CN117116650B - Double-wire winding system with waste wire recovery function - Google Patents
Double-wire winding system with waste wire recovery function Download PDFInfo
- Publication number
- CN117116650B CN117116650B CN202311386597.3A CN202311386597A CN117116650B CN 117116650 B CN117116650 B CN 117116650B CN 202311386597 A CN202311386597 A CN 202311386597A CN 117116650 B CN117116650 B CN 117116650B
- Authority
- CN
- China
- Prior art keywords
- wire
- winding
- waste
- welding
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004804 winding Methods 0.000 title claims abstract description 244
- 239000002699 waste material Substances 0.000 title claims abstract description 195
- 238000011084 recovery Methods 0.000 title claims abstract description 83
- 230000007246 mechanism Effects 0.000 claims abstract description 287
- 238000003825 pressing Methods 0.000 claims abstract description 187
- 238000003466 welding Methods 0.000 claims abstract description 113
- 238000005520 cutting process Methods 0.000 claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000004064 recycling Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 230000009977 dual effect Effects 0.000 claims 3
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000011162 core material Substances 0.000 description 72
- 238000007599 discharging Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 3
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F37/00—Fixed inductances not covered by group H01F17/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention relates to the technical field of inductor production, in particular to a double-wire winding system with a waste wire recovery function, which comprises a machine table, a turntable mechanism, a winding mechanism, a wire supply mechanism, a waste wire recovery mechanism, a wire cutting mechanism and a controller, wherein the winding mechanism is provided with a front-end wire pressing component and a rear-end wire pressing component, the controller can control a wire needle to move along a set path, the front-end wire pressing component and the rear-end wire pressing component of the winding mechanism can respectively press two ends of a wire, and waste wires generated after welding can be removed by the waste wire recovery mechanism. In addition, the front end wire pressing component and the rear end wire pressing component are respectively provided with two wire pressing points when the wires are pressed, so that the waste wires of the front end part and the waste wires of the rear end part can be kept in a tightening state, the waste wires generated in each winding process can be located at the same position, and the condition of clamping missing is prevented.
Description
Technical Field
The invention relates to the technical field of inductor production, in particular to a double-wire winding system with a waste wire recovery function.
Background
An Inductor (Inductor), also called choke, reactor, dynamic reactor, is a device that can convert electric energy into magnetic energy and store it. The inductor is similar in structure to a transformer but has only one winding. The inductor has a certain inductance, and only blocks the change of current, and the inductor is widely applied to various fields such as machinery and electricity. The inductor is generally composed of a skeleton, windings, a shield, an encapsulation material, a magnetic core, an iron core, or the like. Along with the continuous development of technology, various electronic products are continuously developed towards miniaturization, and small-sized and miniature inductors are also formed to meet the requirements of the electronic products. In the production and processing process of the inductor, the winding is required to be carried out on the magnetic core, the winding process is basically carried out by virtue of winding equipment due to the limitation of the size, the inductor is transferred to a welding station after the winding is finished, a wire is welded to the magnetic core, a certain length is reserved at two ends of the wire in order to ensure the welding effect, the wire can be disconnected after the welding to generate a waste wire, the waste wire is required to be discharged out of an operation space so as to avoid influencing the subsequent winding operation, and the waste wire is usually sucked away by adopting a negative pressure adsorption device at present, so that the waste wire can be removed, but a vacuum pump with larger suction force is required to ensure that the waste wire does not float away, a large amount of energy consumption can be increased after long-time work, the production cost is increased, and the benefit of enterprises is influenced. There is thus a need for a solution to the above-mentioned problems.
Disclosure of Invention
In order to solve the problems, the invention provides a double-wire winding system with a waste wire recovery function, which can press the front end part and the rear end part of a wire in the winding process and recover the wire through a waste wire recovery mechanism after welding, and has low energy consumption and good recovery effect.
The invention is realized by the following scheme:
a two-wire winding system with scrap wire recovery, comprising:
a machine table;
the rotary table mechanism is arranged on the machine table, and a magnetic core feeding station, a wire supplying station, a welding station and a waste wire recycling station are distributed in the circumferential direction of the rotary table mechanism;
the winding mechanism is arranged on the turntable mechanism, the winding mechanism comprises a winding seat rotationally connected with the turntable mechanism, a magnetic core clamping assembly arranged on the winding seat, a winding bracket connected with the turntable mechanism, a front end wire pressing assembly used for pressing the front end of a wire is arranged on the winding seat, and a rear end wire pressing assembly used for pressing the tail end of the wire is arranged on the winding bracket;
the wire supply mechanism is arranged on the wire supply station and is used for conveying wires to the wire winding mechanism, and the wire supply mechanism comprises a wire needle;
The waste wire recovery mechanism is arranged on the waste wire recovery station and is used for removing and recovering waste wires, and the waste wire recovery mechanism is provided with a waste wire clamping assembly;
the welding mechanism is arranged on the welding station and is used for welding the lead to the magnetic core;
the wire cutting mechanism is arranged between the wire supply mechanism and the welding mechanism and is provided with a wire cutting assembly;
the controller is arranged on the machine table and controls the wire needle head of the wire supply mechanism to move along the following set paths: the wire syringe needle is through front end wire pressing subassembly, guide pillar and the rear end wire pressing subassembly on the magnetic core clamping assembly in proper order, wherein, when the wire passes through front end wire pressing subassembly, the front end wire pressing subassembly is instructed to the controller pushes down the front end part of wire, and when the wire passes through the guide pillar, reaches the wire winding initiating terminal of magnetic core, and the controller instructs the wire winding seat to rotate and winds, and the wire syringe needle removes to the wire winding end of magnetic core, the wire passes through the rear end wire pressing subassembly, the rear end wire pressing subassembly is instructed to the controller pushes down the rear end part of wire.
Further, the front end wire pressing assembly comprises a first front end wire pressing post and a second front end wire pressing post, and a space is reserved between the first front end wire pressing post and the second front end wire pressing post; the rear end wire pressing assembly comprises a first rear end wire pressing post and a second rear end wire pressing post, and a space is reserved between the first rear end wire pressing post and the second rear end wire pressing post; guide posts for guiding the trend of the lead are arranged on the magnetic core clamping assembly and the winding bracket;
The setting path specifically includes: the wire needle passes through the first front end wire pressing column, the second front end wire pressing column, the guide pillar on the magnetic core clamping component, the guide pillar on the winding bracket, the first rear end wire pressing column and the second rear end wire pressing column in sequence;
wherein the controller instructs the first front end spool and the second front end spool to press the front end portions of the wires, respectively, as the wires pass through the first front end spool and the second front end spool; when a wire passes through the guide post of the magnetic core clamping assembly and reaches the winding starting end of the magnetic core, the controller instructs the winding seat to rotate for winding, and after the wire needle moves to the winding ending end of the magnetic core, the wire needle passes through the guide post on the winding bracket; when the wire passes through the first rear end wire pressing assembly and the second rear end wire pressing assembly, the controller instructs the first rear end wire pressing post and the second rear end wire pressing post to press the rear end portion of the wire respectively.
