Disclosure of Invention
The invention provides a semi-prefabricated elastic coiled material, and belongs to the technical field of sports equipment. The material A is prepared by mixing and processing polyether polyol, azodiisobutyronitrile, polyethylene glycol containing a bromine group, polyhydroxyethyl methacrylate, hollow glass beads, a silane coupling agent KH-570, a plasticizer, an antioxidant, an ultraviolet absorbent, a filler and water, and the material B is prepared by mixing diisocyanate and rubber raw rubber particles, so that the problem of insufficient impact strength of a rubber playground coiled material is solved; in the invention, bromine of polyethylene glycol containing a bromine group and ester groups in the poly (hydroxyethyl methacrylate) form a bromine complex polymer, so that the rigidity and the strength of the material are improved to improve the cracking resistance of the material; the compatibility between the hollow glass beads and the elastomer is synergistically enhanced by the polyethylene glycol containing the bromine group and the polyhydroxyethyl methacrylate; the invention also provides a preparation method of the semi-prefabricated elastic coiled material for the sports ground, which has simple steps and is suitable for popularization and application.
The aim of the invention can be achieved by the following technical scheme:
a semi-prefabricated elastic coiled material for sports fields is formed by mixing materials A and B and then processing;
the material A comprises the following raw materials in parts by weight:
35-50 parts of polyether polyol, 3-5 parts of azodiisobutyronitrile, 30-40 parts of polyethylene glycol containing a bromine group, 30-50 parts of polyhydroxyethyl methacrylate, 5-20 parts of hollow glass beads, 3-3.5 parts of silane coupling agent KH-5703, 3-5 parts of plasticizer, 0.1-0.3 part of antioxidant, 0.01-0.1 part of ultraviolet absorber, 60-120 parts of filler and 0.5-1 part of water;
the material B comprises the following raw materials in parts by weight:
16-20 parts of diisocyanate and 6-10 parts of rubber raw rubber particles.
As a preferred embodiment of the present invention, the polyethylene glycol containing a bromine group is prepared by:
stirring polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid and methylene dichloride at a temperature of between-2 and 1 ℃ for 10 to 15 minutes to dissolve the polyethylene glycol, dissolving dicyclohexylcarbodiimide in the methylene dichloride, adding the methylene dichloride into the mixture to prepare a mixture B, reacting for 20 to 24 hours at a temperature of between 0 and 2 ℃, filtering under reduced pressure, precipitating filtrate by using glacial ethyl ether, centrifuging and drying the filtrate, and thus obtaining the polyethylene glycol containing the bromo group.
As a preferred embodiment of the invention, the mixture A and dicyclohexylcarbodiimide are dissolved in polyethylene glycol in methylene chloride, 4-dimethylaminopyridine, 2-bromopropionic acid, methylene chloride, and the dosage ratio of dicyclohexylcarbodiimide to methylene chloride is 28-30g:0.1-0.15g:9.5-9.8g:100mL:14.5-15g:70-80mL.
As a preferable scheme of the invention, the plasticizer is a mixture of dioctyl terephthalate and dioctyl oxalate in a mass ratio of 20-25:1.
As a preferable scheme of the invention, the antioxidant is antioxidant 1010.
As a preferable mode of the invention, the ultraviolet absorber is an ultraviolet absorber UV-531.
As a preferred embodiment of the present invention, the filler is calcium carbonate.
The preparation method of the semi-prefabricated elastic coiled material for the sports field comprises the following operations:
uniformly mixing polyether polyol, azodiisobutyronitrile, polyethylene glycol containing a bromine group, polyhydroxyethyl methacrylate, hollow glass beads, a silane coupling agent KH-570, a plasticizer, an antioxidant, an ultraviolet absorbent, a filler and water to prepare a material A; uniformly mixing diisocyanate and rubber raw rubber particles to prepare a material B;
mixing the material A and the material B, and uniformly stirring to obtain a prefabricated slurry;
and (3) adding the prefabricated sizing agent into a mould, curing for 30-45min at 68-72 ℃, and opening the mould and rolling to obtain the semi-prefabricated elastic coiled material for the sports ground.
The application of the semi-prefabricated elastic coiled material for sports fields in sports field construction comprises the following operations:
paving an asphalt-cement base layer, sealing the asphalt hole of the asphalt-cement base layer, leveling cement, cutting an expansion joint, and pickling;
scraping and coating a bonding layer with the thickness of 0.8-1.2mm to complement the expansion joint, wherein the bonding layer is double-component polyurethane;
paving semi-prefabricated elastic coiled materials for sports fields, and repairing seams of the semi-prefabricated elastic coiled materials for sports fields;
scraping an elastic layer, polishing the elastic layer, and supplementing water;
spraying and scribing to finish the construction of the sports ground.
