CN117104973A - Gypsum board edge sealing and breaking treatment system and treatment method - Google Patents
Gypsum board edge sealing and breaking treatment system and treatment method Download PDFInfo
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- CN117104973A CN117104973A CN202311213910.3A CN202311213910A CN117104973A CN 117104973 A CN117104973 A CN 117104973A CN 202311213910 A CN202311213910 A CN 202311213910A CN 117104973 A CN117104973 A CN 117104973A
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- belt
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- 238000007789 sealing Methods 0.000 title claims abstract description 274
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 183
- 239000010440 gypsum Substances 0.000 title claims abstract description 183
- 238000000034 method Methods 0.000 title claims description 15
- 208000010392 Bone Fractures Diseases 0.000 claims abstract description 38
- 206010017076 Fracture Diseases 0.000 claims abstract description 38
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000003825 pressing Methods 0.000 claims description 42
- 230000006835 compression Effects 0.000 claims description 32
- 238000007906 compression Methods 0.000 claims description 32
- 230000005484 gravity Effects 0.000 claims description 3
- 239000011507 gypsum plaster Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010030 laminating Methods 0.000 description 4
- 230000003111 delayed effect Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
- B65H26/025—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs responsive to web breakage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Structural Engineering (AREA)
- Package Closures (AREA)
Abstract
The application discloses a gypsum board edge sealing and fracture treatment system, which comprises an unreeling wheel for unreeling an edge sealing belt, wherein a fracture detection device for detecting fracture of the edge sealing belt is arranged between the unreeling wheel and an original edge sealing structure and is arranged on one side close to the unreeling wheel, a traction structure is arranged between the fracture detection device and the original edge sealing structure and comprises a pneumatic clamp for clamping the broken edge sealing belt, two guide rollers for guiding the edge sealing belt to move towards the gypsum board are arranged between the traction structure and the original edge sealing structure, and a guide edge sealing structure for guiding the edge sealing belt to be attached to the gypsum board is arranged between the two guide rollers. According to the application, after the fracture detection device detects that the edge sealing belt is broken, the traction structure clamps the broken edge sealing belt to move towards the gypsum board, the edge sealing belt is attached to the gypsum board by guiding the edge sealing structure, and the attached edge sealing belt passes through the original edge sealing structure, so that the original edge sealing structure continues to seal edges, the machine is not required to be stopped and debugged, manual operation is not required, and the production cost is reduced.
Description
Technical Field
The application relates to the technical field of gypsum board edge sealing, in particular to a gypsum board edge sealing fracture treatment system and a treatment method.
Background
The paper gypsum board production process mainly comprises the steps of batching, forming, cutting, drying, trimming, edge sealing, stacking and packaging. Most gypsum board edge sealing equipment nowadays adopts the disc to drag the edge sealing strip and tear the area, drives edge sealing strip and tear the area through promoting the gypsum board and rotates, and the edge sealing strip drives moist sponge wheel and edge sealing guide pulley simultaneously and rotates, makes the edge sealing strip moist, then through the banding pinch roller, and the edge sealing strip just can inseparable laminating on the gypsum board. Because of reasons such as wet water of banding area, in gypsum board banding process, the banding area can take place the fracture phenomenon, and current workshop relies on the manual work to discover basically, and manual effort is limited, can not in time discover, easily causes great loss.
The prior art also relates to a device for automatically detecting the breakage of the edge sealing belt, but the device is only used for timely finding and reminding a worker through an alarm device, and finally, the worker can not immediately process the edge sealing belt, and the machine still needs to be stopped for debugging, so that the mass production time is delayed.
Therefore, from the perspective of a banding band fracture treatment system, the banding band fracture can be immediately found, and meanwhile, the banding can be continued on the basis of no shutdown, so that the whole production process is not delayed, and the banding band fracture treatment system is a direction worthy of research.
In addition, from the aspect of a processing method, the method for continuously sealing the edge can be provided under the condition of no shutdown after the edge sealing belt is found to be broken, and the method has great significance in reducing the production cost.
Disclosure of Invention
The application aims to provide a gypsum board edge sealing and breaking treatment system and a gypsum board edge sealing and breaking treatment method, which are used for solving the technical problem that a treatment device and a treatment method for broken edge sealing belts in the prior art are not adopted.
