CN117101161B - Concentrating device for high-viscosity materials - Google Patents

Concentrating device for high-viscosity materials Download PDF

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Publication number
CN117101161B
CN117101161B CN202311370256.7A CN202311370256A CN117101161B CN 117101161 B CN117101161 B CN 117101161B CN 202311370256 A CN202311370256 A CN 202311370256A CN 117101161 B CN117101161 B CN 117101161B
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Prior art keywords
rotating shaft
tank body
wall
ring
blade
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CN202311370256.7A
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Chinese (zh)
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CN117101161A (en
Inventor
赵春林
李玉录
李乐乐
范野澳
焦裕雷
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Zibo Huibang Environmental Engineering Co ltd
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Zibo Huibang Environmental Engineering Co ltd
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Priority to CN202311370256.7A priority Critical patent/CN117101161B/en
Publication of CN117101161A publication Critical patent/CN117101161A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D1/00Evaporating
    • B01D1/30Accessories for evaporators ; Constructional details thereof

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention provides a concentrating device for high-viscosity materials, which belongs to the technical field of material concentration and comprises a tank body; a top cover arranged at the upper part of the tank body; the material circulation stirring mechanism is arranged in the tank body and comprises a rotating shaft, an exhaust component arranged on the rotating shaft and a stirring component connected with the rotating shaft; the exhaust assembly comprises a charging barrel, an exhaust pipe and a discharge hopper, wherein the charging barrel is rotationally connected with the rotating shaft; the stirring assembly comprises a first auger arranged on the rotating shaft, a blade arranged at the lower part of the rotating shaft, a frame and a pull rod arranged on the blade, a paddle ring connected with the pull rod and a cylinder arranged at the inner side of the tank body. According to the invention, the paddles, the frame and the paddle ring can stir the materials, the paddles turn over the materials, so that stirring resistance is reduced, the materials form a circulation path in the tank body, generated steam can be discharged in time, and the probability of bumping and overflowing of the materials in the concentration process is reduced.

