CN117107974B - High-performance floor sound insulation system and construction method thereof - Google Patents
High-performance floor sound insulation system and construction method thereof Download PDFInfo
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- CN117107974B CN117107974B CN202311384527.4A CN202311384527A CN117107974B CN 117107974 B CN117107974 B CN 117107974B CN 202311384527 A CN202311384527 A CN 202311384527A CN 117107974 B CN117107974 B CN 117107974B
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- 238000009413 insulation Methods 0.000 title claims abstract description 148
- 238000010276 construction Methods 0.000 title claims abstract description 48
- 239000011241 protective layer Substances 0.000 claims abstract description 53
- 239000000839 emulsion Substances 0.000 claims abstract description 41
- 239000004568 cement Substances 0.000 claims abstract description 35
- 239000000843 powder Substances 0.000 claims abstract description 34
- 239000006004 Quartz sand Substances 0.000 claims abstract description 33
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000002994 raw material Substances 0.000 claims abstract description 29
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 17
- 239000011575 calcium Substances 0.000 claims abstract description 17
- 229920001971 elastomer Polymers 0.000 claims abstract description 17
- 239000010451 perlite Substances 0.000 claims abstract description 17
- 235000019362 perlite Nutrition 0.000 claims abstract description 17
- 229910052925 anhydrite Inorganic materials 0.000 claims abstract description 16
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims abstract description 16
- 239000010410 layer Substances 0.000 claims abstract description 12
- 239000000049 pigment Substances 0.000 claims description 15
- 239000000463 material Substances 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- 238000005507 spraying Methods 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 9
- 238000010345 tape casting Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 2
- 238000005266 casting Methods 0.000 claims description 2
- 239000012257 stirred material Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims 1
- 238000005336 cracking Methods 0.000 abstract description 26
- 230000000694 effects Effects 0.000 abstract description 8
- 239000012774 insulation material Substances 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 description 31
- 238000001514 detection method Methods 0.000 description 30
- 230000000052 comparative effect Effects 0.000 description 21
- 238000005259 measurement Methods 0.000 description 18
- 239000000203 mixture Substances 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 229910052602 gypsum Inorganic materials 0.000 description 5
- 239000010440 gypsum Substances 0.000 description 5
- 238000011056 performance test Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 239000004575 stone Substances 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 229920002396 Polyurea Polymers 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000012615 aggregate Substances 0.000 description 2
- 229920003020 cross-linked polyethylene Polymers 0.000 description 2
- 239000004703 cross-linked polyethylene Substances 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 229910010272 inorganic material Inorganic materials 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/16—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing anhydrite, e.g. Keene's cement
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/02—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
- E04F21/06—Implements for applying plaster, insulating material, or the like
- E04F21/08—Mechanical implements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Civil Engineering (AREA)
- Acoustics & Sound (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Electromagnetism (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a high-performance floor sound insulation system and a construction method thereof, and belongs to the technical field of building sound insulation, wherein the high-performance sound insulation system consists of a high-elasticity high-strength sound insulation pad and a high-hardness protection layer, and the high-elasticity high-strength sound insulation pad comprises the following raw materials in parts by weight: 100 parts of high-elasticity emulsion, 40-60 parts of rubber powder, 30-50 parts of quartz sand, 10-15 parts of cement, 10-15 parts of perlite and 5-10 parts of heavy calcium powder, wherein the high-hardness protective layer comprises the following raw materials in parts by weight: 100 parts of high-elasticity emulsion, 140-180 parts of quartz sand, 20-40 parts of cement and 10-20 parts of anhydrite; the high-performance floor sound insulation system has the characteristic of 'flexible downward spring upward', the total thickness of the system is smaller than 10mm, the normal use requirement can be met, and the problems of poor sound insulation effect, low sound insulation pad strength and easiness in cracking of a protective layer of the existing sound insulation material are solved.
Description
Technical Field
The invention relates to the technical field of building sound insulation, in particular to a high-performance floor sound insulation system and a construction method thereof.
Background
With the implementation of noise pollution prevention and control methods, people pay attention to sound environment control increasingly, wherein aiming at floor impact sound insulation, floor impact sound pressure level indexes are improved in various revised national standards.
