CN117075431A - Measuring method for focal plane of exposure lens - Google Patents
Measuring method for focal plane of exposure lens Download PDFInfo
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
- G03F7/70605—Workpiece metrology
- G03F7/70616—Monitoring the printed patterns
- G03F7/70641—Focus
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
- G03F7/70591—Testing optical components
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/02—Mountings, adjusting means, or light-tight connections, for optical elements for lenses
- G02B7/04—Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification
- G02B7/09—Mountings, adjusting means, or light-tight connections, for optical elements for lenses with mechanism for focusing or varying magnification adapted for automatic focusing or varying magnification
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B7/00—Mountings, adjusting means, or light-tight connections, for optical elements
- G02B7/28—Systems for automatic generation of focusing signals
- G02B7/36—Systems for automatic generation of focusing signals using image sharpness techniques, e.g. image processing techniques for generating autofocus signals
- G02B7/38—Systems for automatic generation of focusing signals using image sharpness techniques, e.g. image processing techniques for generating autofocus signals measured at different points on the optical axis, e.g. focussing on two or more planes and comparing image data
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- G—PHYSICS
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2051—Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source
- G03F7/2053—Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source using a laser
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70383—Direct write, i.e. pattern is written directly without the use of a mask by one or multiple beams
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70483—Information management; Active and passive control; Testing; Wafer monitoring, e.g. pattern monitoring
- G03F7/7055—Exposure light control in all parts of the microlithographic apparatus, e.g. pulse length control or light interruption
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Abstract
一种直写光刻机的曝光镜头焦面的测量方法,根据直写式光刻机的曝光镜头的基础焦面值Z0确定测试焦面值组Zn及测试图案,所述测试图案包含多个呈行列排列的单元测试图案,测试焦面值组中包括多个不同数值的测试焦面值,每个单元测试图案对应一个测试焦面值;分别将直写光刻机的基准焦面设置为测试焦面,分别在测试工件曝光对应的单元测试图案;完成显影后,通过图像获取装置获取单元测试图案的图像,通过对获取的单元测试图像进行数据处理获得单元测试图像在衍射域上的幅值,得到测试焦面值和衍射域上幅值拟合函数曲线,得到曝光镜头的真实焦面,测量精度高。
A method for measuring the focal surface of the exposure lens of a direct-write lithography machine. The test focal surface value group Z n and the test pattern are determined according to the basic focal surface value Z 0 of the exposure lens of the direct-write lithography machine. The test pattern includes multiple The unit test patterns are arranged in rows and columns. The test focal surface value group includes multiple test focal surface values with different values. Each unit test pattern corresponds to a test focal surface value; the reference focal surface of the direct writing lithography machine is set as the test focal surface respectively. , respectively, expose the corresponding unit test pattern on the test workpiece; after completing the development, obtain the image of the unit test pattern through the image acquisition device, and obtain the amplitude of the unit test image in the diffraction domain by performing data processing on the obtained unit test image, and obtain Test the focal surface value and the amplitude fitting function curve in the diffraction domain to obtain the true focal surface of the exposure lens with high measurement accuracy.
Description
技术领域Technical field
本发明涉及激光直写技术领域,尤其是对于激光直写设备的曝光镜头焦面测量方法。The present invention relates to the technical field of laser direct writing, in particular to a method for measuring the focal plane of an exposure lens of a laser direct writing device.
背景技术Background technique
现有的光刻机实际焦面测量方式,是通过固定曝光镜头,在竖直方向上移动装载工件的工作台的方式,通过移动工作台,使得工件处于不同高度进行线条图形曝光,曝光完成经显影后,利用显微镜或者CD-SEM(扫描电子显微镜)观察成像质量或者检测曝光线条关键尺寸的方式,从而确定光刻机的实际焦面位置。使用量测关键尺寸的测量方式,需要借助外部设备(如显微镜等),人工量测误差较大,可追溯性低,而且无法避免工件翘曲引入的误差,无法满足高精度设备的要求。The existing method of measuring the actual focal plane of a lithography machine is to use a fixed exposure lens to move the workbench loading the workpiece in the vertical direction. By moving the workbench, the workpiece is exposed at different heights for line graphics, and the exposure is completed. After development, use a microscope or CD-SEM (scanning electron microscope) to observe the imaging quality or detect the key dimensions of the exposure lines to determine the actual focal plane position of the lithography machine. The measurement method of measuring critical dimensions requires the use of external equipment (such as a microscope, etc.). Manual measurement errors are large, traceability is low, and errors introduced by workpiece warpage cannot be avoided, and cannot meet the requirements of high-precision equipment.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种高精度设备的曝光镜头焦面测量方法。The technical problem to be solved by the present invention is to provide a method for measuring the focal plane of an exposure lens of high-precision equipment.
