CN104650709A - Two-component polyurethane ultra-thin steel structure fireproof coating and preparation technology thereof - Google Patents

Two-component polyurethane ultra-thin steel structure fireproof coating and preparation technology thereof Download PDF

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CN104650709A
CN104650709A CN201510106923.XA CN201510106923A CN104650709A CN 104650709 A CN104650709 A CN 104650709A CN 201510106923 A CN201510106923 A CN 201510106923A CN 104650709 A CN104650709 A CN 104650709A
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steel structure
thin steel
necked flask
stirring
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张望
杨松林
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JIANGSU XIN'AN NEW MATERIALS TECHNOLOGY Co Ltd
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JIANGSU XIN'AN NEW MATERIALS TECHNOLOGY Co Ltd
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/80Masked polyisocyanates
    • C08G18/8003Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen
    • C08G18/8006Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32
    • C08G18/8009Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32 with compounds of C08G18/3203
    • C08G18/8022Masked polyisocyanates masked with compounds having at least two groups containing active hydrogen with compounds of C08G18/32 with compounds of C08G18/3203 with polyols having at least three hydroxy groups
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    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
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Abstract

The invention discloses a two-component polyurethane ultra-thin steel structure fireproof coating and a preparation technology thereof. The fireproof coating comprises a component A and a component B, which are mixed at the same ratio, wherein the component A is a bromine-carbon polyurethane resin composite material; the component B comprises the following components: water-based hydroxy acrylic resin, ammonium polyphosphate, ammonium carbonate, dipentaerythritol, antimonous oxide, aluminum hydroxide, titanium dichloride powder, glass flake, methylsilicone oil and polyurethane; the bromine-carbon polyurethane resin comprises the following components: 2,4-toluene diisocynate, polyethylene glycol-400, trimethylolpropane, tetrabromobisphenol A, butyl acetate, cyclohexanone and aromatic polyamide short fiber. The invention further designs a preparation technology of the two-component polyurethane ultra-thin steel structure fireproof coating. The component A and the component B are mixed and are solidified through a curing agent. The fireproof coating disclosed by the invention is good in fire resistance, high in strength, high in abrasive resistance and tear resistance, low in smoke, low in toxicity, low in cost and convenient to construct.

Description

A kind of dual-component polyurethane super-thin steel structure fire-proof paint and preparation technology thereof
Technical field
The present invention relates to a kind of steel structure fire-proof paint and preparation technology thereof, be specifically related to a kind of dual-component polyurethane super-thin steel structure fire-proof paint and preparation technology thereof, belong to fire-retardant material field.
Background technology
Steel construction is as a kind of form of Highrise buildings, high with its intensity, from heavy and light, have the features such as good extensibility, shock resistance and short construction period, is used widely in construction industry, especially in the vitality that the convenient display such as Super High and large span is powerful.
Steel structure material can not burn under the effect of fire, but its intensity can reduce along with the rising of temperature, when temperature reaches certain ultimate value, the intensity of steel structure material can significantly reduce so that lose supporting capacity, steel construction subsides soon, difficulty is remedied, and after steel construction presence of fire, exposed steel construction is among raging fire is besieged, general only needs just loses supporting capacity in ten minutes, and distortion is immediately subsided; Influence of fire is large, weight losses, no matter be industry or covil construction, once presence of fire, all will cause great financial loss; Buildings easily damages, difficult reparation; due to buildings be using steel construction as beam, post or layer frame; often invar shaping structural parts loses supporting capacity in a fire; and cause partial building or breaking-up of all subsiding; use cannot be repaired after steel structure member distortion; for the fire endurance of the steel construction adding protection is only 0.3h, and the fire endurance of current fire control standards requires as 1-3h, because must implement effective measures for the prevention of fire to steel construction.
The most direct to steel construction at present, the most desirable, most economical guard method is exactly coated steel structure fire material, steel structure fireproofing material can effectively play fire-proof and thermal-insulation provide protection, prevent steel construction from the scene of a fire, losing supporting capacity and cause buildings to subside, win rescue period, reduce property damage, by this kind of paint on flammable substrate surface, have and change material surface combustioncharacteristics, thermofin can be formed when prevention flame rapid spread or fire and make the function such as ground and thermal source isolation, there is figure thickness in existing frie retardant coating, from great, cohesive force is little, easily come off, surface irregularity, ornamental difference, the shortcomings such as construction trouble, therefore research and develop a kind of fire-retardant material that can overcome above-mentioned defect and become those skilled in the art's technical problem urgently to be resolved hurrily.