In order to solve the technical problems, the application specifically provides the following technical scheme:
in a first aspect of the application, there is provided a gypsum board edge sealing and breaking processing system, comprising an unreeling wheel for unreeling edge sealing tape, wherein a breaking detection device for detecting breakage of the edge sealing tape is arranged between the unreeling wheel and an original edge sealing structure and at one side close to the unreeling wheel, a traction structure is arranged between the breaking detection device and the original edge sealing structure, the traction structure comprises a pneumatic clamp for clamping the broken edge sealing tape, two guide rollers for guiding the edge sealing tape to move towards the gypsum board are arranged between the traction structure and the original edge sealing structure, and a guide edge sealing structure for guiding the edge sealing tape to be attached to the gypsum board is arranged between the two guide rollers;
the fracture detection device, the traction structure, the guide roller and the guide edge sealing structure are electrically connected with the controller;
when the fracture detection device detects that the edge sealing belt is broken, the controller enables the traction structure to clamp the edge sealing belt and move towards the direction of the gypsum board, then the two guide rollers prop against the edge sealing belt and move towards the side edge of the gypsum board, the edge sealing structure is guided to attach the edge sealing belt to the gypsum board, and therefore the broken edge sealing belt is attached to the gypsum board again.
Further, the traction structure further comprises a base, the pneumatic clamp is fixedly arranged at the top of the base, one side of the pneumatic clamp is provided with pneumatic scissors, and a track for the base to move is arranged between the fracture detection device and the primary edge sealing structure;
when the fracture detection device detects that the edge sealing band is broken, the pneumatic clamp clamps the broken edge sealing band, meanwhile, the pneumatic scissors shear the edge sealing band on one side, far away from the fracture detection device, of the pneumatic clamp, and the base drives the pneumatic clamp clamping the edge sealing band to move along the track towards the gypsum board.
Further, the guide roller is connected with a first hydraulic rod, and the first hydraulic rod is used for controlling the guide roller to be close to or far away from the gypsum board;
when the pneumatic clamp drives the edge sealing belt to reach one side of the gypsum board, the first hydraulic rod drives the guide roller to move towards the gypsum board and enable the guide roller to cling to the gypsum board, and meanwhile the pneumatic clamp loosens the edge sealing belt and returns to the original position.
Further, the guiding and edge sealing structure comprises a first edge sealing structure for enabling the edge sealing belt to be attached to the side edge of the gypsum board and a second edge sealing structure for enabling the edge sealing belt to be attached to the top and the bottom of the gypsum board;
the edge sealing belt is firstly attached to the side edge of the gypsum board through the first edge sealing structure, and then attached to the top and the bottom of the gypsum board through the second edge sealing structure.
Further, the first edge sealing structure comprises a concave clamp, the concave clamp is connected with a second hydraulic rod, the concave clamp is controlled to be close to or far away from the gypsum board through the second hydraulic rod, an opening of the concave clamp faces the gypsum board, and an included angle between a plane where the top of the concave clamp is located and a plane where the bottom of the concave clamp is located is 20-120 degrees.
Further, a plurality of universal balls are installed at the opening of the inner wall of the concave clamp, the output end of the second hydraulic rod is fixedly connected with a fixing plate, and a spring and a telescopic rod are fixedly connected between the concave clamp and the fixing plate.
Further, the second edge sealing structure comprises a first pressing roller for pressing the edge sealing strip at the top of the gypsum board and a second pressing roller for pressing the edge sealing strip at the bottom of the gypsum board, wherein the first pressing roller is connected with a third hydraulic rod and is controlled to be close to or far away from the gypsum board through the third hydraulic rod, and the second pressing roller is connected with a fourth hydraulic rod and is controlled to be close to or far away from the gypsum board through the fourth hydraulic rod;
the first press roller moves downwards until the edge sealing belt is attached to the top of the gypsum board and continuously presses the edge sealing belt on the top of the gypsum board, and the second press roller moves upwards until the edge sealing belt is attached to the top of the gypsum board and continuously presses the edge sealing belt on the bottom of the gypsum board.