Aiming at residential projects with sound insulation requirements and clear water delivery requirements, a sound insulation pad and protection layer structure system is generally adopted for sound insulation, wherein the sound insulation pad is generally extruded polystyrene board, polyurethane spraying or prefabricated sound insulation pad, but the sound insulation effect is poor, the strength is low, the sound insulation coefficient can be reduced when the load is large, the protection layer is generally fine stone concrete and gypsum-based self-leveling mortar, and the sound insulation pad is extremely easy to crack and cannot meet the clear water delivery requirements due to the influence of the quality uniformity of raw materials, the construction proficiency and the volume stability (shrinkage or expansion) of the materials in the construction process.
Disclosure of Invention
The invention aims to solve the technical problems of poor sound insulation effect, low strength and easy cracking of a protective layer of the traditional sound insulation system, and provides a high-performance floor sound insulation system and a construction method thereof, wherein the high-performance floor sound insulation system has the characteristic of being flexible upwards and downwards, the total thickness of the system is less than 10mm, and the normal use requirement can be met, so that the problems of poor sound insulation effect, low sound insulation pad strength and easy cracking of the protective layer of the traditional sound insulation material are solved.
The invention is realized by the following technical scheme:
the high-performance floor sound insulation system consists of a high-elasticity high-strength sound insulation pad and a high-hardness protection layer;
the high-elasticity high-strength sound insulation pad comprises the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 40-60 parts of rubber powder, 30-50 parts of quartz sand, 10-15 parts of cement, 10-15 parts of perlite and 5-10 parts of heavy calcium powder;
the high-hardness protective layer comprises the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 140-180 parts of quartz sand, 20-40 parts of cement and 10-20 parts of anhydrite.
As a further technical scheme of the invention, the total thickness of the high-performance sound insulation system is smaller than 10mm.
As a further technical scheme of the invention, the grain size of the rubber powder is 50-100 meshes, the grain size of quartz sand is 200-300 meshes, the grain size of perlite is 200-300 meshes, and the grain size of heavy calcium carbonate particles is 500-600 meshes.
As a further technical scheme of the invention, the thickness of the high-elasticity high-strength sound insulation pad is 3-6 mm.
As a further technical scheme of the invention, the thickness of the high-hardness protective layer is 2-5 mm.
As a further technical scheme of the invention, the high-hardness protective layer further comprises 2-10 parts of pigment.
As a further technical scheme of the invention, the high-elastic emulsion is acrylic acid high-elastic emulsion.
A construction method of a high-performance floor sound insulation system adopts a mode of on-site spraying or knife coating for construction.
As a further technical scheme of the invention, the construction adopting the mode of on-site spraying or knife coating is specifically as follows:
adding the raw materials of the high-elasticity high-strength sound insulation pad into a stirrer according to a proportion, discharging the materials to a region to be constructed after uniformly stirring, and spraying or knife coating for construction;
and adding the raw materials of the high-hardness protective layer into a stirrer according to a proportion, discharging the stirred materials to the cured high-elasticity high-strength sound insulation pad area after stirring uniformly, and performing spraying or knife coating construction.
As a further technical scheme of the invention, before construction, the casting surface to be constructed is sprayed with water for wetting.
Compared with the prior art, the invention has the following advantages and beneficial effects:
in the high-performance floor sound insulation system, the high-elasticity emulsion is used as the cementing material, the high-elasticity high-strength sound insulation pad is glued with the elastic material by virtue of the high-elasticity emulsion, and a small amount of inorganic material is added for reinforcement, so that the sound insulation pad has elasticity, and has a sound insulation effect, and the strength is much higher than that of other materials in the market when the deformation reaches 10 percent due to the fact that the cement and the calcium powder cementing material are compounded; the high-hardness protective layer has the characteristics of high strength and flexibility under the combined action of high-elasticity emulsion, cement and aggregate, and has certain flexibility, so that cracking does not occur.
Drawings
In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the drawings that are needed in the examples will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and therefore should not be considered as limiting the scope, and that other related drawings may be obtained from these drawings without inventive effort for a person skilled in the art. In the drawings:
fig. 1 is a schematic structural view of the present invention.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present invention and the descriptions thereof are for illustrating the present invention only and are not to be construed as limiting the present invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to one of ordinary skill in the art that: no such specific details are necessary to practice the invention. In other instances, well-known structures, materials, or methods have not been described in detail in order to avoid obscuring the present invention.
