Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a detection device for detecting a gap of a ship steel plate.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a detection device for boats and ships steel sheet gap detects, includes the workstation, workstation top surface middle part slides and is equipped with the portal frame, the top surface middle part is equipped with electric telescopic handle A in the portal frame, electric telescopic handle A bottom is equipped with circular block, circular block bottom surface edge symmetry has seted up the arc wall, be equipped with marking mechanism in the arc wall, be equipped with detection mechanism on the workstation bottom surface, workstation top surface both ends edge is equipped with the backup pad.
The detection mechanism comprises a water tank arranged on the bottom surface of the workbench, a water pump arranged in the water tank and a corrugated pipe B arranged at the water outlet end of the water pump, wherein a water cavity is formed in the middle of the bottom surface of the circular block, one end of the corrugated pipe B penetrates through the water outlet tank and is communicated with the top of the water cavity, detection test paper is arranged on the top surface of the workbench, and a camera is arranged on the inner side surface of the supporting plate.
The marking mechanism comprises an arc marking block which is arranged in an arc groove in a sliding manner and a sponge which is arranged on the bottom surface of the arc marking block, an electric telescopic rod B is arranged on the top surface of the arc marking block, the fixed end of the electric telescopic rod B is fixedly connected with the inner top surface of the arc groove, a pigment cavity is formed in the top of the arc marking block, a plurality of discharge ports communicated with the pigment cavity are formed in the inner bottom surface of the arc marking block, a sealing cavity is formed in the middle of the inner bottom surface of the arc marking block, a pressurizing assembly is arranged in the sealing cavity, and a plugging assembly is arranged in the circular block.
The pressurizing assembly comprises a fixed plate arranged in the middle of the sealing cavity, an arc-shaped block arranged at the bottom of the sealing cavity in a sliding manner and a connecting rod arranged on the top surface of the arc-shaped block, the top of the connecting rod movably penetrates through the top of the fixed plate and is fixedly connected with a piston, the piston and the sealing cavity are arranged in a sliding manner, an air outlet hole is formed in the top of one side surface of the sealing cavity, a short pipe A is arranged at the inner end of the air outlet hole, a one-way air inlet valve is arranged on the outer wall of the short pipe A, a short pipe B communicated with the pigment cavity is arranged on the top surface of the sealing cavity, a one-way air outlet valve is arranged on the outer wall of the bottom of the short pipe B, and an extrusion spring is symmetrically arranged between the piston and the fixed plate.
The plugging assembly comprises a pair of mounting grooves symmetrically arranged on the bottom surface of the circular block, two mounting grooves are communicated through rectangular grooves, the rectangular grooves penetrate through the water cavity, T-shaped sealing plates matched with the arc-shaped grooves are arranged in the mounting grooves in a sliding mode, one ends of the T-shaped sealing plates are arranged in the rectangular grooves in a sliding mode, and reset springs are symmetrically arranged between the T-shaped sealing plates and the mounting grooves.
Preferably, the arc-shaped liquid guide grooves are formed in the outer side and the inner side edge of the bottom surface of the arc-shaped marking block, and short liquid guide grooves communicated with the arc-shaped liquid guide grooves are symmetrically formed in the outer wall of the discharge hole.
Preferably, the edge of one side of the T-shaped sealing plate is an arc-shaped surface, and the bottom surface of the arc-shaped block is an arc-shaped surface.
Preferably, the top surface of the workbench is symmetrically provided with strip grooves, one of the strip grooves is rotationally provided with a screw rod, one end of the screw rod movably penetrates through the strip groove and is fixedly connected with a driving motor, the outer wall of the screw rod is connected with a thread bush in a threaded manner, the thread bush is slidably arranged with the strip groove, and the top of the thread bush is fixedly connected with the bottom of the portal frame.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the invention, water is put above the welding seam of the steel plate, whether the color of the upper detection test paper on the top surface of the workbench is changed or not is observed, so that whether the welding seam of the steel plate has a gap or not is judged, the operation is simple and convenient, and the working efficiency of the welding seam detection of the steel plate is improved;
2. The invention is convenient to mark the leak of the steel plate weld seam by using the marking mechanism, thereby being convenient for accurately repairing the leak of the steel plate weld seam and improving the working efficiency of weld seam repair; the pressurizing assembly is convenient to pressurize the pigment cavity, is convenient to guide pigment in the pigment cavity into the sponge, is convenient to supplement pigment on the sponge, is further convenient to mark downwards on the steel plate, can control pigment flow, avoids pigment to move downwards when the pressurizing assembly is not used, can quantitatively add pigment to the sponge, and avoids waste of resources caused by excessive pigment;
3. The invention is convenient for plugging the bottom of the arc-shaped groove by using the plugging component, and avoids pigment at the bottom of the arc-shaped marking block from dripping on the steel plate to cause the pollution of the steel plate by the pigment, thereby being convenient for protecting the steel plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Examples: referring to fig. 1-8, a detection device for detecting gaps of ship steel plates comprises a workbench 1, wherein a portal frame 2 is slidably arranged in the middle of the top surface of the workbench 1, an electric telescopic rod A3 is arranged in the middle of the inner top surface of the portal frame 2, a circular block 4 is arranged at the bottom of the electric telescopic rod A3, arc grooves 14 are symmetrically formed in the edges of the bottom surface of the circular block 4, marking mechanisms are arranged in the arc grooves 14, detection mechanisms are arranged on the bottom surface of the workbench 1, and supporting plates 11 are arranged at the edges of the two ends of the top surface of the workbench 1; the detection mechanism is used, so that the welding seam of the steel plate is conveniently detected, gaps are avoided in the welding seam, and the welding quality of the steel plate is improved; the use of the marking mechanism facilitates the marking of the leak of the steel plate weld joint, thereby facilitating the accurate repair of the leak of the steel plate weld joint and improving the working efficiency of weld joint repair; meanwhile, an external control device is arranged on one side of the workbench 1 and comprises an image processor and a controller, and the image processor is electrically connected with the camera 5 through a wire, so that the automatic work of the marking mechanism is facilitated.