为了解决上述问题,本发明提供一种直写光刻机的曝光镜头焦面的测量方法,根据直写式光刻机的曝光镜头的基础焦面值Z0确定测试焦面值组Zn及测试图案,所述测试图案包含多个呈行列排列的单元测试图案,测试焦面值组中包括多个不同数值的测试焦面值,每个单元测试图案对应一个测试焦面值;分别将直写光刻机的基准焦面设置为测试焦面,并按照测试图案的位置关系分别在测试工件曝光对应的单元测试图案;曝光完成后对测试工件进行显影操作,完成显影后,通过图像获取装置获取单元测试图案的图像,对应于一个测试图案的单元测试图案的图像构成一组图像数据集,通过对获取的单元测试图像进行数据处理获得单元测试图像在衍射域上的幅值,通过对图像数据集中单元测试图像对应的测试焦面值和衍射域上幅值拟合函数曲线,得到曝光镜头的真实焦面。In order to solve the above problems, the present invention provides a method for measuring the focal surface of the exposure lens of a direct-write lithography machine. The test focal surface value group Z n and the test pattern are determined according to the basic focal surface value Z 0 of the exposure lens of the direct-write lithography machine. , the test pattern includes a plurality of unit test patterns arranged in rows and columns, the test focal surface value group includes a plurality of test focal surface values with different values, each unit test pattern corresponds to a test focal surface value; respectively, the direct writing lithography machine The reference focal plane is set as the test focal plane, and the corresponding unit test patterns are exposed on the test workpiece according to the positional relationship of the test patterns. After the exposure is completed, the test workpiece is developed. After the development is completed, the unit test pattern is obtained through the image acquisition device. Image, the image of the unit test pattern corresponding to a test pattern constitutes a set of image data sets. By performing data processing on the acquired unit test image, the amplitude of the unit test image in the diffraction domain is obtained. By performing unit tests on the image data set The test focal plane value corresponding to the image and the amplitude in the diffraction domain are fitted to the function curve to obtain the true focal plane of the exposure lens.
进一步的,所述单元测试图案呈N行N列排列,所述N为不小于3的单数。Further, the unit test patterns are arranged in N rows and N columns, and N is an odd number not less than 3.
进一步的,以基础焦面值Z0为测试焦面对应的单元测试图案位于测试图案的中心位置为中心测试图案,其余测试焦面值对应的单元测试图案围绕中心测试图案设置。Further, the unit test pattern corresponding to the basic focal plane value Z 0 as the test focal plane is located at the center of the test pattern as the central test pattern, and the unit test patterns corresponding to the other test focal plane values are arranged around the central test pattern.
进一步的,设计测试焦面值对应的单元测试图案的位置,避免每一行单元测试图案对应的测试焦面值均为从小到大排列,或者从大到小排列;同时避免每一列单元测试图案对应的测试焦面值均是从小到大排列,或者从大到小排列。Furthermore, design the position of the unit test pattern corresponding to the test focus area value to avoid that the test focus area values corresponding to each row of unit test patterns are arranged from small to large, or from large to small; at the same time, avoid the test corresponding to each column of unit test pattern The focal area values are arranged from small to large, or from large to small.
进一步的,所述测试焦面值组Zn依据基础焦面值Z0获得,以基础焦面值Z0为中间值对称上下浮动,测试焦面值组中测试焦面值从小到大排列或者从大到小排列时,相邻测试焦面值之间的差值为相同的单位焦面值U0。Further, the test focal surface value group Z n is obtained based on the basic focal surface value Z 0 , and floats symmetrically up and down with the basic focal surface value Z 0 as the intermediate value. The test focal surface values in the test focal surface value group are arranged from small to large or from large to small. When , the difference between adjacent test focal plane values is the same unit focal plane value U 0 .
进一步的,单元测试图像对应的测试焦面值和衍射域上幅值拟合函数曲线为二次函数曲线,函数曲线顶点对应的焦面值为此时曝光镜头的真实焦面。Furthermore, the test focal surface value corresponding to the unit test image and the amplitude fitting function curve in the diffraction domain are quadratic function curves, and the focal surface value corresponding to the vertex of the function curve is the true focal surface of the exposure lens at this time.
进一步的,所述二次函数曲线利用高斯滤波除去偏差较大的值后,进行最小二乘数据拟合获得。Further, the quadratic function curve is obtained by using Gaussian filtering to remove values with large deviations, and then performing least squares data fitting.
进一步的,在测试工件曝光对应的单元测试图案时,所采用的曝光剂量大于测试工件的最佳曝光剂量。Further, when the test workpiece is exposed to the corresponding unit test pattern, the exposure dose used is greater than the optimal exposure dose of the test workpiece.
进一步的,所述测试工件具有对位点,选取具有对位点的测试工件或者在曝光测试图案前,先在测试工件曝光对位点。Further, the test workpiece has an alignment point. Select a test workpiece with an alignment point or expose the alignment point on the test workpiece before exposing the test pattern.
进一步的,所述单元测试图案为阵列排列的图形。Further, the unit test pattern is a pattern arranged in an array.