Description

Concentrating device for high-viscosity materials
Technical Field
The invention relates to the technical field of material concentration, in particular to a concentration device for high-viscosity materials.
Background
Concentration is a unit operation that removes a portion of the solvent from a solution, a process that separates solute and solvent portions. In the processing fields of chemistry, pharmacy, food and the like, a plurality of high-viscosity materials exist, the high-viscosity materials are more viscous in the concentration process, the flow efficiency is slower, and the purification concentration efficiency is reduced. In addition, the stirring resistance of the high-viscosity material in the concentration process can be increased, and the material is easy to be boiled and overflowed in the heating and stirring process.
The patent document with publication number CN103721429a discloses a liquid material concentration device, which forms a circulation channel through a negative pressure circulation pipe, a fan, a positive pressure circulation pipe, a cyclone dust collector, a connection pipe, a bag dust collector and a regulating valve, and uses high-speed air flow generated by the fan to enable the liquid material atomized into particles to form a fluidization state and flow at a high speed, so that moisture of the liquid particles is quickly taken away by the air flow and discharged through the bag dust collector, thereby improving concentration efficiency to a certain extent and reducing energy consumption. However, the concentration equipment cannot solve the technical problems that stirring resistance of high-viscosity substances is high in the concentration process and materials are easy to be subjected to bumping.
Disclosure of Invention
In view of the above, the invention provides a concentrating device for high-viscosity materials, which aims to solve the technical problems of high stirring resistance, low flow speed and easy bumping of the high-viscosity materials in the prior art.
In order to solve the technical problems, the invention provides a concentrating device for high-viscosity materials, which comprises:
a tank body;
a top cover arranged at the upper part of the tank body;
the material circulation stirring mechanism is arranged in the tank body and comprises a rotating shaft, an exhaust assembly arranged on the rotating shaft and a stirring assembly connected with the rotating shaft;
the exhaust assembly comprises a charging barrel, an exhaust pipe and a discharge hopper, wherein the charging barrel is rotationally connected with the rotating shaft;
the stirring assembly comprises a first auger arranged on the rotating shaft, a blade arranged at the lower part of the rotating shaft and rotationally connected with the rotating shaft, a frame and a pull rod arranged on the blade, a paddle ring connected with the pull rod, and a cylinder arranged at the inner side of the tank body and driving the paddle ring to move up and down.
Through adopting above-mentioned technical scheme, after the high thick material got into jar internally, through material circulation rabbling mechanism stirring concentration, the rotation axis drove paddle, frame and oar ring and stirs the material, makes the material stirring more abundant for the velocity of flow of material. The air cylinder drives the paddle ring of the stirring assembly to move up and down, the paddle ring drives the paddles to overturn materials through the pull rod, the overturning speed can be adjusted according to the resistance, stirring resistance is reduced, and the rotating shaft drives the paddles, the frame and the paddle ring to have higher stirring speed for the materials. The steam generated in the stirring process of the materials is discharged through the exhaust pipe of the exhaust assembly, so that the path of the steam passing through the tank body is reduced, and the occurrence probability of the conditions of bumping and overflowing of the materials in the concentration process is reduced. After the material gets into the jar body, stirs under the drive of rotation axis, and the auger is once driven the material and is risen the back, discharges from the discharge hopper, gets into the jar body again, forms the circulation path, makes the stirring more even, improves concentration efficiency.
Specifically, be equipped with feed inlet and drive on the top cap rotation axis pivoted motor.
Through setting up the feed inlet, the material is sent into the jar internally from the feed inlet, simultaneously, at concentrated in-process, the feed inlet also can be used to exhaust, and the motor drives the rotation axis and rotates, stirs the material.
Preferably, the charging barrel comprises a barrel cover and a barrel body which are rotationally connected with the rotating shaft, the barrel body and the barrel cover are integrally designed, a cavity is formed in the barrel body, an inner wall and an outer wall are formed, the inner wall comprises an upper wall and a lower wall rotationally connected with the upper wall, an auger II is arranged in the cavity on the lower wall, and one end of a blade of the auger I is connected with the lower wall.
The discharging hopper is connected with the inner wall, the exhaust pipe is connected with the outer wall, an exhaust channel is formed between the cavity and the exhaust pipe, the exhaust pipe extends out of the tank body, and a discharge hole is formed in the lower portion of the tank body.
Through adopting above-mentioned technical scheme, be equipped with the cavity in the barrel, in the steam that material stirring in-process produced got into the cavity, was discharged from the blast pipe along the exhaust passage. The inner wall of the cylinder body is provided with an upper wall and a lower wall, the lower wall is provided with a second auger, and part of blades of the first auger on the rotating shaft drive the lower wall and the second auger to rotate, so that foam entering the cavity can be removed, and the steam is discharged.
In addition, the frame comprises a first rotating ring, a second rotating ring and a connecting rod for connecting the first rotating ring and the second rotating ring.
The advantage of this design is that whole frame can all rotate under the drive of rotation axis, and go on the stirring to the material in rotatory in-process in rotatory ring I, rotatory ring II and connecting rod.
In addition, the paddle includes the connecting axle and sets up be in the epaxial oar piece of connecting, be equipped with the stopper on the rotatory ring one, the both ends of connecting axle with the stopper the rotation is connected between the rotation axis, be equipped with on the connecting axle with oar piece vertically connecting rod, the pull rod is connected on the connecting rod.