Throughout the specification, references to "one embodiment," "an embodiment," "one example," or "an example" mean: a particular feature, structure, or characteristic described in connection with the embodiment or example is included within at least one embodiment of the invention. Thus, the appearances of the phrases "in one embodiment," "in an example," or "in an example" in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in any suitable combination and/or sub-combination in one or more embodiments or examples. Moreover, those of ordinary skill in the art will appreciate that the illustrations provided herein are for illustrative purposes and that the illustrations are not necessarily drawn to scale. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
Firstly, it should be noted that the high performance floor sound insulation system of the present invention is an impact sound insulation material, which has substantial differences from the sound insulation materials in the prior art.
The sound absorption material is mainly aimed at air sound (such as automobile noise, meeting place sound, quarrying noise and the like), the sound absorption principle is that the material belongs to a porous material, the sound is absorbed by virtue of through holes of the material, the reflection of the sound is reduced, so that the purpose of sound absorption is achieved, and whether the material has elasticity or not is not required; the floor sound insulation system provided by the invention mainly aims at impact sound (such as jumping on a floor and knocking the floor by using a heavy hammer), and belongs to solid sound transmission.
In the high-performance floor sound insulation system, the high-elasticity emulsion is used as the cementing material, the high-elasticity high-strength sound insulation pad is glued with the elastic material by virtue of the high-elasticity emulsion, and a small amount of inorganic material is added for reinforcement, so that the sound insulation pad has elasticity, and has a sound insulation effect, and the strength is much higher than that of other materials in the market when the deformation reaches 10 percent due to the fact that the cement and the calcium powder cementing material are compounded; the high-hardness protective layer has the characteristics of high strength and flexibility under the combined action of high-elasticity emulsion, cement and aggregate, and has certain flexibility, so that cracking does not occur.
Example 1
The embodiment provides a high-performance floor sound insulation system, the structure of which is shown in figure 1 and consists of a high-elasticity high-strength sound insulation pad and a high-hardness protection layer.
The high-elasticity high-strength sound insulation pad is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 40 parts of rubber powder, 50 parts of quartz sand, 15 parts of cement, 10 parts of perlite and 5 parts of heavy calcium powder.
The high-hardness protective layer is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 180 parts of quartz sand, 40 parts of cement, 20 parts of anhydrite and 2 parts of pigment.
The preparation method of the high-performance floor sound insulation system comprises the following steps:
(1) Sequentially adding 100 parts of high-elastic emulsion, 40 parts of rubber powder, 50 parts of quartz sand, 15 parts of cement, 10 parts of perlite and 5 parts of heavy calcium powder into a stirrer, uniformly stirring, discharging to a to-be-constructed area which is wetted by water, and carrying out blade coating construction, wherein the construction thickness is 5mm;
(2) And sequentially adding 100 parts of high-elastic emulsion, 180 parts of quartz sand, 40 parts of cement, 20 parts of anhydrite and 2 parts of pigment into a stirrer, discharging the mixture to a cured high-elastic high-strength sound insulation pad area after the mixture is uniformly stirred, and carrying out blade coating construction, wherein the construction thickness is 3mm.
And (3) correlation detection: 1. performance test is carried out on the high-performance floor sound insulation system of the embodiment, the time for recovering the high-elasticity high-strength sound insulation pad after deformation is 10% is 1.5s, and the cracking deflection of the high-hardness protective layer is 3%.
2. After the high-hardness protective layer is solidified, performing impact sound insulation test, and according to the national standard, adopting a striker to strike upstairs and receiving sound test under the building, wherein the striker can generate high-frequency and low-frequency sounds, and performing market purchase detection. Standard according to acoustic building and construction element sound insulation measurement part 7: the floor impact sound insulation field measurement GB/T19889.7 is used for detection.
The test result is 64 dB, and the surface has no cracking phenomenon and no hollowing after knocking through observation for 6 months.
Example 2
The embodiment provides a high-performance floor sound insulation system, which consists of a high-elasticity high-strength sound insulation pad and a high-hardness protection layer.
The high-elasticity high-strength sound insulation pad is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 60 parts of rubber powder, 30 parts of quartz sand, 10 parts of cement, 15 parts of perlite and 10 parts of heavy calcium powder.
