CN117085589B - Automatic cutting fluid proportioning and intelligent fluid supply equipment - Google Patents
Automatic cutting fluid proportioning and intelligent fluid supply equipment Download PDFInfo
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- CN117085589B CN117085589B CN202311363594.8A CN202311363594A CN117085589B CN 117085589 B CN117085589 B CN 117085589B CN 202311363594 A CN202311363594 A CN 202311363594A CN 117085589 B CN117085589 B CN 117085589B
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- 239000012530 fluid Substances 0.000 title claims abstract description 56
- 239000002173 cutting fluid Substances 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000005507 spraying Methods 0.000 claims abstract description 44
- 238000001514 detection method Methods 0.000 claims abstract description 41
- 239000007788 liquid Substances 0.000 claims description 381
- 230000001954 sterilising effect Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000004659 sterilization and disinfection Methods 0.000 claims description 3
- 239000011550 stock solution Substances 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 235000015073 liquid stocks Nutrition 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/83—Forming a predetermined ratio of the substances to be mixed by controlling the ratio of two or more flows, e.g. using flow sensing or flow controlling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/43—Mixing liquids with liquids; Emulsifying using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F29/00—Mixers with rotating receptacles
- B01F29/60—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers
- B01F29/64—Mixers with rotating receptacles rotating about a horizontal or inclined axis, e.g. drum mixers with stirring devices moving in relation to the receptacle, e.g. rotating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/213—Measuring of the properties of the mixtures, e.g. temperature, density or colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/2132—Concentration, pH, pOH, p(ION) or oxygen-demand
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/712—Feed mechanisms for feeding fluids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/7179—Feed mechanisms characterised by the means for feeding the components to the mixer using sprayers, nozzles or jets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
Abstract
The utility model discloses automatic cutting fluid proportioning and intelligent fluid supply equipment, which relates to the technical field of cutting fluid proportioning equipment, and comprises a base, wherein an alarm is arranged on the base, a shell is detachably arranged on the base, a handle and an intelligent control console are arranged on the shell, a proportioning assembly, a detection assembly, a fluid mixing assembly, a fluid supply assembly and a driving assembly are also arranged on the base, the proportioning assembly is connected with the fluid mixing assembly, the fluid mixing assembly comprises a support frame, a fluid inlet mechanism and a fluid mixing mechanism, the support frame is fixedly arranged on the base, the fluid inlet mechanism is arranged on the support frame, the fluid inlet mechanism and the proportioning assembly are respectively provided with two fluid inlet mechanisms, the fluid mixing mechanism is arranged between the two fluid inlet mechanisms, and the proportioning assembly is connected with the fluid inlet mechanism; the utility model can change the concentration of the mixed cutting fluid so as to meet different proportioning requirements, and realizes the cross rotation mixing of the two fluids while spraying the stock solution, thereby greatly improving the mixing quality and mixing efficiency of the cutting fluid.
Description
Technical Field
The utility model relates to the technical field of cutting fluid proportioning equipment, in particular to automatic proportioning and intelligent fluid supply equipment for cutting fluid.
Background
In the cutting process of the part, the temperature can be increased to affect the processing quality, cutting fluid is sprayed in the cutting process in order to reduce the temperature of the part in the processing process, the temperature of the part is reduced, the cutting quality is improved at the same time, but the cutting fluid concentrations required by different parts are different, in the prior art, when the cutting fluid is proportioned, the amounts of stock solution and water are required to be manually adjusted, and meanwhile, when the cutting fluid is mixed, long time is required, the mixing cannot be completed quickly, the mixing is not uniform enough, the mixing quality is not good, and the mixing efficiency is not high.
The Chinese patent with publication number of CN215963189U discloses cutting fluid proportioning equipment, the purpose of adjusting the proportion of cutting fluid is realized through setting up two constant delivery pumps, three seal cylinder, a plurality of connecting pipes, finally the impeller is driven to stir the solution of mixing through the motor, although this patent setting up mode can adjust the ratio, but the process of adjusting is intelligent inadequately, the function of fully mixing is difficult to realize through stirring in the mixing process, and the concentration of solution after the mixing can't be detected to this patent simultaneously, there is the risk of damaging the part in the use because of concentration discrepancy easily.