The invention has the beneficial effects that:
1. the invention provides a semi-prefabricated elastic coiled material, which is prepared by mixing and processing a material A prepared from polyether polyol, azodiisobutyronitrile, polyethylene glycol containing a bromine group, polyhydroxyethyl methacrylate, hollow glass beads, a silane coupling agent KH-570, a plasticizer, an antioxidant, an ultraviolet absorbent, a filler and water with a material B prepared from diisocyanate and rubber raw rubber particles, and the problem of insufficient impact strength of the rubber coiled material is solved.
2. In the invention, bromine of polyethylene glycol containing a bromine group and ester groups in the poly (hydroxyethyl methacrylate) form a bromine complex polymer, and the bromine complex can improve the crack resistance of the material by increasing the rigidity and strength of the material, so that the material is more suitable for complex sports ground use scenes.
3. In the invention, hydroxyl groups, ethoxy groups in polyethylene glycol containing bromine groups and methyl and carbonyl groups in polyhydroxyethyl methacrylate can generate physical and chemical adsorption effects with the surfaces of the hollow glass beads, so that the compatibility between the hollow glass beads and the elastomer is synergistically enhanced, the impact strength of coiled materials is greatly increased by introducing the hollow glass beads, and the method is suitable for the requirements of sports fields.
4. The invention also provides a preparation method of the semi-prefabricated elastic coiled material for the sports ground, which has simple steps and is suitable for popularization and application.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
A semi-prefabricated elastic coiled material for sports fields is formed by mixing materials A and B and then processing;
the material A comprises the following raw materials in parts by weight:
35 parts of polyether polyol, 3 parts of azodiisobutyronitrile, 30 parts of polyethylene glycol containing a bromo group, 30 parts of polyhydroxyethyl methacrylate, 5 parts of hollow glass beads, 3 parts of a silane coupling agent KH-5703, 0.1 part of an antioxidant, 0.01 part of an ultraviolet absorber, 60 parts of a filler and 0.5 part of water;
the material B comprises the following raw materials in parts by weight:
16 parts of isophorone diisocyanate and 6 parts of EPDM raw rubber particles.
Wherein the polyethylene glycol containing the bromine group is prepared by the following operation:
dissolving polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid and methylene dichloride at the temperature of minus 2 ℃ for 10min to prepare a mixture A, dissolving dicyclohexylcarbodiimide in the methylene dichloride, adding the mixture into the mixture to prepare a mixture B, reacting for 20h at the temperature of 0 ℃, decompressing and filtering, precipitating the filtrate by using glacial ethyl ether, and centrifugally drying to prepare the polyethylene glycol containing the bromo group.
Wherein the mixture A and dicyclohexylcarbodiimide are dissolved in polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid, dichloromethane and the dosage ratio of dicyclohexylcarbodiimide to dichloromethane is 28g:0.1g:9.5g:100mL:14.5g:70mL.
Wherein the plasticizer is a mixture of dioctyl terephthalate and dioctyl oxalate according to the mass ratio of 20:1.
Wherein the antioxidant is antioxidant 1010.
Wherein the ultraviolet absorber is an ultraviolet absorber UV-531.
Wherein the filler is calcium carbonate.
The semi-preformed elastic coiled material for sports fields is prepared by the following operations:
uniformly mixing polyether polyol, azodiisobutyronitrile, polyethylene glycol containing a bromine group, polyhydroxyethyl methacrylate, hollow glass beads, a silane coupling agent KH-570, a plasticizer, an antioxidant, an ultraviolet absorbent, a filler and water to prepare a material A; uniformly mixing isophorone diisocyanate and EPDM raw rubber particles to prepare a material B;
mixing the material A and the material B, and uniformly stirring to obtain a prefabricated slurry;
and (3) adding the prefabricated sizing agent into a mould, curing for 30min at 68 ℃, and opening the mould and rolling to obtain the semi-prefabricated elastic coiled material for the sports field.
Example 2
A semi-prefabricated elastic coiled material for sports fields is formed by mixing materials A and B and then processing;
the material A comprises the following raw materials in parts by weight:
40 parts of polyether polyol, 3.5 parts of azodiisobutyronitrile, 32 parts of polyethylene glycol containing a bromo group, 35 parts of polyhydroxyethyl methacrylate, 8 parts of hollow glass beads, 3.5 parts of a plasticizer, 0.15 part of an antioxidant, 0.03 part of an ultraviolet absorbent, 75 parts of a filler and 0.6 part of water;
the material B comprises the following raw materials in parts by weight:
17 parts of isophorone diisocyanate and 7 parts of EPDM raw rubber particles.