The detection mechanism comprises a water tank 12 arranged on the bottom surface of the workbench 1, a water pump 13 arranged in the water tank 12 and a corrugated pipe B9 arranged at the water outlet end of the water pump 13, wherein a water cavity 30 is formed in the middle of the bottom surface of the circular block 4, and when the bottom surface of the water cavity 30 is contacted with a steel plate, water cannot flow out between the circular block 4 and the steel plate, so that the detection of welding seams of the steel plate is realized; one end of the corrugated pipe B9 penetrates through the water outlet tank 12 and is communicated with the top of the water cavity 30, the top surface of the workbench 1 is provided with a detection test paper 10, and the inner side surface of the supporting plate 11 is provided with a camera 5; when gaps appear in the welding seam, water can drop on the detection test paper 10 from the welding seam, then the detection test paper 10 can appear conspicuous blue, data are collected through the camera 5, the data are transmitted to external control equipment, and the arc-shaped marking block 16 makes a lower mark at the water leakage position through the processing of the control equipment and the downward movement of the electric telescopic rod B15.
The marking mechanism comprises an arc marking block 16 arranged in the arc groove 14 in a sliding manner and a sponge 32 arranged on the bottom surface of the arc marking block 16, an electric telescopic rod B15 is arranged on the top surface of the arc marking block 16, the fixed end of the electric telescopic rod B15 is fixedly connected with the inner top surface of the arc groove 14, a pigment cavity 24 is formed in the top of the arc marking block 16, a plurality of discharge holes 33 communicated with the pigment cavity 24 are formed in the inner bottom surface of the arc marking block 16, a sealing cavity 26 is formed in the middle of the inner bottom surface of the arc marking block 16, a pressurizing assembly is arranged in the sealing cavity 26, and a plugging assembly is arranged in the circular block 4; the use of the plugging assembly facilitates the plugging of the bottom of the arc-shaped groove 14, avoids pigment at the bottom of the arc-shaped mark block 16 from dripping on the steel plate and causes the steel plate to be polluted by the pigment, thereby facilitating the protection of the steel plate, and simultaneously, when the T-shaped sealing plate 18 in the plugging assembly moves into the water cavity 30, water in the water cavity 30 is led into the water tank 12, thereby realizing the recovery of the water in the water cavity 30, thereby facilitating the reutilization of the water and saving resources; through the use of pressurization subassembly, be convenient for to the pressure boost in the pigment chamber 24, be convenient for in leading the pigment in the pigment chamber 24 to sponge 32, be convenient for to the pigment that supplements on the sponge 32, be convenient for make down the mark on the steel sheet.
The supercharging assembly comprises a fixed plate 28 arranged in the middle of a sealing cavity 26, an arc-shaped block 17 arranged at the bottom in the sealing cavity 26 in a sliding manner and a connecting rod 29 arranged on the top surface of the arc-shaped block 17, the top of the connecting rod 29 movably penetrates through the top of the fixed plate 28 and is fixedly connected with a piston 27, the piston 27 and the sealing cavity 26 are arranged in a sliding manner, an air outlet hole is formed in the top of one side surface of the sealing cavity 26, a short tube A22 is arranged at the inner end of the air outlet hole, a one-way air inlet valve 23 is arranged on the outer wall of the short tube A22, a short tube B communicated with a pigment cavity 24 is arranged on the inner top surface of the sealing cavity 26, a one-way air outlet valve 25 is arranged on the outer wall of the bottom of the short tube B, and an extrusion spring 31 is symmetrically arranged between the piston 27 and the fixed plate 28.