The high-hardness protective layer is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 180 parts of quartz sand, 40 parts of cement, 20 parts of anhydrite and 2 parts of pigment.
The preparation method of the high-performance floor sound insulation system comprises the following steps:
(1) Sequentially adding 100 parts of high-elastic emulsion, 60 parts of rubber powder, 30 parts of quartz sand, 10 parts of cement, 15 parts of perlite and 10 parts of heavy calcium powder into a stirrer, uniformly stirring, discharging to a to-be-constructed area which is wetted by water, and carrying out blade coating construction, wherein the construction thickness is 5mm;
(2) And sequentially adding 100 parts of high-elastic emulsion, 180 parts of quartz sand, 40 parts of cement, 20 parts of anhydrite and 2 parts of pigment into a stirrer, discharging the mixture to a cured high-elastic high-strength sound insulation pad area after the mixture is uniformly stirred, and carrying out blade coating construction, wherein the construction thickness is 3mm.
And (3) correlation detection: 1. performance test is carried out on the high-performance floor sound insulation system of the embodiment, the time for recovering the high-elasticity high-strength sound insulation pad after deformation is 10% is 0.8s, and the cracking deflection of the high-hardness protective layer is 3%.
2. After the high-hardness protective layer is solidified, performing impact sound insulation test, and according to the national standard, adopting a striker to strike upstairs and receiving sound test under the building, wherein the striker can generate high-frequency and low-frequency sounds, and performing market purchase detection. Standard according to acoustic building and construction element sound insulation measurement part 7: the floor impact sound insulation field measurement GB/T19889.7 is used for detection.
The test result is 60 dB, and the surface has no cracking phenomenon and no hollowing after knocking through observation for 6 months.
Example 3
The embodiment provides a high-performance floor sound insulation system, which consists of a high-elasticity high-strength sound insulation pad and a high-hardness protection layer.
The high-elasticity high-strength sound insulation pad is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 40 parts of rubber powder, 50 parts of quartz sand, 15 parts of cement, 10 parts of perlite and 5 parts of heavy calcium powder.
The high-hardness protective layer is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 140 parts of quartz sand, 25 parts of cement, 10 parts of anhydrite and 10 parts of pigment.
The preparation method of the high-performance floor sound insulation system comprises the following steps:
(1) Sequentially adding 100 parts of high-elastic emulsion, 40 parts of rubber powder, 50 parts of quartz sand, 15 parts of cement, 10 parts of perlite and 5 parts of heavy calcium powder into a stirrer, uniformly stirring, discharging to a to-be-constructed area which is wetted by water, and carrying out blade coating construction, wherein the construction thickness is 5mm;
(2) And sequentially adding 100 parts of high-elastic emulsion, 140 parts of quartz sand, 25 parts of cement, 10 parts of anhydrite and 10 parts of pigment into a stirrer, discharging the mixture to a cured high-elastic high-strength sound insulation pad area after the mixture is uniformly stirred, and carrying out blade coating construction, wherein the construction thickness is 3mm.
And (3) correlation detection: 1. performance test is carried out on the high-performance floor sound insulation system of the embodiment, the time for recovering the high-elasticity high-strength sound insulation pad after deformation is 10% is 1.5s, and the cracking deflection of the high-hardness protective layer is 6%.
2. After the high-hardness protective layer is solidified, performing impact sound insulation test, and according to the national standard, adopting a striker to strike upstairs and receiving sound test under the building, wherein the striker can generate high-frequency and low-frequency sounds, and performing market purchase detection. Standard according to acoustic building and construction element sound insulation measurement part 7: the floor impact sound insulation field measurement GB/T19889.7 is used for detection.
The test result is 64 dB, and the surface has no cracking phenomenon and no hollowing after knocking through observation for 6 months.
Example 4
The embodiment provides a high-performance floor sound insulation system, which consists of a high-elasticity high-strength sound insulation pad and a high-hardness protection layer.
The high-elasticity high-strength sound insulation pad is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 60 parts of rubber powder, 30 parts of quartz sand, 10 parts of cement, 15 parts of perlite and 10 parts of heavy calcium powder.
The high-hardness protective layer is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 140 parts of quartz sand, 25 parts of cement, 10 parts of anhydrite and 10 parts of pigment.
