rail slide block IV 2-11, a guide rail II 2-12 and a screw rod slide rail flat plate 2-13.
The screw rod sliding rail flat plate 2-13 is fixed on the die opening working platform 1;
the output end of the servo motor 2-2 is connected with a screw rod fixing side 2-3 of the screw rod 2-4 extending along the Y direction through a screw rod coupler 2-1; the cylinder body of the servo motor 2-2 is fixed on the lower surface of the screw rod sliding rail flat plate 2-13; the screw rod supporting side 2-8 of the screw rod 2-4 is rotatably arranged on the screw rod sliding rail flat plate 2-13.
The screw-nut bracket 2-9 and the screw 2-4 form a ball screw pair, which is fixed on the die opening manipulator suspension platform 3.
Further, the screw rod sliding rail flat plate 2-13 is also provided with a first guide rail 2-5 and a second guide rail 2-12 which extend along the Y direction, and two guide rail sliding blocks, namely a first guide rail sliding block 2-6, are respectively arranged on the first guide rail sliding block and the second guide rail sliding block; the second guide rail sliding block 2-7, the third guide rail sliding block 2-10 and the fourth guide rail sliding block 2-11 are connected with the die opening manipulator hanging platform 3 through bolts and can move along the corresponding guide rails.
The die sinking manipulator suspension platform 3 includes: five guide rail sliding blocks 3-1, six guide rail sliding blocks 3-2, a guide rail seat 3-3, a guide rail three 3-4, a buffer one 3-5, a die opening manipulator hanging flat plate 3-6, a rodless support 13-7, a rodless cylinder sliding block 3-8, a rodless cylinder 3-9, a rodless support 23-10 and a buffer two 3-11.
The die opening manipulator hangs the flat board 3-6, it is L-shaped, one section and screw rod nut support 2-9, guide rail slide block one 2-6; the second guide rail slide block 2-7, the third guide rail slide block 2-10 and the fourth guide rail slide block 2-11 are fixed.
The cylinder body of the rodless cylinder 3-9 is fixed on the other section of the die opening manipulator suspension flat plate 3-6; the rodless cylinder slide block 3-8 is fixed with the base plate 4-6 of the die opening manipulator 4. Specifically, two ends of a cylinder body of the rodless cylinder 3-9 are fixed on the die opening manipulator hanging flat plate 3-6 through a rodless support I3-7 and a rodless support II 3-10.
Further, a guide rail III 3-4 is fixedly arranged on the die sinking manipulator hanging flat plate 3-6, a guide rail sliding block five 3-1 and a guide rail sliding block six 3-2 are slidably arranged on the guide rail III 3-4, and the guide rail III 3-4 is fixed on the die sinking manipulator hanging flat plate 3-6 through a guide rail seat 3-3. The guide rail seat 3-3 is provided with a buffer I3-5 and a buffer II 3-6.
The mold opening manipulator 4 is used for stripping the top mold 9-1, moving the top mold 9-1 and the bottom mold 9-4 to the corresponding material frames 5, and is fixed on the mold opening manipulator hanging platform 3 and can move along the Z direction and the X direction.
The mold opening manipulator 4 includes: the three-axis cylinder I4-1, the connecting plate I4-2, the air claw cylinder I4-3, the cylinder claw I4-4, the cylinder claw II 4-5 and the base plate 4-6.
The base plate 4-6, the die opening manipulator 4 is connected with a guide rail sliding block five 3-1, a guide rail sliding block six 3-2 and a rodless cylinder sliding block 3-8 on a rodless cylinder 3-9 on a guide rail three 3-4 through the base plate 4-6. The mold opening manipulator 4 can move along the direction of the guide rail 3-4 under the drive of the rodless cylinder 3-9.
The three-axis cylinder I4-1, the connecting plate I4-2 and the air claw cylinder I4-3 are sequentially connected, and the output end of the three-axis cylinder I4-1, the connecting plate I4-2 and the cylinder body of the air claw cylinder I4-3 can move along the Z direction; the first air claw cylinder 4-3 can drive the first air claw 4-4 and the second air claw 4-5 on the first air claw cylinder to move along the X direction so as to realize opening and closing. The prior art is known: the first air claw cylinder 4-3 comprises 2 output ends, and the first air claw cylinder 4-4 and the second air claw cylinder 4-5 are respectively arranged on one of the output ends.