Summary of the invention
Technical problem to be solved by this invention is, for the shortcoming that above prior art exists, a kind of dual-component polyurethane super-thin steel structure fire-proof paint is proposed, this frie retardant coating resistivity against fire is good, ageing resistance is good, good decorative property, has high strength, high-modulus, high abrasion, tear-resistant performance, more efficient, low cigarette, low toxicity, low cost good with substrate compatibility, and easy construction.
The technical scheme that the present invention solves above technical problem is:
A kind of dual-component polyurethane super-thin steel structure fire-proof paint, this frie retardant coating comprises first and second liang of components of equal proportion mixing, and first component is bromine carbon urethane resin matrix material, and component B comprises following component according to the mass fraction:
Water based acrylic resin: 30-45 part, ammonium polyphosphate: 10-12 part, amine carbonate: 5-8 part, dipentaerythritol: 8-10 part, antimonous oxide: 3-9 part, aluminium hydroxide: 5-10 part, titanium chloride: 10-12 part, glass flake: 2-5 part, methyl-silicone oil: 8-10 part, urethane: 10-15 part;
Bromine carbon urethane resin matrix material comprises following component according to the mass fraction:
2,4 toluene diisocyanate: 15-20 part, PEG-4000: 10-15 part, TriMethylolPropane(TMP): 10-15 part, tetrabromo-bisphenol: 20-30 part, butylacetate: 10-12 part, pimelinketone: 5-10 part, aromatic polyamide staple fibre: 20-30 part.
The technical scheme that the present invention limits further is:
In aforementioned dual-component polyurethane super-thin steel structure fire-proof paint, the preparation method of bromine carbon urethane resin matrix material, specifically comprises the following steps:
A. PEG-4000, TriMethylolPropane(TMP) and pimelinketone are added stirring heating in the there-necked flask of 250ml, there-necked flask is equipped with whipping appts, water trap agent prolong, reflux dewatering 2-3h at 130-140 DEG C;
When b. reducing temperature to 60-70 DEG C, 2 are added in there-necked flask, 4-tolylene diisocyanate, tetrabromo-bisphenol solution is obtained for tetrabromo-bisphenol dissolves by solvent at 30-35 DEG C with the N-BUTYL ACETATE after dehydration, tetrabromo-bisphenol solution is added in there-necked flask, in there-necked flask, drip di-n-butyltin dilaurate, stirring heating reacts 20-30min at 70-75 DEG C;
C. reaction naturally cools to room temperature after terminating, and is joined in there-necked flask by the raw material after dehydration in step a, and adds di-n-butyltin dilaurate, react 15-20min, be cooled to room temperature discharging, obtain bromine carbon base polyurethane prepolymer for use as at 60-65 DEG C;
D. the base polyurethane prepolymer for use as prepared is mixed into aromatic polyamide staple fibre, and mix, then add 2,4 toluene diisocyanate and again mix, the mixture of fiber and performed polymer is applied in model groove, for subsequent use after prevulcanized 1-3h at 75 DEG C;
E. mould is cleared up, and in mould coating polyethylene wax, and by mould and die preheating to 70-80 DEG C, fiber after prevulcanized and pre-polymer mixture are placed in a mold, matched moulds, rises to 125-140 DEG C by temperature, solidification, when mould naturally cools to room temperature, the demoulding obtains bromine carbon compound polyurethane material.
In aforementioned dual-component polyurethane super-thin steel structure fire-proof paint, the preparation method of water based acrylic resin is:
Propyl carbinol is added in the there-necked flask that agitator agent water-bath is housed, heat to 90-95 DEG C, then benzoyl peroxide is dissolved in methyl methacrylate, Hydroxyethyl acrylate, the mixed solution of acryloid Dodecyl Mercaptan, and mixed solution is dripped in there-necked flask, dropping maintains 3-4h and completes, and control temperature is at 90-95 DEG C, to dropwise and after being incubated 1-2h, add benzoyl peroxide and be warming up to 100-110 DEG C, insulation 0.5-1h, then slow cooling is to 35-45 DEG C, drip triethylamine, adjust ph is to 7.5-8, heating removed under reduced pressure partial solvent, finally, add water dilution and namely obtain water based acrylic resin.
