CN117073492A - High temperature resistant frock for measuring ring forging - Google Patents
High temperature resistant frock for measuring ring forging Download PDFInfo
- Publication number
- CN117073492A CN117073492A CN202311037790.6A CN202311037790A CN117073492A CN 117073492 A CN117073492 A CN 117073492A CN 202311037790 A CN202311037790 A CN 202311037790A CN 117073492 A CN117073492 A CN 117073492A
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- Prior art keywords
- rod
- detection
- parts
- detection rod
- baffle
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- 239000003795 chemical substances by application Substances 0.000 claims description 15
- 239000010439 graphite Substances 0.000 claims description 15
- 229910002804 graphite Inorganic materials 0.000 claims description 15
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 13
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 13
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 12
- -1 carboxylic acid sodium salt Chemical class 0.000 claims description 11
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
Abstract
The invention discloses a high-temperature-resistant tool for measuring ring forgings, which comprises a main rod, a detection mechanism and a limiting plate, wherein the limiting plate is arranged on one side of the main rod, the detection mechanism is arranged at the lower end of the main rod, and the ring forgings are arranged in the detection mechanism; the detection mechanism comprises a first detection rod, a baffle and a second detection rod, wherein the first detection rod is arranged at the lower end of the main rod, a scale is arranged on one side, far away from the limiting plate, of the first detection rod, a first fixing rod is arranged at the lower end of one side of the first detection rod, the baffle is arranged on one side of the first fixing rod, a through hole is formed in the other end of the first detection rod, and a bolt is arranged in the through hole; the second detection rod is movably sleeved on the first detection rod, the lower end of the second detection rod is provided with a second fixed rod, one side of the second fixed rod is provided with a baffle plate for propping against the ring forging, the other side of the second fixed rod is provided with a push rod, and the push rod is vertically arranged on the second fixed rod to drive the second detection rod to horizontally move on the first detection rod; the tool is simple in structure, convenient to use, high in safety and high in high temperature resistance.
Description
Technical Field
The invention relates to a measuring tool, in particular to a high-temperature-resistant tool for measuring a ring forging, and belongs to the technical field of measuring tools.
Background
Annular forgings are products in the forging industry, one type of forgings. Is an annular article formed by plastic deformation and requiring proper compression force by applying external force to a metal blank (without a plate). Such force is typically achieved through the use of a hammer or pressure. The forging process builds a fine grain structure and improves the physical properties of the metal. The annular forging is an industrial product which is visible everywhere in daily life.
In the forging process of the annular forging, in order to ensure the final size of the forging, the size of the forging, including length, diameter and the like, is required to be measured continuously, the length measurement mode commonly used in the market at present is a fixed-length clamping plate, the precision is poor, the labor consumption is high, the safety is low during use, because the forging is in a high-temperature state after forging, the forging is required to be close to the high-temperature forging when being measured by using a common measuring tool, and the scalding is easy;
the patent CN210773757U is a large-scale ring forging thermal dimension measuring device, the device is capable of rapidly determining the diameter position of the ring through arranging limiting rods at two ends of the first side plate, diameter finding is not needed through left and right shaking, measuring time can be reduced, accuracy of measuring results is improved, a measurer can keep away from the thermal ring, contact time with the thermal ring is greatly reduced, personal safety of the measurer is guaranteed, and loss caused by reworking or scrapping is effectively reduced due to the fact that the measuring device is used, but the device is poor in positioning performance, cannot adapt to ring forgings of different dimensions, and is poor in high temperature resistance.
Therefore, developing a tool for measuring ring forgings, which overcomes the above-mentioned drawbacks, is a technical problem to be solved by those skilled in the art.
Disclosure of Invention
The invention aims to solve the technical problems of overcoming the defects of the prior art and providing a high-temperature-resistant tool for measuring ring forgings, which has the advantages of simple structure, convenience in use, high safety and strong high-temperature resistance.