The preparation method of the high-performance floor sound insulation system comprises the following steps:
(1) Sequentially adding 100 parts of high-elastic emulsion, 60 parts of rubber powder, 30 parts of quartz sand, 10 parts of cement, 15 parts of perlite and 10 parts of heavy calcium powder into a stirrer, uniformly stirring, discharging to a to-be-constructed area which is wetted by water, and carrying out blade coating construction, wherein the construction thickness is 5mm;
(2) And sequentially adding 100 parts of high-elastic emulsion, 140 parts of quartz sand, 25 parts of cement, 10 parts of anhydrite and 10 parts of pigment into a stirrer, discharging the mixture to a cured high-elastic high-strength sound insulation pad area after the mixture is uniformly stirred, and carrying out blade coating construction, wherein the construction thickness is 3mm.
And (3) correlation detection: 1. performance test is carried out on the high-performance floor sound insulation system of the embodiment, the time for recovering the high-elasticity high-strength sound insulation pad after deformation is 10% is 0.8s, and the cracking deflection of the high-hardness protective layer is 6%.
2. After the high-hardness protective layer is solidified, performing impact sound insulation test, and according to the national standard, adopting a striker to strike upstairs and receiving sound test under the building, wherein the striker can generate high-frequency and low-frequency sounds, and performing market purchase detection. Standard according to acoustic building and construction element sound insulation measurement part 7: the floor impact sound insulation field measurement GB/T19889.7 is used for detection.
The test result is 60 dB, and the surface has no cracking phenomenon and no hollowing after knocking through observation for 6 months.
Example 5
The embodiment provides a high-performance floor sound insulation system, which consists of a high-elasticity high-strength sound insulation pad and a high-hardness protection layer.
The high-elasticity high-strength sound insulation pad is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 50 parts of rubber powder, 40 parts of quartz sand, 13 parts of cement, 12 parts of perlite and 8 parts of heavy calcium powder.
The high-hardness protective layer is composed of the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 160 parts of quartz sand, 30 parts of cement, 16 parts of anhydrite and 6 parts of pigment.
The preparation method of the high-performance floor sound insulation system comprises the following steps:
(1) Sequentially adding 100 parts of high-elastic emulsion, 50 parts of rubber powder, 40 parts of quartz sand, 13 parts of cement, 12 parts of perlite and 8 parts of heavy calcium powder into a stirrer, uniformly stirring, discharging to a to-be-constructed area which is wetted by water, and carrying out blade coating construction, wherein the construction thickness is 5mm;
(2) 100 parts of high-elastic emulsion, 160 parts of quartz sand, 30 parts of cement, 16 parts of anhydrite and 6 parts of pigment are sequentially added into a stirrer, and after being uniformly stirred, the mixture is discharged to a cured high-elastic high-strength sound insulation pad area, and the mixture is subjected to blade coating construction, wherein the construction thickness is 3mm.
And (3) correlation detection: 1. performance test is carried out on the high-performance floor sound insulation system of the embodiment, the time for recovering the high-elasticity high-strength sound insulation pad after deformation is 10% is 1.1s, and the cracking deflection of the high-hardness protective layer is 5%.
2. After the high-hardness protective layer is solidified, performing impact sound insulation test, and according to the national standard, adopting a striker to strike upstairs and receiving sound test under the building, wherein the striker can generate high-frequency and low-frequency sounds, and performing market purchase detection. Standard according to acoustic building and construction element sound insulation measurement part 7: the floor impact sound insulation field measurement GB/T19889.7 is used for detection.
The test result is 62 dB, and the surface has no cracking phenomenon and no hollowing after knocking through observation for 6 months.
Comparative example 1
The difference between the comparative example and the example 1 is that the high-elasticity high-strength sound insulation pad has different raw material components, specifically: 100 parts of high-elastic emulsion, 30 parts of rubber powder, 60 parts of quartz sand, 25 parts of cement, 20 parts of perlite and 15 parts of heavy calcium powder.
And (3) correlation detection: 1. the high-elasticity high-strength sound insulation pad cannot recover after being deformed by 10%, and the cracking deflection of the high-hardness protective layer is 3%.