一种具有聚焦装置的直写光刻机的曝光镜头焦面控制精度的测量方法,在曝光测试图案前,先通过高度检测单元获取测试工件的面形数据,所述自动聚焦装置根据所述高度数据调整曝光镜头的焦面,适应测试工件的不同高度;采用上述曝光镜头焦面的测量方法测量具有聚焦装置的曝光镜头在测试工件曝光测试图案处的真实焦面,根据获得的曝光镜头的真实焦面,计算自动聚焦装置的移动距离,并与对应位置处测试工件的高度数据进行比较分析,获得自动聚焦装置的控制精度。A method for measuring the focal plane control accuracy of an exposure lens of a direct-write lithography machine with a focusing device. Before exposing the test pattern, the surface shape data of the test workpiece is first obtained through the height detection unit. The automatic focusing device is based on the height. Use the data to adjust the focal plane of the exposure lens to adapt to different heights of the test workpiece; use the above measurement method for the focal plane of the exposure lens to measure the real focal plane of the exposure lens with a focusing device at the exposure test pattern of the test workpiece. According to the obtained real focal plane of the exposure lens Focal plane, calculate the moving distance of the automatic focusing device, and compare and analyze it with the height data of the test workpiece at the corresponding position to obtain the control accuracy of the automatic focusing device.
与现有技术相比,通过设置不同测试焦面曝光单元测试图案,测试单元图案呈阵列排列,获取单元测试图案组成的测试图案的幅值和测试焦面的函数曲线获得真实焦面值,测量精度高,同时,通过,测试图案中行方向的单元测试图案和/或列方向的单元测试图案对应的测试焦面值具有不同的数值上升方向和数值下降方向,避免形成行方向和/或列方向的倾斜焦面引入一阶误差。Compared with the existing technology, by setting different test focal plane exposure unit test patterns, the test unit patterns are arranged in an array, and the amplitude of the test pattern composed of the unit test patterns and the function curve of the test focal plane are obtained to obtain the true focal plane value, and the measurement accuracy is High, at the same time, through the test pattern, the test focal plane values corresponding to the unit test patterns in the row direction and/or the unit test patterns in the column direction have different numerical rising directions and numerical falling directions, avoiding the formation of tilts in the row direction and/or column direction. The focal plane introduces first-order errors.
附图说明Description of the drawings
图1是直写式光刻机的示意图。Figure 1 is a schematic diagram of a direct-write lithography machine.
图2是直写式光刻机的曝光镜头的真实焦面的测量方法的示意框图。Figure 2 is a schematic block diagram of a method for measuring the true focal plane of the exposure lens of a direct-write lithography machine.
图3是一实施例的测试图案对应的测试焦面的示意图。FIG. 3 is a schematic diagram of a test focal plane corresponding to a test pattern according to an embodiment.
图4是一实施例的测试图案的示意图。FIG. 4 is a schematic diagram of a test pattern according to an embodiment.
图5是具有对位点的测试工件曝光完成的示意图。Figure 5 is a schematic diagram of the completion of exposure of the test workpiece with alignment points.
图6是幅值和测试焦面的函数曲线示意图。Figure 6 is a schematic diagram of the function curve of amplitude and test focal plane.
图7是另一实施例的测试图案对应的测试焦面的示意图。FIG. 7 is a schematic diagram of a test focal plane corresponding to a test pattern in another embodiment.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明了,下面通过附图中示出的具体实施例来描述本发明。In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention is described below through the specific embodiments shown in the drawings.
如图1所示,示出了一种直写式光刻机的示例,所述直写式光刻机包括底座1、龙门机构2、曝光机构3、对位机构4、多轴运动平台(5、6、7)、基板平台8和控制系统。所述控制系统控制所述曝光机构3、对位机构4、多轴运动平台(5、6、7)和基板平台8。所述底座1上设置有所述龙门机构2和多轴运动平台(5、6、7),所述多轴运动平台(5、6、7)上设置有所述基板平台8,所述龙门机构上设置有所述对位机构4和所述曝光机构3。其中所述多轴运动平台(5、6、7)带动所述基板平台在X方向、Y方向和Z方向运动,所述对位系统4和曝光系统3可固定设置与所述龙门机构2,也可滑动设置于所述龙门机构2。As shown in Figure 1, an example of a direct-write lithography machine is shown. The direct-write lithography machine includes a base 1, a gantry mechanism 2, an exposure mechanism 3, an alignment mechanism 4, and a multi-axis motion platform ( 5, 6, 7), substrate platform 8 and control system. The control system controls the exposure mechanism 3, the alignment mechanism 4, the multi-axis motion platform (5, 6, 7) and the substrate platform 8. The base 1 is provided with the gantry mechanism 2 and a multi-axis movement platform (5, 6, 7). The multi-axis movement platform (5, 6, 7) is provided with the substrate platform 8. The gantry The alignment mechanism 4 and the exposure mechanism 3 are provided on the mechanism. The multi-axis motion platform (5, 6, 7) drives the substrate platform to move in the X direction, Y direction and Z direction, and the alignment system 4 and the exposure system 3 can be fixedly arranged with the gantry mechanism 2, It can also be slidably installed on the gantry mechanism 2 .
所述曝光机构3包括多个曝光镜头30,所述对位机构4包括至少一个图像获取装置40,所述图像获取装置40固定设置或者滑动设置。The exposure mechanism 3 includes a plurality of exposure lenses 30, and the alignment mechanism 4 includes at least one image acquisition device 40. The image acquisition device 40 is fixedly or slidingly arranged.
