CN117102404B - Spring steel tip grinding machine and tip grinding process - Google Patents

Spring steel tip grinding machine and tip grinding process Download PDF

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Publication number
CN117102404B
CN117102404B CN202311373105.7A CN202311373105A CN117102404B CN 117102404 B CN117102404 B CN 117102404B CN 202311373105 A CN202311373105 A CN 202311373105A CN 117102404 B CN117102404 B CN 117102404B
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spring steel
rolling
sides
groups
sharpening
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CN117102404A (en
Inventor
周游
张顺辉
周钢强
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Xiangtan Spring Factory Co Ltd
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Xiangtan Spring Factory Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F35/00Making springs from wire
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

The invention discloses a spring steel tip grinding machine and a tip grinding process, and relates to the technical field of tip grinding machines, wherein the tip grinding machine comprises a workbench fixedly arranged on a supporting frame, limiting frames are oppositely arranged on the workbench, and two groups of grinding rollers are rotatably arranged between the limiting frames on two sides; the surfaces of the two groups of rolling rollers are provided with a plurality of groups of rolling grooves at intervals, and the width and the depth of each group of rolling grooves are sequentially increased along the array direction; wherein, the rolling grooves on the two groups of rolling rollers are in one-to-one correspondence and are enclosed to form a sharpening through groove for penetrating through the spring steel; the rolling rollers on two sides are respectively connected with a rotating mechanism for driving the rolling rollers to rotate; according to the invention, the rolling grooves with different sizes are distributed on the rolling roller to be matched with the spring steel, so that the spring steel with different sizes can be subjected to sharpening treatment when facing the spring steel.

Description

Spring steel tip grinding machine and tip grinding process
Technical Field
The invention relates to the technical field of point grinding machines, in particular to a spring steel point grinding machine and a point grinding process.
Background
The tip grinder is equipment used in the pretreatment process of spring manufacturing, and has the main function of grinding two ends of the raw material for manufacturing the spring into tips, so that the spring raw material can be conveniently processed subsequently.
In the prior art, as disclosed in patent document with publication number CN213162880U, a spring point grinder is synchronously disclosed, a heating table for preheating one end of a spring bar is arranged on a frame, a feeding mechanism is arranged on the frame, the feeding mechanism comprises a pushing plate, a driving component and a conveying guide rail, the pushing plate is slidingly arranged on the frame, the driving component is arranged on the frame and is connected with the pushing plate, and the conveying guide rail is arranged on the frame and is in an inclined state and guides the dropped spring bar to the conveying mechanism;
in the practical application process, the prior art adopts the cooperation of movable grinding wheel and fixed grinding wheel to grind sharp to the spring rod, but movable grinding wheel and fixed grinding wheel in this scheme only have set up a set of for the spring rod pointed end is difficult to reach required grinding point shape and becomes the effect, and the suitability is relatively poor, when the size before the spring rod grinds sharp is inconsistent, can't with movable grinding wheel and fixed grinding wheel cooperation.
Disclosure of Invention
The invention aims to provide a spring steel sharpening machine and sharpening process, which solve the following technical problems:
the movable grinding wheel and the fixed grinding wheel in the prior art are only provided with one group, so that the tip of the spring bar is difficult to achieve the required grinding point deformation effect, and the adaptability is poor.
The aim of the invention can be achieved by the following technical scheme:
the spring steel tip grinding machine comprises a workbench fixedly arranged on a supporting frame, wherein limiting frames are oppositely arranged on the workbench, and two groups of grinding rollers are rotatably arranged between the limiting frames on two sides;
the surfaces of the two groups of rolling rollers are provided with a plurality of groups of rolling grooves at intervals, and the width and the depth of each group of rolling grooves are sequentially increased along the array direction;
wherein, the rolling grooves on the two groups of rolling rollers are in one-to-one correspondence and are enclosed to form a sharpening through groove for penetrating through the spring steel;
the rolling rollers on two sides are respectively connected with a rotating mechanism for driving the rolling rollers to rotate.
Preferably, the baffle is fixedly arranged on one side of the support frame on two sides, the first screw rod is rotatably arranged on one side of the baffle and is fixedly arranged at the output end of the first motor on the other side of the baffle, the first screw rod is sleeved with a first nut in a spiral manner, the first nut is fixed with the U-shaped frame, and the spring steel is fixedly arranged in the U-shaped frame through the positioning mechanism.
