CN117103033A - Spring steel wire cross-section shaping device - Google Patents
Spring steel wire cross-section shaping device Download PDFInfo
- Publication number
- CN117103033A CN117103033A CN202311376435.1A CN202311376435A CN117103033A CN 117103033 A CN117103033 A CN 117103033A CN 202311376435 A CN202311376435 A CN 202311376435A CN 117103033 A CN117103033 A CN 117103033A
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- China
- Prior art keywords
- wall
- fixedly connected
- steel wire
- groove
- spring steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000639 Spring steel Inorganic materials 0.000 title claims abstract description 96
- 238000007493 shaping process Methods 0.000 title claims abstract description 35
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 238000005498 polishing Methods 0.000 claims abstract description 43
- 238000004140 cleaning Methods 0.000 claims abstract description 42
- 238000005520 cutting process Methods 0.000 claims description 39
- 244000309464 bull Species 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 4
- 230000010405 clearance mechanism Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 229910000831 Steel Inorganic materials 0.000 description 65
- 239000010959 steel Substances 0.000 description 65
- 238000000034 method Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 238000007790 scraping Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010926 purge Methods 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of spring steel wire production and processing, and discloses a spring steel wire section shaping device, which comprises a workbench, wherein the inner wall of the workbench is fixedly connected with a feeding mechanism, one end of the top of the workbench, which is close to the feeding mechanism, is fixedly connected with a cleaning mechanism, one end of the top of the workbench, which is far away from the feeding mechanism, is fixedly connected with a polishing mechanism, and the inner wall of one end of the workbench, which is far away from the feeding mechanism, is fixedly connected with a collecting mechanism.
Description
Technical Field
The invention relates to the technical field of spring steel wire production and processing, in particular to a spring steel wire section shaping device.
Background
The spring steel wire is a steel wire used for making springs or steel wire type pieces, and according to different spring purposes, the spring steel wire needed for making springs is various, such as a spring steel wire which is required to be made into a mattress spring (called mattress steel wire for short), a spring steel wire which is required to be made into a shock absorber, a spring steel wire which is required to be made into a suspension spring, a spring steel wire which is required to be made into an engine valve, a spring steel wire which is required to be made into a camera shutter, and the like, although the spring steel wire has no unified standard classification name, the spring steel wires can also be classified according to manufacturing processes, such as a raw-pulled spring steel wire (without patenting treatment before drawing), a patented spring steel wire, a galvanized spring steel wire, an oil quenched spring steel wire, and the like, and in the spring steel wire production and processing process, the bundled spring steel wire is required to be cut, so as to reach the required length, and the subsequent production needs are convenient;
the existing cutting device for the spring steel wire has single function and inconvenient use, and meanwhile, the spring steel wire is not effectively fixed, so that the cutting effect is affected; after the spring steel wires are cut, the section of the spring steel wires cannot be shaped, so that the cut section of the spring steel wires is not smooth enough, burrs can be generated, meanwhile, the cut bundles of spring steel wires are further uneven after being cut, the flatness is not uniform enough, the subsequent production and use of the spring steel wires can be influenced, and the processing quality and the production benefit of the spring steel wires are influenced; when the section of the spring steel wire is shaped in the existing production, the section of the spring steel wire can be generally processed only manually, so that the difference of the effects of the processed spring steel wire is large, the polishing and shaping effects are poor, scrapping is easy to cause, a large amount of manual labor intensity is required, the shaping efficiency is low, and the production cost is high.
Disclosure of Invention
Aiming at the defects of the prior art, the invention solves the technical problems by adopting the following technical scheme: the invention discloses a spring steel wire section shaping device, which comprises a workbench, wherein the inner wall of the workbench is fixedly connected with a feeding mechanism, one end, close to the feeding mechanism, of the top of the workbench is fixedly connected with a cleaning mechanism, one end, far away from the feeding mechanism, of the top of the workbench is fixedly connected with a polishing mechanism, and the inner wall, far away from the feeding mechanism, of the workbench is fixedly connected with a collecting mechanism;
the utility model provides a polishing mechanism, including the first mounting panel, the outer wall of first mounting panel is kept away from the inner wall rotation of clearance mechanism one end with the workstation and is connected, the one end that the workstation was kept away from to the first mounting panel rotates and is connected with the wheel of polishing, the one end that the workstation was kept away from to the second mounting panel rotates and is connected with the cutting wheel, the inner wall that the cutting wheel one end was kept away from to the workstation rotates and is connected with the gear, the outer wall of gear is provided with holds the groove, hold the outer wall in groove and the outer wall of gear and mesh mutually, hold the one end that the groove is close to the cutting wheel and be provided with clamping assembly, clamping assembly's outer wall contacts with hold the outer wall in groove, the one end fixedly connected with spout that the top of workstation is close to the gear, the inside sliding connection of spout has the measuring board, unifies polishing to the terminal surface of six steel wires, reduces the work load of polishing one by one steel wire, accomplishes the back at the steel wire is polished, and the cleaning brush is cleared up the surface, maintains the steel wire surface cleanness, improves production quality.