Disclosure of Invention
Aiming at the technical problems, the utility model provides automatic cutting fluid proportioning and intelligent fluid supply equipment, which comprises a base, wherein an alarm is arranged on the base, a shell is detachably arranged on the base, a handle and an intelligent control console are arranged on the shell, a proportioning assembly, a detection assembly, a fluid mixing assembly, a fluid supply assembly and a driving assembly are also arranged on the base, the proportioning assembly is connected with the fluid mixing assembly, the fluid mixing assembly comprises a support frame, a fluid inlet mechanism and a fluid mixing mechanism, the support frame is fixedly arranged on the base, the fluid inlet mechanism is arranged on the support frame, the fluid inlet mechanism and the proportioning assembly are respectively provided with two fluid mixing mechanisms, the fluid mixing mechanism is arranged between the two fluid inlet mechanisms, and the proportioning assembly is connected with the fluid inlet mechanism; the driving assembly is connected with the liquid mixing mechanism, and when liquid supply is needed, the liquid supply assembly is connected with the liquid mixing mechanism; when liquid detection is needed, the liquid mixing mechanism is communicated with the detection assembly.
Further, the proportioning assembly comprises a first liquid inlet pipe, a second liquid inlet pipe, a third liquid inlet pipe, a liquid control funnel, an electric cylinder I, a liquid distribution cavity and a second check valve, wherein the liquid distribution cavity is fixedly arranged on a base, the first liquid inlet pipe is fixedly arranged at the upper end of the liquid distribution cavity, the third liquid inlet pipe is fixedly arranged at the lower end of the liquid distribution cavity, the first liquid inlet pipe is connected with a shell, the first liquid inlet pipe and the third liquid inlet pipe are communicated with the liquid distribution cavity, a valve I is arranged at the communication part of the first liquid inlet pipe and the liquid distribution cavity, a valve II is arranged at the communication part of the third liquid inlet pipe and the liquid distribution cavity, the electric cylinder I is fixedly arranged in the liquid distribution cavity, the liquid control funnel is fixedly arranged on a piston rod of the first electric cylinder, the second check valve is fixedly arranged at the bottom of the liquid control funnel, the liquid control funnel is in sliding connection with the liquid distribution cavity, the second liquid inlet pipe is fixedly arranged on the third liquid inlet pipe, a liquid suction pump is arranged on the second liquid inlet pipe, and a displacement sensor is arranged on the liquid control funnel.
Further, feed liquor mechanism includes support frame, feed liquor chamber, motor two, feed liquor pipe four, lead screw, piston board, support frame fixed mounting is on the base, feed liquor chamber fixed mounting is on the support frame, feed liquor pipe four fixed mounting is on the feed liquor chamber, feed liquor pipe four communicates with the feed liquor chamber, and the intercommunication department is provided with check valve one, piston board slidable mounting is in the feed liquor intracavity, the lead screw is rotated and is installed at the feed liquor intracavity, motor two fixed mounting is on the feed liquor chamber, the output shaft and the coaxial fixed connection of lead screw of motor two, the piston board passes through threaded connection with the lead screw.
Further, the liquid mixing mechanism comprises a liquid mixing cavity, a liquid spraying bucket I and a liquid mixing pipe II, the liquid mixing cavity is rotatably arranged between the two liquid inlet cavities, the liquid spraying bucket I is rotatably arranged in the liquid inlet cavity of one liquid inlet mechanism, the liquid spraying bucket I is fixedly connected with a screw rod coaxially, one end, close to the screw rod, of the liquid spraying bucket I is provided with a sterilization filter screen I, the other end of the liquid spraying bucket I is provided with a nozzle I, the liquid mixing pipe II is fixedly arranged on the nozzle I, a plurality of liquid spraying ports I are formed in the liquid mixing pipe II, and a liquid level sensor is arranged in the liquid mixing cavity.
Further, the liquid mixing mechanism further comprises a first liquid mixing pipe, a second liquid spraying hopper, a first liquid outlet pipe and a second liquid outlet pipe, the second liquid spraying hopper is rotatably arranged in a liquid inlet cavity of the other liquid inlet mechanism, the second liquid spraying hopper is fixedly connected with the other screw coaxially, one end, close to the screw, of the second liquid spraying hopper is provided with a second sterilizing filter screen, the other end of the second liquid spraying hopper is provided with a second nozzle, the first liquid mixing pipe is arranged on the second nozzle, a plurality of second liquid spraying openings are formed in the first liquid mixing pipe, the second liquid mixing pipe is arranged in the first liquid mixing pipe, the first liquid outlet pipe and the second liquid outlet pipe are fixedly arranged on the first liquid mixing cavity, the first liquid outlet pipe and the second liquid outlet pipe are communicated with the first liquid mixing cavity, the second liquid outlet pipe and the second liquid outlet pipe are respectively provided with two liquid outlet pipes, a first control valve and a second inductor are respectively arranged at the communicating position of the first liquid outlet pipe and the first liquid mixing cavity, and the second liquid mixing cavity are respectively provided with a second control valve and the second inductor.