2. After the high-hardness protective layer is solidified, performing impact sound insulation test, and according to the national standard, adopting a striker to strike upstairs and receiving sound test under the building, wherein the striker can generate high-frequency and low-frequency sounds, and performing market purchase detection. Standard according to acoustic building and construction element sound insulation measurement part 7: the floor impact sound insulation field measurement GB/T19889.7 is used for detection.
The test result is 71 dB, and the surface has no cracking phenomenon and no hollowing after knocking through observation for 6 months.
As can be seen from comparison of the example 1 and the comparative example 1, the selection of the content of each raw material component in the high-elasticity high-strength sound insulation pad has a great influence on the elasticity, strength and sound insulation effect, so that the high-elasticity high-strength sound insulation pad of the comparative example 1 cannot recover after being deformed by 10%.
Comparative example 2
The present comparative example is different from example 1 in that the raw material composition of the high hard protective layer is different, specifically: 100 parts of high-elastic emulsion, 200 parts of quartz sand, 60 parts of cement, 30 parts of anhydrite and 10 parts of pigment.
And (3) correlation detection: 1. the time for recovering the high-elasticity high-strength sound insulation pad after being deformed by 10 percent is 1.5 seconds, the cracking deflection of the high-hardness protective layer is 1 percent, and the shrinkage collapse phenomenon occurs.
2. After the high-hardness protective layer is solidified, performing impact sound insulation test, and according to the national standard, adopting a striker to strike upstairs and receiving sound test under the building, wherein the striker can generate high-frequency and low-frequency sounds, and performing market purchase detection. Standard according to acoustic building and construction element sound insulation measurement part 7: the floor impact sound insulation field measurement GB/T19889.7 is used for detection.
The test result is 65 dB, and the surface has no cracking phenomenon and no hollowing after knocking through observation for 6 months.
As can be seen from a comparison of example 1 and comparative example 2, the selection of the content of each raw material component in the high hard protective layer has a large influence on the flexibility thereof, resulting in the cracking phenomenon of the high hard protective layer of comparative example 2.
Comparative example 3
The present comparative example differs from example 2 in that the raw material composition of the high hard protective layer is different, specifically: 100 parts of high-elastic emulsion, 200 parts of quartz sand, 60 parts of cement, 30 parts of anhydrite and 10 parts of pigment.
And (3) correlation detection: 1. the time for recovering the high-elasticity high-strength sound insulation pad after being deformed by 10 percent is 0.8s, the cracking deflection of the high-hardness protective layer is 1 percent, and the shrinkage collapse phenomenon occurs.
2. After the high-hardness protective layer is solidified, performing impact sound insulation test, and according to the national standard, adopting a striker to strike upstairs and receiving sound test under the building, wherein the striker can generate high-frequency and low-frequency sounds, and performing market purchase detection. Standard according to acoustic building and construction element sound insulation measurement part 7: the floor impact sound insulation field measurement GB/T19889.7 is used for detection.
The test result is 61 dB, and the surface has no cracking phenomenon and no hollowing after knocking through observation for 6 months.
As can be seen from a comparison of example 2 and comparative example 3, the selection of the content of each raw material component in the high hard protective layer has a large influence on the flexibility thereof, resulting in the cracking phenomenon of the high hard protective layer of comparative example 2.
Comparative example 4
The comparative example is different from the raw material components of each example, and specifically comprises the following steps: high-elastic high-strength sound insulation pad: 100 parts of high-elastic emulsion, 30 parts of rubber powder, 60 parts of quartz sand, 25 parts of cement, 20 parts of perlite and 15 parts of heavy calcium powder; high hard protective layer: 100 parts of high-elastic emulsion, 200 parts of quartz sand, 60 parts of cement, 30 parts of anhydrite and 10 parts of pigment.
And (3) correlation detection: 1. the high-elasticity high-strength elastic sound insulation pad cannot recover after being deformed by 10%, the cracking deflection of the high-hardness protective layer is 1%, and the shrinkage collapse phenomenon occurs.
2. After the high-hardness protective layer is solidified, performing impact sound insulation test, and according to the national standard, adopting a striker to strike upstairs and receiving sound test under the building, wherein the striker can generate high-frequency and low-frequency sounds, and performing market purchase detection. Standard according to acoustic building and construction element sound insulation measurement part 7: the floor impact sound insulation field measurement GB/T19889.7 is used for detection.