The invention still further relates to a kind of preparation technology of dual-component polyurethane super-thin steel structure fire-proof paint, specifically comprised the following steps:
(1) by water based acrylic resin, antimonous oxide, methyl-silicone oil, aluminium hydroxide, titanium chloride, glass flake, it is even that dispersed with stirring in stirring tank delivered to by urethane, and stirring velocity is 180-200r/min, and churning time is 20-40min, then add ammonium polyphosphate, amine carbonate and dipentaerythritol to continue to stir, stirring velocity is 200-400r/min, and churning time is 60-90min, the mixture of stirring tank is ground to 60-75 μm on conic mill and obtains component B;
(2) component B prepared in the bromine carbon urethane resin matrix material of first component and step (1) is delivered in stirring tank, carry out stirring composite, stirring velocity is 300-400r/min, churning time is 50-60min, is cured at normal temperatures namely obtains dual-component polyurethane super-thin steel structure fire-proof paint with employing isocyanate curing agent.
The technical scheme that the present invention limits further is:
In the preparation technology of aforementioned dual-component polyurethane super-thin steel structure fire-proof paint, the coat-thickness of the frie retardant coating that this preparation technology prepares is 1-3mm, and fire endurance reaches 150-160min.
The insulating mechanism of frie retardant coating of the present invention is:
Frie retardant coating of the present invention is primarily of material compositions such as binder resin, char forming catalyst, char-forming agent, whipping agent and smoke suppressants, and when coating is heated, carbonifying catalyst decomposes discharges flame retardant resistance gas NH3 and H 2while O, produce acid catalyst, require that the mineral acid boiling point discharged is high, and oxidisability is not too strong, char-forming agent is the carbon source of expanded porous layer of charcoal, is the polyfunctional group containing carbon rich, can separately or be heated into charcoal under catalyst action, char-forming agent dewaters through multistep under acid catalysis, resolve into charcoal, fluoropolymer resin melted by heating in base-material, and it is expanded foamed under the effect of whipping agent, form fine-celled foam layer of charcoal further simultaneously, this layer of carbonaceous layer effectively can break off the direct heating of flame to ground, the contact of isolated ground and air, and effectively stop heat to the transmission of ground, simultaneously, softening of coating, melting, the physical changes such as expansion and polymkeric substance, filler, the decomposition of auxiliary agent, the chemical actions such as evaporation and charing will absorb amount of heat, reduce temperature of combustion and flame propagation velocity, the non-flammable gases decomposited can water down the concentration of oxygen, the hydrogen halide of high temperature release, the free radical that burning produces can be caught, combustion reactions is stopped, play fire extinguishing.
The invention has the beneficial effects as follows:
In material, mainly add fire retardant to improve the flame retardant properties of material at present, general halogenated flame retardant good flame retardation effect, but the amount of being fuming is large during its burning, produce corrodibility and toxic gas, and in the present invention, select bromide fire retardant significantly can reduce the discharge of toxic gas when fire-retardant superpolymer burns, be conducive to environment;
The more frie retardant coating of domestic use is still and reaches fire-retardant object by adding a large amount of small molecules fire retardant, due to the interpolation of a large amount of small molecules fire retardant, reduces the water resistance of coating, and can not ensure the long-term highly effective flame-retardant of coating; And bromine carbon urethane resin matrix material of the present invention is a kind of brominated flame retarded polymeric material of synthesis, its matrix resin being used as frie retardant coating solves the inflammable problem of frie retardant coating matrix resin, bromine carbon urethane resin matrix material also solves in frie retardant coating as organic polymer material and adds because of a large amount of the problem that fire retardant causes the defect that frie retardant coating is water-fast, not good, the fire-retardant timeliness of weather resistance is short simultaneously, reaches long-term efficient fire-retardant object.
Bromine carbon urethane resin in the present invention has higher intensity, elasticity and elongation at break, and aramid fiber has the excellent properties such as specific tenacity is high, specific modulus is high, aramid fiber is joined in bromine carbon urethane resin to make it to combine and obtain bromine carbon urethane resin matrix material, high strength, high-modulus, high abrasion, tear-resistant material can be obtained, enhance the performance of frie retardant coating, extend the work-ing life of steel construction, ensure that security.