Further, a first connecting block is fixedly connected to the bottom of the third hydraulic rod, the first connecting block is hinged to the first pressing roller, and a first balancing weight is arranged on one side, close to the side edge of the gypsum board, of the first pressing roller;
the top of the fourth hydraulic rod is fixedly connected with a second connecting block, the second connecting block is hinged with the second compression roller, and a second balancing weight is arranged on one side of the second compression roller away from the side edge of the gypsum board;
the clamping grooves matched with the corresponding supporting plates are formed in the first connecting block and the second connecting block, a first magnet is arranged on the supporting plate, a second magnet is arranged on the inner wall of the clamping groove, and the first magnet is matched with the second magnet;
during initial state, under the action of gravity for first compression roller and second compression roller all take place the slope, first compression roller is parallel with gypsum board top banding area, the second compression roller is parallel with gypsum board bottom banding area, along with first compression roller continuously moves down and second compression roller continuously moves up, under the supporting role of gypsum board, first compression roller and gypsum board parallel arrangement and roll-in at gypsum board top, second compression roller and gypsum board parallel arrangement and roll-in at the gypsum board bottom, first magnet and second magnet inhale simultaneously, thereby it is spacing to first compression roller and second compression roller.
Further, the tensioning structure for tensioning the edge sealing belt is arranged on one side of the edge sealing guiding structure, and comprises a tensioning roller and a fifth hydraulic rod for controlling the tensioning roller to be close to and far away from the gypsum board.
In a second aspect of the present application, there is provided a gypsum board edge sealing and breaking processing method, using the gypsum board edge sealing and breaking processing system, comprising the steps of:
step 100, detecting the breakage of the edge sealing tape;
step 200, dragging the broken edge banding band to be close to the side edge of the gypsum board through a traction structure;
step 300, enabling the drawn part of edge sealing tape to be attached to the side edge of the gypsum board through a guide roller;
step 400, attaching the edge sealing belt to the side edge, the top and the bottom of the gypsum board through a guiding edge sealing structure, and enabling the edge sealing belt attached to the gypsum board to pass through the original edge sealing structure;
and 500, restoring the traction structure, the guide roller and the guide edge sealing structure to the original positions, and waiting for the next edge sealing belt to break.
Compared with the prior art, the application has the following beneficial effects:
1. according to the fracture treatment system provided by the application, after the fracture detection device detects that the edge sealing belt is broken, the traction structure clamps the broken edge sealing belt to move towards the gypsum board, the edge sealing belt is attached to the gypsum board by guiding the edge sealing structure, and the attached edge sealing belt passes through the original edge sealing structure, so that the original edge sealing structure continues to seal edges, the machine is not required to be stopped and debugged, manual operation is not required, and the production cost is reduced;
2. according to the fracture treatment method provided by the application, the broken edge banding is guided and attached to the side edge of the gypsum board, and the edge banding attached to the gypsum board passes through the original edge banding structure, so that the broken edge banding can be rapidly treated and restored to be normal, the edge banding can be continued without stopping the machine, and the loss caused by the fracture of the edge banding is reduced.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It will be apparent to those of ordinary skill in the art that the drawings in the following description are exemplary only and that other implementations can be obtained from the extensions of the drawings provided without inventive effort.
Fig. 1 is a schematic view of an initial state structure according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a broken edge band according to an embodiment of the present application;
FIG. 3 is a schematic view of a first edge banding structure according to the present application;
FIG. 4 is a schematic view of a second edge banding structure according to the application;
FIG. 5 is a schematic diagram of the connection structure of the pneumatic clamp and the pneumatic scissors of the present application.
Reference numerals in the drawings are respectively as follows:
1-unreeling wheels; 2-a fracture detection device; 3-traction structure; 4-guiding rollers; 5-guiding the edge sealing structure; 6-a first hydraulic rod; 7-a first edge sealing structure; 8-a second edge sealing structure; 9-tensioning structure;
301-a pneumatic clamp; 302-pneumatic scissors; 303-track;
701-a female clamp; 702-a second hydraulic stem; 703-universal balls; 704-fixing plate; 705-spring; 706—telescoping rod;
801-a first press roll; 802-a second press roll; 803-a third hydraulic stem; 804-a fourth hydraulic lever; 805-a first connection block; 806-a first balancing weight; 807-a second connection block; 808-a second counterweight; 809-support plates; 810-a clamping groove;
901-tensioning roller; 902-fifth hydraulic stem.
Detailed Description
The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The prior art also relates to a device for automatically detecting the breakage of the edge sealing belt, but the device is only found in time, and reminds a worker through an alarm device, and finally, the worker can not process the edge sealing belt immediately, and the machine still needs to be stopped for debugging, so that the mass production time is delayed, and therefore, the development of a device capable of automatically continuing to seal the broken edge sealing belt is necessary.