所述多轴运动平台(5、6、7)包括所述多轴运动平台包括y轴运动组件6、x轴运动组件5及z轴运动组件7,所述y轴运动组件6固定在大理石底座1上,所述x轴运动组件5固定在y轴运动组件6上,所述z轴运动组件7固定在x轴运动组件5上。所述x轴运动组件5带动所述基板平台8沿X方向运动,所述y轴运动组件6带动所述基板平台8沿Y方向运动,所述z轴运动组件7带动所述基板平台8沿Z轴垂直运动。The multi-axis motion platform (5, 6, 7) includes a y-axis motion component 6, an x-axis motion component 5 and a z-axis motion component 7. The y-axis motion component 6 is fixed on the marble base. 1, the x-axis motion component 5 is fixed on the y-axis motion component 6, and the z-axis motion component 7 is fixed on the x-axis motion component 5. The x-axis movement component 5 drives the substrate platform 8 to move along the X direction, the y-axis movement component 6 drives the substrate platform 8 to move along the Y direction, and the z-axis movement component 7 drives the substrate platform 8 along the Y direction. Z-axis vertical movement.
应当理解的是,以上仅是示例性的说明了本领域常规的直写式光刻机的组成配置形式,在实际应用中,其配置可以存在多种形式的,例如运动平台和基板平台可以仅设置有一个,也可设置有两个,多轴运动平台根据需要减少x轴运动组件和/或者z轴运动组件,曝光镜头固定安装或者移动安装,其它常规变形不再一一列举。It should be understood that the above is only an illustrative description of the configuration of a conventional direct-write lithography machine in this field. In practical applications, its configuration may exist in various forms. For example, the motion platform and the substrate platform may only be There can be one or two multi-axis motion platforms. The x-axis motion component and/or the z-axis motion component can be reduced as needed. The exposure lens can be fixedly installed or moved. Other conventional deformations will not be listed one by one.
如图2所示,下面具体说明直写式光刻机的曝光镜头的真实焦面的测量方法。As shown in Figure 2, the following is a detailed description of the measurement method of the true focal plane of the exposure lens of a direct-write lithography machine.
根据直写式光刻机的曝光镜头的基础焦面值Z0确定测试焦面值组Zn及测试图案。所述基础焦面值Z0为初步测量的粗焦面值,可通过相机在Z方向运动,于不同的Z方向高度拍得曝光镜头静态投图的图像,拟合相机Z方向高度和图像灰度值,其极值点对应的Z方向高度即为曝光镜头的粗焦面值;或者采用调整测试工件在Z方向高度的方式,曝光镜头在测试工件处于不同高度时分别曝光线条至测试工件的方式,曝光出的线条关键尺寸(CD值)最接近理论值时对应的Z方向高度即为粗焦面。测试焦面值组Zn依据基础焦面值Z0获得,以基础焦面值Z0为中间值对称上下浮动,测试焦面值组中测试焦面值从小到大排列或者从大到小排列时,相邻测试焦面值之间的差值为相同的单位焦面值U0。所述测试图案包括多个的单元测试图案,所述单元测试图案呈N行N列排列,所述N为不小于3的单数,所述N值的选择可以根据曝光镜头的理论焦深和步进值S0确定,(N*N-1)* S0≥镜头焦深,所述步进值指镜头和工件的单位相对移动距离。每个单元测试图案对应一个测试焦面值,以基础焦面值Z0为测试焦面对应的单元测试图案位于测试图案的中心位置为中心测试图案,其余测试焦面值对应的单元测试图案围绕中心测试图案设置。较佳的,设计测试焦面值对应的单元测试图案的位置,避免每一行单元测试图案对应的测试焦面值均为从小到大排列,或者从大到小排列;同时避免每一列单元测试图案对应的测试焦面值均是从小到大排列,或者从大到小排列。较佳的,所述单元测试图案为阵列排列的图形。较佳的,所述图形选择圆形、方形等规则图形。所述图形以曝光显影后能够保证完整图形的最小尺寸为佳。。The test focal surface value group Z n and the test pattern are determined according to the basic focal surface value Z 0 of the exposure lens of the direct-write lithography machine. The basic focal plane value Z 0 is the preliminary measured coarse focal plane value. By moving the camera in the Z direction, the static projection image of the exposure lens can be captured at different Z direction heights, and the camera Z direction height and image grayscale value can be fitted. , the height in the Z direction corresponding to its extreme point is the coarse focal plane value of the exposure lens; or by adjusting the height of the test workpiece in the Z direction, the exposure lens exposes lines to the test workpiece respectively when the test workpiece is at different heights. The height corresponding to the Z direction when the critical dimension (CD value) of the line is closest to the theoretical value is the coarse focal plane. The test focal surface value group Z n is obtained based on the basic focal surface value Z 0 , and floats symmetrically up and down with the basic focal surface value Z 0 as the middle value. When the test focal surface values in the test focal surface value group are arranged from small to large or from large to small, adjacent tests The difference between the focal plane values is the same unit focal plane value U 0 . The test pattern includes a plurality of unit test patterns. The unit test pattern is arranged in N rows and N columns. The N is an odd number not less than 3. The N value can be selected according to the theoretical focal depth and step of the exposure lens. The step value S 0 is determined, (N*N-1)* S 0 ≥ lens focal depth, and the step value refers to the unit relative movement distance between the lens and the workpiece. Each unit test pattern corresponds to a test focal surface value. With the basic focal surface value Z 0 as the test focal surface, the unit test pattern corresponding to the test focal surface is located in the center of the test pattern as the central test pattern. The unit test patterns corresponding to the other test focal surface values are tested around the center. Pattern settings. It is better to design the position of the unit test pattern corresponding to the test focus area value to avoid that the test focus area value corresponding to the unit test pattern in each row is arranged from small to large, or from large to small; at the same time, avoid that the unit test pattern corresponding to each column of the unit test pattern is arranged The test focus area values are arranged from small to large, or from large to small. Preferably, the unit test pattern is a pattern arranged in an array. Preferably, the graphics are regular graphics such as circles and squares. The pattern is preferably the smallest size that can ensure a complete pattern after exposure and development. .