The shutoff subassembly includes a pair of mounting groove 20 of symmetry setting on circular piece 4 bottom surface, and two mounting grooves 20 pass through rectangular channel intercommunication, and rectangular channel runs through water cavity 30, and the mounting groove 20 sliding is equipped with the T type closing plate 18 with arc wall 14 complex, and the one end and the rectangular channel sliding arrangement of T type closing plate 18 are equipped with reset spring 19 between T type closing plate 18 and the mounting groove 20 symmetry, and wherein, the elasticity of extrusion spring 31 is bigger than reset spring 19 to guarantee that T type closing plate 18 opens earlier then arc wall 17 removes again.
In the invention, the outer side and the inner side edge of the bottom surface of the arc marking block 16 are respectively provided with an arc liquid guide groove 6, and the outer wall of a discharge hole 33 is symmetrically provided with a short liquid guide groove 21 communicated with the arc liquid guide groove 6; through the cooperation of arc drain groove 6 and short drain groove 21, be convenient for make the quick flow in arc mark piece 16 bottom of pigment to make the quick diffusion of pigment on sponge 32, make pigment full of whole sponge 32, thereby guarantee the mark clear that makes, further be convenient for the operator observe the mark.
In the invention, the edge of one side of the T-shaped sealing plate 18 is an arc surface, the bottom surface of the arc block 17 is an arc surface, when the arc block 17 with the arc surface is contacted with the T-shaped sealing plate 18 with the arc surface, the T-shaped sealing plate 18 is propped into the water cavity 30, and meanwhile, the arc groove 14 is opened, so that the arc marking block 16 can be conveniently moved out of the arc groove 14, and the steel plate can be conveniently marked.
In the invention, the top surface of the workbench 1 is symmetrically provided with strip grooves, a screw rod 7 is rotatably arranged in one of the strip grooves, one end of the screw rod 7 movably penetrates through the strip groove and is fixedly connected with a driving motor 8, the outer wall of the screw rod 7 is in threaded connection with a thread bush, the thread bush is slidably arranged with the strip groove, and the top of the thread bush is fixedly connected with the bottom of the portal frame 2.
Working principle: when the invention is used, firstly, a steel plate is placed on the top surfaces of two supporting plates 11, the steel plate is suspended on the top surface of a workbench 1 under the action of the two supporting plates 11, then an electric telescopic rod A3 is opened, a circular block 4 is driven to move downwards through the downward movement of the movable end of the electric telescopic rod A3, a welding seam of the steel plate is positioned in a water cavity 30 on the bottom surface of the circular block 4, then a water pump 13 is opened, water in a water tank 12 is conveyed into the water cavity 30 through the water pump 13, the pressure in the water cavity 30 is increased through continuous water injection into the downward water cavity 30, and the welding seam detection is convenient for detecting the welding seam, wherein the welding seam detection is divided into two conditions:
Case one: when the welding seam is provided with a gap, water in the water cavity 30 can fall on the detection test paper 10 on the workbench 1 through the gap of the welding seam, and the water can be in blue color at the part of the detection test paper 10 contacted with the water due to the contact of the water with the white anhydrous copper sulfate on the detection test paper 10;
When the test paper 10 turns blue, the test paper is shot by the camera 5 and is transmitted to external control equipment, the test paper is processed by an image processor in the external control equipment, then the electric telescopic rod B15 is controlled by the controller to work in a power-on mode, and the arc-shaped marking block 16 is driven to move by the downward movement of the electric telescopic rod B15, so that the T-shaped sealing plate 18 is moved;
then, along with the continuous downward movement of the electric telescopic rod B15, the arc-shaped block 17 moves downwards, so that the arc-shaped block 17 contacts with the top surface of the steel plate, and the arc-shaped block 17 moves towards the sealing cavity 26, so that the connecting rod 29 and the piston 27 are driven to move, gas in the sealing cavity 26 enters the pigment cavity 24, the pressurization of the pigment cavity 24 is realized, the pigment in the pigment cavity 24 can flow into the sponge 32 quickly through the discharge hole 33, the arc-shaped liquid guide groove 6 and the short liquid guide groove 21, and when the sponge 32 contacts with the steel plate, marks are made on the periphery of a welding seam of the steel plate, so that the welding seam is convenient to maintain accurately;
After marking is completed, the arc marking block 16 is reset through the electric telescopic rod B15, and after the arc block 17 is separated from the T-shaped sealing plate 18, the T-shaped sealing plate 18 is reset under the action of the reset spring 19, so that the arc groove 14 is plugged, pigment at the bottom of the arc block 17 is prevented from falling on a steel plate, pollution of the pigment to the steel plate is avoided, and protection of the steel plate is realized;
And secondly, when gaps do not exist in the welding seams of the steel plates, water cannot fall on the detection test paper 10, the detection test paper 10 cannot change color, then the electric telescopic rod B15 is manually opened, the T-shaped sealing plate 18 is driven to move through the downward movement of the electric telescopic rod B15, the T-shaped sealing plate 18 is enabled to enter the water cavity 30, and accordingly water in the water cavity 30 is conveyed into the water tank 12, water recycling is achieved, and resources are saved.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.