The test result is 71 dB, and the surface has no cracking phenomenon and no hollowing after knocking through observation for 6 months.
As can be seen from a comparison of example 2 and comparative example 3, the selection of the content of each raw material component in the high hard protective layer has a large influence on the flexibility thereof, resulting in the cracking phenomenon of the high hard protective layer of comparative example 2.
Comparative example 5
The comparative example uses a prefabricated sound insulation pad (microporous polyurea sound insulation pad or crosslinked polyethylene sound insulation pad) and a gypsum protection layer as a sound insulation system for relevant detection and comparison.
Sprinkling water to wet the area to be constructed, firstly pasting a vertical sound insulation pad according to a relevant standard structure, then pasting a 5mm prefabricated sound insulation pad (the prefabricated sound insulation pad comprises a microporous polyurea sound insulation pad or a crosslinked polyethylene sound insulation pad), and finally pouring a gypsum protective layer with the thickness of 35 mm.
After the gypsum protective layer is solidified, an impact sound insulation test is carried out, the test result is 68 dB, and the surface of the gypsum protective layer is cracked and knocked to generate a hollowing phenomenon through 6 months of observation.
Comparative example 6
The comparative example uses a polyester fiber cotton sound insulation pad and a fine stone concrete protective layer as a sound insulation system for relevant detection and comparison.
Sprinkling water to wet the area to be constructed, firstly pasting a vertical sound insulation pad according to a relevant standard structure, then spraying a 5mm polyester fiber cotton sound insulation pad, and finally pouring a 40mm thick fine stone concrete protective layer.
After the fine stone concrete protective layer is solidified, carrying out an impact sound insulation test, wherein the test result is 70 dB, and after observation for 1 month, the surface of the fine stone concrete protective layer is cracked and knocked without hollowing.
In conclusion, according to the related detection performance data of the embodiment and the comparative example, the high-performance floor sound insulation system has good sound insulation effect, the sound insulation pad has high strength, the protective layer is not easy to crack, and the whole system has the characteristic of 'soft and soft under the spring'.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (8)
1. The high-performance floor sound insulation system is characterized by comprising a high-elasticity high-strength sound insulation pad and a high-hardness protection layer;
the high-elasticity high-strength sound insulation pad comprises the following raw materials in parts by weight: 100 parts of high-elastic emulsion, 40-60 parts of rubber powder, 30-50 parts of quartz sand, 10-15 parts of cement, 10-15 parts of perlite and 5-10 parts of heavy calcium powder;
the high-hardness protective layer comprises the following raw materials in parts by weight: 100 parts of high-elasticity emulsion, 140-180 parts of quartz sand, 20-40 parts of cement and 10-20 parts of anhydrite;
the thickness of the high-elasticity high-strength sound insulation pad is 3-6 mm; the thickness of the high hard protection layer is 2-5 mm.
2. A high performance floor sound insulation system according to claim 1, wherein the total thickness of the high performance sound insulation system is less than 10mm.
3. The high-performance floor sound insulation system according to claim 1, wherein the particle size of the rubber powder is 50-100 meshes, the particle size of quartz sand is 200-300 meshes, the particle size of perlite is 200-300 meshes, and the particle size of heavy calcium carbonate is 500-600 meshes.
4. The high performance floor sound insulation system of claim 1, wherein the high hardness protective layer further comprises 2-10 parts of pigment.
5. The high performance floor sound insulation system of claim 1, wherein the high-elastic emulsion is an acrylic high-elastic emulsion.
6. A method of constructing a high performance floor sound insulation system as claimed in claim 1 wherein the construction is by spray or knife coating.
7. The construction method of the high-performance floor sound insulation system according to claim 6, wherein the construction method adopting the mode of on-site spraying or knife coating is specifically as follows:
adding the raw materials of the high-elasticity high-strength sound insulation pad into a stirrer according to a proportion, discharging the materials to a region to be constructed after uniformly stirring, and spraying or knife coating for construction;
and adding the raw materials of the high-hardness protective layer into a stirrer according to a proportion, discharging the stirred materials to the cured high-elasticity high-strength sound insulation pad area after stirring uniformly, and performing spraying or knife coating construction.
8. The method for constructing a high-performance floor sound insulation system according to claim 6, wherein the casting surface to be constructed is sprayed with water to be wetted before construction.
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