根据测试图案中单元测试图案对应的测试焦面依次在测试工件上曝光单元测试图案。相邻的单元测试图案之间具有间隙,便于区分单元测试图案边界。较佳的,在曝光单元测试图案前先在测试工件上曝光对位点,用于对单元测试图案进行对位,方便在后期快速定位单元测试图案之间的位置。在测试工件曝光对应的单元测试图案时,所采用的曝光剂量大于测试工件的最佳曝光剂量,所述最佳曝光剂量为在干膜或者光刻胶支持的情况下,光刻机的曝光镜头的完好实现极限解析尺寸所对应的极限曝光剂量。The unit test patterns are sequentially exposed on the test workpiece according to the test focal plane corresponding to the unit test pattern in the test pattern. There are gaps between adjacent unit test patterns to facilitate distinguishing unit test pattern boundaries. Preferably, before exposing the unit test pattern, an alignment point is exposed on the test workpiece to align the unit test pattern, so as to facilitate quick positioning of the unit test pattern in the later stage. When the test workpiece is exposed to the corresponding unit test pattern, the exposure dose used is greater than the optimal exposure dose of the test workpiece. The optimal exposure dose is the exposure lens of the lithography machine when supported by dry film or photoresist. The ultimate exposure dose corresponding to the complete realization of the ultimate resolution size.
对曝光完成的测试工件进行显影处理,通过显影处理更有利于观察到图像特征的微小变化,特别是对于镜头焦深较小的高精度机台,可避免图像区分度不明显的状况。再次将工件放置于直写式光刻机,通过直写式光刻机的图像获取模块获取显影后的单元测试图案,得到图像数据集。所述图像数据集包含对应不同位置、不同测试焦面的所有单元测试图像。较佳的,基于测试工件的对位点,准确获取单元测试图案的位置,更快速的获取单元测试图案。可以直接选取具有对位点的测试工件或者在曝光测试图案前,先在测试工件曝光对位点。Develop the exposed test workpiece. The development process is more conducive to observing small changes in image characteristics. Especially for high-precision machines with small lens focal depth, it can avoid the situation where the image distinction is not obvious. Place the workpiece on the direct-write lithography machine again, and obtain the developed unit test pattern through the image acquisition module of the direct-write lithography machine to obtain an image data set. The image data set includes all unit test images corresponding to different locations and different test focal planes. Preferably, based on the alignment point of the test workpiece, the position of the unit test pattern is accurately obtained, and the unit test pattern is obtained more quickly. You can directly select the test workpiece with alignment points or expose the alignment points on the test workpiece before exposing the test pattern.
基于采集的图像数据集,进行图像数据处理。一个测试图像中所有单元测试图像数据为一组分析数据,获得单元测试图像在衍射域上的幅值,得到单元测试图像的测试焦面值和衍射域上幅值的关系,拟合函数曲线,通过获得的函数曲线找到曝光镜头的真实焦面。拟合函数曲线时,以单元测试图像在衍射域上的幅值作为纵坐标,单元测试图像对应的测试焦面值为横坐标。较佳的,在进行衍射域上幅值提取前,先进行全幅的去噪,滤除噪声,保证每个单元测试图像为仅包括清晰完整的单元测试图像,若获取的单元测试图像为“255”或“0”饱和状态,则需要调整图像获取装置的光源亮度,重新获取。较佳的,先利用高斯滤波除去偏差较大的值后,然后进行最小二乘数据拟合,得到幅值和测试焦面的二次函数曲线,函数曲线顶点对应的焦面值为此时直写式光刻机的真实焦面。单元测试图像在衍射域上的幅值通过图像处理软件提取的单元测试图像的灰度值经过傅利叶变换获得。较佳的,在提取单元测试图像的灰度值前,先对获得的单元测试图像进行去噪处理,避免干扰。Based on the collected image data set, image data processing is performed. All the unit test image data in a test image is a set of analysis data. The amplitude of the unit test image in the diffraction domain is obtained. The relationship between the test focal surface value of the unit test image and the amplitude in the diffraction domain is obtained. The function curve is fitted by The obtained function curve finds the true focal plane of the exposed lens. When fitting the function curve, the amplitude of the unit test image in the diffraction domain is used as the ordinate, and the test focal plane value corresponding to the unit test image is used as the abscissa. Preferably, before extracting the amplitude in the diffraction domain, first perform full-frame denoising to filter out noise to ensure that each unit test image only includes clear and complete unit test images. If the obtained unit test image is "255 ” or “0” saturation state, you need to adjust the light source brightness of the image acquisition device and acquire it again. Preferably, Gaussian filtering is first used to remove values with large deviations, and then least squares data fitting is performed to obtain a quadratic function curve of amplitude and test focal plane. The focal plane value corresponding to the vertex of the function curve is directly written at this time. The real focal plane of the lithography machine. The amplitude of the unit test image in the diffraction domain is obtained by Fourier transform of the gray value of the unit test image extracted by the image processing software. Preferably, before extracting the gray value of the unit test image, the obtained unit test image is first denoised to avoid interference.