Subsection charging method is adopted when preparing bromine carbon urethane resin matrix material in the present invention, the base polyurethane prepolymer for use as of molecular weight can be obtained, due to the obvious oligoethylene glycol-400 of OH and NCO reactive behavior in tetrabromo-bisphenol, the reactive behavior of TriMethylolPropane(TMP) and NCO, react if all raw materials are once added, then PEG-4000, TriMethylolPropane(TMP) and 2, after in 4-tolylene diisocyanate, contraposition NCO reacts, tetrabromo-bisphenol reacts with ortho position or the remaining NCO of contraposition again, to such an extent as to product structure irregularity, molecular weight distribution is uneven, if when there is no the effect of hydrogen bond yet, even if when low temperature or high stretch ratio, also not easily crystallization, cause the sharply reduction of intensity level on stress-strain curve, be unfavorable for improving its ultimate property, and extend the reaction times, therefore first by tetrabromo-bisphenol and excessive 2, 4-tolylene diisocyanate fully reacts, add PEG-4000 again, TriMethylolPropane(TMP) continues reaction and stablizes to nco value, this subsection charging technique is simple, product structure is regular, substantially reduce the time of reaction.
Primary ammonium phosphate, Secondary ammonium phosphate, ammonium polyphosphate, melamine phosphate etc. all can be used as char forming catalyst, and wherein melamine phosphate foaming is best, but cost is higher; Primary ammonium phosphate, Secondary ammonium phosphate water tolerance are poor, ammonium polyphosphate cheap, toxicity is low and wide material sources, consider from price, performance, raw material sources and the requirement to water resistance, ammonium polyphosphate is good.
Aluminium hydroxide is have employed in the present invention, aluminium hydroxide can issue raw decomposition reaction at 200 DEG C, generate aluminum oxide and water, and absorbing amount of heat, the water vapour of generation effectively can dilute inflammable gas and the oxygen of steel structure surface, makes it heat up slowly, slowed down the speed of burning, the pellumina simultaneously generated covers charring layer surface, and further starvation, plays an important role in frie retardant coating.
Fire-retardant material of the present invention is two component mixing system, adopts the binder resin of bromo element, reaches long-term fire retardation efficiently, also reduces the consumption of inorganic molecules fire retardant simultaneously, further increase the mechanical property of coating.
Embodiment
Embodiment 1
The present embodiment provides a kind of dual-component polyurethane super-thin steel structure fire-proof paint, and this frie retardant coating comprises first and second liang of components of equal proportion mixing, and first component is bromine carbon urethane resin matrix material, and component B comprises following component according to the mass fraction:
Water based acrylic resin: 30 parts, ammonium polyphosphate: 12 parts, amine carbonate: 7 parts, dipentaerythritol: 9 parts, antimonous oxide: 3 parts, aluminium hydroxide: 10 parts, titanium chloride: 11 parts, glass flake: 5 parts, methyl-silicone oil: 8 parts, urethane: 12 parts;
Bromine carbon urethane resin matrix material comprises following component according to the mass fraction:
2,4 toluene diisocyanate: 15 parts, PEG-4000: 15 parts, TriMethylolPropane(TMP): 12 parts, tetrabromo-bisphenol: 25 parts, butylacetate: 12 parts, pimelinketone: 8 parts, aromatic polyamide staple fibre: 20 parts;
The preparation method of bromine carbon urethane resin matrix material, specifically comprises the following steps:
A. PEG-4000, TriMethylolPropane(TMP) and pimelinketone are added stirring heating in the there-necked flask of 250ml, there-necked flask is equipped with whipping appts, water trap agent prolong, reflux dewatering 3h at 130 DEG C;
When b. reducing temperature to 60 DEG C, 2 are added in there-necked flask, 4-tolylene diisocyanate, tetrabromo-bisphenol solution is obtained for tetrabromo-bisphenol dissolves by solvent at 32 DEG C with the N-BUTYL ACETATE after dehydration, tetrabromo-bisphenol solution is added in there-necked flask, in there-necked flask, drip di-n-butyltin dilaurate, stirring heating reacts 20min at 70 DEG C;
C. reaction naturally cools to room temperature after terminating, and is joined in there-necked flask by the raw material after dehydration in step a, and adds di-n-butyltin dilaurate, react 15min, be cooled to room temperature discharging, obtain bromine carbon base polyurethane prepolymer for use as at 63 DEG C;