Further, the drive assembly comprises a gear ring, a second supporting block, a supporting shaft, a driving wheel and a first motor, wherein the second supporting block is fixedly arranged on the base, the second supporting block is provided with two supporting shafts, the supporting shaft is rotatably arranged on one of the second supporting blocks, the first motor is fixedly arranged on the other second supporting block, the supporting shaft is coaxially and fixedly connected with an output shaft of the first motor, the driving wheel is coaxially and fixedly arranged on the supporting shaft, the gear ring is coaxially and fixedly arranged on the liquid mixing cavity, and the driving wheel is in meshed connection with the gear ring.
Further, the detection assembly comprises a detector and detection pipes, the detector is fixedly arranged on the base, the detection pipes are fixedly arranged on the detector, two detection pipes are arranged, each detection pipe is fixedly provided with a detection funnel, and the detection funnel is provided with a third inductor.
Further, the liquid supply assembly comprises a liquid supply pipe I, a liquid outlet head, a liquid supply pipe II, a pipeline clamping connector, a second electric cylinder, a connecting plate and a first supporting block, wherein the first supporting block is fixedly arranged on a base, the second liquid supply pipe is fixedly arranged on the first supporting block, the first liquid supply pipe is fixedly arranged on the second liquid supply pipe, the liquid outlet head is fixedly arranged on the first liquid supply pipe, the second electric cylinder is fixedly arranged on the base, the connecting plate is fixedly arranged on a piston rod of the second electric cylinder, the pipeline clamping connector is slidably arranged on the second liquid supply pipe, the pipeline clamping connector is fixedly connected with the connecting plate, the second liquid supply pipe, the pipeline clamping connector, the second electric cylinder, the connecting plate and the first supporting block are all provided with two liquid suction pumps, and the pipeline clamping connector is provided with a fourth inductor.
Compared with the prior art, the utility model has the beneficial effects that: (1) According to the utility model, the liquid inlet amount of the two stock solutions can be regulated and controlled through the proportioning assembly, so that the concentration of the mixed cutting fluid can be changed, and further different proportioning requirements can be met, and the regulation is very convenient; (2) According to the utility model, the liquid mixing assembly can drive the two liquid mixing pipes in the liquid mixing cavity to rotate while spraying the stock solution, so that the two liquids are mixed in a cross rotation mode while spraying the stock solution, and the mixing quality and the mixing efficiency of the cutting solution are greatly improved; (3) According to the utility model, the liquid supply assembly can control the pipeline clamping joint to clamp the liquid outlet pipe II, so that the liquid outlet of the mixed liquid is facilitated; (4) The utility model can detect the concentration of the mixed cutting fluid through the detection assembly, thereby avoiding the problem of wrong concentration use; (5) The utility model is convenient for installation and movement, has extremely low energy consumption and better safety.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a front view of the present utility model.
Fig. 3 is a top view of the present utility model.
Fig. 4 is a side view of the present utility model.
Fig. 5 is a schematic diagram of a partial structure of the present utility model.
Fig. 6 is a schematic diagram of a partial structure of the present utility model.
Fig. 7 is a schematic diagram of a partial structure of the present utility model.
FIG. 8 is a schematic diagram of the proportioning assembly of the present utility model.
Fig. 9 is a cross-sectional view taken along A-A in fig. 8 in accordance with the present utility model.
Fig. 10 is a schematic diagram showing a partial structure of the present utility model.
Fig. 11 is a schematic diagram of a partial structure of the present utility model.
FIG. 12 is a schematic view of a liquid mixing assembly according to the present utility model.
Fig. 13 is a cross-sectional view taken along the direction B-B in fig. 12 in accordance with the present utility model.
Fig. 14 is an enlarged schematic view of the structure of fig. 13 a according to the present utility model.