In order to solve the technical problems, the invention provides a high-temperature-resistant tool for measuring ring forgings, which comprises a main rod, a detection mechanism and a limiting plate, wherein one side of the main rod is provided with the limiting plate, the limiting plate is vertical to the main rod, the lower end of the main rod is provided with the detection mechanism, the detection mechanism is internally provided with the ring forgings, the detection mechanism is used for measuring the length of the ring forgings, and the limiting plate is arranged in parallel with the detection mechanism;
the detection mechanism comprises a first detection rod, a baffle and a second detection rod, wherein the first detection rod is arranged at the lower end of the main rod, a scale is arranged on one side, far away from the limiting plate, of the first detection rod, the lower end of one side of the first detection rod vertically extends downwards to form a first fixed rod, the baffle is arranged on one side of the first fixed rod and abuts against the end face of the ring forging, a through hole is formed in the other end of the first detection rod, and a bolt is arranged in the through hole;
the second detection rod is movably sleeved on the first detection rod, the lower end of the second detection rod vertically extends downwards to form a second fixing rod, a baffle is arranged on one side of the second fixing rod and used for propping against the ring forging, a push rod is arranged on the other side of the second fixing rod, and the push rod is vertically arranged on the second fixing rod to drive the second detection rod to horizontally move on the first detection rod.
The technical scheme of the invention is as follows:
further, in the tool for measuring the ring forging, the through hole on the first detection rod is internally provided with a bolt.
The technical effect is that after the second detection rod is sleeved on the first detection rod, the second detection rod is prevented from sliding off the first detection rod by the bolts.
In the tool for measuring the ring forging, the position, corresponding to the baffle plate on the first detection rod, on the scale of the first detection rod is zero scale.
The technical effect is that the baffle contacts the section of the ring forging, and the ring forging is measured from the baffle, so that the accuracy is ensured.
In the tool for measuring the ring forging, the side, far away from the second detection rod, of the push rod is provided with anti-skid patterns.
The technical effect, the design of anti-skidding line is effective anti-skidding, and operating personnel holds more firmly when holding, and stability is better, guarantees measuring degree of accuracy, does not hand simultaneously and slides, guarantees personnel's security.
In the tool for measuring the ring forging, the handle is arranged on one side, far away from the limiting plate, of the main rod.
The technical effect sets up the handle and is convenient for the operating personnel to hold, and the whole frock of being convenient for is stabilized and is carried out the distance between the both ends face on the ring forging and detect length promptly.
In the tool for measuring the ring forging, the baffle is a circular baffle.
The technical effect, the baffle size is greater than the ring forging, covers on the ring forging, and is circular and is convenient for contact with the both ends face of ring forging and offset, is convenient for better laminating and measures the ring forging.
In the tool for measuring the ring forging, the second detection rod is provided with a window corresponding to the position of the baffle plate on the second detection rod.
The technical effect is that the size of the ring forging is between the two baffles, and a window is arranged to facilitate the good observation of the scale size, so that the use is convenient.
Among the aforesaid high temperature resistant frock that is used for measuring ring forging, the surface of high temperature resistant frock that is used for measuring ring forging is equipped with the inoxidizing coating, and the inoxidizing coating includes following component according to the parts by weight:
black silicon carbide: 10-15 parts of fine-grain aluminum oxide: 15-20 parts of organic silicon modified unsaturated polyester resin: 20-25 parts of antimonous oxide: 4-7 parts of filler: 15-18 parts of a thickener: 5-8 parts of dispersing agent: 7-10 parts of defoamer: 2-5 parts of curing agent: 5-10 parts of coupling agent: 7-10 parts of a lubricant;
the filler is graphite, molybdenum disulfide and talcum powder according to the graphite: molybdenum disulfide: talc = 3:2:2 ratio; the thickener is diatomite; the dispersing agent comprises one or more of hydrophobic modified carboxylic acid sodium salt, polyacrylic acid sodium salt or ammonium salt; the defoaming agent is polysiloxane defoaming agent, and the leveling agent is one of cellulose acetate or polyacrylate; the curing agent is one or more of ethylenediamine, diethylenetriamine, triethylenetetramine, diaminodiphenyl methylsulfone, isophorone diamine or polyamide 650, and the coupling agent is one or more of gamma-aminopropyl triethoxysilane, gamma-mercaptopropyl triethoxysilane or gamma-glycidyl ether trimethoxysilane.