Further, the magnetic core clamping assembly comprises a first clamping piece arranged on the winding seat and a second clamping piece matched with the first clamping piece, the first clamping piece is rotationally connected to the winding seat, an elastic resetting piece is connected between the first clamping piece and the winding seat, and the guide pillar is arranged on the second clamping piece.
Further, a first avoiding groove is formed in the winding seat, and the first avoiding groove is located between the first front-end wire pressing column and the second front-end wire pressing column; the winding support is provided with a second avoiding groove, and the second avoiding groove is positioned between the first rear-end wire pressing column and the second rear-end wire pressing column.
Further, the guide wire needle passes through the first front end wire pressing column in a clockwise direction and then passes through the second front end wire pressing column in a counterclockwise direction; the wire needle passes through the first rear end crimp post in a clockwise direction and then passes through the second rear end crimp post in a counterclockwise direction.
Further, the wire feeding mechanism comprises a fixed seat arranged on the machine table, a multi-shaft moving module arranged on the fixed seat, a moving seat connected with the multi-shaft moving module, a wire seat rotationally connected with the moving seat, and a wire driving piece arranged on the moving seat and used for driving the wire seat to rotate, wherein the wire needle is connected with the wire seat, extends out of the bottom of the moving seat, and is provided with at least one wire needle.
Further, a wire winding driving mechanism for driving the wire winding seat to rotate is arranged at the position of the machine table corresponding to the wire feeding mechanism, and comprises a wire winding supporting seat arranged on the machine table, a first linear driving module arranged on the wire winding supporting seat and a wire winding driving piece connected with the first linear driving module; the output end of the winding driving piece is in transmission connection with the winding seat through a transmission component arranged on the turntable mechanism, the first linear driving module is arranged along the radial direction of the turntable mechanism, and the winding driving piece is driven by the first linear driving module to be close to or far away from the turntable mechanism, so that the output end of the winding driving piece is connected with or separated from the transmission component.
Further, the welding mechanism comprises a welding support seat arranged on the machine table, a second linear driving module arranged on the welding support seat along the radial direction of the turntable mechanism, a welding bracket connected with the second linear driving module, a third linear driving module arranged on the welding bracket along the vertical direction, and a welding assembly connected with the third linear driving module.
Further, two discharging stations are arranged in the circumferential direction of the turntable mechanism, each wire supply station comprises a first wire supply station and a second wire supply station, two welding stations comprise a first welding station and a second welding station, and two waste wire recovery stations comprise a first waste wire recovery station and a second waste wire recovery station; the magnetic core feeding station, the first wire supplying station, the first welding station, the first waste wire recovery station, the second wire supplying station, the second welding station, the second waste wire recovery station and the discharging station are sequentially arranged around the turntable mechanism, two wire supplying mechanisms are arranged and respectively arranged at the first wire supplying station and the second wire supplying station, two welding mechanisms are arranged and respectively arranged at the first welding station and the second welding station, and two waste wire recovery mechanisms are arranged and respectively arranged at the first waste wire recovery station and the second waste wire recovery station; the wire cutting mechanism is provided with two, wire cutting mechanism still including set up in wire cutting supporting component and wire cutting drive assembly of carousel mechanism top, wire cutting assembly with wire cutting drive assembly connects, wire cutting drive assembly sets up along vertical direction.
Further, the double-wire winding system with the waste wire recovery function further comprises a magnetic core feeding mechanism, wherein the magnetic core feeding mechanism is located at the magnetic core feeding station, the magnetic core feeding mechanism comprises a vibrating disc arranged on the machine table, a first feeding support arranged on the machine table, a feeding driving assembly arranged on the first feeding support, and a material taking piece connected with the feeding driving assembly.
Further, the double-wire winding system with the waste wire recovery function further comprises a welding auxiliary mechanism arranged on the turntable mechanism, the position of the welding auxiliary mechanism corresponds to that of the welding mechanism, the welding auxiliary mechanism comprises an auxiliary bracket arranged on the turntable mechanism, a pressing driving assembly arranged on the auxiliary bracket, two wire pressing members connected with the pressing driving assembly, and the two wire pressing members are respectively used for pressing a part, close to the magnetic core, of the front end of a wire and a part, close to the magnetic core, of the tail end of the wire; the winding bracket is provided with a wire pressing groove corresponding to the wire pressing piece.
Further, the waste wire recovery mechanism comprises a waste discharge bracket arranged on the machine table, a first waste discharge driving module arranged on the waste discharge bracket, a second waste discharge driving module connected with the first waste discharge driving module, and a waste wire clamping assembly connected with the second waste discharge driving module; the first waste discharge driving module is arranged along the horizontal direction and drives the waste wire clamping assembly to be close to or far away from the turntable mechanism; the second waste discharge driving module is arranged along the vertical direction.
Compared with the prior art, the invention has the following beneficial effects:
the front end wire pressing component is arranged on the wire winding seat, the rear end wire pressing component is arranged on the wire winding support, and the wire is driven to walk along the set path under the control of the controller during wire winding, so that the wire winding quality is ensured, the front end wire pressing component and the rear end wire pressing component can respectively press the front end part and the rear end part of the wire, the waste wire is conveniently removed by the waste wire recycling mechanism, and compared with a traditional negative pressure adsorption mode, a large amount of energy consumption can be reduced, and the production cost is saved.
Drawings
Fig. 1 is a schematic structural diagram of a two-wire winding system with a waste wire recovery function according to the present invention.
Fig. 2 is an enlarged view of a portion a in fig. 1.
Fig. 3 is a schematic view of a turntable mechanism, a winding mechanism, a wire cutting mechanism, a winding driving mechanism and a welding auxiliary mechanism.
Fig. 4 is a schematic diagram illustrating the controller controlling the wire to be wound along the set path in embodiment 1.
Fig. 5 is a schematic diagram illustrating the controller controlling the wire to be wound along the set path in embodiment 2.
Fig. 6 is a schematic view of a wire feeding mechanism.
Fig. 7 is a schematic diagram of a waste recycling mechanism.
Fig. 8 is a schematic view of a welding mechanism.
Fig. 9 is a schematic diagram of a magnetic core feeding mechanism.