Reference numerals: 101-a base; 102-a housing; 103-handle; 104-an intelligent console; 201-a first liquid inlet pipe; 202, a second liquid inlet pipe; 203-a liquid inlet pipe III; 204, a liquid control funnel; 205-first electric cylinder; 206, a liquid preparation cavity; 207-one-way valve two; 301-a first liquid supply pipe; 302, a liquid outlet head; 303-a second liquid supply pipe; 304-pipe clamping joint; 305-second electric cylinder; 306-connecting plates; 307-support block one; 401-detector; 402-detecting a tube; 403-detection funnel; 501-a gear ring; 502-a second supporting block; 503-supporting shaft; 504-driving wheel; 505-motor one; 601-supporting frames; 602-a liquid inlet cavity; 603-motor two; 604-a liquid inlet pipe IV; 605-a mixing chamber; 606-lead screw; 607-first spray hopper; 608-a first liquid mixing pipe; 609-a second liquid spraying bucket; 610-a second liquid mixing pipe; 611-a first liquid outlet pipe; 612-a second liquid outlet pipe; 613-piston plate.
Detailed Description
The utility model will be further described with reference to specific examples, illustrative examples and illustrations of which are provided herein to illustrate the utility model, but are not to be construed as limiting the utility model.
Examples: 1-14, an automatic cutting fluid proportioning and intelligent fluid supply device comprises a base 101, wherein an alarm is arranged on the base 101, a shell 102 is detachably arranged on the base 101, a handle 103 and an intelligent control console 104 are arranged on the shell 102, a proportioning assembly, a detection assembly, a fluid mixing assembly, a fluid supply assembly and a driving assembly are also arranged on the base 101, the proportioning assembly is connected with the fluid mixing assembly, the fluid mixing assembly comprises a support frame 601, a fluid inlet mechanism and a fluid mixing mechanism, the support frame 601 is fixedly arranged on the base 101, the fluid inlet mechanism is arranged on the support frame 601, the fluid inlet mechanism and the proportioning assembly are respectively provided with two, the fluid mixing mechanism is arranged between the two fluid inlet mechanisms, and the proportioning assembly is connected with the fluid inlet mechanism; the driving component is connected with the liquid mixing mechanism, and when liquid supply is needed, the liquid supply component is connected with the liquid mixing mechanism; when liquid detection is needed, the liquid mixing mechanism is communicated with the detection assembly.
The proportioning assembly comprises a first liquid inlet pipe 201, a second liquid inlet pipe 202, a third liquid inlet pipe 203, a liquid control funnel 204, an electric cylinder 205, a liquid distribution cavity 206 and a second one-way valve 207, wherein the liquid distribution cavity 206 is fixedly arranged on the base 101, the first liquid inlet pipe 201 is fixedly arranged at the upper end of the liquid distribution cavity 206, the third liquid inlet pipe 203 is fixedly arranged at the lower end of the liquid distribution cavity 206, the first liquid inlet pipe 201 is connected with the shell 102, the first liquid inlet pipe 201 and the third liquid inlet pipe 203 are both communicated with the liquid distribution cavity 206, a valve I is arranged at the communication position of the first liquid inlet pipe 201 and the liquid distribution cavity 206, a valve II is arranged at the communication position of the third liquid inlet pipe 203 and the liquid distribution cavity 206, the electric cylinder 205 is fixedly arranged in the liquid distribution cavity 206, the liquid control funnel 204 is fixedly arranged on a piston rod of the electric cylinder 205, the second one-way valve 207 is fixedly arranged at the bottom of the liquid control funnel 204, the liquid control funnel 204 is slidingly connected with the liquid distribution cavity 206, the second liquid inlet pipe 202 is fixedly arranged on the third liquid inlet pipe 203, a liquid suction pump 204 is arranged on the second liquid inlet pipe 202, and a displacement sensor is arranged on the liquid suction pump 204.
The liquid inlet mechanism comprises a support frame 601, a liquid inlet cavity 602, a motor II 603, a liquid inlet pipe IV 604, a screw rod 606 and a piston plate 613, wherein the support frame 601 is fixedly arranged on the base 101, the liquid inlet cavity 602 is fixedly arranged on the support frame 601, the liquid inlet pipe IV 604 is fixedly arranged on the liquid inlet cavity 602, the liquid inlet pipe IV 604 is communicated with the liquid inlet cavity 602, a one-way valve I is arranged at the communicating position, the piston plate 613 is slidably arranged in the liquid inlet cavity 602, the screw rod 606 is rotatably arranged in the liquid inlet cavity 602, the motor II 603 is fixedly arranged on the liquid inlet cavity 602, an output shaft of the motor II 603 is fixedly connected with the screw rod 606 in a coaxial and fixed manner, and the piston plate 613 is in threaded connection with the screw rod 606.