D. the base polyurethane prepolymer for use as prepared is mixed into aromatic polyamide staple fibre, and mix, then add 2,4 toluene diisocyanate and again mix, the mixture of fiber and performed polymer is applied in model groove, for subsequent use after prevulcanized 3h at 75 DEG C;
E. clear up mould, and in mould coating polyethylene wax, and by mould and die preheating to 75 DEG C, fiber after prevulcanized and pre-polymer mixture are placed in a mold, matched moulds, rises to 140 DEG C by temperature, solidification, when mould naturally cools to room temperature, the demoulding obtains bromine carbon compound polyurethane material;
The preparation method of water based acrylic resin is:
Propyl carbinol is added in the there-necked flask that agitator agent water-bath is housed, heat to 93 DEG C, then benzoyl peroxide is dissolved in methyl methacrylate, Hydroxyethyl acrylate, the mixed solution of acryloid Dodecyl Mercaptan, and mixed solution is dripped in there-necked flask, dropping maintains 3h and completes, and control temperature is at 90 DEG C, to dropwise and after being incubated 1h, add benzoyl peroxide and be warming up to 105 DEG C, insulation 0.5h, then slow cooling to 35 DEG C, drip triethylamine, adjust ph to 8, heating removed under reduced pressure partial solvent, finally, add water dilution and namely obtain water based acrylic resin.
The preparation technology of above-mentioned dual-component polyurethane super-thin steel structure fire-proof paint, specifically comprises the following steps:
(1) by water based acrylic resin, antimonous oxide, methyl-silicone oil, aluminium hydroxide, titanium chloride, glass flake, it is even that dispersed with stirring in stirring tank delivered to by urethane, and stirring velocity is 190r/min, and churning time is 40min, then add ammonium polyphosphate, amine carbonate and dipentaerythritol to continue to stir, stirring velocity is 300r/min, and churning time is 90min, the mixture of stirring tank is ground to 670 μm on Q ZM conic mill and obtains component B;
(2) component B prepared in the bromine carbon urethane resin matrix material of first component and step (1) is delivered in stirring tank, carry out stirring composite, stirring velocity is 400r/min, churning time is 50min, be cured with employing isocyanate curing agent at normal temperatures and namely obtain dual-component polyurethane super-thin steel structure fire-proof paint, the coat-thickness of the frie retardant coating that this preparation technology prepares is 3mm, and fire endurance reaches 160min.
The test result of performance is carried out in table 1 to obtained dual-component polyurethane super-thin steel structure fire-proof paint:
Table 1 embodiment 1 obtains the performance data of dual-component polyurethane super-thin steel structure fire-proof paint
Embodiment 2
The present embodiment provides a kind of dual-component polyurethane super-thin steel structure fire-proof paint, and this frie retardant coating comprises first and second liang of components of equal proportion mixing, and first component is bromine carbon urethane resin matrix material, and component B comprises following component according to the mass fraction:
Water based acrylic resin: 45 parts, ammonium polyphosphate: 11 parts, amine carbonate: 5 parts, dipentaerythritol: 10 parts, antimonous oxide: 5 parts, aluminium hydroxide: 7 parts, titanium chloride: 10 parts, glass flake: 2 parts, methyl-silicone oil: 10 parts, urethane: 15 parts;
Bromine carbon urethane resin matrix material comprises following component according to the mass fraction:
2,4 toluene diisocyanate: 20 parts, PEG-4000: 14 parts, TriMethylolPropane(TMP): 15 parts, tetrabromo-bisphenol: 20 parts, butylacetate: 11 parts, pimelinketone: 10 parts, aromatic polyamide staple fibre: 30 parts;
The preparation method of bromine carbon urethane resin matrix material, specifically comprises the following steps:
A. PEG-4000, TriMethylolPropane(TMP) and pimelinketone are added stirring heating in the there-necked flask of 250ml, there-necked flask is equipped with whipping appts, water trap agent prolong, reflux dewatering 3h at 140 DEG C;
When b. reducing temperature to 70 DEG C, 2 are added in there-necked flask, 4-tolylene diisocyanate, tetrabromo-bisphenol solution is obtained for tetrabromo-bisphenol dissolves by solvent at 35 DEG C with the N-BUTYL ACETATE after dehydration, tetrabromo-bisphenol solution is added in there-necked flask, in there-necked flask, drip di-n-butyltin dilaurate, stirring heating reacts 25min at 75 DEG C;