Preferably, the feeding mechanism comprises a feeding shaft, the outer wall of the feeding shaft is fixedly connected with the inner wall of the workbench, the outer wall of the feeding shaft is provided with a first baffle, the inner wall of the first baffle is in threaded connection with the outer wall of the feeding shaft, the outer wall of the feeding shaft is provided with a spring steel wire, the outer wall of the spring steel wire is in contact with the outer wall of the first baffle, the inner wall of the spring steel wire is sheathed with the outer wall of the feeding shaft, one end of the outer wall of the feeding shaft, which is far away from the first baffle, is provided with a second baffle, the outer wall of the second baffle is in contact with the outer wall of the spring steel wire, one end of the inner wall of the workbench, which is far away from the feeding shaft, is fixedly connected with a slide rod, the outer wall of the slide rod is in sliding connection with a slide block, one end of the slide rod, which is far away from the slide rod, is far away from the outer wall fixedly connected with a support rod, one end of the second baffle, which is near the first baffle, is uniformly and the other end of the support rod.
Preferably, the clearance mechanism includes the fixed slot, the bottom of fixed slot and the top fixed connection of workstation, the inside slip of fixed slot has the gag lever post, the bottom fixedly connected with of gag lever post clears away the subassembly, the one end fixedly connected with telescopic link of subassembly is kept away from to the inner wall of fixed slot, the top fixedly connected with spread groove of telescopic link, the inner wall rotation of spread groove is connected with moulding wheel, the one end fixedly connected with slide rail of fixed slot is kept away from at the top of workstation, the top sliding connection of slide rail has the removal groove, the bottom rotation of removal inslot wall is connected with the feed wheel, clears up the debris on surface, then goes out through moulding wheel ejection of compact, and the surface of moulding wheel meshes with the outer wall of spring steel wire, makes the diameter of spring steel wire even through moulding wheel's mutual extrusion, clears up the surface of spring steel wire, avoids debris to influence the cutting of spring steel wire, leads to the length inhomogeneous of spring steel wire.
Preferably, the cleaning assembly comprises a mounting collar, the inside fixedly connected with cleaning sponge of mounting collar, the one end that the shaping wheel was kept away from to the mounting collar evenly rotates and is connected with the scraper blade, the outer wall of scraper blade is provided with the snap ring, the inner wall of snap ring cup joints with the outer wall of scraper blade mutually, the outer wall of snap ring evenly fixedly connected with slide bar, the top of slide bar is provided with the slide, the outer wall of slide bar and the top fixed connection of fixed slot inner wall, the top of slide bar and the bottom sliding connection of slide plate, the debris that is infected with the surface through cleaning sponge further are cleared up, keep the surface clean, reduce the influence of debris to the spring manufacturing in-process, guarantee product quality.
Preferably, the clamping assembly comprises a fastening plate, one end of the fastening plate, which is far away from the holding groove, is rotationally connected with a clamping plate, an outer wall fixedly connected with antiskid sheet of the clamping plate is used for avoiding rotation to cause cutting position deviation when cutting, so that the effective use length of a spring steel wire is influenced, and meanwhile, when the end face is prevented from polishing, the end face of the steel wire is prevented from being polished by following the rotation of a polishing wheel.
Preferably, the collection mechanism includes the collecting vat, the bottom fixedly connected with spliced pole of collecting vat inner wall, the top fixedly connected with mounting groove of spliced pole, the inner wall of mounting groove rotates and is connected with the bull stick, the outer wall of spliced pole evenly is provided with the revolving plate, the bottom of revolving plate rotates with the bottom of workstation inner wall to be connected, the opposite side fixedly connected with elastic cord of revolving plate, the outer wall and the inner wall threaded connection of fastening plate of bull stick, the outer wall and the inner wall threaded connection of holding the groove of bull stick, the inner wall and the spring steel wire that hold groove kept away from bull stick one end cup joint mutually, and the labour is convenient for saving, makes staff's work more portably, and the collecting vat inner wall sets up the rubber layer, avoids the steel wire to drop the in-process touching hard thing to lead to the steel wire crooked or the cross-section to produce the mar, influences spring production quality.
The beneficial effects of the invention are as follows:
1. according to the invention, the cleaning mechanism is arranged, the spring steel wire cleans debris and sundries on the surface through the cleaning assembly, then the surface of the shaping wheel is meshed with the outer wall of the spring steel wire, the diameter of the spring steel wire is uniform through the mutual extrusion of the shaping wheel, the spring steel wire passes through the moving groove to enter the polishing mechanism, the feeding wheel in the moving groove is obliquely arranged at a certain angle, the spring steel wire is convenient to drive, after a group of cutting is completed, the moving groove and the cleaning assembly are slid for a certain distance, feeding cutting is carried out again, the surface of the spring steel wire is cleaned, and the influence of sundries on the cutting of the spring is avoided, so that the length of the spring steel wire is uneven.
2. According to the invention, the cleaning assembly is arranged, the rod drives the clamping ring to be far away from the fixed groove, so that the scraping plates are gradually expanded away from the steel wires, the distance between the scraping plates is increased or the scraping plates are close to the fixed groove to gather together, the adjustment is convenient, the cleaning assembly is suitable for cleaning the surfaces of spring steel wires with different diameters, the spring steel wires enter the inside of the lantern ring, sundries adhered on the surfaces are further cleaned through the cleaning sponge, the surfaces are kept clean, the influence of the sundries on the spring manufacturing process is reduced, and the product quality is ensured.
3. According to the invention, the polishing mechanism is arranged, the steel wire passes through the hole at the lowest part of the clamping assembly and enters the holding groove, the steel wire reaches the measuring plate to stop feeding, the position of the measuring plate can be adjusted, steel wires with different lengths can be conveniently cut and polished, the clamping assembly clamps the steel wire, the second mounting plate drives the cutting wheel to cut the steel wire, then the gear drives the holding groove to rotate clockwise for 60 degrees, the next through hole is aligned to the lowest part, the steel wire is clamped and cut after being fed, then rotates clockwise for 60 degrees, 6 through holes are formed in the holding groove, cleaning brushes are arranged in the through holes, the cutting wheel returns to the original position after all cutting is completed, the first mounting plate drives the polishing wheel to align with six steel wires, the end faces of the six steel wires are uniformly polished, the work load of polishing one by one steel wire is reduced, after the steel wire polishing is completed, the cleaning brushes clean the surface scraps, the surface of the steel wire is maintained, and the production quality is improved.
4. According to the invention, the clamping assemblies are arranged, the clamping plates rotate to be close to each other, the clamping plates are driven to contact with the outer surface of the steel wire, the clamping plates are made of rubber, and the saw teeth are arranged, so that the surface friction force between the clamping plates and the steel wire of the lantern ring is increased, the phenomenon that the cutting position is deviated due to rotation during cutting is avoided, the effective use length of the spring steel wire is influenced, and meanwhile, the polishing effect of the steel wire end face is poor due to the fact that the polishing wheel rotates along with the polishing wheel during polishing the end face.
5. According to the invention, the collecting mechanism is arranged, after cutting and polishing are finished, the rotating rod rotates for 90 degrees to drive the clamping assembly and the containing groove to be in a vertical state, the clamping assembly loosens the cut steel wire, the steel wire falls into the collecting groove due to gravity, the rotating rod drives the clamping assembly and the containing groove to return to the original position, polishing is continued, after half of the steel wire is filled into the collecting groove, the rotating rod rotates to straighten the elastic rope, the steel wire and the edge of the collecting groove are tightly pressed, a worker collects the steel wire along the edge of the collecting groove, labor is saved, the work of the worker is simpler and more convenient, a rubber layer is arranged on the inner wall of the collecting groove, and the phenomenon that the steel wire is bent or the section is scratched due to touching a hard object in the steel wire falling process is avoided, so that the production quality of the spring is affected.
Drawings
FIG. 1 is a front view of the entire present invention;
FIG. 2 is a rear elevational view of the entire present invention;
FIG. 3 is a schematic structural view of the feeding mechanism of the present invention;
FIG. 4 is a schematic view of the cleaning mechanism of the present invention;
FIG. 5 is a left side view of the grinding mechanism of the present invention;
FIG. 6 is a right side view of the grinding mechanism of the present invention;
FIG. 7 is a schematic view of the structure of the collection mechanism of the present invention;
FIG. 8 is a schematic view of the construction of the purge assembly of the present invention;
FIG. 9 is a schematic view of the structure of the clamping assembly of the present invention;
in the figure: 1. a work table; 2. a feeding mechanism; 201. a feeding shaft; 202. a first baffle; 203. a second baffle; 204. a support rod; 205. a spring wire; 206. a slide rod; 207. a slide block; 208. a connecting rod; 3. a cleaning mechanism; 301. a fixing groove; 302. a limit rod; 303. a purge assembly; 3031. installing a lantern ring; 3032. a scraper; 3033. cleaning a sponge; 3034. a slide plate; 3035. a slide bar; 3036. a clasp; 304. a telescopic rod; 305. a connecting groove; 306. shaping wheels; 307. a slide rail; 308. a moving groove; 309. a feeding wheel; 4. a polishing mechanism; 401. a first mounting plate; 402. grinding wheel; 403. a second mounting plate; 404. a cutting wheel; 405. a clamping assembly; 4051. a fastening plate; 4052. a clamping plate; 4053. a non-slip sheet; 406. a holding groove; 407. a gear; 408. a measuring plate; 409. a chute; 5. a collection mechanism; 501. a connecting column; 502. a mounting groove; 503. a rotating rod; 504. a rotating plate; 505. an elastic rope; 506. a collection tank.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
First, a device for shaping a cross section of a spring wire 205 according to an embodiment of the present invention will be described below with reference to fig. 1 to 7.
As shown in fig. 1-7, the device for shaping the section of the spring steel wire 205 comprises a workbench 1, wherein a feeding mechanism 2 is fixedly connected to the inner wall of the workbench 1, a cleaning mechanism 3 is fixedly connected to one end, close to the feeding mechanism 2, of the top of the workbench 1, a polishing mechanism 4 is fixedly connected to one end, far away from the feeding mechanism 2, of the top of the workbench 1, and a collecting mechanism 5 is fixedly connected to the inner wall, far away from the feeding mechanism 2, of the workbench 1;
the polishing mechanism 4 comprises a first mounting plate 401, the outer wall of the first mounting plate 401 is rotationally connected with the inner wall of one end of the workbench 1 far away from the cleaning mechanism 3, one end of the first mounting plate 401 far away from the workbench 1 is rotationally connected with a polishing wheel 402, the outer wall of the first mounting plate 401 is rotationally connected with a second mounting plate 403, one end of the second mounting plate 403 far away from the workbench 1 is rotationally connected with a cutting wheel 404, the inner wall of one end of the workbench 1 far away from the cutting wheel 404 is rotationally connected with a gear 407, the outer wall of the gear 407 is provided with a containing groove 406, the outer wall of the containing groove 406 is meshed with the outer wall of the gear 407, one end of the containing groove 406 close to the cutting wheel 404 is provided with a clamping component 405, the outer wall of the clamping component 405 is contacted with the outer wall of the containing groove 406, one end of the top of the workbench 1 close to the gear 407 is fixedly connected with a chute 409, the inside of the chute 409 is slidingly connected with a measuring plate 408, the steel wire passes through the hole at the lowest part of the clamping component 405 and enters the holding groove 406, the steel wire enters the measuring plate 408 to stop feeding, the position of the measuring plate 408 can be adjusted, the steel wire cutting and polishing of different lengths can be conveniently completed, the clamping component 405 clamps the steel wire, the second mounting plate 403 drives the cutting wheel 404 to cut off the steel wire, then the gear 407 drives the holding groove 406 to rotate clockwise for 60 degrees, the next through hole is aligned at the lowest part, the steel wire is clamped and cut after being fed, then rotates clockwise for 60 degrees, the holding groove 406 is provided with 6 through holes, the through holes are internally provided with cleaning brushes, the cutting wheel 404 returns to the original position after all cutting is completed, the first mounting plate 401 drives the polishing wheel 402 to be aligned with six steel wires, the end faces of the six steel wires are uniformly polished, the workload of polishing one steel wire by one is reduced, after the steel wire polishing is completed, the cleaning brushes clean surface scraps are cleaned off, and the surface of the steel wire is maintained clean, the production quality is improved.
The feeding mechanism 2 comprises a feeding shaft 201, the outer wall of the feeding shaft 201 is fixedly connected with the inner wall of the workbench 1, a first baffle 202 is arranged on the outer wall of the feeding shaft 201, the inner wall of the first baffle 202 is in threaded connection with the outer wall of the feeding shaft 201, a spring steel wire 205 is arranged on the outer wall of the feeding shaft 201, the outer wall of the spring steel wire 205 is contacted with the outer wall of the first baffle 202, the inner wall of the spring steel wire 205 is sheathed with the outer wall of the feeding shaft 201, a second baffle 203 is arranged at one end of the outer wall of the feeding shaft 201 far away from the first baffle 202, the outer wall of the second baffle 203 is contacted with the outer wall of the spring steel wire 205, a slide rod 206 is fixedly connected with one end of the inner wall of the workbench 1 far away from the feeding shaft 201, a slide block 207 is connected with the outer wall of the slide rod 206 in a sliding way, the outer wall of the slide block 207 is fixedly connected with a connecting rod 208, one end of the connecting rod 208, which is far away from the sliding block 207, is fixedly connected with the outer wall of the second baffle 203, one end of the second baffle 203, which is close to the first baffle 202, is uniformly and slidably connected with the supporting rod 204, one end of the supporting rod 204, which is far away from the second baffle 203, is slidably connected with the outer wall of the first baffle 202, bundles of spring steel wires 205 are placed on the feeding shaft 201, the end part of the supporting rod passes through the cleaning mechanism 3 and the polishing mechanism 4, the first baffle 202 and the second baffle 203 clamp the bundles of spring steel wires 205, the supporting rod 204 penetrates from the inside of the bundles of spring steel wires 205, the bundles of spring steel wires 205 are supported and fixed, the feeding shaft 201 rotates to drive the spring steel wires 205 to gradually feed, and after one group of steel wires are cut and polished, the sliding block 207 drives the second baffle 203 to move the bundles of spring steel wires 205, so that the bundles of spring steel wires 205 pass through the second group of polishing mechanism 4 to continuously polish.
The cleaning mechanism 3 comprises a fixed groove 301, the bottom of the fixed groove 301 is fixedly connected with the top of the workbench 1, a limiting rod 302 is slidingly arranged in the fixed groove 301, a cleaning component 303 is fixedly connected to the bottom of the limiting rod 302, one end of the inner wall of the fixed groove 301, which is far away from the cleaning component 303, is fixedly connected with a telescopic rod 304, the top of the telescopic rod 304 is fixedly connected with a connecting groove 305, the inner wall of the connecting groove 305 is rotationally connected with a shaping wheel 306, the top of the workbench 1 is far away from one end of the fixed groove 301, which is fixedly connected with a sliding rail 307, the top of the sliding rail 307 is slidingly connected with a moving groove 308, the bottom of the inner wall of the moving groove 308 is rotationally connected with a feeding wheel 309, the spring steel wire 205 cleans debris on the surface through the cleaning component 303, then the shaping wheel 306 is discharged, the surface of the shaping wheel 306 is meshed with the outer wall of the spring steel wire 205, the diameter of the spring steel wire 205 is uniform through mutual extrusion of the shaping wheel 306, the spring steel wire 205 passes through the moving groove 308 to enter the polishing mechanism 4, the feeding wheel 309 in the moving groove 308 is obliquely arranged at a certain angle, the spring 205 is convenient to drive, after a group of cutting is completed, the moving groove 308 and the cleaning component 205 slides again, the length of the spring steel wire 205 is cut uniformly, and the length of the spring steel wire is prevented from being influenced.
The collection mechanism 5 includes collecting vat 506, the bottom fixedly connected with spliced pole 501 of collecting vat 506 inner wall, the top fixedly connected with mounting groove 502 of spliced pole 501, the inner wall of mounting groove 502 rotates and is connected with bull stick 503, the outer wall of spliced pole 501 evenly is provided with rotating plate 504, the bottom of rotating plate 504 rotates with the bottom of workstation 1 inner wall to be connected, the opposite side fixedly connected with elastic cord 505 of rotating plate 504, the outer wall and the inner wall threaded connection of fastening plate 4051 of bull stick 503, the outer wall of bull stick 503 and the inner wall threaded connection of holding groove 406, the inner wall that holding groove 406 kept away from bull stick 503 one end cup joints with spring wire 205 mutually, cut the back that finishes, bull stick 503 rotates 90 degrees, drive clamping assembly 405 and holding groove 406 and present vertical state, clamping assembly 405 loosen the wire that will cut, the wire falls into collecting vat 506 inside owing to gravity, the bull stick 503 drives clamping assembly 405 and holds groove 406 and returns to normal position, continue polishing, after half wire that collecting vat 506 packs into, the bull stick 503 rotates, stretch out elastic cord 505, compress tightly with the edge of collecting vat 506, the staff is along the edge of collecting vat 506 with the inner wall threaded connection of holding groove 406, the inner wall of holding groove 503 is convenient for bending wire, the wire quality of wire, the bending staff is avoided the wire quality to produce the bending wire quality of the wire, the wire quality is reduced, the scratch is reduced, the quality is easy and the production is influenced by the staff is easy and the bending, the wire quality is avoided to the wire quality is easy to be scratched.
The specific working procedure is as follows:
during operation, a worker places a bundle of spring steel wires 205 on the feeding shaft 201, the end part of the bundle passes through the cleaning mechanism 3 and the polishing mechanism 4, the first baffle 202 and the second baffle 203 clamp the bundle of spring steel wires 205, the supporting rod 204 penetrates through the interior of the bundle of spring steel wires 205, the bundle of spring steel wires 205 is supported and fixed, the feeding shaft 201 rotates to drive the spring steel wires 205 to feed gradually, the spring steel wires 205 clear away the surface debris through the cleaning component 303, then the surface of the shaping wheel 306 is discharged through the shaping wheel 306, the surface of the shaping wheel 306 is meshed with the outer wall of the spring steel wires 205, the diameter of the spring steel wires 205 is uniform through the mutual extrusion of the shaping wheel 306, the spring steel wires 205 enter the polishing mechanism 4 through the moving groove 308, the feeding wheel 309 in the moving groove 308 is obliquely arranged at a certain angle, the spring steel wires 205 are convenient to drive, after a group of cutting is completed, the sliding block 207 drives the second baffle 203 to move the bundle of spring steel wires 205, the moving groove 308 and the cleaning component 303 are slid for a certain distance, so that the spring steel wire 205 passes through the second group of polishing mechanisms 4 to be polished and re-fed and cut, the steel wire passes through the hole at the lowest part of the clamping component 405 and enters the holding groove 406, the steel wire reaches the position of the measuring plate 408 to stop feeding, the position of the measuring plate 408 can be adjusted, the steel wire cutting and polishing with different lengths can be conveniently finished, the clamping component 405 clamps the steel wire, the second mounting plate 403 drives the cutting wheel 404 to cut off the steel wire, then the gear 407 drives the holding groove 406 to rotate clockwise for 60 degrees, the next through hole is aligned at the lowest part, the steel wire is clamped and cut after being fed, then rotated clockwise for 60 degrees, the holding groove 406 is provided with 6 through holes, the cleaning brush is arranged in the through hole, the cutting wheel 404 returns to the original position after all cutting is finished, the first mounting plate 401 drives the polishing wheel 402 to align with six steel wires, the end faces of six steel wires are uniformly polished, after cutting and polishing are finished, the rotating rod 503 rotates by 90 degrees to drive the clamping assembly 405 and the containing groove 406 to be in a vertical state, the clamping assembly 405 loosens the cut steel wires, the steel wires fall into the collecting groove 506 due to gravity, the rotating rod 503 drives the clamping assembly 405 and the containing groove 406 to return to the original position, polishing is continued, after half of the steel wires are filled into the collecting groove 506, the rotating rod 503 rotates to straighten the elastic rope 505, the steel wires are tightly pressed with the edge of the collecting groove 506, and workers collect the steel wires along the edge of the collecting groove 506.
In a second embodiment, a device for shaping a cross section of a spring wire 205 according to an embodiment of the present invention will be described below with reference to fig. 8 to 9.
As shown in fig. 8-9, in the device for shaping the section of the spring steel wire 205 according to the first embodiment of the present invention, the cleaning assembly 303 includes a mounting collar 3031, a cleaning sponge 3033 is fixedly connected to the inside of the mounting collar 3031, a scraper 3032 is uniformly and rotatably connected to one end of the mounting collar 3031, which is far away from the shaping wheel 306, a snap ring 3036 is provided on the outer wall of the scraper 3032, the inner wall of the snap ring 3036 is sleeved with the outer wall of the scraper 3032, a sliding rod 3035 is uniformly and fixedly connected to the outer wall of the snap ring 3036, a sliding plate 3034 is provided at the top of the sliding rod 3035, the outer wall of the sliding plate 3034 is fixedly connected to the top of the inner wall of the fixing groove 301, the top of the sliding rod 3035 is slidably connected to the bottom of the sliding plate 3034, the sliding rod 3035 drives the snap ring 3036 to be far away from the fixing groove 301, so that the scraper 3032 is gradually expanded away from the steel wire, the distance between the scrapers 3032 or is close to the fixing groove 301 to gather the scrapers 3032, the adjustment is convenient, the surface of the spring steel wire 205 is suitable for the surface of the spring steel wire 205 with different diameters, the inner surface of the collar, the surface of the spring steel wire 205 is further stained with the cleaning sponge, sundries are removed through the cleaning sponge 3033, the surface is kept clean, and the surface sundries are kept clean, and quality in the process of the spring product is guaranteed.
Clamping assembly 405 includes fastening plate 4051, fastening plate 4051 is kept away from the one end rotation that holds groove 406 and is connected with splint 4052, splint 4052's outer wall fixedly connected with antiskid sheet 4053, splint 4052 rotates and is close to each other, drive antiskid sheet 4053 and steel wire surface contact, antiskid sheet 4053's material is rubber, through setting up the sawtooth, make its surface friction with the lantern ring steel wire increase, avoid taking place to rotate when the cutting and lead to cutting position skew, influence spring steel wire 205's effective use length, when avoiding polishing the terminal surface simultaneously, follow polishing wheel 402 and rotate and make the steel wire terminal surface poor in polishing effect.
The specific working procedure is as follows:
during operation, snap ring 3036 drives scraper blade 3032 and presses close to the steel wire surface, will be applicable to the surface cleaning of the spring steel wire 205 of different diameters, spring steel wire 205 enters into the inside of lantern ring, further clean the debris that the surface was stained with through clean sponge 3033, keep the surface clean, after the steel wire gets into grinding machanism 4, splint 4052 rotates and is close to each other, drive splint 4052 and steel wire surface contact, splint 4052's material is rubber, through setting up the sawtooth, make its surface friction with the lantern ring steel wire increase, avoid taking place to rotate when the cutting and lead to cutting position skew.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (9)
1. The utility model provides a spring steel wire cross-section shaping device, includes workstation (1), its characterized in that: the automatic feeding device is characterized in that a feeding mechanism (2) is fixedly connected to the inner wall of the workbench (1), a cleaning mechanism (3) is fixedly connected to one end, close to the feeding mechanism (2), of the top of the workbench (1), a polishing mechanism (4) is fixedly connected to one end, far away from the feeding mechanism (2), of the top of the workbench (1), and a collecting mechanism (5) is fixedly connected to the inner wall, far away from one end of the feeding mechanism (2), of the workbench (1);
the utility model provides a grinding machanism (4) is including first mounting panel (401), the outer wall of first mounting panel (401) is kept away from the inner wall rotation of clearance mechanism (3) one end with workstation (1) and is connected, the one end that workstation (1) was kept away from to first mounting panel (401) rotates and is connected with grinding wheel (402), the outer wall rotation of first mounting panel (401) is connected with second mounting panel (403), the one end that workstation (1) was kept away from to second mounting panel (403) rotates and is connected with cutting wheel (404), the inner wall that cutting wheel (404) one end was kept away from to workstation (1) rotates and is connected with gear (407), the outer wall of gear (407) is provided with holds groove (406), the outer wall that holds groove (406) meshes with the outer wall of gear (407), the one end that holds groove (406) is close to cutting wheel (404) is provided with clamping assembly (405), the outer wall that clamping assembly (405) outer wall and holding groove (406) contact, the one end that the top of workstation (1) is close to gear (407) is connected with fixedly, inside spout (409) is connected with sliding plate (409).
2. A spring wire cross-section shaping apparatus as defined in claim 1, wherein: feed mechanism (2) are including loading axle (201), the outer wall of loading axle (201) and the inner wall fixed connection of workstation (1), the outer wall of loading axle (201) is provided with first baffle (202), the inner wall of first baffle (202) and the outer wall threaded connection of loading axle (201), the outer wall of loading axle (201) is provided with spring steel wire (205), the outer wall of spring steel wire (205) contacts with the outer wall of first baffle (202), the inner wall of spring steel wire (205) cup joints with the outer wall of loading axle (201).
3. A spring wire cross-section shaping apparatus as defined in claim 2, wherein: the one end that first baffle (202) was kept away from to the outer wall of material loading axle (201) is provided with second baffle (203), the outer wall of second baffle (203) contacts with the outer wall of spring wire (205), the one end fixedly connected with slide bar (206) of material loading axle (201) is kept away from to the inner wall of workstation (1), the outer wall sliding connection of slide bar (206) has slider (207), the outer wall fixedly connected with connecting rod (208) of slider (207), the one end that slider (207) was kept away from to connecting rod (208) and the outer wall fixedly connected with of second baffle (203), the one end even sliding connection that second baffle (203) is close to first baffle (202) has bracing piece (204), the one end that second baffle (203) was kept away from to bracing piece (204) and the outer wall sliding connection of first baffle (202).
4. A spring wire cross-section shaping apparatus as defined in claim 1, wherein: the cleaning mechanism (3) comprises a fixing groove (301), the bottom of the fixing groove (301) is fixedly connected with the top of the workbench (1), a limiting rod (302) is arranged in the fixing groove (301) in a sliding mode, and a cleaning assembly (303) is fixedly connected to the bottom of the limiting rod (302).
5. A spring wire cross-section shaping apparatus as defined in claim 4, wherein: the inner wall of fixed slot (301) is kept away from one end fixedly connected with telescopic link (304) of clear subassembly (303), the top fixedly connected with spread groove (305) of telescopic link (304), the inner wall rotation of spread groove (305) is connected with shaping wheel (306), the top of workstation (1) is kept away from one end fixedly connected with slide rail (307) of fixed slot (301), the top sliding connection of slide rail (307) has movable groove (308), the bottom of movable groove (308) inner wall rotates and is connected with feed wheel (309).
6. A spring wire cross-section shaping apparatus as defined in claim 4, wherein: the cleaning assembly (303) comprises a mounting collar (3031), a cleaning sponge (3033) is fixedly connected to the inside of the mounting collar (3031), one end of a shaping wheel (306) is uniformly rotated and connected with a scraper (3032) in the mounting collar (3031), a clamping ring (3036) is arranged on the outer wall of the scraper (3032), the inner wall of the clamping ring (3036) is sleeved with the outer wall of the scraper (3032), a sliding rod (3035) is uniformly and fixedly connected with the outer wall of the clamping ring (3036), a sliding plate (3034) is arranged at the top of the sliding rod (3035), the outer wall of the sliding plate (3034) is fixedly connected with the top of the inner wall of the fixed groove (301), and the top of the sliding rod (3035) is in sliding connection with the bottom of the sliding plate (3034).
7. A spring wire cross-section shaping apparatus as defined in claim 1, wherein: the clamping assembly (405) comprises a fastening plate (4051), one end, far away from the containing groove (406), of the fastening plate (4051) is rotationally connected with a clamping plate (4052), and the outer wall of the clamping plate (4052) is fixedly connected with a non-slip sheet (4053).
8. A spring wire cross-section shaping apparatus as defined in claim 1, wherein: the collecting mechanism (5) comprises a collecting tank (506), a connecting column (501) is fixedly connected to the bottom of the inner wall of the collecting tank (506), a mounting groove (502) is fixedly connected to the top of the connecting column (501), a rotating rod (503) is rotatably connected to the inner wall of the mounting groove (502), a rotating plate (504) is uniformly arranged on the outer wall of the connecting column (501), the bottom of the rotating plate (504) is rotatably connected with the bottom of the inner wall of the workbench (1), and elastic ropes (505) are fixedly connected to the opposite sides of the rotating plate (504).
9. The spring wire cross-section shaping device of claim 8, wherein: the outer wall of bull stick (503) and the inner wall threaded connection of fastening plate (4051), the outer wall of bull stick (503) and the inner wall threaded connection of holding groove (406), the inner wall that holds groove (406) and keep away from bull stick (503) one end cup joints with spring steel wire (205) mutually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311376435.1A CN117103033A (en) | 2023-10-24 | 2023-10-24 | Spring steel wire cross-section shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311376435.1A CN117103033A (en) | 2023-10-24 | 2023-10-24 | Spring steel wire cross-section shaping device |
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| Publication Number | Publication Date |
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| CN117103033A true CN117103033A (en) | 2023-11-24 |
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| CN202311376435.1A Pending CN117103033A (en) | 2023-10-24 | 2023-10-24 | Spring steel wire cross-section shaping device |
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Application publication date: 20231124 |