CN104192623A - Automatic cutting and unwinding equipment - Google Patents
Automatic cutting and unwinding equipment Download PDFInfo
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- CN104192623A CN104192623A CN201410393131.0A CN201410393131A CN104192623A CN 104192623 A CN104192623 A CN 104192623A CN 201410393131 A CN201410393131 A CN 201410393131A CN 104192623 A CN104192623 A CN 104192623A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 85
- 239000000463 material Substances 0.000 claims abstract description 30
- 238000003825 pressing Methods 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000006835 compression Effects 0.000 abstract 3
- 238000007906 compression Methods 0.000 abstract 3
- 238000000034 method Methods 0.000 description 8
- 239000002699 waste material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及涂布机设备技术领域,特别是一种自动裁切放卷设备。 The invention relates to the technical field of coating machine equipment, in particular to an automatic cutting and unwinding equipment.
背景技术 Background technique
现有的放卷单元裁切部分用的是裁刀(一般裁刀都是锯齿型的)来进行裁切,而裁刀裁切的方式是由上而下竖直向下裁切,但受在裁切部分的左右两侧的卷材张力的影响,造成裁切面不均匀,而且会导致一定长度的卷材报废,从而造成浪费。 The cutting part of the existing unwinding unit uses a cutter (generally the cutter is zigzag) for cutting, and the cutting method of the cutter is vertically downward from top to bottom, but it is limited by Influenced by the coil tension on the left and right sides of the cutting part, the cutting surface is uneven, and a certain length of the coil will be scrapped, resulting in waste.
发明内容 Contents of the invention
本发明要解决的技术问题是针对上述现有技术的不足,提供一种自动裁切放卷设备,在对卷材进行裁切之前对卷材进行张力的控制,并且改变裁切的方式,有效地保证卷材裁切面的整齐,避免造成浪费。 The technical problem to be solved by the present invention is to provide an automatic cutting and unwinding device to control the tension of the coil before cutting the coil, and to change the cutting method, effectively To ensure the neatness of the cutting surface of the coil and avoid waste.
上述技术方案中,为解决上述技术问题,本发明所采取的技术方案是:一种自动裁切放卷设备,包括放卷机构、张紧机构和裁切机构,所述放卷机构包括至少两个卷筒,完成放卷的所述卷筒为旧卷卷筒,设有卷材的所述卷筒为新卷卷筒;所述张紧机构包括压辊装置和第一过辊装置;所述裁切机构包括切刀和切刀驱动装置,所述切刀设置于所述压辊装置和第一过辊装置之间;在所述裁切机构进行裁切时,所述放卷机构转动使新卷卷筒处于放卷位置,所述第一过辊装置压着新卷卷筒与旧卷卷筒之间的卷材,使卷材绷紧,所述压辊装置将所述旧卷卷筒上的卷材压并固定在新卷卷筒的卷材上,所述切刀受所述切刀驱动装置的控制对所述第一过辊装置与新卷卷筒之间的卷材进行横向切断。 Among the above technical solutions, in order to solve the above technical problems, the technical solution adopted by the present invention is: an automatic cutting and unwinding device, including an unwinding mechanism, a tensioning mechanism and a cutting mechanism, and the unwinding mechanism includes at least two The reel, the reel that has been unwound is an old reel, and the reel that is provided with a coil is a new reel; the tensioning mechanism includes a pressing roller device and a first roller passing device; the The cutting mechanism includes a cutting knife and a cutting knife driving device, and the cutting knife is arranged between the pressing roller device and the first roller passing device; when the cutting mechanism performs cutting, the unwinding mechanism rotates to make The new reel is in the unwinding position, the first roller device presses the coil material between the new reel and the old reel to make the coil tight, and the pressure roller device presses the old reel The coiled material on the roll is pressed and fixed on the coiled material of the new roll, and the cutter is controlled by the cutting knife driving device to carry out the cutting process on the coil between the first roller passing device and the new roll. Cut across.
上述技术方案中,所述放卷机构包括卷筒安装架,所述卷筒设置于该卷筒安装架上,所述卷筒安装架的中部铰接,并且所述卷筒安装架通过放卷驱动装置驱动进行新卷卷筒和旧卷卷筒位置的交换。 In the above technical solution, the unwinding mechanism includes a reel mounting frame, the reel is set on the reel mounting frame, the middle part of the reel mounting frame is hinged, and the reel mounting frame is driven by unwinding The device drives to exchange the position of the new roll and the old roll.
上述技术方案中,两所述卷筒之间设置有第二过辊装置,所述第二过辊装置设置在所述卷筒安装架上。 In the above technical solution, a second roller passing device is arranged between the two reels, and the second roller passing device is arranged on the reel mounting frame.