The figure comprises the following components:
the machine 1, the controller 11, the turntable mechanism 2, the winding mechanism 3, the winding seat 31, the magnetic core clamping assembly 32, the first clamping member 321, the second clamping member 322, the winding bracket 33, the front end wire pressing assembly 34, the first front end wire pressing column 34a, the second front end wire pressing column 34b, the rear end wire pressing assembly 35, the first rear end wire pressing column 35a, the second rear end wire pressing column 35b, the guide pillar 36, the first avoidance groove 37, the second avoidance groove 38, the wire feeding mechanism 4, the wire needle 41, the fixed seat 42, the multi-shaft moving module 43, the wire seat 44, the wire driving member 45, the waste wire recovering mechanism 5, the waste wire clamping assembly 51, the waste wire supporting bracket 52, the first waste wire discharging driving module 53, the second waste wire discharging driving module 54, the wire cutting mechanism 6, the wire cutting assembly 61, the wire cutting support assembly 62, the wire cutting driving assembly 63, the welding mechanism 7, the welding support seat 71, the second linear driving module 72, the welding bracket 73, the third linear driving module 74, the welding assembly 75, the welding assembly 8, the support seat 81, the linear driving member 81, the wire pressing member 82, the wire winding driving member 82, the wire pressing member 10c, the auxiliary feeding mechanism 94, the wire pressing member 10b, the auxiliary feeding mechanism 94, the vibration driving member 10c, the material taking-up and the auxiliary feeding mechanism 10b, the winding mechanism 10b, the vibration driving member 10b, the winding frame 10.
Detailed Description
In order to facilitate an understanding of the present invention by those skilled in the art, the present invention will be described in further detail with reference to specific examples and drawings.
Example 1
Referring to fig. 1 to 4, the present embodiment provides a two-wire winding system with a waste wire recovery function, comprising: the device comprises a machine table 1, a turntable mechanism 2, a winding mechanism 3, a wire supply mechanism 4, a waste wire recovery mechanism 5, a wire cutting mechanism 6 and a controller 11.
Wherein:
the rotary table mechanism 2 is arranged on the machine table 1, and a magnetic core feeding station, a wire supplying station, a welding station and a waste wire recycling station are distributed in the circumferential direction of the rotary table mechanism 2;
the wire winding mechanism 3, wire winding mechanism 3 set up in on the carousel mechanism 2, wire winding mechanism 3 evenly is provided with a plurality ofly on carousel mechanism 2, and carousel mechanism 2 can drive wire winding mechanism 3 and shift between each station, rotates one station at a time. The winding mechanism 3 comprises a winding seat 31 rotatably connected with the turntable mechanism 2, a magnetic core clamping assembly 32 arranged on the winding seat 31, a winding bracket 33 connected with the turntable mechanism 2, a front end wire pressing assembly 34 used for pressing the front end of a wire and arranged on the winding seat 31, and a rear end wire pressing assembly 35 used for pressing the tail end of the wire and arranged on the winding bracket 33;
The wire feeding mechanism 4 is arranged on the wire feeding station and is used for conveying wires to the wire winding mechanism 3, the wire feeding mechanism 4 comprises a wire needle 41, the wire needle 41 is provided with a wire through hole, and the wires pass through the wire through hole;
the waste wire recovery mechanism 5 is arranged on the waste wire recovery station and is used for removing and recovering waste wires, the waste wire recovery mechanism 5 is provided with a waste wire clamping assembly 51, and the waste wire clamping assembly 51 can move to the upper part of the winding mechanism 3 and then descend, so that the waste wires are clamped and then placed at a preset position;
a wire cutting mechanism 6 arranged between the wire supply mechanism and the welding mechanism, wherein the wire cutting mechanism 6 is provided with a wire cutting assembly 61;
a welding mechanism 7 for welding the wire to the magnetic core;
the controller 11 is arranged on the machine table 1, and the controller 11 controls the wire needle 41 of the wire feeding mechanism 4 to move along the following set paths: the wire needle 41 sequentially passes through the front end wire pressing assembly 34, the guide post 36 on the magnetic core clamping assembly 32 and the rear end wire pressing assembly 35, wherein when a wire passes through the front end wire pressing assembly 34, the controller 11 instructs the front end wire pressing assembly 34 to press the front end portion of the wire, when the wire passes through the guide post 36, reaches the winding starting end of the magnetic core, the controller 11 instructs the winding seat 31 to rotate for winding, the wire needle 41 moves to the winding tail end of the magnetic core, after that, the wire passes through the rear end wire pressing assembly 35, and the controller 11 instructs the rear end wire pressing assembly 35 to press the rear end portion of the wire.
According to the above-described setting path, after the winding is completed, the turntable mechanism 2 drives the winding mechanism 3 to move, the wound core is transferred to the welding station (the other winding mechanism moves to the wire supplying station, the winding mechanism currently located at the wire supplying station is defined as a winding a mechanism, the winding mechanism located at the welding station is defined as a winding b mechanism), the wire cutting mechanism 6 cuts the wire between the adjacent winding a mechanism and winding b mechanism, that is, cuts the wire between the rear end wire pressing component of the winding b mechanism and the front end wire pressing component of the winding a mechanism, the cutting position forms a first wire end (denoted by d1 in the figure) of the front end waste wire at the front end wire pressing component of the winding a mechanism, when the winding a mechanism moves to the welding station, the other winding c mechanism moves to the wire supplying station at this time, the wire cutting mechanism cuts the wire again, so that the cutting position at the rear end wire pressing component of the winding b mechanism forms a third wire end (denoted by d3 in the figure) of the rear end wire, the welding mechanism 7 cuts the wire at the starting end and the tail end of the winding of the core, and the two welding positions form a second wire end (denoted by d4 in the figure) of the front end waste wire). That is, after welding, the front and rear ends of the wire generate waste wires, the front end waste wires are the first to second wire end portions, and the rear end waste wires are the third to fourth wire end portions, wherein the front end wire pressing assembly 34 presses the middle portion of the front end waste wires, and the rear end wire pressing assembly 35 presses the middle portion of the rear end waste wires. At this time, the turntable mechanism 2 drives the winding mechanism 3 to transfer the rear end wire pressing assembly 35 (carrying the front end wire to the next station (wire recovery station), the wire pressing assembly 51 clamps the front end wire between the first wire end of the front wire and the front end wire pressing assembly 34, and the controller controls the front end wire pressing assembly 34 to release the pressed front end wire while the wire pressing assembly 51 performs the clamping operation, thereby completing the recovery of the front end wire. Similarly, when the winding mechanism moves, the rear end wire pressing assembly also moves to the waste wire recovery station, the waste wire clamping assembly 51 performs the same action, and the controller controls the rear end wire pressing assembly 35 to release the pressed rear end waste wire while the waste wire clamping assembly 51 performs the clamping operation, thereby completing the recovery of the front end waste wire and the rear end waste wire.