The movement of the mold opening manipulator in the vertical direction is realized through the work of the triaxial cylinder I4-1, the pneumatic claw cylinder I4-3 controls the opening and closing of two cylinder claws, and the multilayer mold 9 is clamped. The combination of the screw rod sliding rail platform 2, the die opening manipulator hanging platform 3 and the die opening manipulator 4 assists in realizing the carrying and transferring of the multilayer die 9 and the recovering and carrying of the components thereof.
Referring to fig. 2, the material frame 5 is used to recycle the parts of the multi-layer mould 9 removed from the shaped JC elastomeric side bearing body during the mould opening process. The 3 material frames 5 are placed on the recycled material frame placing platform 1-2 and are respectively used for classifying and recycling the top die 9-1, the bottom die 9-2 and the short side die 9-4. A material frame 5 is also provided on the lower plate 1-5 for recovery of the long side forms 9-3.
Referring to fig. 8, the jacking mechanism 6 is used for fixing the middle mold and the bottom mold 9-4 of the clamp 9, and is located below the working area of the first step of layered mold opening and below the table top plate 1-1 of the mold opening working platform.
The jacking mechanism 6 includes: the clamping cylinder claw 16-1, the clamping cylinder I6-2, the guide rod I6-3, the guide sleeve I6-4, the jacking seat 6-5, the guide sleeve II 6-6, the guide rod II 6-7, the push rod cylinder II 6-8, the guide rod III 6-9, the guide sleeve III 6-10, the clamping cylinder II 6-11, the clamping cylinder claw II 6-12, the guide rod IV 6-13, the guide sleeve IV 6-14, the jacking sleeve I6-15, the cylinder push rod II 6-16 and the jacking fixed plate 6-17.
And a jacking fixing plate 6-17 fixed on the upper surface of the jacking seat 6-5.
The second push rod cylinder 6-8, its cylinder push rod 6-16 passes through and is fixed to the jacking fixed plate 6-17, its end is fixed to the first jacking sleeve 6-15; the jacking sleeve I6-15 is fixed on the lower surface of the table top plate 1-1-1;
the cylinder body of the clamping cylinder I6-2 and the clamping cylinder II 6-11 are fixed on the upper surface of the jacking seat 6-5 and penetrate through the table top plate 1-1, an output shaft of the clamping cylinder I6-2 is connected with the clamping cylinder claw I6-1, and an output shaft of the clamping cylinder II 6-11 is connected with the clamping cylinder claw II 6-12;
the jacking seat 6-5 moves along the Z direction under the drive of the push rod cylinder II 6-8, and the working heights of the clamping cylinder claw I6-1 and the clamping cylinder claw II 6-12 are adjusted accordingly.
Further, the upper ends of the first guide rod 6-3, the second guide rod 6-7, the third guide rod 6-9 and the fourth guide rod 6-13 are all fixed on the lower surface of the table top plate 1-1-1.
The jacking seat 6-5 is bound with four guide rods through a first guide sleeve 6-4, a second guide sleeve 6-6, a third guide sleeve 6-106-10 and a third guide sleeve 6-14, and is bound with the push rod cylinder 6-8 through a jacking fixing plate 6-17.
When the clamping cylinder claw reaches a proper working height in operation, the clamping cylinder claw can rotate 90 degrees clockwise under the action of the clamping cylinder and stretches into a groove of a certain layer of die to fix the multi-layer die 9. When the cylinder claw stretches into the groove of the long measuring die 9-2, the die opening manipulator 4 can strip the top die 9-1 and put into a material frame beside the top die, when the cylinder claw stretches into the groove of the bottom die 9-4, the die opening manipulator 4 strips the whole finished product and the second layer of die from the bottom die 9-4, and meanwhile, the finished product and the second layer of die are transported to a working area of die opening in the next step, and the bottom die 9-4 is left. After the transfer work is completed, the die opening manipulator 4 can clip the bottom die 9-4 left on the tabletop back and put into another material frame, so that the classified recovery of the die parts is realized.
Referring to fig. 9, a long side mold opening mechanism 7 is provided for peeling the long side mold 9-2 from the entire JC type elastic side bearing body. The long side mold opening mechanism 7 includes: the device comprises a connecting plate II 7-1, a triaxial cylinder II 7-2, an air claw cylinder II 7-3, a cylinder claw III 7-4 and a cylinder claw IV 7-5.