上述技术方案中,所述压辊装置、第一过辊装置或第二过辊装置中至少包括一个辊轮。 In the above technical solution, the pressure roller device, the first roller passing device or the second roller passing device at least includes one roller.
上述技术方案中,所述卷筒设置有两个,该两卷筒分别设置于所述卷筒安装架的两端。 In the above technical solution, there are two reels, and the two reels are respectively arranged at two ends of the reel installation frame.
上述技术方案中,所述裁切机构还包括裁切摆臂,所述裁切摆臂的一端铰接,所述裁切摆臂的中部与摆臂驱动装置传动连接,所述裁切摆臂的另一端设置有所述切刀。 In the above technical solution, the cutting mechanism also includes a cutting swing arm, one end of the cutting swing arm is hinged, the middle part of the cutting swing arm is in transmission connection with the swing arm driving device, and the cutting swing arm The other end is provided with the cutter.
上述技术方案中,所述压辊装置和第一过辊装置设置于所述裁切摆臂上。 In the above technical solution, the pressing roller device and the first roller passing device are arranged on the cutting swing arm.
上述技术方案中,所述压辊装置由压辊驱动装置控制将所述旧卷卷筒上的卷材压并固定在新卷卷筒的卷材上。 In the above technical solution, the pressing roller device is controlled by a pressing roller driving device to press and fix the coiled material on the old roll to the coiled material on the new roll.
本发明的有益效果是:改变传统的裁切方式,原来的裁切方式是利用切刀由上而下竖直对卷材进行向下裁切,在卷材张力不足和切刀呈锯齿型的情况下,很容易使卷材的裁切面造成不均匀,从而会导致部分卷材的报废,造成浪费;本发明的通过设置裁切机构和张紧机构,能够有效地解决了由于裁切方式不合理和张力不足而导致的裁切面不均匀的问题,并且不会造成卷材的报废和浪费。 The beneficial effect of the present invention is: to change the traditional cutting method, the original cutting method is to use the cutting knife to cut the coiled material vertically from top to bottom, when the tension of the coiled material is insufficient and the cutting knife is zigzag Under normal circumstances, it is easy to make the cutting surface of the coil material uneven, which will lead to the scrapping of part of the coil material, resulting in waste; by setting the cutting mechanism and the tensioning mechanism of the present invention, it can effectively solve the problem caused by the uneven cutting method. Reasonable and uneven cutting surface caused by insufficient tension, and will not cause scrap and waste of coils. the
附图说明 Description of drawings
图1是本发明的正常状态的整体结构示意图; Fig. 1 is the overall structural representation of the normal state of the present invention;
图2是本发明的裁切状态的整体结构示意图; Fig. 2 is a schematic diagram of the overall structure of the cutting state of the present invention;
图3是图2中局部A的放大结构示意图。 FIG. 3 is an enlarged structural schematic diagram of part A in FIG. 2 .
图中,11、放卷支撑架;12、卷筒安装架;13、新卷卷筒;14、旧卷卷筒;21、裁切支撑架;22、裁切摆臂;23、摆臂气缸;24、切刀;25、切刀气缸;31、第一过辊装置;32、压辊装置;33、第二过辊装置;34、压辊气缸。 Among the figure, 11, unwinding support frame; 12, reel mounting frame; 13, new reel; 14, old reel; 21, cutting support frame; 22, cutting swing arm; 23, swing arm cylinder ; 24, cutter; 25, cutter cylinder; 31, the first roller device; 32, roller device; 33, the second roller device; 34, roller cylinder.
具体实施方式 Detailed ways
下面结合附图对本发明作进一步详细的说明。 The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1、2、3所示,一种自动裁切放卷设备,包括机架以及安装在该机架上的放卷机构、张紧机构和裁切机构。 As shown in Figures 1, 2 and 3, an automatic cutting and unwinding device includes a frame and an unwinding mechanism, a tensioning mechanism and a cutting mechanism installed on the frame.