As shown in fig. 1 and 2, the present application provides a gypsum board edge sealing and breaking processing system, and the broken edge sealing belt is continuously sealed mainly through a traction structure 3 and a guiding edge sealing structure 5.
The gypsum board edge sealing and fracture treatment system comprises an unreeling wheel 1 for unreeling an edge sealing belt, wherein a fracture detection device 2 for detecting fracture of the edge sealing belt is arranged between the unreeling wheel 1 and an original edge sealing structure and is arranged on one side close to the unreeling wheel 1, a traction structure 3 is arranged between the fracture detection device 2 and the original edge sealing structure, the traction structure 3 comprises a pneumatic clamp 301 for clamping the broken edge sealing belt, two guide rollers 4 for guiding the edge sealing belt to move towards the gypsum board are arranged between the traction structure 3 and the original edge sealing structure, and a guide edge sealing structure 5 for guiding the edge sealing belt to be attached to the gypsum board is arranged between the two guide rollers 4;
the fracture detection device 2, the traction structure 3, the guide roller 4 and the guide edge sealing structure 5 are electrically connected with the controller;
when the breakage detection device 2 detects breakage of the edge sealing belt, the controller enables the traction structure 3 to clamp the edge sealing belt and move towards the gypsum board, then the two guide rollers 4 prop against the edge sealing belt and move towards the side of the gypsum board, the edge sealing structure 5 is guided to attach the edge sealing belt to the gypsum board, and accordingly the broken edge sealing belt is attached to the gypsum board again.
According to the embodiment, after the breakage of the edge sealing belt is detected by the breakage detection device 2, the traction structure 3 clamps the broken edge sealing belt to move towards the gypsum board, the edge sealing belt is attached to the gypsum board by the guide edge sealing structure 5, the attached edge sealing belt passes through the original edge sealing structure, the original edge sealing structure continues to seal edges, shutdown debugging is not needed, manual operation is not needed, and production cost is reduced.
The specific implementation mode is as follows:
step 1: the breakage detection device 2 detects breakage of the edge sealing belt;
step 2: the traction structure 3 clamps the broken edge sealing belt to move towards the gypsum board;
step 3: the guide roller 4 butts against the edge sealing belt and moves the edge sealing belt towards the side of the gypsum board;
step 4: the edge sealing structure 5 is guided to attach the edge sealing belt to the gypsum board, and the edge sealing belt attached to the gypsum board passes through the original edge sealing structure along with the gypsum board, and the edge sealing belt passes through the original edge sealing structure to seal the edge of the gypsum board;
step 5: and (3) recovering the traction structure 3, the guide roller 4 and the guide edge sealing structure 5 to the original positions, and circulating the steps 1-5 when waiting for the next edge sealing belt breakage.
The above is an overall solution of the fracture treatment system provided by the present application, and each structure is described in detail below.
Firstly, describing the traction structure 3 in detail, as shown in fig. 1 and 5, the traction structure 3 further comprises a base, the pneumatic clamp 301 is fixedly installed at the top of the base, one side of the pneumatic clamp 301 is provided with a pneumatic scissors 302, and a track 303 for moving the base is arranged between the fracture detection device 2 and the primary edge sealing structure;
when the breakage detection device 2 detects that the edge sealing tape breaks, the pneumatic clamp 301 clamps the broken edge sealing tape, meanwhile, the pneumatic scissors 302 shear the edge sealing tape on one side of the pneumatic clamp 301 away from the breakage detection device 2, and the base drives the pneumatic clamp 301 clamping the edge sealing tape to move along the track 303 towards the gypsum board.
Since the breaking position of the edge band is generally the side of the breaking detection device 2 away from the unwind wheel 1, the pneumatic clamp 301 is arranged on the side of the breaking detection device 2, and the pneumatic clamp 301 always clamps the broken edge band regardless of the breaking position of the edge band.
In the initial state, the pneumatic clamp 301 is arranged on two sides of the edge sealing tape, when the breakage detection device 2 detects that the edge sealing tape is broken, the controller enables the pneumatic clamp 301 to vertically clamp the broken edge sealing tape, meanwhile, the pneumatic scissors 302 shear the edge sealing tape on one side of the pneumatic clamp 301 away from the breakage detection device 2, if the pneumatic scissors 302 shear the edge sealing tape, the side surface of the pneumatic clamp 301 has a longer edge sealing tape in the process of subsequently pulling the edge sealing tape, the pulling of the edge sealing tape is affected, the subsequent attachment with the side edge of a gypsum board is affected, and the longer redundant edge sealing tape can not easily pass through the original edge sealing structure, so that the integral operation is affected.