Through adopting above-mentioned technical scheme, the rotation axis drives the rotation of swivel ring one through the connecting axle when rotating, and then drives the frame and rotate. The two ends of the connecting shaft are rotationally connected with the limiting block and the rotating shaft, and the rotating shaft drives the blades to rotate and simultaneously drives the connecting shaft to rotate through the pull rod, so that the blades are overturned.
In addition, an annular dovetail groove is formed in the paddle ring, and a cylinder rod of the cylinder stretches into the annular dovetail groove to drive the paddle ring to lift.
Through setting up annular dovetail, the cylinder pole card is gone into in the annular dovetail, does not influence the rotation of oar ring, simultaneously, and the cylinder can drive the oar ring up-and-down motion to drive the paddle upset.
Preferably, the lower extreme of outer wall is equipped with the cover body, and the cover body is located the top of paddle, and the material is after discharging from the hopper, after the paddle upset, gets into in the barrel.
The technical scheme of the invention has the following beneficial effects:
1. the invention is provided with the material circulation stirring mechanism, the high-viscosity material enters the tank body, the material circulation stirring mechanism is used for stirring and concentrating, and the rotating shaft drives the blades, the frame and the paddle ring to stir the material, so that the material is stirred more fully, and the speed of the material is increased.
2. The air cylinder drives the paddle ring of the stirring assembly to move up and down, the height between the paddle ring and the frame can be changed, the paddle ring drives the paddles to overturn materials through the pull rod, the materials can be overturned while rotating, the overturning speed can be adjusted according to the resistance, the stirring resistance is reduced, and the rotating shaft drives the paddles, the frame and the paddle ring to have higher stirring speed on the materials.
3. After the material gets into the jar body, stir under the drive of rotation axis, drive the material through auger one and rise and make the material follow ejection of compact fill discharge, then get into the internal stirring of jar again, form the circulation route, make the stirring more even, improve concentration efficiency.
4. The steam that the material produced in the stirring process is discharged in time through the blast pipe of exhaust assembly, and steam discharge channel and material circulation channel separate, increase steam exhaust's speed, reduced the route that steam passed through in the jar body, reduced the emergence probability of the condition of material bumping, spilling over in the concentrated in-process.
Drawings
FIG. 1 is a schematic structural view of a concentrating apparatus for highly viscous materials according to the present invention;
FIG. 2 is a schematic diagram of the structure of the tank and the material circulation stirring mechanism of the invention;
FIG. 3 is a schematic structural view of a material circulation stirring mechanism of the present invention;
FIG. 4 is a front view of the rotary shaft and exhaust assembly of the present invention;
FIG. 5 is a cross-sectional view taken at A-A of FIG. 4;
FIG. 6 is a schematic view of the structure of the frame, blade and blade ring connection of the present invention;
FIG. 7 is a schematic view of the structure of the frame of the present invention;
FIG. 8 is a schematic structural view of a blade according to the present invention;
fig. 9 is a schematic structural view of a paddle ring of the invention.
In the figure: 1. a motor; 2. a feed inlet; 3. a top cover; 4. a tank body; 5. an exhaust pipe; 6. a discharge port; 7. a cylinder; 8. a rotation shaft; 9. a charging barrel; 10. discharging a hopper; 11. a paddle ring; 12. a frame; 13. a cover body; 14. a limiting block; 15. a paddle; 16. a pull rod; 17. a cylinder; 18. an auger I; 19. an upper wall; 20. an outer wall; 21. a second auger; 22. a lower wall; 23. a connecting rod; 24. a connecting shaft; 25. a connecting rod; 26. rotating the first ring; 27. a second rotating ring; 28. a paddle; 29. an annular dovetail groove.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 9 of the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which are obtained by a person skilled in the art based on the described embodiments of the invention, fall within the scope of protection of the invention.
Examples
As shown in fig. 1-3, the present embodiment provides a concentrating device for highly viscous materials, including:
a tank 4;
the top cover 3 is arranged at the upper part of the tank body 4, and the top cover 3 is provided with a feed inlet 2 and a motor 1 for driving the rotating shaft 8 to rotate;
the material circulation stirring mechanism is arranged in the tank body 4 and comprises a rotating shaft 8, an exhaust component arranged on the rotating shaft 8 and a stirring component connected with the rotating shaft 8;
wherein, as shown in fig. 4, the exhaust assembly comprises a charging barrel 9 rotatably connected with a rotating shaft 8, an exhaust pipe 5 arranged on the charging barrel 9 and a discharge hopper 10.
As shown in fig. 5, the stirring assembly comprises a first auger 18 arranged on the rotating shaft 8, a blade 15 arranged at the lower part of the rotating shaft 8 and rotationally connected with the rotating shaft 8, a frame 12 and a pull rod 16 arranged on the blade 15, a paddle ring 11 connected with the pull rod 16, and a cylinder 7 arranged at the inner side of the tank body 4 and driving the paddle ring 11 to move up and down.
Through setting up feed inlet 2 on top cap 3, the material is sent into jar body 4 from feed inlet 2 in, simultaneously, at concentrated in-process, feed inlet 2 also can be used to exhaust, and motor 1 drives rotation axis 8 and rotates, stirs the material. In this embodiment, two feed inlets 2 are provided, but of course, other numbers may be provided. The high viscous material gets into jar body 4 in, stirs the concentration through material circulation rabbling mechanism, and rotation axis 8 drives paddle 15, frame 12 and oar ring 11 and stirs the material, makes the material stirring more abundant for the velocity of flow of material. The air cylinder 7 drives the paddle ring 11 of the stirring assembly to move up and down, the paddle ring 11 drives the paddles 15 to overturn materials through the pull rod 16, the overturning speed can be adjusted according to the resistance, the stirring resistance is reduced, and the rotating shaft 8 drives the paddles 15, the frame 12 and the paddle ring 11 to have higher stirring speed for the materials. The steam generated in the stirring process of the materials is discharged through the exhaust pipe 5 of the exhaust assembly, so that the path of the steam passing through the tank body 4 is reduced, and the occurrence probability of the conditions of bumping and overflowing of the materials in the concentration process is reduced. After the material gets into jar body 4, stirs under the drive of rotation axis 8, and auger one 18 drives the material and rises the back, discharges from discharge hopper 10, gets into jar body 4 again in, forms the circulation route, makes the stirring more even, improves concentration efficiency.