The output end of the triaxial cylinder II 7-2, the connecting plate II 7-1 and the cylinder body of the pneumatic claw cylinder II 7-3 are sequentially connected, and the cylinder body of the triaxial cylinder II 7-2 is fixed on the die opening working platform table top plate 1-1;
the air claw air cylinder II 7-3 drives the air cylinder claw III 7-4 and the air cylinder claw IV 7-5 on the air claw air cylinder II to move along the Y direction so as to realize opening and closing. The air claw cylinder II 7-3 comprises 2 output ends, and the air claw III 7-4 and the air claw IV 7-5 are respectively arranged on one of the output ends.
The two cylinder mechanical claws are arranged on two sides of the die opening working platform 1 to form a long side die opening mechanism 7, the long side die opening mechanism is mainly driven by a triaxial cylinder II 7-2 and an air claw cylinder II 7-3, the whole cylinder mechanical claw is stretched and contracted through the triaxial cylinder II 7-2, the die body is close to or far away from, and the air claw cylinder II 7-3 controls the opening and closing of the two cylinder claws.
The cylinder claw III 7-4 and the cylinder claw IV 7-5 are different from the cylinder claw I4-4 and the cylinder claw II 4-5 in the mold opening manipulator 4, the cylinder claw in the mold opening manipulator 4 is arranged on the air claw cylinder with the claw tip inwards, and the cylinder claw in the long side mold opening mechanism 7 is arranged on the air claw cylinder with the claw tip outwards.
When the three-axis cylinder II 7-2 is driven, the cylinder claw III 7-4 and the cylinder claw IV 7-5 extend into the groove of the long side die 9-2, the cylinder claw is outwards opened to prop against two sides of the groove, the three-axis cylinder II 7-2 is backwards pulled back to strip the long side die 9-2, the gas claw cylinder II 7-3 controls the cylinder claw to be closed, and the stripped long side die 9-2 is left on the movable plate 1-1-2 of the die opening working platform table top plate 1-1.
Referring to fig. 10, the demolding robot 4 carries the JC elastic side bearing body together with the remaining short side mold 9-3 to the working area of the open short side mold pushing mechanism 8. The short side mold pushing mechanism 8 is opened to peel the short side mold 9-3 from the whole JC type elastic side bearing body.
The open-short side mold pushing mechanism 8 includes: guide sleeve five 8-1, guide rod five 8-2, ejection cylinder push plate 8-3, ejection sleeve two 8-4, blocking block 8-5, guide rod six 8-6, guide sleeve six 8-7, cylinder push rod three 8-8, push rod cylinder three 8-9 and side template 8-10.
The side templates 8-10 are fixedly arranged on the table top plate 1-1-1;
the cylinder body of the pushing rod cylinder III 8-9 is fixed on the side template 8-10, and the cylinder pushing rod III 8-8 penetrates through the side template 8-10 and is fixed on the ejection cylinder pushing plate 8-3; specifically, the cylinder push rod 8-8 is connected with the ejection cylinder push plate 8-3 through the ejection sleeve II 8-4 arranged at the top of the cylinder push rod.
The blocking block 8-5 is positioned in the advancing direction of the push plate 8-3 of the ejection cylinder along the X direction and is positioned in the advancing direction of the whole JC type elastic side bearing body along the X direction.
The mold opening manipulator 4 carries the JC elastic side bearing body together with the rest of the short side mold 9-3 to the working area of the short side mold opening pushing mechanism 8. The short side mold opening pushing mechanism 8 takes a pushing rod cylinder III 8-9 as a driving mechanism and an ejection cylinder pushing plate 8-3 as an executing mechanism. The push rod cylinder 8-9 is fixed on the side template 8-10, and the cylinder push rod 8-8 is connected with the push rod 8-3 of the ejection cylinder through the jacking sleeve 8-4 arranged on the top of the cylinder push rod. The guide rod five 8-2 and the guide rod six 8-6 are connected with the air cylinder pushing plate 8-3 and are limited on the side template 8-10 through the guide sleeve five 8-1 and the guide sleeve six 8-7.
When the cylinder push rod III 8-8 stretches, the two guide rods also move to push or pull back the cylinder push plate 8-3. When the cylinder push plate 8-3 pushes forwards, two rod pieces on the push plate contact the short side die 9-3, the rod pieces and the JC elastic side bearing body push forwards together until the JC elastic side bearing body abuts against the blocking block 8-5 arranged on the edge of the die opening working platform table top plate 1-1. The cylinder pushing plate 8-3 continues to push forwards, the two short side dies 9-3 attached to the JC elastic side bearing body are stripped, and the short side dies 9-3 are pushed into a recycling material frame placed behind the blocking block 8-5, so that stripping and classified recycling of the short side dies 9-3 are completed.