直写式光刻机的曝光镜头的真实焦面可以采用获取曝光一个测试图案的方式,也可以采用曝光多个测试图案的方式,获取多个测试数据,获取多个测试数据的平均值的方式获得真实焦面。The real focal surface of the exposure lens of the direct-write lithography machine can be obtained by exposing one test pattern, or by exposing multiple test patterns, obtaining multiple test data, and obtaining the average value of multiple test data. Get the true focal plane.
通过设置不同测试焦面曝光单元测试图案,测试单元图案呈阵列排列,获取单元测试图案组成的测试图案的幅值和测试焦面的函数曲线获得真实焦面值,测量精度高,同时,通过,测试图案中行方向的单元测试图案和/或列方向的单元测试图案对应的测试焦面值具有不同的数值上升方向和数值下降方向,避免形成行方向和/或列方向的倾斜焦面引入一阶误差。By setting different test focal plane exposure unit test patterns, the test unit patterns are arranged in an array, and the amplitude of the test pattern composed of the unit test pattern and the function curve of the test focal plane are obtained to obtain the true focal plane value. The measurement accuracy is high. At the same time, the test is passed. The test focal plane values corresponding to the unit test patterns in the row direction and/or the unit test patterns in the column direction in the pattern have different numerical ascending directions and numerical descending directions to avoid first-order errors caused by the formation of tilted focal planes in the row direction and/or column direction.
下面,如图3-图7所示,以测试图案包括三行三列排列的9个单元测试图案10为例进行说明,9个单元测试图案分别对应9个测试焦面值,分别为Z1、Z2、Z3、Z4、Z5、Z6、Z7、Z8、Z9。Next, as shown in Figures 3 to 7, the test pattern includes 9 unit test patterns 10 arranged in three rows and three columns as an example. The 9 unit test patterns correspond to 9 test focal surface values, respectively Z 1 , Z 2 , Z 3 , Z 4 , Z 5 , Z 6 , Z 7 , Z 8 , Z 9 .
测试焦面值Z1至Z9从小到大排列,测试焦面值组中的中间值Z5等于基础焦面值Z0。The test focal surface values Z 1 to Z 9 are arranged from small to large, and the middle value Z 5 in the test focal surface value group is equal to the basic focal surface value Z 0 .
与Z5相邻的Z4和Z6分别与Z5相差一倍的单位焦面值U0,Z4=Z0-U0,Z6=Z0+U0。Z 4 and Z 6 adjacent to Z 5 are respectively different from Z 5 by twice the unit focal surface value U 0 , Z 4 =Z 0 -U 0 , Z 6 =Z 0 +U 0 .
Z3和Z7分别与Z5相差两倍的单位焦面值U0,Z3=Z0-2U0,Z7==Z0+2U0。Z 3 and Z 7 are respectively different from Z 5 by twice the unit focal surface value U 0 , Z 3 =Z 0 -2U 0 , Z 7 ==Z 0 +2U 0 .
Z2和Z8分别与Z5相差三倍的单位焦面值U0,Z2=Z0-3U0,Z8==Z0+3U0。Z 2 and Z 8 respectively differ from Z 5 by three times the unit focal surface value U 0 , Z 2 =Z 0 -3U 0 , Z 8 ==Z 0 +3U 0 .
Z1和Z9分别与Z5相差四倍的单位焦面值U0,Z1=Z0-4U0,Z9==Z0+4U0。Z 1 and Z 9 are respectively four times different from Z 5 in unit focal surface value U 0 , Z 1 =Z 0 -4U 0 , Z 9 ==Z 0 +4U 0 .