Wherein the polyethylene glycol containing the bromine group is prepared by the following operation:
dissolving polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid and methylene dichloride at the temperature of minus 1 ℃ for 11min to prepare a mixture A, dissolving dicyclohexylcarbodiimide in the methylene dichloride, adding the mixture into the mixture to prepare a mixture B, reacting for 21h at the temperature of 0.5 ℃, decompressing and filtering, precipitating the filtrate by using glacial ethyl ether, and centrifugally drying to prepare the polyethylene glycol containing the bromo group.
Wherein the mixture A and dicyclohexylcarbodiimide are dissolved in polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid, dichloromethane and the dosage ratio of dicyclohexylcarbodiimide to dichloromethane is 28.5g:0.11g:9.58g:100mL:14.6g:72mL.
Wherein the plasticizer is a mixture of dioctyl terephthalate and dioctyl oxalate in a mass ratio of 21:1.
Wherein the antioxidant is antioxidant 1010.
Wherein the ultraviolet absorber is an ultraviolet absorber UV-531.
Wherein the filler is calcium carbonate.
The semi-preformed elastic coiled material for sports fields is prepared by the following operations:
uniformly mixing polyether polyol, azodiisobutyronitrile, polyethylene glycol containing a bromine group, polyhydroxyethyl methacrylate, hollow glass beads, a silane coupling agent KH-570, a plasticizer, an antioxidant, an ultraviolet absorbent, a filler and water to prepare a material A; uniformly mixing isophorone diisocyanate and EPDM raw rubber particles to prepare a material B;
mixing the material A and the material B, and uniformly stirring to obtain a prefabricated slurry;
and (3) adding the prefabricated sizing agent into a mould, curing for 34min at 69 ℃, and opening the mould and rolling to obtain the semi-prefabricated elastic coiled material for the sports field.
Example 3
A semi-prefabricated elastic coiled material for sports fields is formed by mixing materials A and B and then processing;
the material A comprises the following raw materials in parts by weight:
42 parts of polyether polyol, 4 parts of azodiisobutyronitrile, 35 parts of polyethylene glycol containing a bromo group, 40 parts of polyhydroxyethyl methacrylate, 12 parts of hollow glass beads, 4 parts of a silane coupling agent KH-5703.2, 0.2 part of an antioxidant, 0.05 part of an ultraviolet absorber, 90 parts of a filler and 0.7 part of water;
the material B comprises the following raw materials in parts by weight:
18 parts of isophorone diisocyanate and 8 parts of EPDM raw rubber particles.
Wherein the polyethylene glycol containing the bromine group is prepared by the following operation:
dissolving polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid and methylene dichloride at the temperature of minus 1 ℃ for 13min to prepare a mixture A, dissolving dicyclohexylcarbodiimide in the methylene dichloride, adding the mixture into the mixture to prepare a mixture B, reacting for 22h at the temperature of 1 ℃, decompressing and filtering, precipitating the filtrate by using glacial ethyl ether, and centrifugally drying to prepare the polyethylene glycol containing the bromo group.
Wherein the mixture A and dicyclohexylcarbodiimide are dissolved in polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid, dichloromethane and the dosage ratio of dicyclohexylcarbodiimide to dichloromethane is 29g:0.13g:9.65g:100mL:14.8g:75mL.
Wherein the plasticizer is a mixture of dioctyl terephthalate and dioctyl oxalate according to the mass ratio of 23:1.
Wherein the antioxidant is antioxidant 1010.
Wherein the ultraviolet absorber is an ultraviolet absorber UV-531.
Wherein the filler is calcium carbonate.
The semi-preformed elastic coiled material for sports fields is prepared by the following operations:
uniformly mixing polyether polyol, azodiisobutyronitrile, polyethylene glycol containing a bromine group, polyhydroxyethyl methacrylate, hollow glass beads, a silane coupling agent KH-570, a plasticizer, an antioxidant, an ultraviolet absorbent, a filler and water to prepare a material A; uniformly mixing isophorone diisocyanate and EPDM raw rubber particles to prepare a material B;
mixing the material A and the material B, and uniformly stirring to obtain a prefabricated slurry;
and (3) adding the prefabricated sizing agent into a mould, curing at 70 ℃ for 38min, and opening the mould and rolling to obtain the semi-prefabricated elastic coiled material for the sports field.