As shown in fig. 1 and 2, the guide roller 4 is connected with a first hydraulic rod 6, and is controlled to be close to or far from the gypsum board by the first hydraulic rod 6;
when the pneumatic clamp 301 drives the edge sealing belt to reach one side of the gypsum board, the first hydraulic rod 6 drives the guide roller 4 to move towards the gypsum board and enable the guide roller to be closely attached to the gypsum board, and meanwhile the pneumatic clamp 301 loosens the edge sealing belt and returns to the original position.
The guiding roller 4 is used for fixing the edge sealing belt, enabling the edge sealing belt to be attached to the side edge of the gypsum board, and releasing the pneumatic clamp 301 to prepare for further enabling the edge sealing belt to be attached to the gypsum board by guiding the edge sealing structure 5 subsequently.
Next, the guiding and sealing structure 5 will be described in detail, as shown in fig. 3 and 4, the guiding and sealing structure 5 includes a first sealing structure 7 for adhering the sealing tape to the side edge of the gypsum board, and a second sealing structure 8 for adhering the sealing tape to the top and bottom of the gypsum board;
the edge sealing belt is firstly attached to the side edge of the gypsum board through the first edge sealing structure 7, and then attached to the top and the bottom of the gypsum board through the second edge sealing structure 8.
The first banding structure 7 is preliminary to the banding area, makes banding area and gypsum board side laminating, later rethread second banding structure 8 is final to the banding area design, makes banding area and gypsum board top and bottom laminating, makes the gypsum board of laminating banding area can pass through former banding structure smoothly.
The following describes the first edge sealing structure 7 in further detail, as shown in fig. 3, the first edge sealing structure 7 includes a concave fixture 701, the concave fixture 701 is connected with a second hydraulic rod 702, and is controlled to be close to or far away from the gypsum board by the second hydraulic rod 702, the concave fixture 701 is opened towards the gypsum board, and an included angle between a plane where the top of the concave fixture 701 is located and a plane where the bottom of the concave fixture is located is 20-120 degrees.
The concave fixture 701 is moved to the gypsum board by the second hydraulic rod 702, and since the inner wall of the concave fixture 701 is inclined, the concave fixture 701 can enable the edge sealing tape to be attached to the inner wall of the concave fixture, so that the top and the bottom of the edge sealing tape are inclined, and the follow-up operation is facilitated.
Because the gypsum board and the edge sealing belt are continuously conveyed, in order to enable the edge sealing belt to move in the concave clamp 701 more smoothly, a plurality of universal balls 703 are arranged at the opening of the inner wall of the concave clamp 701, the output end of the second hydraulic rod 702 is fixedly connected with a fixed plate 704, and a spring 705 and a telescopic rod 706 are fixedly connected between the concave clamp 701 and the fixed plate 704. With the rolling of the universal ball 703, the edge sealing belt moves in the concave clamp 701 more smoothly, and due to the spring 705 and the telescopic rod 706, the concave clamp 701 can buffer when clamping the plasterboard, so as to protect the plasterboard.
The following describes the second edge sealing structure 8 in detail, as shown in fig. 4, the second edge sealing structure 8 includes a first pressing roller 801 for pressing the top edge sealing strip of the gypsum board and a second pressing roller 802 for pressing the bottom edge sealing strip of the gypsum board, where the first pressing roller 801 is connected to a third pressing roller 803 and is controlled to be close to or far from the gypsum board by the third pressing roller 803, and the second pressing roller 802 is connected to a fourth pressing roller 804 and is controlled to be close to or far from the gypsum board by the fourth pressing roller 804;
the first press roller 801 moves downward until the edge sealing strip engages the top of the gypsum board and continues to press the edge sealing strip against the top of the gypsum board, and the second press roller 802 moves upward until the edge sealing strip engages the top of the gypsum board and continues to press the edge sealing strip against the bottom of the gypsum board.