测试图案中,位于第一行第一位的第一单元测试图案对应的测试焦面值为Z9,位于第一行第二位的第二单元测试图案对应的测试焦面值为Z6,位于第一行第三位的第三单元测试图案对应的测试焦面值为Z3,位于第二行第一位的第四单元测试图案对应的测试焦面值为Z2,位于第二行第二位的第五单元测试图案对应的测试焦面值为Z5,位于第二行第三位的第六单元测试图案对应的测试焦面值为Z8,位于第三行第一位的第七单元测试图案对应的测试焦面值为Z7,位于第三行第二位的第八单元测试图案对应的测试焦面值为Z4,位于第三行第三位的第九单元测试图案对应的测试焦面值为Z1。位于测试图案中心位置的单元测试图案所对应的测试焦面值为Z5,本实施例中,以测试焦面值为Z5为中心,中心线和对角线的相对的两个测试焦面值相对于测试焦面值Z5相差相同的数值。本领域技术人员应该知晓,上述实施例只是示例性的,单元测试图案对应的测试焦面值的设置需满足至少一行或每一列单元测试图案所对应的测试焦面值中,位于中间位置的单元测试图案所对应的测试焦面值为最大值或者最小值;对于每一行或者每一列单元测试图案对应的测试焦面值均按照从小到大或者从大到小顺序排列的情况,至少一行或者一列单元测试图案所对应的测试焦面值的排列方向与其余行列不同,如实施例中,包含三行单元测试图案,其中一行单元测试图案所对应的测试焦面值从左至右为从小到大排列方式,另外两行单元测试图案所对应的测试焦面值从左至右为从大到小排列方式;同理,其中一列单元测试图案所对应的测试焦面值从上至下为从小到大排列方式,另外两列单元测试图案所对应的测试焦面值从上至下为从大到小排列方式,避免形成行方向和/或列方向的倾斜焦面引入一阶误差。In the test pattern, the test focal surface value corresponding to the first unit test pattern located at the first position in the first row is Z 9 , and the test focal surface value corresponding to the second unit test pattern located at the second position in the first row is Z 6 . The test focal surface value corresponding to the third unit test pattern located in the third position in a row is Z 3 , the test focal surface value corresponding to the fourth unit test pattern located in the first position in the second row is Z 2 , and the test focal surface value corresponding to the test pattern located in the second position in the second row is Z 2 The test focal surface value corresponding to the fifth unit test pattern is Z 5 , the test focal surface value corresponding to the sixth unit test pattern located at the third position in the second row is Z 8 , and the seventh unit test pattern located at the first position in the third row corresponds to The test focal surface value of is Z 7 , the test focal surface value corresponding to the eighth unit test pattern located in the second position of the third row is Z 4 , and the corresponding test focal surface value of the ninth unit test pattern located in the third position of the third row is Z 1 . The test focal plane value corresponding to the unit test pattern located at the center of the test pattern is Z 5 . In this embodiment, with the test focal plane value Z 5 as the center, the two opposite test focal plane values of the center line and the diagonal line are relative to The test focal plane values Z 5 differ by the same value. Those skilled in the art should know that the above embodiments are only exemplary. The setting of the test focal surface value corresponding to the unit test pattern must satisfy the requirement of at least one unit test pattern located in the middle position among the test focal surface values corresponding to the unit test patterns in one row or each column. The corresponding test focus area value is the maximum or minimum value; for the case where the test focus area values corresponding to each row or column of unit test patterns are arranged in order from small to large or from large to small, at least one row or column of unit test patterns corresponds to the maximum value or the minimum value. The arrangement direction of the corresponding test focal surface values is different from that of the other rows. For example, in the embodiment, it includes three rows of unit test patterns. The test focal surface values corresponding to one row of unit test patterns are arranged from small to large from left to right, and the other two rows are The test focus area values corresponding to the unit test patterns are arranged from large to small from left to right; similarly, the test focus area values corresponding to one column of unit test patterns are arranged from small to large from top to bottom, and the units in the other two columns are arranged from small to large. The test focal plane values corresponding to the test patterns are arranged from large to small from top to bottom to avoid first-order errors caused by the formation of tilted focal planes in the row direction and/or column direction.
设置直写式光刻机的基准焦面值为Z9,竖直方向调整运动平台,使得测试工件处于基准焦面,在测试工件上曝光第一单元测试图案。设置直写式光刻机的基准焦面为Z2,调整竖直方向调整运动平台,使得测试工件处于基准焦面,并水平调整工件位置,根据测试图案的位置关系,在测试工件上曝光第四单元测试图案。设置直写式光刻机的基准焦面为Z7,调整竖直方向调整运动平台,使得测试工件处于基准焦面,并水平调整工件位置,根据测试图案的位置关系,在测试工件上曝光第七单元测试图案。以此类推,根据如图4所示的顺序,完成测试图像在测试工件的曝光。Set the reference focal plane value of the direct-write lithography machine to Z 9 , adjust the motion platform in the vertical direction so that the test workpiece is at the reference focal plane, and expose the first unit test pattern on the test workpiece. Set the reference focal plane of the direct-write lithography machine to Z 2 , adjust the movement platform in the vertical direction so that the test workpiece is at the reference focal plane, and adjust the position of the workpiece horizontally. According to the positional relationship of the test pattern, expose the third Four unit test pattern. Set the reference focal plane of the direct-write lithography machine to Z 7 , adjust the movement platform in the vertical direction so that the test workpiece is at the reference focal plane, and adjust the position of the workpiece horizontally. According to the positional relationship of the test pattern, expose the third Seven unit test patterns. By analogy, according to the sequence shown in Figure 4, the exposure of the test image on the test workpiece is completed.
对曝光完成的测试工件进行显影操作,将完成显影操作的测试工件放置于直写式光刻机的运动平台,通过图像获取装置获取测试图像,得到单元测试图像的图像数据集,进行图像数据处理。利用高斯滤波除去偏差较大的值,进行最小二乘数据拟合,如图6所示,得到幅值和测试焦面的二次函数曲线,函数曲线顶点对应的焦面值为此时直写式光刻机的真实焦面。Perform a development operation on the exposed test workpiece, place the developed test workpiece on the motion platform of the direct-write lithography machine, obtain the test image through the image acquisition device, obtain the image data set of the unit test image, and perform image data processing . Use Gaussian filter to remove values with large deviations and perform least squares data fitting. As shown in Figure 6, a quadratic function curve of amplitude and test focal surface is obtained. The focal surface value corresponding to the vertex of the function curve is the direct writing formula at this time. The real focal plane of the lithography machine.