The liquid mixing mechanism comprises a liquid mixing cavity 605, a liquid spraying bucket I607 and a liquid mixing pipe II 610, wherein the liquid mixing cavity 605 is rotatably arranged between the two liquid inlet cavities 602, the liquid spraying bucket I607 is rotatably arranged in the liquid inlet cavity 602 of one liquid inlet mechanism, the liquid spraying bucket I607 is fixedly connected with a screw rod 606 in a coaxial way, one end of the liquid spraying bucket I607, which is close to the screw rod 606, is provided with a sterilization filter screen I, the other end of the liquid spraying bucket I607 is provided with a nozzle I, the liquid mixing pipe II 610 is fixedly arranged on the nozzle I, a plurality of liquid spraying ports I are formed in the liquid mixing pipe II 610, and a liquid level sensor is arranged in the liquid mixing cavity 605.
The liquid mixing mechanism further comprises a first liquid mixing pipe 608, a second liquid spraying hopper 609, a first liquid outlet pipe 611 and a second liquid outlet pipe 612, the second liquid spraying hopper 609 is rotatably arranged in the liquid inlet cavity 602 of the other liquid inlet mechanism, the second liquid spraying hopper 609 is fixedly connected with the other screw rod 606 in a coaxial mode, one end, close to the screw rod 606, of the second liquid spraying hopper 609 is provided with a second sterilizing filter screen, the other end of the second liquid spraying hopper 609 is provided with a second nozzle, the first liquid mixing pipe 608 is arranged on the second nozzle, a plurality of second liquid spraying openings are formed in the first liquid mixing pipe 608, the second liquid mixing pipe 610 is arranged in the first liquid mixing pipe 608, the first liquid outlet pipe 611 and the second liquid outlet pipe 612 are fixedly arranged on the liquid mixing cavity 605, the first liquid outlet pipe 611 and the second liquid outlet pipe 612 are communicated with the liquid mixing cavity 605, the first liquid outlet pipe 611 and the second liquid outlet pipe 612 are respectively provided with two liquid outlet pipes, a control valve 611 and a first inductor are respectively arranged at the communicating position of each liquid outlet pipe 611 and the liquid mixing cavity 605, and a second control valve and a second inductor are respectively arranged at the communicating position of each liquid outlet pipe 612 and the liquid mixing cavity 605.
The driving assembly comprises a gear ring 501, a second supporting block 502, a supporting shaft 503, a driving wheel 504 and a first motor 505, wherein the second supporting block 502 is fixedly arranged on the base 101, the second supporting block 502 is provided with two supporting shafts 503, the supporting shaft 503 is rotatably arranged on one of the second supporting blocks 502, the first motor 505 is fixedly arranged on the other second supporting block 502, the supporting shaft 503 is coaxially and fixedly connected with an output shaft of the first motor 505, the driving wheel 504 is coaxially and fixedly arranged on the supporting shaft 503, the gear ring 501 is coaxially and fixedly arranged on the liquid mixing cavity 605, and the driving wheel 504 is meshed and connected with the gear ring 501.
The detection assembly comprises a detector 401 and detection pipes 402, wherein the detector 401 is fixedly arranged on the base 101, the detection pipes 402 are fixedly arranged on the detector 401, the detection pipes 402 are provided with two detection funnels 403 which are fixedly arranged on each detection pipe 402, and the detection funnels 403 are provided with three inductors.
The liquid supply assembly comprises a first liquid supply pipe 301, a liquid outlet head 302, a second liquid supply pipe 303, a pipeline clamping connector 304, a second electric cylinder 305, a connecting plate 306 and a first supporting block 307, wherein the first supporting block 307 is fixedly arranged on the base 101, the second liquid supply pipe 303 is fixedly arranged on the first supporting block 307, the first liquid supply pipe 301 is fixedly arranged on the second liquid supply pipe 303, the liquid outlet head 302 is fixedly arranged on the first liquid supply pipe 301, the second electric cylinder 305 is fixedly arranged on the base 101, the connecting plate 306 is fixedly arranged on a piston rod of the second electric cylinder 305, the pipeline clamping connector 304 is slidably arranged on the second liquid supply pipe 303, the pipeline clamping connector 304 is fixedly connected with the connecting plate 306, the second liquid supply pipe 303, the pipeline clamping connector 304, the second electric cylinder 305, the connecting plate 306 and the first supporting block 307 are all provided with two liquid pumps, and the pipeline clamping connector 304 is provided with a fourth inductor.