Preferably, a second screw rod is rotatably arranged between the U-shaped frames, and a second motor fixed with the end part of the second screw rod is fixedly arranged outside the U-shaped frames;
and a second nut connected with the positioning mechanism is sleeved on the second screw in a spiral way.
Preferably, the positioning mechanism comprises two groups of positioning plates which are oppositely arranged, the positioning plates on two sides are connected with a driving mechanism which drives the positioning plates to synchronously approach or separate, one side, close to the two groups of positioning plates, of the two groups of positioning plates is provided with a plurality of groups of clamping seats at intervals, and one side, close to the two sides of the clamping seats, of the two groups of positioning plates is provided with an arc-shaped groove for positioning spring steel.
Preferably, the driving mechanism comprises a positioning frame fixedly arranged on the second nut, and a third motor is fixedly arranged on the positioning frame;
the first gear is fixedly arranged at the output end of the third motor, the first racks are arranged on two sides of the first gear in parallel in a staggered mode, and the positioning plates on two sides are respectively fixed with the first racks.
Preferably, the rotating mechanism comprises second gears fixedly arranged on two sides of the grinding roller, push plates are correspondingly and fixedly arranged on two sides of the U-shaped frame, and second racks which are used for being synchronously meshed with the second gears on two sides are arranged on the upper side and the lower side of the push plates.
Preferably, a wedge plate is also arranged at one side of the U-shaped frame, and the cross section of the wedge plate is of a triangular structure;
wherein, the wedge plate sets up to the inclined plane towards rolling the roller direction, and its orientation U type frame direction sets up to vertical plane, and the wedge plate is connected with elastic mechanism.
Preferably, the elastic mechanism comprises a first guide rod which is in sliding connection with the wedge-shaped plate, the first guide rod is fixedly arranged on the movable seat, the movable seat is slidably arranged on the second guide rod, and the second guide rod is fixed with the second nut through the fixing frame;
the first guide rod is provided with a first spring, and the second guide rod is provided with a second spring.
Preferably, a first electrode plate is arranged on the vertical plane of the wedge-shaped plate, and a second electrode plate is arranged on the clamping seat which is close to the direction of the rolling roller.
A sharpening process of a spring steel sharpening machine comprises the following steps:
driving the positioning plates at two sides to be far away from each other through a driving mechanism, then placing the spring steel between the positioning plates, and driving the positioning plates at two sides to be close to each other through the driving mechanism after the placement is completed so as to clamp and fix the spring steel between the arc grooves;
step two, starting a first motor to drive a first screw to rotate, and synchronously driving a U-shaped frame to move towards the direction of a grinding roller in the process of transferring the first screw by a first nut, and synchronously driving spring steel to move towards a sharpening through groove;
step three, when the spring steel is driven to move towards the inside of the milling through groove, the milling roller is driven to rotate through the engagement of the second rack and the second gear;
step four, after two or three rounds of reciprocating rolling at the group of sharpening through grooves, driving the spring steel to reset, driving the second screw rod to rotate by the second motor, and synchronously driving the spring steel to horizontally transfer by the second nut through the positioning mechanism in the process of transferring on the second screw rod so as to be matched with the next group of sharpening through grooves;
and fifthly, repeating the second step to the fourth step, and sequentially sharpening the spring steel along the array direction of the rolling grooves with gradually reduced width and depth.
The invention has the beneficial effects that:
when the spring steel is subjected to sharpening treatment, firstly, the spring steel is rolled into a sharpening through groove formed by a rolling groove with larger width and depth, and then the spring steel is sequentially subjected to sharpening treatment along the array direction of the rolling grooves with gradually reduced width and depth;
according to the invention, the rolling rollers on two sides are driven to synchronously rotate towards the feeding direction of the spring steel through the rotating mechanism, so that when the spring steel enters the sharpening through groove, the rolling rollers on two sides give the spring steel a friction force which is input towards the sharpening through groove, and when the spring steel enters the sharpening through groove, an acting force which is pushed towards the sharpening through groove does not need to be additionally added, so that the cost is reduced.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a schematic view of a spring steel sharpening machine according to the present invention;
FIG. 2 is a schematic diagram of a spring steel sharpening machine according to the present invention;
FIG. 3 is a schematic diagram of a spring steel milling machine according to the present invention;
FIG. 4 is a schematic view of the structure of a first rack in a spring steel milling machine according to the present invention;
FIG. 5 is a schematic view of the structure of a holder in a spring steel milling machine according to the present invention;
FIG. 6 is a schematic view of the structure of a wedge plate in a spring steel milling machine according to the present invention;
fig. 7 is a schematic side view of a spring steel sharpener of the present invention.