The problem that current mode that adopts negative pressure absorption to get rid of the waste wire comparatively consumes can be solved to this embodiment, but when producing miniature inductance, because the used wire rod diameter of miniature inductance is less, be less than the diameter of hair far away, accomplish the in-process of cutting off the wire rod at the wire winding, the wire rod can produce irreversible deformation under the effect of tension, and the deformation of wire rod is irregular again, can not ensure that each waste wire can all be in same position promptly, this just probably appears leaking the condition of gripping, result in the waste wire to stay in the operating space of equipment, these waste wires can get into the gap of each mechanism of equipment, influence the operation of equipment even damage equipment, therefore propose embodiment 2 in this application, in order to further ensure the effect that the waste wire was retrieved.
Example 2
Referring to the drawings, the present embodiment provides a two-wire winding system with a waste wire recovery function, including: the device comprises a machine table 1, a turntable mechanism 2, a winding mechanism 3, a wire supply mechanism 4, a waste wire recovery mechanism 5, a wire cutting mechanism 6 and a controller 11.
Wherein:
the rotary table mechanism 2 is arranged on the machine table 1, and a magnetic core feeding station, a wire supplying station, a wire cutting station, a welding station and a waste wire recycling station are distributed in the circumferential direction of the rotary table mechanism 2;
The wire winding mechanism 3 is arranged on the turntable mechanism 2, the plurality of wire winding mechanisms 3 are uniformly arranged on the turntable mechanism 2, the wire winding mechanism 3 comprises a wire winding seat 31 which is rotationally connected with the turntable mechanism 2, a magnetic core clamping assembly 32 which is arranged on the wire winding seat 31, a wire winding bracket 33 which is connected with the turntable mechanism 2, a front end wire pressing assembly 34 which is used for pressing the front end of a wire is arranged on the wire winding seat 31, and a rear end wire pressing assembly 35 which is used for pressing the tail end of the wire is arranged on the wire winding bracket 33;
the wire feeding mechanism 4 is arranged on the wire feeding station and is used for conveying wires to the wire winding mechanism 3, the wire feeding mechanism 4 comprises a wire needle 41, the wire needle 41 is provided with a wire through hole, and the wires pass through the wire through hole;
the waste wire recovery mechanism 5 is arranged on the waste wire recovery station and is used for removing and recovering waste wires, the waste wire recovery mechanism 5 is provided with a waste wire clamping assembly 51, and the waste wire clamping assembly 51 can move to the upper part of the winding mechanism 3 and then descend, so that the waste wires are clamped and then placed at a preset position;
a welding mechanism 7 arranged on the welding station and used for welding the lead wire to the magnetic core;
a wire cutting mechanism 6 disposed between the wire supply mechanism and the welding mechanism, the wire cutting mechanism 6 having a wire cutting assembly 61;
The controller 11 is disposed on the machine 1, and the controller 11 controls the guide needle 41 of the wire feeding mechanism 4 to move along a set path.
The front end wire pressing assembly 34 includes a first front end wire pressing post 34a and a second front end wire pressing post 34b, and a space is provided between the first front end wire pressing post 34a and the second front end wire pressing post 34 b; the rear end wire pressing assembly 35 comprises a first rear end wire pressing post 35a and a second rear end wire pressing post 35b, and a space is reserved between the first rear end wire pressing post 35a and the second rear end wire pressing post 35 b; the magnetic core clamping assembly 32 and the winding bracket 33 are respectively provided with a guide post 36 for guiding a wire; the first front end wire pressing post 34a, the second front end wire pressing post 34b, the first rear end wire pressing post 35a and the second rear end wire pressing post 35b are identical in structure, the front end wire pressing post is exemplified by the front end wire pressing post, the front end wire pressing post can be connected with the winding seat 31 through the connecting sleeve, the front end wire pressing post can move up and down relative to the connecting sleeve, the bottom end of the front end wire pressing post penetrates through the winding seat 31 to extend to the lower portion of the winding seat 31, a spring is connected between the bottom end of the front end wire pressing post and the connecting sleeve, a wire is pressed through the elastic force of the spring, and a jacking mechanism is arranged at a corresponding position below the front end wire pressing post to jack the front end wire pressing post, so that the wire is loosened.
The controller 11 controls the guide needle to move along the following set paths: the wire needle 41 passes through the first front end wire pressing post 34a, the second front end wire pressing post 34b, the guide post 36 on the magnetic core clamping assembly 32, the guide post 36 on the winding bracket 33, the first rear end wire pressing post 35a and the second rear end wire pressing post 35b in sequence;
wherein the controller 11 instructs the first front end pinch 34a and the second front end pinch 34b to press the front end portions of the wires, respectively, when the wires pass the first front end pinch 34a and the second front end pinch 34 b; when the wire passes through the guide post 36 of the magnetic core clamping assembly 32 and reaches the winding start end of the magnetic core, the controller 11 instructs the winding seat 31 to rotate for winding, and the wire needle 41 moves to the winding end of the magnetic core and passes through the guide post on the winding bracket 33; the controller 11 instructs the first and second rear end posts 35a and 35b to press the rear end portions of the wire, respectively, as the wire passes through the first and second rear end wire press assemblies 35 and 35.
According to the above-described setting path, after the winding is completed, the turntable mechanism 2 drives the winding mechanism 3 to move, the wound core is transferred to the welding station (the other winding mechanism moves to the wire supplying station, the winding mechanism currently located at the wire supplying station is defined as a winding a mechanism, the winding mechanism located at the welding station is defined as a winding b mechanism), the wire cutting mechanism 6 cuts the wire between the adjacent winding a mechanism and winding b mechanism, that is, cuts the wire between the rear end wire pressing component of the winding b mechanism and the front end wire pressing component of the winding a mechanism, the cutting position forms a first wire end (denoted by d1 in the figure) of the front end waste wire at the front end wire pressing component of the winding a mechanism, when the winding a mechanism moves to the welding station, the other winding c mechanism moves to the wire supplying station at this time, the wire cutting mechanism cuts the wire again, so that the cutting position at the rear end wire pressing component of the winding b mechanism forms a third wire end (denoted by d3 in the figure) of the rear end wire, the welding mechanism 7 cuts the wire at the starting end and the tail end of the winding of the core, and the two welding positions form a second wire end (denoted by d4 in the figure) of the front end waste wire). That is, after welding, the front and rear ends of the wire generate waste wires, the front end waste wires are first to second wire end portions, and the rear end waste wires are third to fourth wire end portions, wherein the first front end posts 34a and the second front end posts 34b of the front end wire assembly 34 respectively press both end portions of the front end waste wires (the front end waste wires are in a straightened state under the action of the first front end posts 34a and the second front end posts 34 b), and the first rear end posts 35a and the second rear end posts 35b of the rear end wire assembly 35 respectively press both end portions of the rear end waste wires (the rear end waste wires are in a straightened state under the action of the first rear end posts 35a and the second rear end posts 35 b). At this time, the turntable mechanism 2 drives the winding mechanism 3 to transfer the rear end wire pressing assembly 35 (carrying the front end waste wire) to the next station (waste wire recovery station), the waste wire clamping assembly 51 clamps the front end waste wire between the first front end wire pressing post 34a and the second front end wire pressing post 34b, and the controller controls the first front end wire pressing post 34a and the second front end wire pressing post 34b to release the pressed front end waste wire while the waste wire clamping assembly 51 performs the clamping operation, thereby completing the recovery of the front end waste wire. Similarly, when the winding mechanism moves, the rear end wire pressing assembly also moves to the waste wire recovery station, the waste wire clamping assembly 51 performs the same action, and the controller controls the first rear end wire pressing column 35a and the second rear end wire pressing column 35b to release the pressed rear end waste wire while the waste wire clamping assembly 51 performs the clamping operation, thereby completing the recovery of the front end waste wire and the rear end waste wire.