Example 4
A semi-prefabricated elastic coiled material for sports fields is formed by mixing materials A and B and then processing;
the material A comprises the following raw materials in parts by weight:
46 parts of polyether polyol, 4.5 parts of azodiisobutyronitrile, 38 parts of polyethylene glycol containing a bromine group, 45 parts of polyhydroxyethyl methacrylate, 16 parts of hollow glass beads, 4.5 parts of a silane coupling agent KH-5703.4, 0.25 part of an antioxidant, 0.08 part of an ultraviolet absorbent, 105 parts of a filler and 0.9 part of water;
the material B comprises the following raw materials in parts by weight:
19 parts of isophorone diisocyanate and 9 parts of EPDM raw rubber particles.
Wherein the polyethylene glycol containing the bromine group is prepared by the following operation:
dissolving polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid and methylene dichloride at 0 ℃ for 14min to prepare a mixture A, dissolving dicyclohexylcarbodiimide in the methylene dichloride, adding the mixture to prepare a mixture B, reacting for 23h at 1.5 ℃, filtering under reduced pressure, precipitating the filtrate with glacial ethyl ether, and centrifugally drying to prepare the polyethylene glycol containing the bromo group.
Wherein the mixture A and dicyclohexylcarbodiimide are dissolved in polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid, dichloromethane and the dosage ratio of dicyclohexylcarbodiimide to dichloromethane is 29.5g:0.14g:9.72g:100mL:14.9g:78mL.
Wherein the plasticizer is a mixture of dioctyl terephthalate and dioctyl oxalate in a mass ratio of 24:1.
Wherein the antioxidant is antioxidant 1010.
Wherein the ultraviolet absorber is an ultraviolet absorber UV-531.
Wherein the filler is calcium carbonate.
The semi-preformed elastic coiled material for sports fields is prepared by the following operations:
uniformly mixing polyether polyol, azodiisobutyronitrile, polyethylene glycol containing a bromine group, polyhydroxyethyl methacrylate, hollow glass beads, a silane coupling agent KH-570, a plasticizer, an antioxidant, an ultraviolet absorbent, a filler and water to prepare a material A; uniformly mixing isophorone diisocyanate and EPDM raw rubber particles to prepare a material B;
mixing the material A and the material B, and uniformly stirring to obtain a prefabricated slurry;
and (3) adding the prefabricated sizing agent into a mould, curing at 71 ℃ for 42min, and opening the mould and rolling to obtain the semi-prefabricated elastic coiled material for the sports field.
Example 5
A semi-prefabricated elastic coiled material for sports fields is formed by mixing materials A and B and then processing;
the material A comprises the following raw materials in parts by weight:
50 parts of polyether polyol, 5 parts of azodiisobutyronitrile, 40 parts of polyethylene glycol containing a bromo group, 50 parts of polyhydroxyethyl methacrylate, 20 parts of hollow glass microspheres, 5 parts of a silane coupling agent KH-5703.5, 0.3 part of an antioxidant, 0.1 part of an ultraviolet absorber, 120 parts of a filler and 1 part of water;
the material B comprises the following raw materials in parts by weight:
20 parts of isophorone diisocyanate and 10 parts of EPDM raw rubber particles.
Wherein the polyethylene glycol containing the bromine group is prepared by the following operation:
dissolving polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid and methylene dichloride at 1 ℃ for 15min to prepare a mixture A, dissolving dicyclohexylcarbodiimide in the methylene dichloride, adding the mixture to prepare a mixture B, reacting at 2 ℃ for 24h, filtering under reduced pressure, precipitating the filtrate with glacial ethyl ether, and centrifugally drying to prepare the polyethylene glycol containing the bromo group.
Wherein the mixture A and dicyclohexylcarbodiimide are dissolved in polyethylene glycol, 4-dimethylaminopyridine, 2-bromopropionic acid, dichloromethane and the dosage ratio of dicyclohexylcarbodiimide to dichloromethane is 30g:0.15g:9.8g:100mL:15g:80mL.
Wherein the plasticizer is a mixture of dioctyl terephthalate and dioctyl oxalate according to the mass ratio of 25:1.
Wherein the antioxidant is antioxidant 1010.
Wherein the ultraviolet absorber is an ultraviolet absorber UV-531.
Wherein the filler is calcium carbonate.