在曝光测试图案前,也可以先在测试基板曝光对位点20,用于定位曝光的测试图案的位置,便于显影完成后,快速抓取测试图像。Before exposing the test pattern, you can also first expose the alignment point 20 on the test substrate, which is used to locate the position of the exposed test pattern, so that the test image can be quickly captured after the development is completed.
上述获得直写式光刻机真实焦面的方法还可以应用于具有自动聚焦装置的直写式光刻机,用于测量聚焦装置的控制精度。所述自动聚焦装置用于根据工件的高度变化调整曝光镜头的焦面。The above method of obtaining the true focal plane of a direct-write lithography machine can also be applied to a direct-write lithography machine with an automatic focusing device to measure the control accuracy of the focusing device. The automatic focusing device is used to adjust the focal plane of the exposure lens according to the height change of the workpiece.
在曝光测试图案前,先通过高度检测单元获取测试工件的面形数据,所述自动聚焦装置根据所述面形数据调整曝光镜头的焦面,适应测试工件的不同高度。Before exposing the test pattern, the surface shape data of the test workpiece is first obtained through the height detection unit. The automatic focusing device adjusts the focal plane of the exposure lens according to the surface shape data to adapt to different heights of the test workpiece.
在对测试工件进行测试图像曝光时,分别设置基准焦面,所述自动聚焦装置根据测试工件的面形数据进行焦面调整,完成对应基准焦面的单元测试图案曝光,完成所有单元测试图案的曝光后,对曝光工件进行显影操作,通过图像获取装置获取测试图像,对测试图像进行数据分析,获得对应位置的真实焦面,根据获得的测试工件整个板面的真实焦面,以及每个真实焦面对应的测试工件的位置(X,Y),拟合测试工件的真实焦面的面形,同时与高度检测单元获取的测试工件的面形数据进行对比,验证自动调焦装置补偿的焦面值是否正确,方向是否正确。具体的,根据获得的真实焦面,计算自动聚焦装置的移动距离,并与对应位置的测试工件的高度数据进行比较分析,比较自动聚焦装置的移动距离是否与测试工件的高度变化(理论移动距离)相对应,获得自动聚焦装置的控制精度,判断自动聚焦装置的控制精度是否合格。若测试工件的高度变化与自动聚焦装置的移动距离在误差范围内,则自动聚焦装置的控制精度符合要求,若测试工件的高度变化与自动聚焦装置的移动距离超出误差范围内,则自动聚焦装置的控制精度不符合要求,需进行校正。When the test image is exposed to the test workpiece, the reference focal plane is set respectively. The automatic focusing device adjusts the focal plane according to the surface shape data of the test workpiece, completes the exposure of the unit test pattern corresponding to the reference focal plane, and completes the exposure of all unit test patterns. After exposure, develop the exposed workpiece, obtain the test image through the image acquisition device, conduct data analysis on the test image, and obtain the real focal plane at the corresponding position. According to the obtained real focal plane of the entire board of the test workpiece, and each real The position (X, Y) of the test workpiece corresponding to the focal plane fits the shape of the real focal plane of the test workpiece, and is compared with the surface shape data of the test workpiece obtained by the height detection unit to verify the compensation of the automatic focusing device. Is the focal plane value correct and the direction correct? Specifically, based on the obtained real focal plane, calculate the moving distance of the automatic focusing device, and compare and analyze it with the height data of the test workpiece at the corresponding position to compare whether the moving distance of the automatic focusing device changes with the height of the test workpiece (theoretical moving distance ) correspondingly, obtain the control accuracy of the autofocus device, and determine whether the control accuracy of the autofocus device is qualified. If the height change of the test workpiece and the moving distance of the automatic focusing device are within the error range, the control accuracy of the automatic focusing device meets the requirements. If the height change of the test workpiece and the moving distance of the automatic focusing device are beyond the error range, the automatic focusing device The control accuracy does not meet the requirements and needs to be corrected.
测量聚焦装置的控制精度时,可以采用获取多组曝光图像数据的方式,设置测试焦面为基准焦面,所述自动聚焦装置根据测试工件的高度数据进行焦面调整,根据测试图案的位置关系完成对应基准焦面的多个单元测试图案曝光,完成对应于一个测试焦面的所有单元测试图案的曝光,在进行下一测试焦面对应的多个单元测试图案的曝光。直至完成所有测试焦面对应的单元测试图案的曝光。When measuring the control accuracy of the focusing device, multiple sets of exposure image data can be obtained, and the test focal plane is set as the reference focal plane. The automatic focusing device adjusts the focal plane according to the height data of the test workpiece, and adjusts the focal plane according to the positional relationship of the test pattern. Exposure of multiple unit test patterns corresponding to the reference focal plane is completed, exposure of all unit test patterns corresponding to one test focal plane is completed, and then exposure of multiple unit test patterns corresponding to the next test focal plane is performed. Until the exposure of the unit test patterns corresponding to all test focus areas is completed.
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