Because the front end part and the rear end part of the guide are provided with two line pressing points, the waste lines at the two ends after welding are kept in a straightened state, so that the waste lines can be ensured to be in the same position every time, and the condition that the waste line recovery mechanism 5 is not clamped is avoided.
In this embodiment, two discharging stations are further disposed in the circumferential direction of the turntable mechanism 2, each wire feeding station includes a first wire feeding station and a second wire feeding station, each welding station includes a first welding station and a second welding station, each waste wire recovery station includes a first waste wire recovery station and a second waste wire recovery station, each wire cutting station includes a first wire cutting station and a second wire cutting station; the magnetic core feeding station, the first wire supplying station, the first wire cutting station, the first welding station, the first waste wire recovery station, the second wire supplying station, the second wire cutting station, the second welding station, the second waste wire recovery station and the discharging station are sequentially arranged around the turntable mechanism 2, two wire supplying mechanisms 4 are arranged and are respectively arranged at the first wire supplying station and the second wire supplying station, two welding mechanisms 7 are arranged and are respectively arranged at the first welding station and the second welding station, and two waste wire recovery mechanisms 5 are respectively arranged and are respectively arranged at the first waste wire recovery station and the second waste wire recovery station; the wire cutting mechanism 6 is provided with two wire cutting mechanisms, the two wire cutting mechanisms are respectively arranged at a first wire cutting station and a second wire cutting station, the wire cutting mechanism 6 further comprises a wire cutting supporting component 62 and a wire cutting driving component 63 which are arranged above the turntable mechanism 2, the wire cutting component 61 is connected with the wire cutting driving component 63, and the wire cutting driving component 63 is arranged along the vertical direction. In this embodiment, the winding may be performed twice successively, so that common mode inductors with windings of different proportions may be produced, and in this embodiment, the wire feeding mechanism 4 is provided with only one wire needle 41.
The magnetic core clamping assembly 32 comprises a first clamping member 321 disposed on the winding seat 31, and a second clamping member 322 matched with the first clamping member 321, the first clamping member 321 is rotatably connected to the winding seat 31, an elastic reset member (not shown in the figure) is connected between the first clamping member 321 and the winding seat 31, and the guide post 36 is disposed on the second clamping member 322. The spring can be adopted to the elastic restoring piece, and the one end and the wire winding seat 31 of spring are connected, and the other end is connected with first holder 321 to can give first holder 321 a power, make first holder 321 can rotate towards second holder 322 one side at default state lower holding end, realize the centre gripping to the magnetic core. In addition, a switch mechanism is further required to be disposed at the position corresponding to the magnetic core feeding station and the discharging station, and the switch mechanism can rotate the first clamping member 321, so that the clamping end of the first clamping member 321 is far away from the second clamping member 322. The switch mechanism may use an air cylinder to drive the rotatable switch member, which is required to achieve the action of pushing the first clamping member 321.
The winding seat 31 is provided with a first avoiding groove 37, and the first avoiding groove 37 is located between the first front end wire pressing post 34a and the second front end wire pressing post 34 b; the winding bracket 33 is provided with a second avoiding groove 38, and the second avoiding groove 38 is located between the first rear end wire pressing post 35a and the second rear end wire pressing post 35 b. The waste wire clamping assembly 51 specifically comprises a clamping jaw cylinder and a waste wire clamping jaw arranged at the output end of the clamping jaw cylinder, the first avoiding groove 37 and the second avoiding groove 38 can avoid the waste wire clamping jaw, so that the lower end of the waste wire clamping jaw can exceed the waste wire to a lower position, the waste wire clamping jaw is ensured to clamp the waste wire, the waste wire clamping jaw is matched with the front end wire pressing assembly 34 and the rear end wire pressing assembly 35, the waste discharge effect is further ensured, and the condition of missing clamping is avoided.
The guide needle 41 passes through the first front-end crimp shaft 34a in the clockwise direction and then passes through the second front-end crimp shaft 34b in the counterclockwise direction; the guide needle 41 passes through the first rear terminal pin 35a in a clockwise direction and then passes through the second rear terminal pin 35b in a counterclockwise direction. The wire can pass through adjacent wire pressing columns in opposite directions through the paths, so that the wire pressing columns can be ensured to accurately press the wire, and the situation that the wire cannot be pressed is avoided.
The wire feeding mechanism 4 comprises a fixed seat 42 arranged on the machine table 1, a multi-shaft moving module 43 arranged on the fixed seat 42, a moving seat connected with the multi-shaft moving module 43, a wire seat 44 rotationally connected with the moving seat, and a wire driving piece 45 arranged on the moving seat and used for driving the wire seat 44 to rotate, the wire needle 41 is connected with the wire seat 44, the wire needle 41 extends out of the bottom of the moving seat, and at least one wire needle 41 is arranged. The multi-axis moving module 43 can adopt an XYZ three-axis moving module, and the guiding needle can flexibly move under the driving of the multi-axis moving module 43, so as to realize the winding path in the embodiment. When the wire needle 41 is provided with one, a single wire winding can be achieved, and when the wire needle 41 is provided with two, a single double wire winding can be achieved.
The machine 1 is provided with a wire winding driving mechanism 8 corresponding to the wire feeding mechanism 4 and used for driving the wire winding seat 31 to rotate, the wire winding driving mechanism 8 comprises a wire winding supporting seat 81 arranged on the machine 1, a first linear driving module 82 arranged on the wire winding supporting seat 81, and a wire winding driving piece 83 connected with the first linear driving module 82; the output end of the winding driving piece 83 is in transmission connection with the winding seat 31 through a transmission assembly 84 arranged on the turntable mechanism 2, the first linear driving module 82 is arranged along the radial direction of the turntable mechanism 2, and the winding driving piece 83 is driven by the first linear driving module 82 to be close to or far away from the turntable mechanism, so that the output end of the winding driving piece 83 is connected with or separated from the transmission assembly 84. The transmission assembly 84 may adopt a synchronous pulley set or a gear set, and the output end of the winding driving member 83 and the transmission assembly 84 are in transmission connection through two connectors which can be mutually inserted. When the magnetic core clamping assembly 32 needs to be driven to rotate, the output end of the winding driving piece 83 is connected with the transmission assembly 84, and after winding is completed, the output end of the winding driving piece 83 is separated from the transmission assembly 84, so that the rotation of the turntable mechanism 2 is prevented from being influenced.