The semi-preformed elastic coiled material for sports fields is prepared by the following operations:
uniformly mixing polyether polyol, azodiisobutyronitrile, polyethylene glycol containing a bromine group, polyhydroxyethyl methacrylate, hollow glass beads, a silane coupling agent KH-570, a plasticizer, an antioxidant, an ultraviolet absorbent, a filler and water to prepare a material A; uniformly mixing isophorone diisocyanate and EPDM raw rubber particles to prepare a material B;
mixing the material A and the material B, and uniformly stirring to obtain a prefabricated slurry;
and (3) adding the prefabricated sizing agent into a mould, curing for 45min at 72 ℃, and opening the mould and rolling to obtain the semi-prefabricated elastic coiled material for the sports field.
Example 6
Use of the semi-preformed elastic coiled material for sports fields prepared in example 5 in sports field construction, comprising the following operations:
(1) Paving an asphalt-cement base layer, sealing the asphalt hole of the asphalt-cement base layer, leveling cement, cutting an expansion joint, and pickling;
(2) Scraping and coating a 1mm bonding layer to complement the expansion joint, wherein the bonding layer is double-component polyurethane;
(3) Paving semi-prefabricated elastic coiled materials for sports fields, and repairing seams of the semi-prefabricated elastic coiled materials for sports fields;
(4) Scraping an elastic layer, polishing the elastic layer, and supplementing water;
(5) Spraying and scribing to finish the construction of the sports ground.
Comparative example 1
A semi-preformed elastic web for sports fields was prepared by substituting polyethylene glycol for the polyethylene glycol containing a bromine group as in example 5, and the remainder were the same as in example 5.
Comparative example 2
A semi-preformed elastic web for sports fields, which is prepared by substituting polyethylene glycol containing a bromine group for polyhydroxyethyl methacrylate as in example 5, and the rest is the same as in example 5.
Comparative example 3
A semi-preformed elastic coiled material for sports fields, which is prepared by substituting polyethylene glycol methacrylate for hollow glass microspheres in comparison with example 5, and the rest is the same as in example 5.
Comparative example 4
A semi-preformed elastic coiled material for sports fields, which is prepared by substituting hollow glass microspheres for polyethylene glycol containing bromine groups in comparison with example 5, and the rest is the same as example 5.
The semi-preformed elastic rolls for sports fields prepared in examples 1 to 5 and comparative examples 1 to 4 were subjected to the following test:
test example 1 tensile Strength test
The drawing speed was 50mm/min by using type 1A samples as specified in GB/T1040.1-2006, and the results are shown in Table 1.
Test example 2 impact resistance test
The test was carried out according to GB 36246-2018 with a drop weight of 20kg and a drop height of 55m, and the results are shown in Table 1.
TABLE 1
Test group
|
Tensile Strength/MPa
|
Impact absorption/%
|
Vertical deformation/mm
|
Example 1
|
4.37
|
47
|
2.1
|
Example 2
|
4.56
|
49
|
2.0
|
Example 3
|
4.61
|
50
|
1.9
|
Example 4
|
4.75
|
51
|
1.7
|
Example 5
|
4.82
|
48
|
1.8
|
Comparative example 1
|
3.69
|
41
|
2.0
|
Comparative example2
|
3.57
|
39
|
2.3
|
Comparative example 3
|
4.25
|
36
|
1.9
|
Comparative example 4
|
3.34
|
40
|
2.2 |
As can be seen from table 1, the semi-preformed elastic rolls for sports fields prepared in examples 1 to 5 provided by the present invention have good tensile strength, impact absorption and vertical deformation; in comparative example 1, polyethylene glycol was used instead of polyethylene glycol containing a bromine group, and the tensile strength and impact strength were significantly reduced as compared with example 5 in which no bromine complex was formed; in comparative example 2, polyethylene glycol containing a bromine group is used for replacing polyhydroxyethyl methacrylate, and on the basis that a bromine complex is not generated, the compatibility between an elastomer and hollow glass beads is reduced due to the lack of methyl and carbonyl groups, and the impact strength is reduced; in comparative example 3, the hollow glass beads are replaced by the polyhydroxy ethyl methacrylate, no hollow glass beads are added, the impact performance of the coiled material is obviously reduced, and the tensile strength and the vertical deformation are not greatly changed; in comparative example 4, the hollow glass beads were used instead of polyethylene glycol containing a bromine group, and the presence of polyethylene glycol containing no bromine group reduced the tensile strength and impact strength of the coil.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely illustrative and explanatory of the invention, as various modifications and additions may be made to the particular embodiments described, or in a similar manner, by those skilled in the art, without departing from the scope of the invention or exceeding the scope of the invention as defined in the claims.