An automatic die opening method for JC type elastic side bearing body die:
step 1, stripping and recovering the top mold 9-1 in the multilayer mold 9:
step 1A, a die opening manipulator 4 clamps a multi-layer die 9 wrapped with an JC elastic side bearing body from a buffer area, a screw rod 2-4 rotates under the rotation of a servo motor 2-2 in a screw rod sliding rail platform 2, and a die opening manipulator hanging platform 3 moves along the direction of the screw rod 2-4 until reaching the upper part of a working area for performing the first-step layered die opening;
step 1B, a rod piece in a triaxial cylinder I4-1 in the mold opening manipulator 4 extends downwards, a cylinder claw I4-4 and a cylinder claw II 4-5 clamp the bottom of the multi-layer mold 9, and the multi-layer mold 9 touches a tabletop 1-1-1 of the mold opening working platform 1; then under the action of the first air claw air cylinder 4-3, the two air claw are loosened, and the multi-layer die 9 is placed on a tabletop by 1-1-1;
Step 1C, pushing a push rod cylinder II 6-8 in the jacking mechanism 6, pushing a jacking seat 6-5 upwards by a cylinder push rod II 6-16, enabling a clamping cylinder I6-2 and a clamping cylinder II 6-11 fixed on the jacking seat 6-5 to reach the height of a middle layer die, and enabling a clamping cylinder claw I6-1 and a clamping cylinder claw II 6-12 to rotate clockwise by 90 degrees under the driving of the clamping cylinder and extend into grooves of long side dies 9-2 on two sides of a multi-layer die 9 to fix the multi-layer die 9;
step 1D, the mold opening manipulator 4 stretches the cylinder claw on the mold opening manipulator into the groove of the top mold 9-1, the top mold 9-1 is clamped, the triaxial cylinder I4-1 stretches upwards, and the top mold 9-1 is peeled off from the JC type elastic side bearing body;
step 1E, under the drive of a rodless cylinder 3-9, the mold opening manipulator 4 translates to the reclaimed material frame placing platform 1-2 along a guide rail III 3-4; when the material reaches the position above the first material frame 5 placed on the recycling platform, the mold opening manipulator 4 places the top mold 9-1 into the first material frame, and the classification recycling of the top mold 9-1 is completed;
step 2, stripping the whole JC type elastic side bearing body and the middle layer die from the bottom die 9-4, and recovering the bottom die 9-4:
step 2A, the die opening manipulator 4 returns to the upper part of the JC elastic side bearing body, and simultaneously, the clamping cylinder claw I6-1 and the clamping cylinder claw II 6-12 rotate anticlockwise by 90 degrees under the action of the clamping cylinder I6-2 and the clamping cylinder II 6-11 to release the fixation of the cylinder claw to the middle layer die; wherein the middle layer mould comprises a pair of long side moulds 9-2 and a pair of short side moulds 9-3;
Step 2B, pushing a push rod cylinder II 6-8 of a pressing and boosting mechanism 6 to pull a cylinder push rod II 6-16 back downwards, reducing the working heights of a clamping cylinder claw I6-1 and a clamping cylinder claw II 6-12 to reach the height of a groove on the side surface of the bottom die 9-4, and rotating the clamping cylinder claw I6-1 and the clamping cylinder claw II 6-12 clockwise by 90 degrees to fix the bottom die 9-4;
step 2C, the manipulator 4 of the die sinking machine descends the cylinder claw to the height of the groove of the long side die 9-2 in the multilayer die 9 under the drive of the triaxial cylinder I4-1, and under the action of the pneumatic claw cylinder I4-3, the cylinder claw stretches into the groove of the long side die 9-2 to clamp the whole die body;
the three-axis cylinder I4-1 stretches upwards, the whole JC type elastic side bearing body and the middle layer die are stripped from the bottom die 9-4, and the JC type elastic side bearing body is conveyed to a working area of the next die opening operation, namely the movable plate 1-1-2;
step 2D, clamping the cylinder claw to release the fixation of the bottom die 9-4, wherein the bottom die 9-4 is left on the tabletop;