After the edge sealing belt is attached to the side edge of the gypsum board by the first edge sealing structure 7, the first pressing roller 801 is downwards moved until the first pressing roller is attached to the top of the gypsum board by the third hydraulic rod 803, the second pressing roller 802 is upwards moved until the second pressing roller is attached to the bottom of the gypsum board by the fourth hydraulic rod 804, and the top and the bottom of the gypsum board are attached to the edge sealing belt, so that edge sealing of the gypsum board is completed.
After the edge sealing belt passes through the first edge sealing structure 7, the top and the bottom of the edge sealing belt incline towards the gypsum board, if the first pressing roller 801 and the second pressing roller 802 move towards the gypsum board directly in a state parallel to the gypsum board, the edge sealing belt is wrinkled and is unfavorable for subsequent edge sealing, therefore, further, as shown in fig. 4, the bottom of the third hydraulic rod 803 is fixedly connected with a first connecting block 805, the first connecting block 805 is hinged with the first pressing roller 801, and a first balancing weight 806 is arranged on one side of the first pressing roller 801 close to the side edge of the gypsum board;
a second connecting block 807 is fixedly connected to the top of the fourth hydraulic rod 804, the second connecting block 807 is hinged to the second pressing roller 802, and a second balancing weight 808 is arranged on one side of the second pressing roller 802 away from the side edge of the gypsum board;
a support plate 809 is fixedly connected to one side, close to the first balancing weight 806, of the top of the first pressing roller 801 and one side, far away from the second balancing weight 808, of the bottom of the second pressing roller 802, clamping grooves 810 matched with the corresponding support plate 809 are formed in the first connecting block 805 and the second connecting block 807, a first magnet is arranged on the support plate 809, a second magnet is arranged on the inner wall of the clamping groove 810, and the first magnet is matched with the second magnet;
during initial state, under the action of gravity for first compression roller 801 and second compression roller 802 all take place the slope, first compression roller 801 is parallel with gypsum board top banding area, second compression roller 802 is parallel with gypsum board bottom banding area, along with first compression roller 801 continuously moves down and second compression roller 802 continuously moves up, under the supporting role of gypsum board, first compression roller 801 sets up with gypsum board parallel and rolls at the gypsum board top, second compression roller 802 sets up with gypsum board parallel and rolls at the gypsum board bottom, first magnet and second magnet inhale simultaneously, thereby spacing to first compression roller 801 and second compression roller 802.
The first press roller 801 and the second press roller 802 are parallel to the edge sealing tape before being attached to the gypsum board, and therefore, wrinkles are not likely to occur during the attachment to the gypsum board.
Because the primary seal edge structure is used for sealing the edge before the edge sealing belt is broken, the guide edge sealing structure 5 is used for sealing the edge sealing belt after the edge sealing belt is broken, and the tensioning degree of the edge sealing belt is inconsistent, a tensioning structure 9 is required to be arranged, so that the edge sealing belt is always kept in a tight state, as shown in fig. 1, a tensioning structure 9 for tensioning the edge sealing belt is arranged on one side of the guide edge sealing structure 5, and the tensioning structure 9 comprises a tensioning roller 901 and a fifth hydraulic rod 902 for controlling the tensioning roller 901 to be close to and far away from a gypsum board. The edge banding is always in a tightening state by adjusting the fifth hydraulic rod 902, so that subsequent edge banding is facilitated.
The following provides a gypsum board edge sealing and breaking treatment method by combining the gypsum board edge sealing and breaking treatment system, which comprises the following steps:
step 100, detecting the breakage of the edge sealing tape;
step 200, pulling the broken edge sealing tape through a pulling structure 3 to enable the broken edge sealing tape to be close to the side edge of the gypsum board;
step 300, enabling the drawn part of edge sealing tape to be attached to the side edge of the gypsum board through a guide roller 4;
step 400, bonding the edge sealing belt with the side edge, the top and the bottom of the gypsum board through guiding the edge sealing structure 5, and bonding the edge sealing belt bonded on the gypsum board with the original edge sealing structure;
and 500, restoring the traction structure 3, the guide roller 4 and the guide edge sealing structure 5 to the original positions, and waiting for the next edge sealing belt to break.
According to the fracture treatment method provided by the application, the broken edge banding is guided and attached to the side edge of the gypsum board, and the edge banding attached to the gypsum board passes through the original edge banding structure, so that the broken edge banding can be rapidly treated and restored to be normal, the edge banding can be continued without stopping the machine, and the loss caused by the fracture of the edge banding is reduced.