The welding mechanism 7 includes a welding support seat 71 disposed on the machine 1, a second linear driving module 72 disposed on the welding support seat 71 along a radial direction of the turntable mechanism 2, a welding bracket 73 connected to the second linear driving module 72, a third linear driving module 74 disposed on the welding bracket 73 along a vertical direction, and a welding assembly 75 connected to the third linear driving module 74. When the turntable mechanism 2 drives the winding mechanism 3 to move to the corresponding position of the welding mechanism 7, the welding assembly 75 moves above the magnetic core and then moves downwards to weld the lead wire on the magnetic core.
The double-wire winding system with the waste wire recovery function further comprises a magnetic core feeding mechanism 9, the magnetic core feeding mechanism 9 is located at the magnetic core feeding station, the magnetic core feeding mechanism 9 comprises a vibrating disc 91 arranged on the machine table 1, a first feeding support 92 arranged on the machine table 1, a feeding driving assembly 93 arranged on the first feeding support 92, and a material taking member 94 connected with the feeding driving assembly 93. The material taking member 94 may employ a suction nozzle, and the vibration plate 91 conveys the magnetic core to the material taking member 94, and the material taking member 94 transfers the magnetic core to the magnetic core clamping mechanism.
The double-wire winding system with the waste wire recovery function further comprises a welding auxiliary mechanism 10 arranged on the turntable mechanism 2, the position of the welding auxiliary mechanism 10 corresponds to that of the welding mechanism 7, the welding auxiliary mechanism 10 comprises an auxiliary bracket arranged on the turntable mechanism 2, a pressing driving assembly 10b arranged on the auxiliary bracket, two wire pressing pieces 10c connected with the pressing driving assembly 10b, and the two wire pressing pieces 10c are respectively used for pressing a part, close to a magnetic core, of the front end of a wire and a part, close to the magnetic core, of the tail end of the wire; the wire holder 33 is provided with a wire pressing groove 10d corresponding to the wire pressing member 10 c. One of the wire pressing members 10c can press the front end portion of the wire (the portion between the front end wire pressing assembly 34 and the magnetic core) at the time of welding, and the other wire pressing member 10c can press the rear end portion of the wire (the portion between the rear end wire pressing assembly 35 and the magnetic core) at the time of welding, so that the wire is straightened at the time of welding, and the welding effect is ensured.
The waste wire recovery mechanism 5 comprises a waste discharge bracket 52 arranged on the machine table 1, a first waste discharge driving module 53 arranged on the waste discharge bracket 52, a second waste discharge driving module 54 connected with the first waste discharge driving module 53, and a waste wire clamping assembly 51 connected with the second waste discharge driving module 54; the first waste discharge driving module 53 is arranged along the horizontal direction and drives the waste wire clamping assembly 51 to approach or depart from the turntable mechanism 2; the second waste discharge driving module 54 is disposed along a vertical direction. In addition, a recovery box may be provided at one side of the waste discharge bracket 52, and the waste wire clamping assembly 51 may be placed in the recovery box after clamping the waste wire.
In the winding process, firstly, the winding mechanism 3 is located at the magnetic core feeding station, the magnetic core feeding mechanism 9 places the magnetic core into the magnetic core clamping assembly 32, after the magnetic core clamping assembly 32 clamps the magnetic core, the turntable mechanism 2 drives the winding mechanism 3 to move to the first wire supply station, the controller 11 controls the wire needle 41 of the wire supply mechanism 4 to move according to a set path, after the wire needle 41 moves to a winding starting position of the magnetic core, the winding driving mechanism 8 drives the winding mechanism 3 to rotate for winding, and after the winding is finished, the wire needle 41 continues to move along the set path until the wire passes through the rear end wire pressing assembly 35. Subsequently, the turntable mechanism 2 drives the winding mechanism 3 to transfer to the first welding station, the wire cutting mechanism 6 cuts the wire, and the welding mechanism 7 welds the wire to the magnetic core. After the first welding is completed, the turntable mechanism 2 drives the winding mechanism 3 to move to a waste wire recovery station, and the waste wire recovery mechanism 5 takes away the waste wire. Next, the turntable mechanism 2 drives the winding mechanism 3 to move to the second wire supplying station, the controller 11 controls the wire needle 41 of the wire supplying mechanism 4 to move according to the set path, after the wire needle 41 moves to the winding starting position of the magnetic core, the winding driving mechanism 8 drives the winding mechanism 3 to rotate for performing the second winding, and after the winding is finished, the wire needle 41 continues to move along the set path until passing through the rear end wire pressing assembly 35. Subsequently, the turntable mechanism 2 drives the winding mechanism 3 to transfer to the second welding station, the wire cutting mechanism 6 cuts the wire, and the welding mechanism 7 welds the wire to the magnetic core. After the second welding is completed, the turntable mechanism 2 drives the winding mechanism 3 to move to a second waste wire recovery station, and the waste wire recovery mechanism 5 takes away the waste wire. Finally, the turntable mechanism 2 drives the winding mechanism 3 to be transferred to the discharging station, the magnetic core clamping assembly 32 loosens the product, and the product falls into a preset collecting box to finish a winding operation process.
The front end wire pressing component and the rear end wire pressing component both comprise two wire pressing columns, and two wire pressing points are arranged when wires are pressed, so that after the wires are disconnected after welding, the waste wires at the front end part and the waste wires at the rear end part are pressed under the action of the two wire pressing points, the waste wires at the front end part and the waste wires at the rear end part can be kept in a tightening state, the waste wires generated in each winding process can be ensured to be positioned at the same position, the waste wire recovery mechanism can clamp each generated waste wire, the condition of missing clamping is prevented, the waste discharge effect is ensured, the waste wires are prevented from being scattered in an operation space, and equipment is prevented from being damaged.
The present embodiment can be used for winding operation of common-mode inductors with different winding ratios, and the scheme in embodiment 3 can be adopted when common-mode inductors with the same winding ratio are produced.
Example 3
In this embodiment, the circumference of carousel mechanism 2 is provided with magnetic core material loading station, wire feed station, cuts station, welding station, waste wire recovery station, ejection of compact station, and wire feed station, cut station, welding station, waste wire recovery station all are provided with one, and wire needle 41 of wire feed mechanism 4 is provided with two, can carry out the double-wire winding simultaneously in a wire winding process, and embodiment 2 can be consulted in the specific flow of wire winding, has reduced the flow of secondary wire winding compared with embodiment 2. In addition, the structures of other parts of this embodiment are the same as those of embodiment 1 or embodiment 2, and a detailed description thereof will not be provided.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, and is merely for convenience in describing the present invention and simplifying the description, and does not indicate or imply that the apparatus or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. For example, "upper", "lower", "left", "right", and the like are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed accordingly.
The terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present invention, unless explicitly specified and limited otherwise, the terms "connected," "fixed" and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
While the invention has been described in conjunction with the specific embodiments above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art in light of the foregoing description. Accordingly, all such alternatives, modifications, and variations are included within the scope of the appended claims.
Claims (10)
1. A two-wire winding system having a scrap wire recovery function, comprising:
a machine table;
the rotary table mechanism is arranged on the machine table, and a magnetic core feeding station, a wire supplying station, a welding station and a waste wire recycling station are distributed in the circumferential direction of the rotary table mechanism;
the winding mechanism is arranged on the turntable mechanism, the winding mechanism comprises a winding seat rotationally connected with the turntable mechanism, a magnetic core clamping assembly arranged on the winding seat, a winding bracket connected with the turntable mechanism, a front end wire pressing assembly used for pressing the front end of a wire is arranged on the winding seat, and a rear end wire pressing assembly used for pressing the tail end of the wire is arranged on the winding bracket;
the wire feeding mechanism is arranged on the wire feeding station and is used for conveying wires to the wire winding mechanism, the wire feeding mechanism comprises a wire needle head, a fixed seat arranged on the machine table, a multi-shaft moving module arranged on the fixed seat, a moving seat connected with the multi-shaft moving module, a wire seat rotationally connected with the moving seat, and a wire driving piece arranged on the moving seat and used for driving the wire seat to rotate, the wire needle head is connected with the wire seat, extends out of the bottom of the moving seat, and is provided with at least one wire needle head;
The waste wire recovery mechanism is arranged on the waste wire recovery station and is used for removing and recovering waste wires, and the waste wire recovery mechanism is provided with a waste wire clamping assembly;
the welding mechanism is arranged at the welding station and is used for welding the lead to the magnetic core;
the wire cutting mechanism is arranged between the wire supply mechanism and the welding mechanism and is provided with a wire cutting assembly;
the controller is arranged on the machine table and controls the wire needle head of the wire supply mechanism to move along the following set paths: the wire needle sequentially passes through the front end wire pressing assembly, the guide post on the magnetic core clamping assembly and the rear end wire pressing assembly, wherein when a wire passes through the front end wire pressing assembly, the controller indicates the front end wire pressing assembly to press the front end part of the wire, when the wire passes through the guide post, the wire reaches the winding starting end of the magnetic core, the controller indicates the winding seat to rotate for winding, the wire needle moves to the winding tail end of the magnetic core, the wire passes through the rear end wire pressing assembly, and the controller indicates the rear end wire pressing assembly to press the rear end part of the wire;
the circumference of the rotary table mechanism is also provided with discharge stations, the wire supply stations are two and comprise a first wire supply station and a second wire supply station, the welding stations are two and comprise a first welding station and a second welding station, the waste wire recovery stations are two and comprise a first waste wire recovery station and a second waste wire recovery station, the magnetic core feeding stations, the first wire supply stations, the first welding stations, the first waste wire recovery stations, the second wire supply stations, the second welding stations, the second waste wire recovery stations and the discharge stations are sequentially arranged around the rotary table mechanism, the wire supply mechanisms are two and are respectively arranged at the first wire supply stations and the second wire supply stations, the welding mechanisms are two and are respectively arranged at the first welding stations and the second welding stations, and the waste wire recovery mechanisms are two and are respectively arranged at the first waste wire recovery stations and the second waste wire recovery stations; the wire cutting mechanism is provided with two, wire cutting mechanism still including set up in wire cutting supporting component and wire cutting drive assembly of carousel mechanism top, wire cutting assembly with wire cutting drive assembly connects, wire cutting drive assembly sets up along vertical direction.
2. The dual wire winding system with scrap wire recovery function of claim 1 wherein the front end spool assembly includes a first front end spool and a second front end spool with a space therebetween; the rear end wire pressing assembly comprises a first rear end wire pressing post and a second rear end wire pressing post, and a space is reserved between the first rear end wire pressing post and the second rear end wire pressing post; guide posts for guiding the trend of the lead are arranged on the magnetic core clamping assembly and the winding bracket;
the setting path specifically includes: the wire needle passes through the first front end wire pressing column, the second front end wire pressing column, the guide pillar on the magnetic core clamping component, the guide pillar on the winding bracket, the first rear end wire pressing column and the second rear end wire pressing column in sequence;
wherein the controller instructs the first front end spool and the second front end spool to press the front end portions of the wires, respectively, as the wires pass through the first front end spool and the second front end spool; when a wire passes through the guide post of the magnetic core clamping assembly and reaches the winding starting end of the magnetic core, the controller instructs the winding seat to rotate for winding, and after the wire needle moves to the winding ending end of the magnetic core, the wire needle passes through the guide post on the winding bracket; when the wire passes through the first rear end wire pressing assembly and the second rear end wire pressing assembly, the controller instructs the first rear end wire pressing post and the second rear end wire pressing post to press the rear end portion of the wire respectively.
3. The two-wire winding system with the scrap wire recycling function according to claim 2, wherein the magnetic core clamping assembly comprises a first clamping piece arranged on the winding seat and a second clamping piece matched with the first clamping piece, the first clamping piece is rotatably connected to the winding seat, an elastic reset piece is connected between the first clamping piece and the winding seat, and the guide pillar is arranged on the second clamping piece.
4. The double-wire winding system with the waste wire recovery function according to claim 2, wherein a first avoiding groove is formed in the winding seat, and the first avoiding groove is located between the first front-end wire pressing post and the second front-end wire pressing post; the winding support is provided with a second avoiding groove, and the second avoiding groove is positioned between the first rear-end wire pressing column and the second rear-end wire pressing column.
5. The dual wire winding system with scrap wire recovery function of claim 2 wherein said wire needle passes clockwise from said first front end spool and counterclockwise from said second front end spool; the wire needle passes through the first rear end crimp post in a clockwise direction and then passes through the second rear end crimp post in a counterclockwise direction.
6. The double-wire winding system with the waste wire recovery function according to claim 1, wherein a wire winding driving mechanism for driving the wire winding seat to rotate is arranged at a position of the machine table corresponding to the wire feeding mechanism, and the wire winding driving mechanism comprises a wire winding supporting seat arranged on the machine table, a first linear driving module arranged on the wire winding supporting seat and a wire winding driving piece connected with the first linear driving module; the output end of the winding driving piece is in transmission connection with the winding seat through a transmission component arranged on the turntable mechanism, the first linear driving module is arranged along the radial direction of the turntable mechanism, and the winding driving piece is driven by the first linear driving module to be close to or far away from the turntable mechanism, so that the output end of the winding driving piece is connected with or separated from the transmission component.