under the rotation of a servo motor 2-2 and a screw rod 2-4 in the screw rod sliding rail platform 2, the die opening manipulator hanging platform 3 returns to the upper part of the first step die opening operation area; the die opening mechanical arm 4 clamps the bottom die 9-4 left on the tabletop, and the bottom die 9-4 is placed in a second material frame placed on the material frame recycling placing platform 1-2, so that the classified recycling of the dies is completed;
Step 3, stripping the long side die 9-2 from the whole JC type elastic side bearing body based on the long side die opening mechanism 7, and then recovering the long side die 9-2 based on the movable plate 1-1-2 and the material frame 5:
step 3A, long side mold opening mechanisms 7 arranged on two sides of an opening working platform 1 extend into grooves of long side molds 9-2 attached to two sides of an JC type elastic side bearing body under the action of a triaxial cylinder II 7-2, and a cylinder claw III 7-4 and a cylinder claw IV 7-5;
then under the action of the air claw cylinder II 7-3, the air claw is unfolded outwards to prop against the groove, and the triaxial cylinder II 7-2 of the long side die opening mechanism 7 on two sides is pulled back simultaneously to peel off the long side dies 9-2 on two sides of the JC type elastic side bearing body;
under the action of the air claw cylinder II 7-3, the air claw contracts, the restraint on the long side mold 9-2 is released, and the two long side molds 9-2 are left on the movable plate 1-1-2;
then, the mold opening manipulator 4 carries the JC type elastic side bearing body and the short side mold 9-3 attached to the JC type elastic side bearing body to the area of the final mold opening operation, namely the table top 1-1-1;
step 3B, after the die opening mechanical arm 4 finishes carrying work, in order to finish recycling of the die assembly, a first cylinder push rod 1-1-5 which is originally extended into the movable plate buckle 1-1-6 is retracted by a first cylinder push rod 1-1-3 arranged below the die opening working platform table top plate 1-1; the movable plate 1-1-2 loses supporting force and turns downwards around the shaft 1-1-4;
The two long side dies 9-2 originally left on the movable plate 1-1-2 slide into a material frame which is pre-placed in the lower layer plate 1-5, so that the classified recovery of the die components is completed;
then, under the pushing of the first push rod cylinder 1-1-3, the first cylinder push rod 1-1-5 jack up the movable plate 1-1-2 again and stretches into the movable plate buckle 1-1-6 again to provide supporting force for the movable plate 1-1-2, so that the movable plate 1-1-2 is reset and is flush with the table top plate 1-1-1;
step 4, stripping and recycling the short side die 9-3 from the whole JC type elastic side bearing body based on the short side die pushing mechanism 8 and the material frame 5:
under the pushing of a push rod cylinder III 8-9 of the short side die pushing mechanism 8, the cylinder push rod III 8-8 pushes an ejection cylinder push plate 8-3 connected with the cylinder push rod III;
when two rod pieces of the ejection cylinder push plate 8-3 contact two short side dies 9-3 attached to the JC type elastic side bearing body, the rod pieces continue to push forward to push the JC type elastic side bearing body to a blocking block 8-5 arranged on the die opening working platform 1;
the JC type elastic side bearing body is blocked by the blocking block 8-5 and cannot move, but the push plate 8-3 of the ejection cylinder is pushed forward continuously, the rest two short side dies 9-3 are stripped from the JC type elastic side bearing body and pushed into a third material frame arranged on the material frame placing platform 1-2, and the classified recycling of the die assemblies is completed.
To this end, the assembly of the 4 kinds of multi-layered molds 9 originally attached to the JC type elastic side bearing body is peeled off entirely, and the sorting recovery is completed.
And repeating the first step to the fourth step of the operation flow to realize the automatic mold opening operation of the JC type elastic side bearing body multi-layer mold.
The foregoing is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Any person skilled in the art will make any equivalent substitution or modification to the technical solution and technical content disclosed in the invention without departing from the scope of the technical solution of the invention, and the technical solution of the invention is not departing from the scope of the invention.