The working principle of the utility model is as follows: initially, the first liquid outlet pipe 611 is arranged right above the detection funnel 403, the second liquid outlet pipe 612 is arranged right above the pipe clamping connector 304, the positions of the two liquid control funnels 204 are adjusted according to the required proportion, the piston rod of the first electric cylinder 205 drives the liquid control funnels 204 to move, after the liquid control funnels 204 are adjusted to the required positions, cutting liquid stock solution is injected into one liquid distribution cavity 206 through the first liquid inlet pipe 201, water is injected into the other liquid distribution cavity 206 through the second liquid inlet pipe 201,
when the corresponding liquid is injected into the second check valve 207, the injection cannot be continued due to the blocking of the second check valve 207, and the injection of the liquid is completed, and the first valve 201 of the liquid inlet pipe is closed.
The liquid pump I on the two liquid inlet pipes 202 pumps the liquid of the two liquid distribution cavities 206 into the corresponding liquid inlet pipe IV 604 through the liquid inlet pipe IV 202, the liquid enters the liquid inlet cavity 602 through the liquid inlet pipe IV 604, after the pumping is completed, the output shaft of the motor II 603 drives the lead screw 606 to rotate, the lead screw 606 drives the piston plate 613 to move and simultaneously drives the liquid spraying bucket I607 to rotate, the liquid is pressed into the corresponding nozzle through the liquid spraying bucket I607 when the piston plate 613 moves, the two liquids are respectively sprayed out through the liquid spraying port I on the liquid mixing pipe I608 and the liquid spraying port II on the liquid mixing pipe II 610 through the nozzle, and meanwhile, the two liquids can be fully and thoroughly mixed due to the rotation of the liquid mixing pipe I608 and the liquid mixing pipe II 610, and the mixed liquid enters the liquid mixing cavity 605.
The output shaft of the first motor 505 drives the support shaft 503 to rotate, the support shaft 503 drives the driving wheel 504 to rotate when rotating, the driving wheel 504 drives the liquid mixing cavity 605 to rotate through the gear ring 501, the mixed liquid is further mixed through the rotation of the liquid mixing cavity 605, so that the two liquids are more fully mixed, after a set number of rotations (according to the set number of rotations of the liquid mixing cavity 605 in actual use), the first liquid outlet pipe 611 returns to the position right above the detection funnel 403, the second liquid outlet pipe 612 returns to the position right above the pipe clamping connector 304, the liquid mixing cavity 605 stops rotating, at this time, the first inductor on the first liquid outlet pipe 611 senses the third inductor on the detection funnel 403, the control valve on the first liquid outlet pipe 611 is opened, the mixed liquid flows into the detection funnel 403, after flowing into the set time (after the set inflow time is set according to the actual use), the first control valve is closed, the mixed liquid flows into the detection instrument 401 through the detection pipe 402 to be detected, if the result after the detection is qualified, the next flow is carried out, and if the alarm alarms to remind the user that the alarm is unqualified, so that the subsequent use loss caused by unqualified products can be avoided.
If the detection is qualified, the piston rod of the second electric cylinder 305 drives the pipe clamping connector 304 to rise through the connecting plate 306, so that the pipe clamping connector 304 is clamped on the second liquid outlet pipe 612, when the second inductor on the second liquid outlet pipe 612 senses the fourth inductor on the pipe clamping connector 304, the connection is completed, when the use is needed, the liquid outlet amount of the first liquid outlet head 302 is adjusted according to the requirement, the second liquid pumping pump on the first liquid supply pipe 301 is started, the liquid is pumped out, after a period of use, the residual liquid in the liquid mixing cavity 605 is judged through the liquid level sensor in the liquid mixing cavity 605, and if the residual liquid is lower than the set value, the preparation is performed through the steps.
It should be noted that, the control of the power unit and the sensing element is controlled by the intelligent console 104.