C. reaction naturally cools to room temperature after terminating, and is joined in there-necked flask by the raw material after dehydration in step a, and adds di-n-butyltin dilaurate, react 18min, be cooled to room temperature discharging, obtain bromine carbon base polyurethane prepolymer for use as at 65 DEG C;
D. the base polyurethane prepolymer for use as prepared is mixed into aromatic polyamide staple fibre, and mix, then add 2,4 toluene diisocyanate and again mix, the mixture of fiber and performed polymer is applied in model groove, for subsequent use after prevulcanized 1h at 75 DEG C;
E. clear up mould, and in mould coating polyethylene wax, and by mould and die preheating to 80 DEG C, fiber after prevulcanized and pre-polymer mixture are placed in a mold, matched moulds, rises to 130 DEG C by temperature, solidification, when mould naturally cools to room temperature, the demoulding obtains bromine carbon compound polyurethane material;
The preparation method of water based acrylic resin is:
Propyl carbinol is added in the there-necked flask that agitator agent water-bath is housed, heat to 90 DEG C, then benzoyl peroxide is dissolved in methyl methacrylate, Hydroxyethyl acrylate, the mixed solution of acryloid Dodecyl Mercaptan, and mixed solution is dripped in there-necked flask, dropping maintains 4h and completes, and control temperature is at 95 DEG C, to dropwise and after being incubated 2h, add benzoyl peroxide and be warming up to 110 DEG C, insulation 1h, then slow cooling to 45 DEG C, drip triethylamine, adjust ph to 8, heating removed under reduced pressure partial solvent, finally, add water dilution and namely obtain water based acrylic resin.
The preparation technology of above-mentioned dual-component polyurethane super-thin steel structure fire-proof paint, specifically comprises the following steps:
(1) by water based acrylic resin, antimonous oxide, methyl-silicone oil, aluminium hydroxide, titanium chloride, glass flake, it is even that dispersed with stirring in stirring tank delivered to by urethane, and stirring velocity is 180r/min, and churning time is 20min, then add ammonium polyphosphate, amine carbonate and dipentaerythritol to continue to stir, stirring velocity is 400r/min, and churning time is 75min, the mixture of stirring tank is ground to 60 μm on Q ZM conic mill and obtains component B;
(2) component B prepared in the bromine carbon urethane resin matrix material of first component and step (1) is delivered in stirring tank, carry out stirring composite, stirring velocity is 300r/min, churning time is 55min, be cured with employing isocyanate curing agent at normal temperatures and namely obtain dual-component polyurethane super-thin steel structure fire-proof paint, the coat-thickness of the frie retardant coating that this preparation technology prepares is 2mm, and fire endurance reaches 155min.
The test result of performance is carried out in table 2 to obtained dual-component polyurethane super-thin steel structure fire-proof paint:
Table 2 embodiment 2 obtains the performance data of dual-component polyurethane super-thin steel structure fire-proof paint
Embodiment 3
The present embodiment provides a kind of dual-component polyurethane super-thin steel structure fire-proof paint, and this frie retardant coating comprises first and second liang of components of equal proportion mixing, and first component is bromine carbon urethane resin matrix material, and component B comprises following component according to the mass fraction:
Water based acrylic resin: 35 parts, ammonium polyphosphate: 10 parts, amine carbonate: 8 parts, dipentaerythritol: 8 parts, antimonous oxide: 9 parts, aluminium hydroxide: 5 parts, titanium chloride: 12 parts, glass flake: 3 parts, methyl-silicone oil: 9 parts, urethane: 10 parts;
Bromine carbon urethane resin matrix material comprises following component according to the mass fraction:
2,4 toluene diisocyanate: 18 parts, PEG-4000: 10 parts, TriMethylolPropane(TMP): 10 parts, tetrabromo-bisphenol: 30 parts, butylacetate: 10 parts, pimelinketone: 6 parts, aromatic polyamide staple fibre:
30 parts;
The preparation method of bromine carbon urethane resin matrix material, specifically comprises the following steps:
A. PEG-4000, TriMethylolPropane(TMP) and pimelinketone are added stirring heating in the there-necked flask of 250ml, there-necked flask is equipped with whipping appts, water trap agent prolong, reflux dewatering 2h at 135 DEG C;