Claims (8)

1. An automatic die sinking machine for JC type elastic side bearing body die, characterized by comprising:
work platform (1) for place long side form die sinking mechanism (7), open short side form push mechanism (8) and material frame (5), it includes: a table top plate (1-1) of the die-opening working platform and a recycled material frame placing platform (1-2);
the lower surface of the tabletop plate (1-1-1) of the die-sinking working platform tabletop plate (1-1) is provided with a movable plate (1-1-2) capable of realizing overturning, and the movable plate is connected with the tabletop plate (1-1-1) through a shaft (1-1-4); the lower surface of the desk top plate (1-1-1) is provided with a push rod cylinder I (1-1-3), and the bottom surface of the movable plate (1-1-2) is provided with a movable plate buckle (1-1-6);
One of the material frames (5) is positioned below the movable plate (1-1-2), and the three material frames (5) are positioned on the recycled material frame placing platform (1-2);
the screw rod sliding rail platform (2) is used for connecting the working platform (1) and the die opening manipulator hanging platform (3) and driving the die opening manipulator hanging platform (3) to move along the Y direction;
the mold opening manipulator (4) is used for stripping the top mold (9-1), moving the top mold (9-1) and the bottom mold (9-4) to the corresponding material frames (5), and is fixed on the mold opening manipulator hanging platform (3) and can move along the Z direction and the X direction;
the jacking and pressing mechanism (6) is used for fixing the middle-layer die and the bottom die (9-4) of the clamp (9), is positioned below the working area of the first-step layered die opening and is positioned below the die opening working platform table top plate (1-1);
the long side die opening mechanism (7) is used for stripping the long side die (9-2) from the whole JC type elastic side bearing body;
the short side mold opening pushing mechanism (8) is used for stripping the short side mold (9-3) from the whole JC type elastic side bearing body.
2. The automatic die sinking machine for JC type elastic side bearing body dies according to claim 1, characterized in that the screw slide rail platform (2) comprises:
a screw rod sliding rail flat plate (2-13) fixed on the die opening working platform (1);
the output end of the servo motor (2-2) is connected with the screw rod (2-4) extending along the Y direction; the cylinder body of the servo motor (2-2) is fixed on the lower surface of the screw rod sliding rail flat plate (2-13);
The screw rod and nut bracket (2-9) and the screw rod (2-4) form a ball screw pair which is fixed on the die opening manipulator suspension platform (3).
3. An automatic die opening machine for JC-type elastic side bearing body dies according to claim 2, characterized in that the die opening robot suspension platform (3) comprises:
the die opening manipulator hanging flat plate (3-6) is L-shaped, and one section of the die opening manipulator hanging flat plate is fixed with the screw rod nut bracket (2-9);
the cylinder body of the rodless cylinder (3-9) is fixed on the other section of the die opening manipulator suspension flat plate (3-6); the rodless cylinder slide block (3-8) is fixed with the die opening manipulator (4).
4. The automatic mold opening machine for JC type elastic side bearing body mold according to claim 1, wherein the mold opening manipulator (4) comprises:
a base plate (4-6);
the three-axis cylinder I (4-1), the connecting plate I (4-2) and the air claw cylinder I (4-3) are sequentially connected, and the output end of the three-axis cylinder I (4-1), the connecting plate I (4-2) and the cylinder body of the air claw cylinder I (4-3) can move along the Z direction; the first air claw cylinder (4-3) can drive the first air claw (4-4) and the second air claw (4-5) on the first air claw cylinder to move along the X direction so as to realize opening and closing.
5. An automatic die opener for JC-type elastic side bearing body dies according to claim 1, characterized in that the jacking and tightening mechanism (6) comprises:
A jacking seat (6-5);
the jacking fixing plate (6-17) is fixed on the upper surface of the jacking seat (6-5);
a second push rod cylinder (6-8), wherein a second cylinder push rod (6-16) passes through and is fixed on a jacking fixed plate (6-17), and the tail end of the second cylinder push rod is fixed on a first jacking sleeve (6-15); the jacking sleeve I (6-15) is fixed on the lower surface of the table top plate (1-1-1);
the clamping cylinder I (6-2) and the clamping cylinder II (6-11) are fixed on the upper surface of the jacking seat (6-5) and penetrate through the table top plate (1-1), an output shaft of the clamping cylinder I (6-2) is connected with the clamping cylinder claw I (6-1), and an output shaft of the clamping cylinder II (6-11) is connected with the clamping cylinder claw II (6-12);
the jacking seat (6-5) moves along the Z direction under the drive of the push rod cylinder II (6-8), and the working heights of the clamping cylinder claw I (6-1) and the clamping cylinder claw II (6-12) are adjusted accordingly.
6. An automatic die opening machine for JC-type elastic side bearing body dies according to claim 1, characterized in that the long side die opening mechanism (7) comprises:
the output end of the triaxial cylinder II (7-2), the connecting plate II (7-1) and the cylinder body of the pneumatic claw cylinder II (7-3) are connected in sequence, and the cylinder body of the triaxial cylinder II (7-2) is fixed on the die-sinking work platform table top plate (1-1);
The air claw air cylinder II (7-3) drives the air cylinder claw III (7-4) and the air cylinder claw IV (7-5) to move along the Y direction so as to realize opening and closing.