The above embodiments are only exemplary embodiments of the present application and are not intended to limit the present application, the scope of which is defined by the claims. Various modifications and equivalent arrangements of this application will occur to those skilled in the art, and are intended to be within the spirit and scope of the application.
Claims (10)
1. The gypsum board edge sealing and fracture treatment system is characterized by comprising an unreeling wheel (1) for unreeling an edge sealing belt, wherein a fracture detection device (2) for detecting fracture of the edge sealing belt is arranged between the unreeling wheel (1) and an original edge sealing structure and is arranged on one side, close to the unreeling wheel (1), of the unreeling wheel, a traction structure (3) is arranged between the fracture detection device (2) and the original edge sealing structure, the traction structure (3) comprises a pneumatic clamp (301) for clamping the broken edge sealing belt, two guide rollers (4) for guiding the edge sealing belt to move towards the gypsum board are arranged between the traction structure (3) and the original edge sealing structure, and a guide edge sealing structure (5) for guiding the edge sealing belt to be attached to the gypsum board is arranged between the two guide rollers (4);
the fracture detection device (2), the traction structure (3), the guide roller (4) and the guide edge sealing structure (5) are electrically connected with the controller;
when the fracture detection device (2) detects that the edge sealing band is broken, the controller enables the traction structure (3) to clamp the edge sealing band and move towards the direction of the gypsum board, then the two guide rollers (4) prop against the edge sealing band and move towards the side edge of the gypsum board, the edge sealing structure (5) is guided to attach the edge sealing band to the gypsum board, and accordingly the broken edge sealing band is attached to the gypsum board again.
2. A gypsum board edge sealing and breaking treatment system according to claim 1, wherein,
the traction structure (3) further comprises a base, the pneumatic clamp (301) is fixedly arranged at the top of the base, one side of the pneumatic clamp (301) is provided with a pneumatic scissor (302), and a track (303) for the base to move is arranged between the fracture detection device (2) and the primary edge sealing structure;
when the fracture detection device (2) detects that the edge sealing band is broken, the pneumatic clamp (301) clamps the broken edge sealing band, meanwhile, the pneumatic scissors (302) shear the edge sealing band on one side of the pneumatic clamp (301) away from the fracture detection device (2), and the base drives the pneumatic clamp (301) clamping the edge sealing band to move along the track (303) towards the gypsum board.
3. A gypsum board edge sealing and breaking treatment system according to claim 2, wherein,
the guide roller (4) is connected with a first hydraulic rod (6) and is controlled to be close to or far away from the gypsum board by the first hydraulic rod (6);
when the pneumatic clamp (301) drives the edge sealing belt to reach one side of the gypsum board, the first hydraulic rod (6) drives the guide roller (4) to move towards the gypsum board and enable the guide roller to be tightly attached to the gypsum board, and meanwhile the pneumatic clamp (301) loosens the edge sealing belt and returns to the original position.
4. A gypsum board edge sealing and breaking treatment system according to claim 3, wherein,
the guiding edge sealing structure (5) comprises a first edge sealing structure (7) for enabling an edge sealing belt to be attached to the side edge of the gypsum board and a second edge sealing structure (8) for enabling the edge sealing belt to be attached to the top and the bottom of the gypsum board;
the edge sealing belt is firstly attached to the side edge of the gypsum board through the first edge sealing structure (7), and then attached to the top and the bottom of the gypsum board through the second edge sealing structure (8).
5. A gypsum board edge sealing and breaking treatment system according to claim 4, wherein,
the first edge sealing structure (7) comprises a concave clamp (701), the concave clamp (701) is connected with a second hydraulic rod (702), the second hydraulic rod (702) is used for controlling the concave clamp to be close to or far away from the gypsum board, an opening of the concave clamp (701) faces the gypsum board, and an included angle between a plane of the top of the concave clamp (701) and a plane of the bottom of the concave clamp is 20-120 degrees.
6. A gypsum board edge sealing and breaking treatment system according to claim 5, wherein,
the concave clamp (701) is characterized in that a plurality of universal balls (703) are arranged at the opening of the inner wall of the concave clamp (701), the output end of the second hydraulic rod (702) is fixedly connected with a fixing plate (704), and a spring (705) and a telescopic rod (706) are fixedly connected between the concave clamp (701) and the fixing plate (704).