Specifically, as shown in fig. 4 and 5, the charging barrel 9 includes a barrel cover and a barrel 17 rotatably connected with the rotation shaft 8, the barrel 17 and the barrel cover are designed as an integral unit, a cavity is formed in the barrel 17 to form an inner wall and an outer wall 20, the inner wall includes an upper wall 19 and a lower wall 22 rotatably connected with the upper wall 19, a second auger 21 is arranged in the cavity on the lower wall 22, and one end of a blade of the first auger 18 is connected with the lower wall 22.
The discharge hopper 10 is connected with the inner wall, the exhaust pipe 5 is connected with the outer wall 20, an exhaust channel is formed between the cavity and the exhaust pipe 5, the exhaust pipe 5 extends out of the tank body 4, and a discharge port 6 is arranged at the lower part of the tank body 4.
In this embodiment, the first auger 18 drives the material to rise, and the material is discharged from the discharge hopper 10, and steam generated in the material stirring process enters the cavity and is discharged from the exhaust pipe 5 along the exhaust channel. The inner wall of the cylinder 17 is provided with an upper wall 19 and a lower wall 22, the lower wall 22 is provided with a second auger 21, and part of blades of the first auger 18 on the rotating shaft 8 drive the lower wall 22 and the second auger 21 to rotate, so that foam entering the cavity can be removed, and the steam is discharged conveniently. The rotary shaft 8 and the first auger 18 extend out of the lower end of the lower wall 22, and the concentrated material is discharged from the discharge opening 6.
As a preferred mode of the present embodiment, as shown in fig. 6 and 7, the frame 12 includes a first rotary ring 26, a second rotary ring 27, and a connecting rod 25 connecting the first rotary ring 26 and the second rotary ring 27.
As shown in fig. 6-8, the blade 15 includes a connecting shaft 24 and a blade 28 disposed on the connecting shaft 24, the first rotating ring 26 is provided with a limiting block 14, two ends of the connecting shaft 24 are rotatably connected with the limiting block 14 and the rotating shaft 8, the connecting shaft 24 is provided with a connecting rod 23 perpendicular to the blade 28, and the pull rod 16 is connected to the connecting rod 23.
The rotary connection in this embodiment is a bearing connection, and the whole frame 12 can rotate under the drive of the rotation shaft 8, and the first rotary ring 26, the second rotary ring 27 and the connecting rod 25 can stir the materials in the rotation process. The rotating shaft 8 rotates and drives the first rotating ring 26 to rotate through the connecting shaft 24, so that the frame 12 is driven to rotate. The two ends of the connecting shaft 24 are rotationally connected with the limiting block 14 and the rotating shaft 8, and when the rotating shaft 8 drives the blades 15 to rotate, the connecting shaft 24 can be driven by the pull rod 16 to rotate, so that the blades 28 can turn over, and meanwhile, the height between the frame 12 and the paddle ring 11 can be changed. The blade 15, the connecting rod 25, the limiting block 14 and the pull rod 16 are all designed to be four, and of course, other numbers can be designed, and the four connecting rods 25 are designed to be in a spiral shape.
As a preferable mode of this embodiment, as shown in fig. 2 and 9, an annular dovetail groove 29 is provided on the paddle ring 11, and a cylinder rod of the cylinder 7 extends into the annular dovetail groove 29 to drive the paddle ring 11 to lift. Through setting up annular dovetail 29, the cylinder pole card is gone into in the annular dovetail 29, does not influence the rotation of oar ring 11, simultaneously, cylinder 7 can drive oar ring 11 up-and-down motion to drive paddle 15 upset, cylinder 7 can set up two or more.
As a preferred mode of this embodiment, as shown in fig. 5, the lower end of the outer wall 20 is provided with a cover 13, the cover 13 is located above the paddle 15, and is designed integrally with the outer wall 20, and after the material is discharged from the hopper 10, the material is turned over by the paddle 15 and enters the cylinder 17.
The application method of the invention comprises the following steps:
s1: the high-viscosity material to be concentrated is sent into the tank body 4 from the feed inlet 2, the motor 1 and the air cylinder 7 are started, the air cylinder 7 drives the rotary shaft 8 to rotate, the rotary shaft 8 drives the first auger 18 and the blade 15 to rotate, the blade 15 drives the frame 12 and the blade ring 11 to rotate, the material is stirred, the first auger 18 drives the material to rise, and the material falls into the tank body 4 again after being discharged from the discharge hopper 10, and is stirred, so that a circulation stirring loop is formed;
s2: the air cylinder 7 drives the paddle ring 11 to move up and down, the paddle ring 11 drives the paddles 15 to turn over through the pull rod 16, so that materials are simultaneously stirred and turned over, and meanwhile, the height between the paddle ring 11 and the frame body is changed;
s3: steam generated in the material concentration process is discharged from the exhaust pipe 5 along the cavity in the cylinder 17, and the second auger 21 on the lower wall 22 of the cylinder 17 is driven by the rotating shaft 8 to rotate, so that foam entering the cavity can be reduced;
s4: after the concentration is finished, the motor 1 and the air cylinder 7 are closed, and the concentrated material is discharged from the discharge port 6 at the lower part of the tank body 4.
Furthermore, it should be noted that, in the description of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to the specific circumstances.
While the foregoing is directed to the preferred embodiments of the present invention, it will be appreciated by those skilled in the art that various modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the present invention.