In the figure: 1. a support frame; 2. a roller; 3. a push plate; 4. a first screw; 5. a second motor; 6. a third motor; 7. spring steel; 8. a second guide bar; 101. a work table; 102. a limiting frame; 103. a baffle; 201. rolling a groove; 202. a second gear; 203. milling a tip through groove; 301. a second rack; 302. wedge plate; 303. a first electrode sheet; 304. a second electrode sheet; 401. a first nut; 402. a first motor; 501. a second screw; 502. a second nut; 503. a U-shaped frame; 601. a first gear; 602. a first rack; 603. a positioning plate; 604. a clamping seat; 605. an arc-shaped groove; 606. a limit rod; 607. a positioning frame; 801. a fixing frame; 802. a second spring; 803. a movable seat; 804. a first guide bar; 805. a first spring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-2, the invention is a spring steel sharpening machine, comprising a workbench 101 fixedly arranged on a supporting frame 1, wherein limiting frames 102 are oppositely arranged on the workbench 101, and two groups of sharpening rolls 2 are rotatably arranged between the limiting frames 102 at two sides; in one implementation of the present embodiment, the two sets of calender rolls 2 are arranged in a vertically symmetrical fashion; meanwhile, the mounting mode between the workbench 101 and the support frame 1 and the limit frame 102 is not limited, and the workbench can be fixed by adopting a welding or bolt connection mode;
a plurality of groups of rolling grooves 201 are arranged on the surfaces of the two groups of rolling rollers 2 at intervals, and the rolling grooves 201 are annular; the width and depth of each group of rolling grooves 201 increase in sequence along the array direction thereof; wherein, the rolling grooves 201 on the two groups of rolling rollers 2 are in one-to-one correspondence and are enclosed to form a sharpening through groove 203 for penetrating the spring steel 7; specifically, in this embodiment, when the spring steel 7 is subjected to the sharpening process, the spring steel 7 is firstly rolled into the sharpening through groove 203 formed by the rolling groove 201 with larger width and depth, and then the spring steel 7 is sequentially subjected to the sharpening process along the array direction of the rolling groove 201 with gradually reduced width and depth, and in this embodiment, the rolling grooves 201 with different sizes are distributed on the rolling roller 2 to be matched with the spring steel 7, so that when the spring steel 7 with different sizes faces, the spring steel 7 can be subjected to the sharpening process;
the two sides of the grinding roller 2 are respectively connected with a rotating mechanism for driving the grinding roller to rotate; it can be stated that the sharpening process of the spring steel 7 is divided into two steps of feeding and discharging:
during feeding, the rolling rollers 2 on two sides are driven to synchronously rotate towards the feeding direction of the spring steel 7 by the rotating mechanism, so that when the spring steel 7 enters the sharpening through groove 203, the rolling rollers 2 on two sides give the spring steel 7 a friction force towards the input of the sharpening through groove 203, and when the spring steel 7 enters the sharpening through groove 203, an acting force towards the sharpening through groove 203 is not required to be additionally added, so that the cost is reduced;
during the ejection of compact, the synchronous orientation of roller 2 is rolled in both sides through slewing mechanism drive is kept away from the feeding direction rotation of spring steel 7 to make the spring steel 7 that gets into rolling sharp logical groove 203 can withdraw from under the promotion effect of roller 2, in this embodiment, the in-process of feeding and ejection of compact all can realize the processing of rolling sharp to spring steel 7, and the effect of rolling sharp is better, and efficiency is higher.