Claims (1)
1. The automatic cutting fluid proportioning and intelligent fluid supply device comprises a base (101), an alarm is mounted on the base (101), a shell (102) is detachably mounted on the base (101), a handle (103) and an intelligent control console (104) are mounted on the shell (102), and the automatic cutting fluid proportioning and intelligent fluid supply device is characterized in that a proportioning assembly, a detection assembly, a fluid mixing assembly, a fluid supply assembly and a driving assembly are further mounted on the base (101), the proportioning assembly is connected with the fluid mixing assembly, the fluid mixing assembly comprises a support frame (601), a fluid inlet mechanism and a fluid mixing mechanism, the support frame (601) is fixedly mounted on the base (101), the fluid inlet mechanism is mounted on the support frame (601), the fluid inlet mechanism and the proportioning assembly are both provided with two fluid inlet mechanisms, the fluid mixing mechanism is mounted between the two fluid inlet mechanisms, and the proportioning assembly is connected with the fluid inlet mechanism. The driving assembly is connected with the liquid mixing mechanism, and when liquid supply is needed, the liquid supply assembly is connected with the liquid mixing mechanism; when liquid detection is needed, the liquid mixing mechanism is communicated with the detection assembly;
the proportioning assembly comprises a first liquid inlet pipe (201), a second liquid inlet pipe (202), a third liquid inlet pipe (203), a liquid control funnel (204), an electric cylinder (205), a liquid distribution cavity (206) and a second one-way valve (207), wherein the liquid distribution cavity (206) is fixedly arranged on the base (101), the first liquid inlet pipe (201) is fixedly arranged at the upper end of the liquid distribution cavity (206), the third liquid inlet pipe (203) is fixedly arranged at the lower end of the liquid distribution cavity (206), the first liquid inlet pipe (201) is connected with the shell (102), the first liquid inlet pipe (201) and the third liquid inlet pipe (203) are both communicated with the liquid distribution cavity (206), a valve I is arranged at the communication part of the first liquid inlet pipe (201) and the liquid distribution cavity (206), the electric cylinder I (205) is fixedly arranged in the liquid distribution cavity (206), the liquid control funnel (204) is fixedly arranged on the lower end of the liquid distribution cavity (206), the liquid control funnel (204) is fixedly arranged on the first liquid inlet pipe (201) and the second liquid inlet pipe (203) is fixedly connected with the liquid inlet pump (206), the piston rod (204) is fixedly arranged on the bottom of the liquid inlet pipe (202), a displacement sensor is arranged on the liquid control funnel (204);
the liquid inlet mechanism comprises a support frame (601), a liquid inlet cavity (602), a motor II (603), a liquid inlet pipe IV (604), a screw rod (606) and a piston plate (613), wherein the support frame (601) is fixedly arranged on a base (101), the liquid inlet cavity (602) is fixedly arranged on the support frame (601), the liquid inlet pipe IV (604) is fixedly arranged on the liquid inlet cavity (602), the liquid inlet pipe IV (604) is communicated with the liquid inlet cavity (602), a one-way valve I is arranged at the communicating position, the piston plate (613) is slidably arranged in the liquid inlet cavity (602), the screw rod (606) is rotatably arranged in the liquid inlet cavity (602), the motor II (603) is fixedly arranged on the liquid inlet cavity (602), an output shaft of the motor II (603) is fixedly connected with the screw rod (606) in a coaxial manner, and the piston plate (613) is connected with the screw rod (606) through threads;
the liquid mixing mechanism comprises a liquid mixing cavity (605), a liquid spraying hopper I (607) and a liquid mixing pipe II (610), wherein the liquid mixing cavity (605) is rotatably arranged between two liquid inlet cavities (602), the liquid spraying hopper I (607) is rotatably arranged in the liquid inlet cavity (602) of one liquid inlet mechanism, the liquid spraying hopper I (607) is fixedly connected with a screw rod (606) coaxially, one end, close to the screw rod (606), of the liquid spraying hopper I (607) is provided with a sterilization filter screen I, the other end of the liquid spraying hopper I (607) is provided with a nozzle I, the liquid mixing pipe II (610) is fixedly arranged on the nozzle I, a plurality of liquid spraying openings I are formed in the liquid mixing pipe II (610), and a liquid level sensor is arranged in the liquid mixing cavity (605);