放卷机构包括放卷支撑架11、卷筒安装架12和卷筒,放卷支撑架11固定在机架上,卷筒安装架12的中部铰接到放卷支撑架11上,通过动力装置可以使卷筒安装架12进行自转,卷筒安装架12的两端各自设置有一个卷筒,卷筒用于放卷;卷筒通过动力装置也可以进行自转。即将完成放卷的卷筒作为旧卷卷筒14,设置有新卷材的卷筒作为新卷卷筒13,当旧卷卷筒14完成放卷后,需要对卷筒进行更换,使新卷卷筒13置换到旧卷卷筒14的放卷位置,进行持续放卷。在新卷卷筒13就位后,就会驱动张紧机构调整卷材的张力,为裁切机构做准备,张力满足裁切的要求后,裁切机构会动作将卷材进行横向的裁切。 The unwinding mechanism comprises an unwinding support frame 11, a reel mounting frame 12 and a reel, the unwinding support frame 11 is fixed on the frame, and the middle part of the reel mounting frame 12 is hinged to the unwinding support frame 11, which can be The reel mounting frame 12 is made to rotate automatically, and a reel is respectively arranged at both ends of the reel mounting frame 12, and the reel is used for unwinding; the reel can also be rotated by the power device. The reel that is about to finish unwinding is used as the old reel 14, and the reel that is provided with new coils is used as the new reel 13. After the old reel 14 has been unwound, the reel needs to be replaced so that the new reel The reel 13 is replaced to the unwinding position of the old reel 14 for continuous unwinding. After the new reel 13 is in place, the tensioning mechanism will be driven to adjust the tension of the coil to prepare for the cutting mechanism. After the tension meets the cutting requirements, the cutting mechanism will act to cut the coil horizontally .
具体的,两所述卷筒之间设置第二过辊装置33,所述第二过辊装置33设置在所述卷筒安装架12上。放卷机构中也可以设置至少两个卷筒,每两卷筒之间设置有过辊。第二过辊装置33的也是用于顶压新卷卷筒13和旧卷卷筒14之间的卷材,增加卷材的张力,但是第二过辊装置33对卷材的的顶压方向与第一过辊装置31对卷材的顶压方向相反,更加有效地增加卷材的张力。 Specifically, a second roller passing device 33 is arranged between the two reels, and the second roller passing device 33 is arranged on the reel installation frame 12 . At least two reels can also be set in the unwinding mechanism, and a passing roller is arranged between every two reels. The second roller passing device 33 is also used to press the coil between the new roll reel 13 and the old roll reel 14 to increase the tension of the coil, but the pressing direction of the second roller passing device 33 to the coil is Opposite to the pressing direction of the first roller passing device 31 on the coil, the tension of the coil is more effectively increased.
裁切机构包括裁切支撑架21、裁切摆臂22、摆臂气缸23、切刀24和切刀气缸25,裁切摆臂22的一端铰接于裁切支撑架21上,摆臂气缸23安装在裁切支撑架21上,摆臂气缸23的输出端通过连杆与裁切摆臂22的中部传动连接,裁切摆臂22的另一端安装有切刀24和切刀气缸25,切刀气缸25的输出端与切刀24传动连接,切刀24从卷材的一边横向切到卷材的另一边,卷材的受力都在一切点上,如此的裁切方式不会因为张力而打皱,而且裁切面会很整齐,不会造成浪费。 Cutting mechanism comprises cutting support frame 21, cutting swing arm 22, swing arm cylinder 23, cutter 24 and cutter cylinder 25, and one end of cutting swing arm 22 is hinged on the cutting support frame 21, and swing arm cylinder 23 Installed on the cutting support frame 21, the output end of the swing arm cylinder 23 is connected with the middle part of the cutting swing arm 22 through a connecting rod, and the other end of the cutting swing arm 22 is equipped with a cutter 24 and a cutter cylinder 25. The output end of the knife cylinder 25 is connected with the cutter 24. The cutter 24 cuts horizontally from one side of the coiled material to the other side of the coiled material. And wrinkled, and the cutting surface will be very neat, will not cause waste.
张紧机构包括第一过辊装置31和压辊装置32,第一过辊装置31和压辊装置32安装在裁切摆臂22上,切刀24设置于该第一过辊装置31与压辊装置32之间,第一过辊装置31在裁切摆臂22上的位置固定不动,而压辊装置32安装在一连杆的一端,该连杆的另一端与压辊气缸34的输出端传动连接,该压辊气缸安装在裁切摆臂22上,连杆的中部铰接在裁切摆臂22上。第一过辊装置31设置在裁切摆臂22的自由端的末端。第一过辊装置31用于顶压新卷卷筒13和旧卷卷筒14之间的卷材,增加卷材的张力。压辊装置32用于将卷材顶压在新卷卷筒13上。 The tensioning mechanism comprises a first roller device 31 and a pressure roller device 32, the first roller device 31 and the roller device 32 are installed on the cutting swing arm 22, and the cutter 24 is arranged on the first roller device 31 and the pressure roller device. Between the roller devices 32, the position of the first roller passing device 31 on the cutting swing arm 22 is fixed, and the pressing roller device 32 is installed on one end of a connecting rod, and the other end of the connecting rod is connected with the pressing roller cylinder 34. Output end transmission connection, this pressure roller air cylinder is installed on the cutting swing arm 22, and the middle part of connecting rod is hinged on the cutting swing arm 22. The first roller passing device 31 is arranged at the end of the free end of the cutting swing arm 22 . The first roller passing device 31 is used to press the coil between the new roll 13 and the old roll 14 to increase the tension of the roll. The pressing roller device 32 is used to press the coiled material on the fresh roll 13 . the
具体的,所述第一过辊装置31、压辊装置32或第二过辊装置33中至少包括一个辊轮,也可以是由两个辊轮或以上的辊轮组成。 Specifically, the first roller passing device 31 , pressing roller device 32 or second roller passing device 33 includes at least one roller, and may also be composed of two or more rollers.