Claims (3)

1. The utility model provides a enrichment facility of high thick material which characterized in that: comprising the following steps:
a tank body (4);
a top cover (3) arranged at the upper part of the tank body (4);
the material circulation stirring mechanism is arranged in the tank body (4) and comprises a rotating shaft (8), an exhaust component arranged on the rotating shaft (8) and a stirring component connected with the rotating shaft (8);
the exhaust assembly comprises a charging barrel (9) rotationally connected with the rotating shaft (8), an exhaust pipe (5) and a discharge hopper (10), wherein the exhaust pipe (5) is arranged on the charging barrel (9);
the stirring assembly comprises a packing auger I (18) arranged on the rotating shaft (8), a blade (15) arranged at the lower part of the rotating shaft (8) and rotationally connected with the rotating shaft (8), a frame (12) and a pull rod (16) arranged on the blade (15), a paddle ring (11) connected with the pull rod (16), and an air cylinder (7) arranged at the inner side of the tank body (4) and capable of driving the paddle ring (11) to move up and down;
the charging barrel (9) comprises a barrel cover and a barrel body (17) which are rotationally connected with the rotating shaft (8), the barrel body (17) and the barrel cover are integrally designed, a cavity is formed in the barrel body (17) to form an inner wall and an outer wall (20), the inner wall comprises an upper wall (19) and a lower wall (22) which is rotationally connected with the upper wall (19), a second auger (21) is arranged in the cavity on the lower wall (22), and one end of a blade of the first auger (18) is connected with the lower wall (22);
the discharging hopper (10) is connected with the inner wall, the exhaust pipe (5) is connected with the outer wall (20), an exhaust channel is formed between the cavity and the exhaust pipe (5), the exhaust pipe (5) extends out of the tank body (4), and a discharging port (6) is arranged at the lower part of the tank body (4);
the frame (12) comprises a first rotary ring (26), a second rotary ring (27) and a connecting rod (25) for connecting the first rotary ring (26) and the second rotary ring (27);
the blade (15) comprises a connecting shaft (24) and a blade (28) arranged on the connecting shaft (24), a limiting block (14) is arranged on the rotary ring I (26), two ends of the connecting shaft (24) are rotatably connected with the limiting block (14) and the rotary shaft (8), a connecting rod (23) perpendicular to the blade (28) is arranged on the connecting shaft (24), and the pull rod (16) is connected to the connecting rod (23);
an annular dovetail groove (29) is formed in the paddle ring (11), and a cylinder rod of the cylinder (7) stretches into the annular dovetail groove (29) to drive the paddle ring (11) to lift.
2. The apparatus for concentrating a highly viscous material according to claim 1, wherein: the top cover (3) is provided with a feed inlet (2) and a motor (1) for driving the rotary shaft (8) to rotate.
3. The apparatus for concentrating a highly viscous material according to claim 2, wherein: the lower end of the outer wall (20) is provided with a cover body (13).
CN202311370256.7A 2023-10-23 2023-10-23 Concentrating device for high-viscosity materials Active CN117101161B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311370256.7A CN117101161B (en) 2023-10-23 2023-10-23 Concentrating device for high-viscosity materials