7. Automatic die opening machine for JC-type elastic side bearing body dies according to claim 1, characterized in that the short side die pushing mechanism (8) comprises:
a side template (8-10) fixedly arranged on the table top plate (1-1-1);
a third push rod cylinder (8-9), the cylinder body of which is fixed on the side template (8-10), and the third push rod cylinder (8-8) passes through the side template (8-10) and is fixed on the push plate (8-3) of the ejection cylinder;
the blocking block (8-5) is positioned in the advancing direction of the ejection cylinder pushing plate (8-3) along the X direction and in the advancing direction of the whole JC type elastic side bearing body along the X direction.
8. An automatic mold opening method for JC type elastic side bearing body mold, characterized by comprising:
step 1, stripping and recovering the top mold (9-1) in the multilayer mold (9):
step 1A, a die opening manipulator (4) clamps a multi-layer die (9) wrapped with an JC elastic side bearing body from a buffer area, a screw rod (2-4) rotates under the rotation of a servo motor (2-2) in a screw rod sliding rail platform (2), and a die opening manipulator hanging platform (3) moves along the direction of the screw rod (2-4) until reaching the upper part of a working area for performing the first-step layered die opening;
Step 1B, a rod piece in a triaxial cylinder I (4-1) in the die opening manipulator (4) extends downwards, a cylinder claw I (4-4) and a cylinder claw II (4-5) clamp the bottom of the multi-layer die (9), and the multi-layer die (9) contacts a tabletop (1-1-1) of the die opening working platform (1); then under the action of the first air claw air cylinder (4-3), the two air cylinder claws are loosened, and the multi-layer die (9) is placed on the tabletop (1-1-1);
step 1C, pushing a push rod cylinder II (6-8) in the jacking mechanism (6), pushing a jacking seat (6-5) upwards by a cylinder push rod II (6-16), enabling a clamping cylinder I (6-2) and a clamping cylinder II (6-11) fixed on the jacking seat (6-5) to reach the height of a middle layer die, rotating a clamping cylinder claw I (6-1) and a clamping cylinder claw II (6-12) clockwise by 90 degrees under the driving of the clamping cylinder, and extending into grooves of long side dies (9-2) on two sides of a multi-layer die 9 to fix the multi-layer die (9);
step 1D, the mold opening manipulator (4) stretches the cylinder claw on the mold opening manipulator into the groove of the top mold (9-1), clamps the top mold (9-1), stretches the triaxial cylinder I (4-1) upwards, and peels the top mold (9-1) from the JC type elastic side bearing body;
step 1E, under the drive of a rodless cylinder (3-9), the mold opening manipulator (4) translates to the recycled material frame placing platform (1-2) along a guide rail III (3-4); when the material reaches the position above a first material frame (5) placed on the recycling platform, the mold opening manipulator (4) places the top mold (9-1) into the first material frame, and the classification recycling of the top mold (9-1) is completed;
Step 2, stripping the whole JC type elastic side bearing body and the middle layer die from the bottom die (9-4), and recovering the bottom die (9-4):
step 2A, the die opening manipulator (4) returns to the upper part of the JC elastic side bearing body, and simultaneously, the clamping cylinder claw I (6-1) and the clamping cylinder claw II (6-12) rotate anticlockwise for 90 degrees under the action of the clamping cylinder I (6-2) and the clamping cylinder II (6-11) to release the fixation of the cylinder claw to the middle layer die; wherein the middle layer mold comprises a pair of long side molds (9-2) and a pair of short side molds (9-3);
step 2B, a push rod cylinder II (6-8) of the jacking and pressing mechanism (6) is pulled back downwards to a cylinder push rod II (6-16), the working height of the clamping cylinder claw I (6-1) and the clamping cylinder claw II (6-12) is reduced, the working height reaches the height of a groove on the side surface of the bottom die (9-4), and the clamping cylinder claw I (6-1) and the clamping cylinder claw II (6-12) rotate clockwise for 90 degrees to fix the bottom die (9-4);
step 2C, a manipulator (4) of the die sinking machine descends a cylinder claw to the height of a groove of a long side die (9-2) in the multi-layer die (9) under the driving of a triaxial cylinder I (4-1), and the cylinder claw stretches into the groove of the long side die (9-2) under the action of a pneumatic claw cylinder I (4-3) to clamp the whole die body;
the three-axis cylinder I (4-1) stretches upwards, the whole JC type elastic side bearing body and the middle layer die are stripped from the bottom die (9-4), and the JC type elastic side bearing body is conveyed to a working area of the next die opening operation, namely a movable plate (1-1-2);