本发明的工作原理:在生产过程中,放卷机构对卷材在进行放卷,当旧卷卷筒14完成放卷后,放卷机构自动进行卷筒的切换,卷筒安装架12逆时针旋转,将旧卷卷筒14撤离放卷工位,同时新卷卷筒13正靠近放卷工位,旧卷卷筒14离开放卷工位的过程中,卷材被拉长,并且卷材被第二过辊装置33往上顶压,新卷卷筒13就位后,被第二过辊装置33顶压的部分卷材悬空,新卷卷筒13的新卷材上设置有用于粘贴固定旧卷卷筒上卷材的双面胶或者其他具有粘贴性的物质,裁切摆臂22会摆动,在裁切摆臂22上的第一过辊装置31会往下顶压卷材,压辊装置32会伸出将被拉长的悬空的卷材顶压到新卷卷筒13新卷材的表面,使被顶压的部分卷材通过双面胶(或其他具有粘贴性的物质)固定在新卷卷筒13上,实现新旧卷材的接合,然后切刀24动作从第一过辊装置31与新卷卷筒13之间的卷材的一边横向裁切到卷材的另一边,将卷材切断;卷材切断后,裁切机构收回,新卷卷筒13进行放卷。 The working principle of the present invention: in the production process, the unwinding mechanism is unwinding the coiled material. When the old roll 14 is unwound, the unwinding mechanism automatically switches the reel, and the reel mounting frame 12 counterclockwise Rotate, the old roll reel 14 is withdrawn from the unwinding station, and the new roll reel 13 is just approaching the unwinding station at the same time, and in the process of the old roll reel 14 leaving the unwinding station, the coil is elongated, and the coil Pressed up by the second roll-over device 33, after the new reel 13 is in place, the part of the coil material pressed by the second roll-over device 33 is suspended, and the new coil 13 of the new reel 13 is provided with a Fix the double-sided tape or other sticky substances on the coiled material on the old roll, the cutting swing arm 22 will swing, and the first roller passing device 31 on the cutting swing arm 22 will press the coiled material downward, The pressure roller device 32 will stretch out and press the elongated suspended coiled material to the surface of the new roll 13 new coiled material, so that the pressed part of the coiled material will pass through the double-sided tape (or other sticky substances) ) is fixed on the new reel 13 to realize the joining of the old and new coils, and then the cutter 24 moves to cut laterally from one side of the coil between the first roller passing device 31 and the new reel 13 to the other side of the coil. On the one hand, the coiled material is cut off; after the coiled material is cut off, the cutting mechanism retracts, and the new roll 13 is unwound.
以上的实施例只是在于说明而不是限制本发明,故凡依本发明专利申请范围所述的方法所做的等效变化或修饰,均包括于本发明专利申请范围内。 The above embodiments are only intended to illustrate rather than limit the present invention, so all equivalent changes or modifications made according to the methods described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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Cited By (5)
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| CN105366421A (en) * | 2015-11-19 | 2016-03-02 | 林英强 | Adhesive tape unwinding and cutting-off device |
| CN107777424A (en) * | 2017-11-17 | 2018-03-09 | 江苏闳业机械股份有限公司 | A kind of no-station pole canopy does not shut down automatic unwinding device |
| CN112389708A (en) * | 2020-12-04 | 2021-02-23 | 安徽美鸿科技有限公司 | Tension device for strapping tape packing machine and packing machine with tension device |
| CN113682036A (en) * | 2021-09-13 | 2021-11-23 | 浙江中特机械科技股份有限公司 | Non-stop offset press for winding and unwinding reel soft packing material |
| CN114476770A (en) * | 2021-12-20 | 2022-05-13 | 西安航天华阳机电装备有限公司 | Full-automatic multi-section cutting device |
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Application publication date: 20141210 |