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Application Number Priority Date Filing Date Title
CN202311370256.7A CN117101161B (en) 2023-10-23 2023-10-23 Concentrating device for high-viscosity materials

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CN117101161B true CN117101161B (en) 2023-12-22

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100778155B1 (en) * 2007-01-31 2007-11-28 주식회사 타 셋 Sludge treatment system
CN205517315U (en) * 2016-01-29 2016-08-31 天津亚轩科技有限公司 Paint mixing stirring device
CN207478391U (en) * 2017-09-28 2018-06-12 朱牡娟 A kind of internal-circulation type concrete antiseptic agent processing unit (plant)
CN211837499U (en) * 2020-03-25 2020-11-03 山东富源新材料技术有限公司 Agitator tank of hydroxyl silicone oil production usefulness
CN217246775U (en) * 2021-09-06 2022-08-23 苏州迈博汇生物科技有限公司 Raw material boiling and pasting device for alcohol
CN218187898U (en) * 2022-06-22 2023-01-03 河南瑞旗科技研发有限公司 Liquid animal remedy enrichment facility

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100778155B1 (en) * 2007-01-31 2007-11-28 주식회사 타 셋 Sludge treatment system
CN205517315U (en) * 2016-01-29 2016-08-31 天津亚轩科技有限公司 Paint mixing stirring device
CN207478391U (en) * 2017-09-28 2018-06-12 朱牡娟 A kind of internal-circulation type concrete antiseptic agent processing unit (plant)
CN211837499U (en) * 2020-03-25 2020-11-03 山东富源新材料技术有限公司 Agitator tank of hydroxyl silicone oil production usefulness
CN217246775U (en) * 2021-09-06 2022-08-23 苏州迈博汇生物科技有限公司 Raw material boiling and pasting device for alcohol
CN218187898U (en) * 2022-06-22 2023-01-03 河南瑞旗科技研发有限公司 Liquid animal remedy enrichment facility

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