7. The two-wire winding system with the scrap wire recycling function according to claim 1, wherein the welding mechanism comprises a welding support seat arranged on the machine table, a second linear driving module arranged on the welding support seat along the radial direction of the turntable mechanism, a welding bracket connected with the second linear driving module, a third linear driving module arranged on the welding bracket along the vertical direction, and a welding assembly connected with the third linear driving module.
8. The dual wire winding system with scrap wire recycling function according to claim 1, further comprising a magnetic core feeding mechanism, wherein the magnetic core feeding mechanism is located at the magnetic core feeding station, the magnetic core feeding mechanism comprises a vibrating disc arranged on the machine table, a first feeding bracket arranged on the machine table, a feeding driving assembly arranged on the first feeding bracket, and a material taking member connected with the feeding driving assembly.
9. The double-wire winding system with the waste wire recovery function according to claim 1, further comprising a welding auxiliary mechanism arranged on the turntable mechanism, wherein the position of the welding auxiliary mechanism corresponds to that of the welding mechanism, the welding auxiliary mechanism comprises an auxiliary bracket arranged on the turntable mechanism, a pressing driving assembly arranged on the auxiliary bracket, and two wire pressing pieces connected with the pressing driving assembly, wherein the two wire pressing pieces are respectively used for pressing a part, close to a magnetic core, of the front end of a wire and a part, close to the magnetic core, of the tail end of the wire; the winding bracket is provided with a wire pressing groove corresponding to the wire pressing piece.
10. The double-wire winding system with the waste wire recovery function according to claim 1, wherein the waste wire recovery mechanism comprises a waste discharge bracket arranged on the machine table, a first waste discharge driving module arranged on the waste discharge bracket, a second waste discharge driving module connected with the first waste discharge driving module, and the waste wire clamping assembly is connected with the second waste discharge driving module; the first waste discharge driving module is arranged along the horizontal direction and drives the waste wire clamping assembly to be close to or far away from the turntable mechanism; the second waste discharge driving module is arranged along the vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311386597.3A CN117116650B (en) | 2023-10-25 | 2023-10-25 | Double-wire winding system with waste wire recovery function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311386597.3A CN117116650B (en) | 2023-10-25 | 2023-10-25 | Double-wire winding system with waste wire recovery function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117116650A CN117116650A (en) | 2023-11-24 |
| CN117116650B true CN117116650B (en) | 2023-12-26 |
Family
ID=88798833
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311386597.3A Active CN117116650B (en) | 2023-10-25 | 2023-10-25 | Double-wire winding system with waste wire recovery function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117116650B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106975808A (en) * | 2017-05-28 | 2017-07-25 | 郑州嘉晨化工科技有限公司 | Wire cutting scrap wire collection device and its application method |
| EP3651324A1 (en) * | 2018-11-07 | 2020-05-13 | Marsilli S.p.A. | Winding machine, in particular for winding turns on magnetic poles of stators, with management of the tension of the wire |
| CN113858455A (en) * | 2020-06-30 | 2021-12-31 | 宁波新宁菱机械制造有限公司 | Winding structure and method of single-line slicer roller |
| CN114758888A (en) * | 2022-05-11 | 2022-07-15 | 淮安市文盛电子有限公司 | Inductor winding mechanism and automatic inductor winding equipment |
| CN217333837U (en) * | 2022-03-27 | 2022-08-30 | 惠州市德立电子有限公司 | Waste removing mechanism of common mode winding machine |
| CN219779969U (en) * | 2023-05-31 | 2023-09-29 | 东莞市宝润智能装备有限公司 | Mechanism capable of automatically sucking waste wire |
-
2023
- 2023-10-25 CN CN202311386597.3A patent/CN117116650B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106975808A (en) * | 2017-05-28 | 2017-07-25 | 郑州嘉晨化工科技有限公司 | Wire cutting scrap wire collection device and its application method |
| EP3651324A1 (en) * | 2018-11-07 | 2020-05-13 | Marsilli S.p.A. | Winding machine, in particular for winding turns on magnetic poles of stators, with management of the tension of the wire |
| CN113858455A (en) * | 2020-06-30 | 2021-12-31 | 宁波新宁菱机械制造有限公司 | Winding structure and method of single-line slicer roller |
| CN217333837U (en) * | 2022-03-27 | 2022-08-30 | 惠州市德立电子有限公司 | Waste removing mechanism of common mode winding machine |
| CN114758888A (en) * | 2022-05-11 | 2022-07-15 | 淮安市文盛电子有限公司 | Inductor winding mechanism and automatic inductor winding equipment |
| CN219779969U (en) * | 2023-05-31 | 2023-09-29 | 东莞市宝润智能装备有限公司 | Mechanism capable of automatically sucking waste wire |
Non-Patent Citations (1)
| Title |
|---|
| 图像监控全自动绕线机的设计;曹劲;徐维雄;张星;吴丽明;;内燃机与配件(第09期);全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117116650A (en) | 2023-11-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105374550B (en) | Automatic winding machine of chip inductor | |
| CN102990273A (en) | COB (Chip on Board) welding device | |
| CN209103963U (en) | Winding mould and the coil winding mechanism for using the mold | |
| CN114758888A (en) | Inductor winding mechanism and automatic inductor winding equipment | |
| CN117116650B (en) | Double-wire winding system with waste wire recovery function | |
| JPH08163837A (en) | Method and machine for manufacturing winding of stator coil | |
| CN111724990B (en) | Common mode inductor winding machine | |
| CN212257173U (en) | Winding structure of common mode inductor winding machine and common mode inductor winding machine | |
| CN218396588U (en) | Wire end welding equipment for motor stator | |
| CN107617824B (en) | Centre bore bearizing mechanism and its battery core point bottom welding equipment | |
| CN114883108B (en) | Transformer winding platform for charger and control system thereof | |
| CN110517876A (en) | The process equipment of bar magnet coil | |
| CN116130240A (en) | Transformer winding equipment | |
| CN212443670U (en) | Rotatable wire feeder base for automatic die surfacing machine | |
| CN216389045U (en) | Multi-shaft efficient multifunctional integrated winding machine | |
| CN114220652B (en) | Multi-connected hollow coil winding structure | |
| CN113674988B (en) | Full-automatic multiaxis wire winding welding all-in-one | |
| CN113178323B (en) | Winding and cutting integrated machine for electronic element | |
| CN216084610U (en) | Automatic foot winding machine | |
| CN212648063U (en) | Common mode inductor winding machine | |
| CN210200543U (en) | Full-automatic CD paster inductance winding soldering tin machine | |
| CN212342463U (en) | Feeding structure of common mode inductor winding machine and common mode inductor winding machine | |
| CN211208589U (en) | Tab rubberizing device | |
| JP2005051916A (en) | Coil, winding method, and winding machine | |
| CN111864500A (en) | Terminal welding equipment and process |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |