CN117102824A - Pretreatment method for 1mm titanium anode - Google Patents

Pretreatment method for 1mm titanium anode Download PDF

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Publication number
CN117102824A
CN117102824A CN202311312766.9A CN202311312766A CN117102824A CN 117102824 A CN117102824 A CN 117102824A CN 202311312766 A CN202311312766 A CN 202311312766A CN 117102824 A CN117102824 A CN 117102824A
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titanium
sand blasting
coverage rate
treatment
pretreatment method
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CN202311312766.9A
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Inventor
窦泽坤
郝小军
贾波
冯庆
张萌
柴作强
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Xian Taijin Xinneng Technology Co Ltd
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Xian Taijin Xinneng Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

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  • Mechanical Engineering (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

The invention belongs to the field of electrode materials, and particularly relates to a pretreatment method for a 1mm titanium anode, which comprises cutting, sand blasting coverage rate detection, cold correction, hot correction, laser cleaning and acid cleaning. The invention greatly improves the production efficiency, and the prepared titanium anode coating is uniform, long in service life and stable.

Description

Pretreatment method for 1mm titanium anode
Technical Field
The invention belongs to the field of electrode materials, and particularly relates to a pretreatment method for a 1mm titanium anode.
Background
The insoluble Ti-base anode is one with Ti as matrix and surface of Ti matrix as anode material with catalytically active coating. In the electrochemical process, the titanium anode has good corrosion resistance and higher catalytic activity, can keep stable size and shape in the electrolytic process, and has been widely applied to the fields of electroplating, chlor-alkali industry, wastewater treatment, organic synthesis, cathodic protection and the like.
In the pretreatment step in the titanium anode production process, cutting, sand blasting, thermal calibration, acid cleaning, brushing and sintering are usually performed in a minor order. For a titanium anode with a thickness of 1mm, since the substrate is a titanium plate with a thickness of 1mm only, deformation of the titanium plate is often caused in the sand blasting process, thereby causing the following problems: (1) the titanium plate is often required to be subjected to repeated thermal correction treatment for many times after sand blasting, so that the production efficiency is reduced; (2) multiple times of thermal correction treatment can enable thicker titanium oxide skin to be formed on the surface of the titanium plate, so that the subsequent pickling step needs to be carried out for multiple times, the oxide skin can be cleaned, and the production efficiency is reduced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and provides a pretreatment method of a 1mm titanium anode, which greatly improves the production efficiency, and the prepared titanium anode has uniform coating, long service life and stability.
The aim of the invention is achieved by the following technical scheme:
a pretreatment method for a 1mm titanium anode, comprising the steps of:
(1) Cleaning and drying the cut titanium matrix, and uniformly smearing the region of the titanium matrix, which needs to be sandblasted, by using coverage rate detection liquid or coverage rate detection pen;
(2) Performing sand blasting treatment on the titanium substrate treated in the step (1), and then performing sand blasting coverage rate detection on a sample subjected to first sand blasting;
(3) Performing cold correction treatment on the titanium matrix processed in the step (2);
(4) Performing thermal correction treatment on the titanium matrix treated in the step (3);
(5) Performing laser cleaning treatment on the titanium matrix treated in the step (4);
(6) And (3) carrying out acid washing treatment on the titanium substrate treated in the step (5).
Preferably, the sandblasting coverage rate of the first sandblasted sample in the step (2) is detected, if the sandblasting is not completed, the sandblasting process parameters are adjusted until the sandblasting coverage rate is 100%, and the batch sandblasting treatment is performed by using the corresponding optimal sandblasting process parameters.
Preferably, the sand blasting method in the step (2) is any one of manual sand blasting and automatic sand blasting.
Preferably, the cold-forming in the step (3) is performed by using a forming machine, the number of pressure points of the forming machine is 4-20, the pressure range is 0.3-1 Mpa, and the rotating speed of the roller is 50-300 r/min.
Preferably, in the step (5), a laser cleaning machine is used for laser cleaning, 1-6 lenses of the laser cleaning machine are used, the power is set to be 1-100W, the lens spacing is less than 3mm in 0mm, and the running speed of the lenses is 1-100 m/s.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, after the 1mm titanium substrate is sandblasted, the sandblasted sample of the first part is subjected to sandblasted coverage rate detection, the sandblasted situation is qualitatively known, the process parameters of the sandblasting equipment are adjusted to be optimal through repeated testing, the situation that the local area is not sprayed or the sandblasted is not dense enough is avoided, the sandblasted coverage rate of the first part reaches 100%, and the subsequent titanium substrate is conveniently subjected to batch sandblasting treatment; the sand blasting coverage rate detection is carried out, so that on one hand, the stress on each part of the titanium matrix is more uniform, the generation of residual stress caused by uneven stress is reduced, and therefore the bending deformation of the titanium matrix is reduced, on the other hand, the sand blasting uniformity on each part of the titanium matrix is good, the coating prepared later can be ensured to achieve higher uniformity and uniformity, and the service life of the anode plate is prolonged.
2. The invention performs the calibration treatment of the calibration machine before thermal calibration, namely, external pressure is applied by a mechanical method, so that the titanium matrix after sand blasting can be initially calibrated to reach a relatively flat state; on the one hand, the titanium matrix can be better overlapped and placed during thermal correction, so that a better thermal correction effect is achieved; on the other hand, the number of times of thermal correction can be reduced, the production time is greatly reduced, and the production efficiency is improved; in addition, thicker oxide skin is avoided from being generated due to multiple times of thermal correction, so that the frequency and time of subsequent pickling treatment are reduced, and the production efficiency is improved.
3. According to the invention, the titanium substrate after thermal calibration is subjected to laser cleaning and descaling treatment, and under the condition that the roughness of the titanium substrate is not affected, the scale on the surface of the titanium substrate is cleaned and removed, so that the subsequent time for pickling and removing the titanium scale is reduced, and the production efficiency is improved.
In conclusion, the pretreatment method of the 1mm titanium anode greatly improves production efficiency, and the prepared titanium anode has uniform coating and long and stable service life.
Drawings
FIG. 1 is a flow chart of a processing method of the present invention.
FIG. 2 is a graph of enhanced lifetime for examples of the present invention and comparative examples.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to examples, but it will be understood by those skilled in the art that the following examples are only for illustrating the present invention and should not be construed as limiting the scope of the present invention.
As shown in fig. 1, the invention provides a pretreatment method for a 1mm titanium anode, which specifically comprises the following steps:
(1) Cleaning and drying the cut titanium matrix, and uniformly smearing the region of the titanium matrix, which needs to be sandblasted, by using coverage rate detection liquid or coverage rate detection pen; and after the solvent is volatilized, fluorescence detection is carried out on the coating area, and ultraviolet flashlight irradiation is used for detection, so that fluorescent reflection is ensured in the area of the titanium substrate needing sand blasting.
(2) Performing sand blasting treatment on the titanium substrate treated in the step (1), and then performing sand blasting coverage rate detection on a sample subjected to first sand blasting; detecting and using a purple flashlight to irradiate, observing whether fluorescence reflection exists in the area of the titanium substrate after sand blasting treatment, and when the fluorescence reflection does not exist, indicating that the sand blasting coverage rate is 100%, and carrying out batch sand blasting treatment by using the corresponding optimal sand blasting process parameters; otherwise, the titanium matrix does not reach the standard, sand blasting is continuously carried out after sand blasting process parameters are required to be adjusted until no fluorescence reflection is detected, namely the sand blasting coverage rate is 100%, at the moment, the equipment sand blasting process parameters are adjusted to be optimal, and batch sand blasting is carried out on the titanium matrix by using the corresponding optimal sand blasting process parameters; the blasting may be either manual blasting or automatic blasting.
(3) Performing cold correction treatment on the titanium matrix processed in the step (2); in the invention, a calibrator is used for calibrating, the pressure points of the calibrator are 4-20, the pressure range is 0.3-1 Mpa, and the rotating speed of the roller is 50-300 r/min.
(4) And (3) performing thermal correction treatment on the titanium matrix treated in the step (3).
(5) Performing laser cleaning and descaling treatment on the titanium substrate treated in the step (4) by using a laser cleaning machine; the number of the lenses of the laser cleaning machine is 1-6, the power is set to be 1-100W, the lens spacing is less than 3mm, and the running speed of the lenses is 1-100 m/s.
(6) And (3) carrying out acid washing treatment on the titanium substrate treated in the step (5).
Specifically, in the step (1), the cleaning of the titanium substrate can use a metal cleaning agent or alkali liquor to remove greasy dirt on the surface of the titanium substrate, clean water is used for cleaning the titanium substrate, and then drying is carried out; or wearing the butyronitrile glove, dipping the surface of the titanium matrix with anhydrous ethanol by using dust-free paper, and wiping the surface of the titanium matrix;
specifically, uniformly smearing a fluorescent agent used in the area of the titanium substrate to be sandblasted in the step (1), wherein any one of coverage rate detection liquid with the model GZ13, coverage rate detection pen with the model 3317 and coverage rate detection pen with the model 3313 is adopted; or, using fluorescent coverage rate detection powder liquid with the model of 3317, and dissolving the fluorescent coverage rate detection powder liquid by using methyl ethyl ketone solution as a solvent to prepare coverage rate detection liquid;
the preferred embodiments are described below in detail.
Example 1
A pretreatment method for a 1mm titanium anode specifically comprises the following steps:
(1) Selecting a cut titanium substrate of 1000 x 200 x 1mm, cleaning greasy dirt on the surface of the titanium substrate by using a metal cleaning agent, washing the greasy dirt with clear water, and drying; and then uniformly smearing the area needing to be sandblasted on the titanium substrate by using a coverage rate detection pen with the model of 3317, and volatilizing the solvent. Then, using a purple flashlight to irradiate, and ensuring that the areas of the titanium matrix needing sand blasting have fluorescence reflection;
(2) Performing sand blasting on the titanium substrate processed in the step (1) by using an automatic sand blasting mode, detecting sand blasting coverage rate of a first piece of sand blasted sample, detecting and irradiating by using a purple flashlight, observing that a part of area still has fluorescence reflection, adjusting equipment process parameters to continue sand blasting, detecting again that fluorescence reflection does not exist, indicating that the coverage rate reaches 100%, adjusting the equipment sand blasting process parameters to be optimal, and performing batch sand blasting on the titanium substrate by using the corresponding optimal sand blasting process parameters;
(3) Performing a sizing treatment on the titanium matrix treated in the step (2) by using a sizing machine; the number of pressure points of the sizing machine is 4, the distribution is uniform and symmetrical, and the sizing treatment is carried out under the conditions that the pressure of the 4 points is 0.5Mpa and the rotating speed of the roller is 50 r/min;
(4) Performing thermal correction treatment on the titanium matrix treated in the step (3);
(5) Performing laser cleaning and descaling treatment on the titanium substrate treated in the step (4) by using a laser cleaning machine; the number of lenses of the laser cleaning machine is 1, the power is set to be 1W, the running speed of the lenses is 1m/s, and the lens interval does not exist in a single lens;
(6) And (3) pickling the titanium substrate subjected to laser cleaning to finish the pretreatment of the 1mm titanium anode.
Preparation of IrO on the treated titanium substrate 2 Coating to give sample a.
Example 2
A pretreatment method for a 1mm titanium anode specifically comprises the following steps:
(1) Selecting a cut titanium substrate with the concentration of 1500-300-1 mm, cleaning greasy dirt on the surface of the titanium substrate by using a NaOH solution with the concentration of 5%, then washing the greasy dirt by using clear water, and drying; and then uniformly smearing the area needing sand blasting on the titanium substrate by using coverage rate detection liquid with the model GZ13, and volatilizing the solvent. Then, using a purple flashlight to irradiate, and ensuring that the areas of the titanium matrix needing sand blasting have fluorescence reflection;
(2) Performing sand blasting treatment on the titanium substrate processed in the step (1) by using a manual sand blasting mode, detecting sand blasting coverage rate of a first piece of sand blasted sample, detecting the sample by using a purple flashlight for irradiation, observing to find no fluorescence reflection, indicating that the sand blasting coverage rate is 100%, and performing batch sand blasting treatment on the titanium substrate by using the corresponding optimal sand blasting process parameters;
(3) Performing a sizing treatment on the titanium matrix treated in the step (2) by using a sizing machine; the number of pressure points of the sizing machine is 12, the distribution is uniform and symmetrical, and the sizing treatment is carried out under the conditions that the pressure of the 12 points is 0.3Mpa and the rotating speed of the roller is 150 r/min;
(4) Performing thermal correction treatment on the titanium matrix treated in the step (3);
(5) Performing laser cleaning and descaling treatment on the titanium substrate treated in the step (4) by using a laser cleaning machine; the number of the laser cleaning lenses is 3, the power is set to be 45W, the running speed of the lenses is 50m/s, and the distance between the lenses is 1.5mm;
(6) And (3) pickling the titanium substrate subjected to laser cleaning to finish the pretreatment of the 1mm titanium anode.
Preparation of RuO on the treated titanium substrate 2 Coating to give sample C.
Example 3
A pretreatment method for a 1mm titanium anode specifically comprises the following steps:
(1) Selecting a cut titanium substrate of 1200 x 355 x 1mm, cleaning greasy dirt on the surface of the titanium substrate by using a KOH solution with the concentration of 10%, and then cleaning by using clear water and drying; and then uniformly smearing the area needing to be sandblasted on the titanium substrate by using a coverage rate detection pen with the model of 3313, and volatilizing the solvent. Then, using a purple flashlight to irradiate, and ensuring that the areas of the titanium matrix needing sand blasting have fluorescence reflection;
(2) Performing sand blasting treatment on the titanium substrate processed in the step (1) by using a manual sand blasting mode, detecting sand blasting coverage rate of a first piece of sand blasted sample, detecting the sample by using a purple flashlight for irradiation, observing to find no fluorescence reflection, indicating that the sand blasting coverage rate is 100%, and performing batch sand blasting treatment on the titanium substrate by using the corresponding optimal sand blasting process parameters;
(3) Performing a sizing treatment on the titanium matrix treated in the step (2) by using a sizing machine; the number of pressure points of the sizing machine is 20, the distribution is uniform and symmetrical, and the sizing treatment is carried out under the conditions that the pressure of the 20 points is 1Mpa and the rotating speed of the roller is 300 r/min;
(4) Performing thermal correction treatment on the titanium matrix treated in the step (3);
(5) Performing laser cleaning and descaling treatment on the titanium substrate treated in the step (4) by using a laser cleaning machine; the number of the laser cleaning lenses is 6, the power is set to 90W, the running speed of the lenses is 100m/s, and the distance between the lenses is 2.5mm;
(6) And (3) pickling the titanium substrate subjected to laser cleaning to finish the pretreatment of the 1mm titanium anode.
Preparation of PbO on the treated titanium substrate 2 Coating to give sample E.
Comparative example 1
A pretreatment method for a 1mm titanium anode specifically comprises the following steps:
(1) Selecting a cut titanium substrate of 1000 x 200 x 1mm, cleaning greasy dirt on the surface of the titanium substrate by using a metal cleaning agent, washing the greasy dirt with clear water, and drying;
(2) Performing sand blasting treatment on the titanium substrate treated in the step (1) by using an automatic sand blasting mode;
(3) Performing thermal correction treatment on the titanium matrix treated in the step (2);
(4) And (3) pickling the titanium substrate treated in the step (3), thus finishing the pretreatment of the 1mm titanium anode.
Preparation of IrO on the treated titanium substrate 2 And coating to obtain a sample B.
Comparative example 2
A pretreatment method for a 1mm titanium anode specifically comprises the following steps:
(1) Selecting a cut titanium substrate with the concentration of 1500-300-1 mm, cleaning greasy dirt on the surface of the titanium substrate by using a NaOH solution with the concentration of 5%, then washing the greasy dirt by using clear water, and drying;
(2) Performing sand blasting treatment on the titanium substrate treated in the step (1) by using a manual sand blasting mode;
(3) Performing thermal correction treatment on the titanium matrix treated in the step (2);
(4) And (3) pickling the titanium substrate treated in the step (3), thus finishing the pretreatment of the 1mm titanium anode.
Preparation of RuO on the pretreated titanium substrate 2 And coating to obtain a sample D.
Comparative example 3
A pretreatment method for a 1mm titanium anode specifically comprises the following steps:
(1) Selecting a cut titanium substrate of 1200 x 355 x 1mm, cleaning greasy dirt on a plate surface by using a KOH solution with the concentration of 10%, washing by using clear water, and drying;
(2) And (3) performing sand blasting on the titanium substrate treated in the step (1) by using a manual sand blasting mode.
(3) Performing thermal correction treatment on the titanium matrix treated in the step (2);
(7) And (3) performing acid treatment on the titanium matrix treated in the step (3), thus finishing the pretreatment of the 1mm titanium anode.
Preparation of PbO on the pretreated titanium substrate 2 And coating to obtain a sample F.
At electrode test area 2cm 2 The electrolyte is sulfuric acid solution with the concentration of 1mol/L and 40000A/m 2 Under the conditions of (1) the sample A, B, C, D, E, F was subjected to a life-enhancing test, the results of which are shown in fig. 2, and 5 points were selected for the titanium anode flatness test, respectively.
TABLE 1 time of operation of each step
Sample of Sand blasting coverage test Calibration machine Thermal correction type Laser cleaning Acid treatment Sum up
A 0.5h 0.5h 72h 0.5h 6h 79.5h
B 0h 0h 216h 0h 13h 229h
C 0.5h 0.5h 75h 0.5h 6h 82.5h
D 0h 0h 220h 0h 12h 232h
E 0.5h 0.5h 70h 0.5h 6h 77.5h
F 0h 0h 230h 0h 14h 244h
TABLE 2 sample points flatness
As shown in the comparative results of the examples and comparative examples in Table 1 and Table 2, the invention increases three procedures of titanium matrix sand blasting coverage rate detection, correction machine correction and laser cleaning, so that the time for pretreatment of the 1mm titanium anode is about 1/3 of that of the traditional process; because the sand blasting coverage rate is detected after sand blasting, the batch sand blasting treatment is carried out after the coverage rate reaches the standard, and the consistency and uniformity of products are improved; the method has the advantages that the calibration treatment of the calibration machine is carried out before the thermal calibration, so that the titanium substrate can reach higher flatness under the condition of only one thermal calibration, thicker oxide skin is avoided from being generated due to repeated thermal calibration, and the oxide skin is thoroughly cleaned by laser cleaning, so that the pickling time is greatly reduced; the use of the sizing machine ensures that the flatness of the titanium matrix is improved to a certain extent, and simultaneously eliminates the residual stress on the surface of the titanium matrix after sand blasting, thereby reducing the influence of the residual stress on the titanium anode, and obviously improving the strengthening service life of the 1mm titanium anode.
In conclusion, the pretreatment of the titanium anode with the thickness of 1mm greatly improves the production efficiency, and the prepared titanium anode has longer service life and better flatness.

Claims (5)

1. A pretreatment method for a 1mm titanium anode, comprising the steps of:
(1) Cleaning and drying the cut titanium matrix, and uniformly smearing the region of the titanium matrix, which needs to be sandblasted, by using coverage rate detection liquid or coverage rate detection pen;
(2) Performing sand blasting treatment on the titanium substrate treated in the step (1), and then performing sand blasting coverage rate detection on a sample subjected to first sand blasting;
(3) Performing cold correction treatment on the titanium matrix processed in the step (2);
(4) Performing thermal correction treatment on the titanium matrix treated in the step (3);
(5) Performing laser cleaning treatment on the titanium matrix treated in the step (4);
(6) And (3) carrying out acid washing treatment on the titanium substrate treated in the step (5).
2. The pretreatment method for 1mm titanium anode according to claim 1, wherein the sandblasting coverage rate of the first sandblasted sample in step (2) is detected, and if the sandblasting is not completed, the sandblasting process parameters are adjusted until the sandblasting coverage rate is 100%, and the batch sandblasting is performed by using the corresponding optimal sandblasting process parameters.
3. The pretreatment method for 1mm titanium anode according to claim 1, wherein the blasting in the step (2) is any one of manual blasting and automatic blasting.
4. The pretreatment method for a 1mm titanium anode according to claim 1, wherein the cold-forming in the step (3) is performed by using a forming machine, the number of pressure points of the forming machine is 4-20, the pressure range is 0.3-1 Mpa, and the rotational speed of the roller is 50-300 r/min.
5. The pretreatment method for a 1mm titanium anode according to claim 1, wherein in the step (5), a laser cleaning machine is used for the laser cleaning, 1 to 6 lenses of the laser cleaning machine are used, the power is set to be 1 to 100w,0mm < lens spacing < 3mm, and the running speed of the lenses is 1 to 100m/s.
CN202311312766.9A 2023-10-11 2023-10-11 Pretreatment method for 1mm titanium anode Pending CN117102824A (en)

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