Referring to fig. 3-4, a baffle 103 is fixedly arranged on one side of a supporting frame 1 on both sides, a first screw 4 is rotatably arranged on one side of the baffle 103, the first screw 4 is fixed with an output end of a first motor 402 fixedly arranged on the other side of the baffle 103, a first nut 401 is spirally sleeved on the first screw 4, the first nut 401 is fixed with a U-shaped frame 503, and a spring steel 7 is fixedly arranged in the U-shaped frame 503 through a positioning mechanism; during the sharpening process of the spring steel 7, the spring steel 7 is positioned between the U-shaped frames 503 through the positioning mechanism, then the first motor 402 is started to drive the first screw 4 to rotate, the first nut 401 synchronously drives the U-shaped frames 503 to move towards the direction of the sharpening roll 2 in the process of moving on the first screw 4, and synchronously drives the spring steel 7 to move towards the sharpening through groove 203;
as a further scheme of the embodiment, a second screw rod 501 is rotatably arranged between the U-shaped frames 503, a second motor 5 fixed with the end part of the second screw rod 501 is fixedly arranged outside the U-shaped frames 503, and a second nut 502 connected with a positioning mechanism is spirally sleeved on the second screw rod 501; it may be noted that, in order to drive the spring steel 7 to move along the array direction of the rolling grooves 201 with gradually decreasing width and depth, in this embodiment, the second motor 5 drives the second screw 501 to rotate, and the second nut 502 synchronously drives the spring steel 7 to horizontally move through the positioning mechanism in the process of moving on the second screw 501, so as to realize the position adjustment of the spring steel 7, so as to adapt to different rolling through grooves 203;
referring to fig. 5-6, the positioning mechanism includes two sets of positioning plates 603 arranged oppositely, the positioning plates 603 on both sides are connected with a driving mechanism for driving the plates to move closer to or away from each other synchronously, a plurality of sets of clamping seats 604 are arranged on one side of the two sets of positioning plates 603 close to each other at intervals, and an arc-shaped groove 605 for positioning the spring steel 7 is formed on one side of the clamping seats 604 close to each other; it should be noted that, the clamping seat 604 of the present embodiment is provided with three groups; when the spring steel 7 is positioned, the two side positioning plates 603 are driven to be far away from each other through the driving mechanism, then the spring steel 7 is placed between the two positioning plates, and after the placement is completed, the two side positioning plates 603 are driven to be close to each other through the driving mechanism so as to clamp and fix the spring steel 7 between the arc grooves 605;
the driving mechanism comprises a positioning frame 607 fixedly arranged on the second nut 502, a third motor 6 is fixedly arranged on the positioning frame 607, wherein a first gear 601 is fixedly arranged at the output end of the third motor 6, first racks 602 are arranged at two sides of the first gear 601 in parallel in a staggered manner, and positioning plates 603 at two sides are respectively fixed with the first racks 602; specifically, the two groups of first racks 602 are slidably connected with a limiting rod 606 fixedly arranged on a positioning frame 607; it may be noted that, when the spring steel 7 is positioned, the third motor 6 is started to drive the first gear 601 to rotate, and the first gear 601 drives the positioning plates 603 on two sides to approach or separate from each other through the first rack 602;
referring to fig. 7, the rotating mechanism includes second gears 202 fixedly arranged on two sides of the roller 2, push plates 3 are correspondingly and fixedly arranged on two sides of a u-shaped frame 503, and second racks 301 for synchronously meshing with the second gears 202 on two sides are arranged on the upper and lower sides of the push plates 3; it should be noted that, when the spring steel 7 is driven to move towards the inside of the sharpening through groove 203, the second rack 301 is meshed with the second gear 202 to drive the grinding roller 2 to rotate, in this embodiment, the grinding roller 2 can be synchronously driven to rotate in the process of conveying the spring steel 7, and when the sharpening of the spring steel 7 is stopped, the grinding roller 2 is stopped, so that the synchronism is improved, and the equipment cost is reduced;
a wedge plate 302 is further arranged on one side of the U-shaped frame 503, the cross section of the wedge plate 302 is in a triangular structure, wherein the wedge plate 302 is provided with an inclined surface towards the direction of the grinding roller 2, the inclined surface is provided with a vertical plane towards the direction of the U-shaped frame 503, and the wedge plate 302 is connected with an elastic mechanism; when the operator performs positioning and clamping on the spring steel 7, the wedge plate 302 positions the placement position of the spring steel 7, so that when the spring steel 7 is located at the initial position, the end of the spring steel 7 abuts against the vertical plane of the wedge plate 302, and when the spring steel 7 is driven to move towards the sharpening through groove 203, the inclined plane firstly abuts against the grinding roller 2, and then the wedge plate 302 is driven to retract towards the bottom by the elastic mechanism, and then the spring steel 7 can enter the sharpening through groove 203;