Step 2D, clamping the cylinder claw to release the fixation of the bottom die (9-4), wherein the bottom die (9-4) is left on the tabletop;
under the rotation of a servo motor (2-2) and a screw rod (2-4) in a screw rod sliding rail platform (2), the die opening manipulator suspension platform (3) returns to the upper part of the first die opening operation area; the die opening mechanical arm (4) clamps the bottom die (9-4) left on the tabletop, the bottom die (9-4) is placed into a second material frame placed on the recycled material frame placing platform (1-2), and the classified recycling of the die is completed;
step 3, stripping the long side die (9-2) from the whole JC type elastic side bearing body based on the long side die opening mechanism (7), and then recovering the long side die (9-2) based on the movable plate (1-1-2) and the material frame (5):
step 3A, long side mold opening mechanisms (7) arranged on two sides of an opening working platform (1) extend into grooves of long side molds (9-2) attached on two sides of an JC type elastic side bearing body under the action of a triaxial cylinder II (7-2), and a cylinder claw III (7-4) and a cylinder claw IV (7-5);
then under the action of a second pneumatic claw cylinder (7-3), the cylinder claw is unfolded outwards to prop against the groove, and a second triaxial cylinder (7-2) of the long side die opening mechanism (7) at the two sides is pulled back at the same time to peel off the long side dies (9-2) at the two sides of the JC type elastic side bearing body;
under the action of a second air claw cylinder (7-3), the air claw contracts to release the constraint on the long side mold (9-2), and the two long side molds (9-2) are left on the movable plate (1-1-2);
Then, the mold opening manipulator (4) conveys the JC type elastic side bearing body and the short side mold (9-3) attached to the JC type elastic side bearing body to the area of the final mold opening operation, namely the tabletop plate (1-1-1);
step 3B, after the die opening mechanical arm (4) completes the carrying work, in order to complete the recovery of the die assembly, a first push rod cylinder (1-1-3) arranged below a die opening working platform table top plate (1-1) retracts a first cylinder push rod (1-1-5) which is originally extended into a movable plate buckle (1-1-6); the movable plate (1-1-2) loses supporting force and turns downwards around the shaft (1-1-4);
the two long side dies (9-2) originally left on the movable plate (1-1-2) slide into a material frame which is pre-placed in the lower layer plate (1-5), so that the classified recovery of the die components is completed;
then, under the pushing of the first push rod cylinder (1-1-3), the first cylinder push rod (1-1-5) jack up the movable plate (1-1-2) again and stretches into the movable plate buckle (1-1-6) again to provide supporting force for the movable plate (1-1-2) to reset and be level with the tabletop plate (1-1);
step 4, stripping and recycling the short side die (9-3) from the whole JC type elastic side bearing body based on the short side die opening pushing mechanism (8) and the material frame (5):
under the pushing of a push rod cylinder III (8-9) of the short side die pushing mechanism (8), the cylinder push rod III (8-8) pushes an ejection cylinder push plate (8-3) connected with the cylinder push rod III;
When two rod pieces of the ejection cylinder push plate (8-3) are contacted with two short side dies (9-3) attached to the JC type elastic side bearing body, the two rod pieces continue to push forward, and the JC type elastic side bearing body is pushed to a blocking block (8-5) arranged on the die opening working platform (1);
the JC type elastic side bearing body is blocked by the blocking block (8-5) and cannot move, but the push plate (8-3) of the ejection cylinder is pushed forward continuously, the remaining two short side dies (9-3) are stripped from the JC type elastic side bearing body and pushed into a third material frame arranged on the recycled material frame placing platform (1-2), and the classified recycling of the die assemblies is completed.
CN202310991348.0A 2023-08-08 2023-08-08 Automatic mold opening machine and method for JC type elastic side bearing body mold Pending CN117124505A (en)

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CN202310991348.0A CN117124505A (en) 2023-08-08 2023-08-08 Automatic mold opening machine and method for JC type elastic side bearing body mold

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Application Number Priority Date Filing Date Title
CN202310991348.0A CN117124505A (en) 2023-08-08 2023-08-08 Automatic mold opening machine and method for JC type elastic side bearing body mold

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CN117124505A true CN117124505A (en) 2023-11-28

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