The beneficial effects of the invention are as follows:
according to the invention, a simple structure is adopted to measure the ring forging, the limit rod is arranged on one side of the main rod, when the tool is erected on the ring forging, the limit rod is clung to the arc surface of the ring forging, the baffle plate on the first detection rod is propped against one side of the end surface of the ring forging, so that the tool can be well fixed on the ring forging, the accurate position is easier, an operator can well position the tool on the ring forging only by tightening the handle, the operator can push the second detection rod to prop against the other end of the ring forging by gripping one end of the push rod, and the position of the baffle plate on the second detection rod corresponding to the scale is observed through the window, so that the measuring size of the ring forging is convenient to measure, and the ring forging far away from high temperature is improved.
The scale on the first detection rod is arranged on one side far away from the limiting plate and faces to an operator, so that the operator holding the main rod can directly see the scale, and the device is simple and convenient.
The bolt is arranged at the other end of the first detection rod, and is used for preventing the second detection rod from sliding off in the moving process after the second detection rod is sleeved on the first detection rod, so that the stability and the safety are ensured.
Compared with laser measurement, the invention has the advantages of high cost, high requirement on working environment, simple structure, convenient use, capability of rapidly measuring the size and effective high temperature resistance, and is not easy to detect once damaged.
The plasticizer adopted in the protective layer can obviously reduce the glass transition temperature of the coating film, further enhance the flexibility of the coating film, reduce the minimum film forming temperature of the emulsion coating and improve the construction performance of the coating; the graphite material is easy to slip due to the special crystal structure, and meanwhile, the graphite dry friction lubricant has adsorptivity, so that a layer of lubricating film (graphite crystal film) can be formed, the friction and abrasion reducing effect is achieved, good heat dissipation performance and heat conductivity are achieved, and the carbon and metal material cannot be bitten and welded due to the fact that the melting point of the carbon is high; the talcum powder is used as a filler, can play a role of a skeleton, reduces the manufacturing cost, improves the paint film hardness of the paint, increases the stability of the shape of a product, increases the tensile strength, the shearing strength, the bending strength and the pressure strength, reduces the deformation, the elongation, the thermal expansion coefficient, has the characteristics of high whiteness, uniform granularity, strong dispersibility and the like, and ensures that the ductility, the processability and the like of the paint are optimized; the graphite and the molybdenum disulfide are mixed together for use, the graphite and the molybdenum disulfide have good synergistic effect, the graphite and the molybdenum disulfide are mixed in a certain proportion for use, so that the wear resistance of the coating can be effectively improved, the wear weight loss and the friction coefficient are reduced, and meanwhile, a certain amount of antimony trioxide is added into the coating, so that the hardness of the coating can be effectively enhanced, and the wear resistance of the coating is improved; the invention adopts the fine-grain alumina which is superfine powder, can improve the compactness of the paint, endows the paint with high sintering hardness, can enhance the filling property of the paint and improve the construction property, thereby increasing the fluidity of the paint; the protective layer disclosed by the invention has the advantages of stronger binding force, difficulty in falling off, excellent high-temperature resistance and wear resistance, excellent hardness, high thermal stability, ductility, processability and other excellent properties, and the preparation method of the high-temperature wear-resistant coating is simple and low in cost.
According to the tool disclosed by the invention, the surface of the tool is coated with the protective layer, so that the high temperature resistance and the wear resistance are effectively improved, the service life of the tool is prolonged, and the cost is reduced.
Drawings
FIG. 1 is a schematic structural diagram of a high temperature resistant tooling for measuring ring forgings according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of the second detecting rod in FIG. 1;
in the figure: the device comprises a main rod 1, a limiting plate 2, a first detection rod 3, a baffle 4, a second detection rod 5, a first fixing rod 6, a second fixing rod 7, a push rod 8 and a handle 9.