When b. reducing temperature to 65 DEG C, 2 are added in there-necked flask, 4-tolylene diisocyanate, tetrabromo-bisphenol solution is obtained for tetrabromo-bisphenol dissolves by solvent at 30 DEG C with the N-BUTYL ACETATE after dehydration, tetrabromo-bisphenol solution is added in there-necked flask, in there-necked flask, drip di-n-butyltin dilaurate, stirring heating reacts 30min at 72 DEG C;
C. reaction naturally cools to room temperature after terminating, and is joined in there-necked flask by the raw material after dehydration in step a, and adds di-n-butyltin dilaurate, react 20min, be cooled to room temperature discharging, obtain bromine carbon base polyurethane prepolymer for use as at 60 DEG C;
D. the base polyurethane prepolymer for use as prepared is mixed into aromatic polyamide staple fibre, and mix, then add 2,4 toluene diisocyanate and again mix, the mixture of fiber and performed polymer is applied in model groove, for subsequent use after prevulcanized 2h at 75 DEG C;
E. clear up mould, and in mould coating polyethylene wax, and by mould and die preheating to 70 DEG C, fiber after prevulcanized and pre-polymer mixture are placed in a mold, matched moulds, rises to 125 DEG C by temperature, solidification, when mould naturally cools to room temperature, the demoulding obtains bromine carbon compound polyurethane material;
The preparation method of water based acrylic resin is:
Propyl carbinol is added in the there-necked flask that agitator agent water-bath is housed, heat to 95 DEG C, then benzoyl peroxide is dissolved in methyl methacrylate, Hydroxyethyl acrylate, the mixed solution of acryloid Dodecyl Mercaptan, and mixed solution is dripped in there-necked flask, dropping maintains 3h and completes, and control temperature is at 92 DEG C, to dropwise and after being incubated 1h, add benzoyl peroxide and be warming up to 100 DEG C, insulation 0.8h, then slow cooling to 40 DEG C, drip triethylamine, adjust ph to 7.5, heating removed under reduced pressure partial solvent, finally, add water dilution and namely obtain water based acrylic resin.
The preparation technology of above-mentioned dual-component polyurethane super-thin steel structure fire-proof paint, specifically comprises the following steps:
(1) by water based acrylic resin, antimonous oxide, methyl-silicone oil, aluminium hydroxide, titanium chloride, glass flake, it is even that dispersed with stirring in stirring tank delivered to by urethane, and stirring velocity is 200r/min, and churning time is 30min, then add ammonium polyphosphate, amine carbonate and dipentaerythritol to continue to stir, stirring velocity is 200r/min, and churning time is 60min, the mixture of stirring tank is ground to 75 μm on Q ZM conic mill and obtains component B;
(2) component B prepared in the bromine carbon urethane resin matrix material of first component and step (1) is delivered in stirring tank, carry out stirring composite, stirring velocity is 350r/min, churning time is 60min, be cured with employing isocyanate curing agent at normal temperatures and namely obtain dual-component polyurethane super-thin steel structure fire-proof paint, the coat-thickness of the frie retardant coating that this preparation technology prepares is 1mm, and fire endurance reaches 150min.
The test result of performance is carried out in table 3 to obtained dual-component polyurethane super-thin steel structure fire-proof paint:
Table 3 embodiment 3 obtains the performance data of dual-component polyurethane super-thin steel structure fire-proof paint
In addition to the implementation, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of application claims.

Claims (5)

1. a dual-component polyurethane super-thin steel structure fire-proof paint, it is characterized in that, this frie retardant coating comprises first and second liang of components of equal proportion mixing, and described first component is bromine carbon urethane resin matrix material, and described component B comprises following component according to the mass fraction:
Water based acrylic resin: 30-45 part, ammonium polyphosphate: 10-12 part, amine carbonate: 5-8 part, dipentaerythritol: 8-10 part, antimonous oxide: 3-9 part, aluminium hydroxide: 5-10 part, titanium chloride: 10-12 part, glass flake: 2-5 part, methyl-silicone oil: 8-10 part, urethane: 10-15 part;
Described bromine carbon urethane resin matrix material comprises following component according to the mass fraction:
2,4 toluene diisocyanate: 15-20 part, PEG-4000: 10-15 part, TriMethylolPropane(TMP): 10-15 part, tetrabromo-bisphenol: 20-30 part, butylacetate: 10-12 part, pimelinketone: 5-10 part, aromatic polyamide staple fibre: 20-30 part.