the elastic mechanism comprises a first guide rod 804 which is in sliding connection with the wedge plate 302, the first guide rod 804 is fixedly arranged on a movable seat 803, the movable seat 803 is slidably arranged on a second guide rod 8, the second guide rod 8 is fixed with a second nut 502 through a fixed frame 801, wherein a first spring 805 is arranged on the first guide rod 804, and a second spring 802 is arranged on the second guide rod 8; specifically, one end of the first spring 805 is fixed to the wedge plate 302, the other end is fixed to the movable seat 803, one end of the second spring 802 is fixed to the movable seat 803, and the other end is fixed to the fixing frame 801; when the grinding roller 2 is first contacted with the inclined surface of the wedge plate 302, the wedge plate 302 may be driven to move towards the bottom and compress the first spring 805, and as the spring steel 7 continues to be conveyed towards the sharpening through groove 203, the movable seat 803 is pushed to move towards the fixed frame 801 under the abutting action of the grinding roller 2, and at this time, the second spring 802 compresses;
in addition, a first electrode plate 303 is arranged on the vertical plane of the wedge plate 302, and a second electrode plate 304 is arranged on a clamping seat 604 which is close to the direction of the grinding roller 2; it should be noted that, when the conveying spring steel 7 is conveyed toward the sharpening through groove 203, in order to determine the conveying limit position, in this embodiment, the movable seat 803 synchronously drives the wedge plate 302 to convey when conveyed toward the fixing frame 801, and when the first electrode plate 303 contacts with the second electrode plate 304, an electrical signal is generated and sent to the controller, and the controller further sends an execution signal to the first motor 402 to drive the first screw 4 to reversely rotate, so as to improve the stability of the whole device.
Example 2
On the basis of the embodiment 1, the sharpening process of the spring steel sharpening machine comprises the following steps of:
step one, driving the positioning plates 603 at two sides to be far away from each other through a driving mechanism, then placing the spring steel 7 between the positioning plates, and driving the positioning plates 603 at two sides to be close to each other through the driving mechanism after the placement is completed so as to clamp and fix the spring steel 7 between the arc grooves 605;
step two, starting a first motor 402 to drive a first screw 4 to rotate, and synchronously driving a U-shaped frame 503 to move towards a grinding roller 2 in the process of conveying the first screw 4 by a first nut 401, and synchronously driving a spring steel 7 to move towards a grinding through groove 203;
step three, when the spring steel 7 is driven to move towards the inside of the sharpening through groove 203, the second rack 301 is meshed with the second gear 202 to drive the grinding roller 2 to rotate;
step four, after two or three rounds of reciprocating rolling at the group of sharpening through grooves 203, driving the spring steel 7 to reset, driving the second screw 501 to rotate by the second motor 5, and synchronously driving the spring steel 7 to horizontally transfer by the second nut 502 through the positioning mechanism in the process of transferring on the second screw 501 so as to be matched with the next group of sharpening through grooves 203;
and fifth, repeating the second step to the fourth step, and sequentially sharpening the spring steel 7 along the array direction of the rolling grooves 201 with gradually reduced width and depth.
In the description of the present invention, it should be understood that the terms "upper," "lower," "left," "right," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and for simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, as well as a specific orientation configuration and operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.

Claims (4)

1. The spring steel tip grinding machine comprises a workbench (101) fixedly arranged on a supporting frame (1), limiting frames (102) are oppositely arranged on the workbench (101), and two groups of grinding rollers (2) are rotatably arranged between the limiting frames (102) on two sides;
the rolling machine is characterized in that a plurality of groups of rolling grooves (201) are formed in the surfaces of two groups of rolling rollers (2) at intervals, and the width and the depth of each group of rolling grooves (201) are sequentially increased along the array direction;
wherein, the rolling grooves (201) on the two groups of rolling rollers (2) are in one-to-one correspondence and are enclosed to form a sharpening through groove (203) for penetrating the spring steel (7);
the rolling rollers (2) at the two sides are respectively connected with a rotating mechanism for driving the rolling rollers to rotate;
a baffle (103) is fixedly arranged on one side of the support frame (1) on both sides, a first screw (4) is rotatably arranged on one side of the baffle (103), the first screw (4) is fixed with the output end of a first motor (402) fixedly arranged on the other side of the baffle (103), a first nut (401) is spirally sleeved on the first screw (4), the first nut (401) is fixed with a U-shaped frame (503), and a spring steel (7) is fixedly arranged in the U-shaped frame (503) through a positioning mechanism;