the liquid mixing mechanism further comprises a first liquid mixing pipe (608), a second liquid spraying hopper (609), a first liquid outlet pipe (611) and a second liquid outlet pipe (612), wherein the second liquid spraying hopper (609) is rotatably arranged in a liquid inlet cavity (602) of the other liquid inlet mechanism, the second liquid spraying hopper (609) is fixedly connected with the other screw rod (606) coaxially, one end of the second liquid spraying hopper (609) close to the screw rod (606) is provided with a second sterilizing filter screen, the other end of the second liquid spraying hopper (609) is provided with a second nozzle, the first liquid mixing pipe (608) is arranged on the second nozzle, a plurality of second liquid spraying holes are formed in the first liquid mixing pipe (608), the second liquid mixing pipe (610) is arranged in the first liquid mixing pipe (608), the first liquid outlet pipe (611) and the second liquid outlet pipe (612) are fixedly arranged on the liquid mixing cavity (605), the first liquid outlet pipe (611) and the second liquid outlet pipe (612) are communicated with the liquid mixing cavity (605), the first liquid outlet pipe (611) and the second liquid outlet pipe (612) are respectively provided with a first liquid mixing valve (605), and a second liquid mixing valve (605) are respectively communicated with the first liquid mixing pipe (605) and a second liquid inlet valve (605);
the driving assembly comprises a gear ring (501), a second supporting block (502), a supporting shaft (503), a driving wheel (504) and a first motor (505), wherein the second supporting block (502) is fixedly arranged on the base (101), the second supporting block (502) is provided with two supporting shafts, the supporting shaft (503) is rotatably arranged on one of the second supporting blocks (502), the first motor (505) is fixedly arranged on the other second supporting block (502), the supporting shaft (503) is coaxially and fixedly connected with an output shaft of the first motor (505), the driving wheel (504) is coaxially and fixedly arranged on the supporting shaft (503), the gear ring (501) is coaxially and fixedly arranged on the liquid mixing cavity (605), and the driving wheel (504) is meshed and connected with the gear ring (501);
the detection assembly comprises a detector (401) and detection pipes (402), wherein the detector (401) is fixedly arranged on a base (101), the detection pipes (402) are fixedly arranged on the detector (401), two detection pipes (402) are arranged, each detection pipe (402) is fixedly provided with a detection funnel (403), and the detection funnel (403) is provided with a third inductor;
the liquid supply assembly comprises a liquid supply pipe I (301), a liquid outlet head (302), a liquid supply pipe II (303), a pipeline clamping connector (304), a cylinder II (305), a connecting plate (306) and a supporting block I (307), wherein the supporting block I (307) is fixedly arranged on a base (101), the liquid supply pipe II (303) is fixedly arranged on the supporting block I (307), the liquid supply pipe I (301) is fixedly arranged on the liquid supply pipe II (303), the liquid outlet head (302) is fixedly arranged on the liquid supply pipe I (301), the cylinder II (305) is fixedly arranged on the base (101), the connecting plate (306) is fixedly arranged on a piston rod of the cylinder II (305), the pipeline clamping connector (304) is slidably arranged on the liquid supply pipe II (303), the pipeline clamping connector (304) is fixedly connected with the connecting plate (306), the liquid supply pipe II (303), the pipeline clamping connector (304), the cylinder II (306) and the supporting block I (307) are respectively provided with a liquid pump II (301), and the two liquid supply pipes (301) are respectively provided with a liquid pump II.
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| CN202311363594.8A CN117085589B (en) | 2023-10-20 | 2023-10-20 | Automatic cutting fluid proportioning and intelligent fluid supply equipment |
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| CN202311363594.8A CN117085589B (en) | 2023-10-20 | 2023-10-20 | Automatic cutting fluid proportioning and intelligent fluid supply equipment |
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| CN117085589B true CN117085589B (en) | 2024-02-27 |
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|---|---|---|---|---|
| CN104128106A (en) * | 2013-05-02 | 2014-11-05 | 厦门大学 | Novel swirl dispersing device |
| CN106954386A (en) * | 2013-11-01 | 2017-07-14 | 萨万·巴维尔 | The apparatus and method that caloic is exchanged between gas liquid |
| CN104525012A (en) * | 2015-01-09 | 2015-04-22 | 赵卓维 | Nano bubble generating device for gas-liquid or liquid-liquid mixture |
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|---|---|
| CN117085589A (en) | 2023-11-21 |
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