2. dual-component polyurethane super-thin steel structure fire-proof paint according to claim 1, is characterized in that, the preparation method of described bromine carbon urethane resin matrix material, specifically comprises the following steps:
A. PEG-4000, TriMethylolPropane(TMP) and pimelinketone are added stirring heating in the there-necked flask of 250ml, described there-necked flask is equipped with whipping appts, water trap agent prolong, reflux dewatering 2-3h at 130-140 DEG C;
When b. reducing temperature to 60-70 DEG C, 2 are added in there-necked flask, 4-tolylene diisocyanate, tetrabromo-bisphenol solution is obtained for tetrabromo-bisphenol dissolves by solvent at 30-35 DEG C with the N-BUTYL ACETATE after dehydration, tetrabromo-bisphenol solution is added in there-necked flask, in there-necked flask, drip di-n-butyltin dilaurate, stirring heating reacts 20-30min at 70-75 DEG C;
C. reaction naturally cools to room temperature after terminating, and is joined in there-necked flask by the raw material after dehydration in step a, and adds di-n-butyltin dilaurate, react 15-20min, be cooled to room temperature discharging, obtain bromine carbon base polyurethane prepolymer for use as at 60-65 DEG C;
D. the base polyurethane prepolymer for use as prepared is mixed into aromatic polyamide staple fibre, and mix, then add 2,4 toluene diisocyanate and again mix, the mixture of fiber and performed polymer is applied in model groove, for subsequent use after prevulcanized 1-3h at 75 DEG C;
E. mould is cleared up, and in mould coating polyethylene wax, and by mould and die preheating to 70-80 DEG C, fiber after prevulcanized and pre-polymer mixture are placed in a mold, matched moulds, rises to 125-140 DEG C by temperature, solidification, when mould naturally cools to room temperature, the demoulding obtains bromine carbon compound polyurethane material.
3. dual-component polyurethane super-thin steel structure fire-proof paint according to claim 1, is characterized in that, the preparation method of described water based acrylic resin is:
Propyl carbinol is added in the there-necked flask that agitator agent water-bath is housed, heat to 90-95 DEG C, then benzoyl peroxide is dissolved in methyl methacrylate, Hydroxyethyl acrylate, the mixed solution of acryloid Dodecyl Mercaptan, and mixed solution is dripped in there-necked flask, dropping maintains 3-4h and completes, and control temperature is at 90-95 DEG C, to dropwise and after being incubated 1-2h, add benzoyl peroxide and be warming up to 100-110 DEG C, insulation 0.5-1h, then slow cooling is to 35-45 DEG C, drip triethylamine, adjust ph is to 7.5-8, heating removed under reduced pressure partial solvent, finally, add water dilution and namely obtain water based acrylic resin.
4. the preparation technology of dual-component polyurethane super-thin steel structure fire-proof paint as claimed in claim 1, is characterized in that, specifically comprise the following steps:
(1) by water based acrylic resin, antimonous oxide, methyl-silicone oil, aluminium hydroxide, titanium chloride, glass flake, it is even that dispersed with stirring in stirring tank delivered to by urethane, and stirring velocity is 180-200r/min, and churning time is 20-40min, then add ammonium polyphosphate, amine carbonate and dipentaerythritol to continue to stir, stirring velocity is 200-400r/min, and churning time is 60-90min, the mixture of stirring tank is ground to 60-75 μm on conic mill and obtains component B;
(2) component B prepared in the bromine carbon urethane resin matrix material of first component and step (1) is delivered in stirring tank, carry out stirring composite, stirring velocity is 300-400r/min, churning time is 50-60min, is cured at normal temperatures namely obtains dual-component polyurethane super-thin steel structure fire-proof paint with employing isocyanate curing agent.
5. the preparation technology of dual-component polyurethane super-thin steel structure fire-proof paint according to claim 4, is characterized in that: the coat-thickness of the frie retardant coating that this preparation technology prepares is 1-3mm, and fire endurance reaches 150-160min.
CN201510106923.XA 2015-03-11 2015-03-11 Two-component polyurethane ultra-thin steel structure fireproof coating and preparation technology thereof Pending CN104650709A (en)

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