a second screw rod (501) can be rotatably arranged between the U-shaped frames (503), and a second motor (5) fixed with the end part of the second screw rod (501) is fixedly arranged outside the U-shaped frames (503);
wherein, a second nut (502) connected with the positioning mechanism is sleeved on the second screw (501) in a spiral way;
the positioning mechanism comprises two groups of positioning plates (603) which are oppositely arranged, the positioning plates (603) at the two sides are connected with a driving mechanism which drives the positioning plates to synchronously approach or separate from the positioning plates, a plurality of groups of clamping seats (604) are arranged at intervals on the side, which is close to the two groups of positioning plates (603), of the two groups of positioning plates, and an arc-shaped groove (605) for positioning spring steel (7) is formed on the side, which is close to the two groups of clamping seats (604);
the driving mechanism comprises a positioning frame (607) fixedly arranged on the second nut (502), and a third motor (6) is fixedly arranged on the positioning frame (607);
the output end of the third motor (6) is fixedly provided with a first gear (601), two sides of the first gear (601) are provided with first racks (602) in parallel and staggered mode, and two side positioning plates (603) are respectively fixed with the first racks (602);
the rotating mechanism comprises second gears (202) fixedly arranged on two sides of the grinding roller (2), push plates (3) are correspondingly and fixedly arranged on two sides of the U-shaped frame (503), and second racks (301) for synchronously meshing with the second gears (202) on two sides are arranged on the upper side and the lower side of each push plate (3);
a wedge plate (302) is further arranged on one side of the U-shaped frame (503), and the cross section of the wedge plate (302) is in a triangular structure;
wherein, wedge plate (302) set up to the inclined plane towards roller (2) orientation, it sets up to vertical plane towards U type frame (503) orientation, wedge plate (302) are connected with elastic mechanism, operating personnel is when carrying out location centre gripping to spring steel (7), place the position to spring steel (7) through wedge plate (302), when spring steel (7) are located initial position, its tip butt is on the vertical plane of wedge plate (302), when spring steel (7) are moved towards roller (203) department, the inclined plane at first with roller (2) butt, and then drive wedge plate (302) towards bottom shrink through elastic mechanism, then, this spring steel (7) can get into in roller (203).
2. The spring steel tip grinding machine according to claim 1, wherein the elastic mechanism comprises a first guide rod (804) in sliding connection with the wedge-shaped plate (302), the first guide rod (804) is fixedly arranged on a movable seat (803), the movable seat (803) is slidably arranged on a second guide rod (8), and the second guide rod (8) is fixed with the second nut (502) through a fixing frame (801);
the first guide rod (804) is provided with a first spring (805), and the second guide rod (8) is provided with a second spring (802).
3. Spring steel milling machine according to claim 2, characterized in that a first electrode plate (303) is arranged on the vertical plane of the wedge plate (302) and a second electrode plate (304) is arranged on the clamping seat (604) in the direction of the milling roller (2).
4. A spring steel milling process according to claim 3, comprising the steps of:
step one, driving the two positioning plates (603) at the two sides to be far away from each other through a driving mechanism, then placing the spring steel (7) between the two positioning plates, and driving the two positioning plates (603) at the two sides to be close to each other through the driving mechanism after the placement is completed so as to clamp and fix the spring steel (7) between the arc grooves (605);
step two, starting a first motor (402) to drive a first screw (4) to rotate, synchronously driving a U-shaped frame (503) to move towards a grinding roller (2) in the process of upper moving of the first screw (4) by the first nut (401), and synchronously driving a spring steel (7) to move towards a sharpening through groove (203);
step three, when the spring steel (7) is driven to move towards the inside of the sharpening through groove (203), the second rack (301) is meshed with the second gear (202) to drive the grinding roller (2) to rotate;
step four, after two or three rounds of reciprocating rolling at a group of sharpening through grooves (203), driving the spring steel (7) to reset, driving the second screw (501) to rotate by the second motor (5), and synchronously driving the spring steel (7) to horizontally transfer by the positioning mechanism in the process of transferring on the second screw (501) by the second nut (502) so as to be matched with the next group of sharpening through grooves (203);
and fifthly, repeating the second step to the fourth step, and sequentially sharpening the spring steel (7) along the array direction of the rolling grooves (201) with gradually reduced width and depth.
CN202311373105.7A 2023-10-23 2023-10-23 Spring steel tip grinding machine and tip grinding process Active CN117102404B (en)

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CN117102404B true CN117102404B (en) 2024-01-16

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Citations (16)

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