7. A gypsum board edge sealing and breaking treatment system according to claim 4, wherein,
the second edge sealing structure (8) comprises a first pressing roller (801) for pressing the top edge sealing strip of the gypsum board and a second pressing roller (802) for pressing the bottom edge sealing strip of the gypsum board, wherein the first pressing roller (801) is connected with a third pressing roller (803) and is controlled to be close to or far away from the gypsum board through the third pressing roller (803), and the second pressing roller (802) is connected with a fourth pressing roller (804) and is controlled to be close to or far away from the gypsum board through the fourth pressing roller (804);
the first press roller (801) moves downward until the edge sealing strip is attached to the top of the gypsum board and continuously presses the edge sealing strip at the top of the gypsum board, and the second press roller (802) moves upward until the edge sealing strip is attached to the top of the gypsum board and continuously presses the edge sealing strip at the bottom of the gypsum board.
8. A gypsum board edge seal breakage treatment system as set forth in claim 7, wherein,
the bottom of the third hydraulic rod (803) is fixedly connected with a first connecting block (805), the first connecting block (805) is hinged with the first press roller (801), and a first balancing weight (806) is arranged on one side, close to the side edge of the gypsum board, of the first press roller (801);
the top of the fourth hydraulic rod (804) is fixedly connected with a second connecting block (807), the second connecting block (807) is hinged with the second press roller (802), and a second balancing weight (808) is arranged on one side of the second press roller (802) away from the side edge of the gypsum board;
a supporting plate (809) is fixedly connected to one side, close to the first balancing weight (806), of the top of the first pressing roller (801) and one side, far away from the second balancing weight (808), of the bottom of the second pressing roller (802), clamping grooves (810) matched with the corresponding supporting plate (809) are formed in the first connecting block (805) and the second connecting block (807), a first magnet is arranged on the supporting plate (809), a second magnet is arranged on the inner wall of the clamping groove (810), and the first magnet is matched with the second magnet;
during initial state, under the action of gravity for first compression roller (801) and second compression roller (802) all take place the slope, first compression roller (801) are parallel with gypsum board top banding area, second compression roller (802) are parallel with gypsum board bottom banding area, follow first compression roller (801) continuously move down and second compression roller (802) continuously move up, under the supporting role of gypsum board, first compression roller (801) and gypsum board parallel arrangement and roll-in at the gypsum board top, second compression roller (802) and gypsum board parallel arrangement and roll-in at the gypsum board bottom, first magnet and second magnet inhale mutually simultaneously to spacing first compression roller (801) and second compression roller (802).
9. A gypsum board edge sealing and breaking treatment system according to claim 1, wherein,
the gypsum plaster is characterized in that a tensioning structure (9) for tensioning the edge sealing belt is arranged on one side of the guide edge sealing structure (5), and the tensioning structure (9) comprises a tensioning roller (901) and a fifth hydraulic rod (902) for controlling the tensioning roller (901) to be close to and far away from the gypsum board.
10. A gypsum board edge seal breaking treatment method, characterized in that the gypsum board edge seal breaking treatment system according to any one of claims 1-9 is used, comprising the steps of:
step 100, detecting the breakage of the edge sealing tape;
step 200, dragging the broken edge banding band through a traction structure (3) to enable the edge banding band to be close to the side edge of the gypsum board;
step 300, enabling the drawn part of edge sealing tape to be attached to the side edge of the gypsum board through a guide roller (4);
step 400, bonding the edge sealing belt with the side edge, the top and the bottom of the gypsum board through a guiding edge sealing structure (5), and bonding the edge sealing belt bonded on the gypsum board with the original edge sealing structure;
and 500, restoring the traction structure (3), the guide roller (4) and the guide edge sealing structure (5) to the original positions, and waiting for the next edge sealing belt to break.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311213910.3A CN117104973A (en) | 2023-09-20 | 2023-09-20 | Gypsum board edge sealing and breaking treatment system and treatment method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311213910.3A CN117104973A (en) | 2023-09-20 | 2023-09-20 | Gypsum board edge sealing and breaking treatment system and treatment method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117104973A true CN117104973A (en) | 2023-11-24 |
Family
ID=88803934
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311213910.3A Pending CN117104973A (en) | 2023-09-20 | 2023-09-20 | Gypsum board edge sealing and breaking treatment system and treatment method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117104973A (en) |
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2023
- 2023-09-20 CN CN202311213910.3A patent/CN117104973A/en active Pending
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