Description of the embodiments
Example 1
The high-temperature-resistant tool for measuring the ring forging provided by the embodiment has the structure shown in fig. 1-2, and comprises a main rod 1, a detection mechanism and a limiting plate 2, wherein the limiting plate 2 is arranged on one side of the main rod 1, the limiting plate 2 is perpendicular to the main rod 1, the detection mechanism is arranged at the lower end of the main rod 1, the ring forging is arranged in the detection mechanism, the detection mechanism is used for measuring the length of the ring forging, and the limiting plate 2 is arranged in parallel with the detection mechanism;
the detection mechanism comprises a first detection rod 3, a baffle 4 and a second detection rod 5, wherein the first detection rod 3 is welded and fixed at the lower end of the main rod 1, a scale is arranged on one side, far away from the limiting plate 2, of the first detection rod 3, the lower end on one side of the first detection rod 3 vertically extends downwards to form a first fixing rod 6, the baffle 4 is arranged on one side of the first fixing rod 6, the baffle 4 is propped against the end face of the ring forging, a through hole is formed in the other end of the first detection rod 3, and a bolt is arranged in the through hole;
the second detection rod 5 is movably sleeved on the first detection rod 3, the lower end of the second detection rod 5 vertically extends downwards to form a second fixing rod 7, one side of the second fixing rod 7 is provided with a baffle 4 for propping against the ring forging, the other side of the second fixing rod 7 is provided with a push rod 8, and the push rod 8 is vertically arranged on the second fixing rod 7 to drive the second detection rod 5 to horizontally move on the first detection rod 3.
In the present embodiment, a bolt is provided in the through hole of the first detection lever 3.
In this embodiment, the scale of the first detecting rod 3 corresponds to zero scale of the position of the baffle 4 on the first detecting rod 3.
In this embodiment, the push rod 8 is provided with anti-skid patterns on a side thereof away from the second detection rod 5.
In this embodiment, a handle 9 is provided on the side of the main lever 1 remote from the limiting plate 2.
In this embodiment, the baffle 4 is a circular baffle.
In this embodiment, a window is formed on the second detecting rod 5 corresponding to the position of the baffle 4 on the second detecting rod 5.
In this embodiment, the first detecting rod 3 and the second detecting rod 5 are round rods or square rods, the size of the second detecting rod is larger than that of the first detecting rod, the second detecting rod can move on the first detecting rod, and when the round rods are selected, the size of the second detecting rod is larger than that of the first detecting rod by 8-10mm.
During implementation, the second detection rod 5 is sleeved on the first detection rod 3, bolts are placed in through holes of the first detection rod 3, an operator places the tool on the ring forging, the limiting plate 2 abuts against the cambered surface of the ring forging, the baffle 4 on the first detection rod 3 abuts against one end of the ring forging, the operator tightens through the handle 9, the device is tightly attached to the ring forging, the other operator pushes the push rod 8 until the baffle on the second detection rod 5 abuts against the other end of the ring forging, through windows on the second detection rod 5, and the position of the baffle 4 on the second detection rod 5 corresponding to scales is the length of the ring forging.
Example 2
The embodiment provides that the surface of the high temperature resistant tool for measuring the ring forging in the embodiment 1 is provided with a protective layer, and the protective layer comprises the following components in parts by mass:
black silicon carbide: 10 parts of fine-grain aluminum oxide: 15 parts of organosilicon modified unsaturated polyester resin: 20 parts of antimonous oxide: 4 parts of filler: 15 parts of thickener: 5 parts of dispersing agent: 7 parts of defoamer: 2 parts of curing agent: 5 parts of coupling agent: 7 parts;
the filler is graphite, molybdenum disulfide and talcum powder according to the graphite: molybdenum disulfide: talc = 3:2:2 ratio; the thickener is diatomite; the dispersing agent comprises hydrophobic modified carboxylic acid sodium salt; the defoaming agent is polysiloxane defoaming agent, and the leveling agent is cellulose acetate butyrate; the curing agent is ethylenediamine, and the coupling agent is gamma-aminopropyl triethoxysilane.
Example 3
The embodiment provides that the surface of the high temperature resistant tool for measuring the ring forging in the embodiment 1 is provided with a protective layer, and the protective layer comprises the following components in parts by mass:
black silicon carbide: 15 parts of fine-grain alumina: 20 parts of organosilicon modified unsaturated polyester resin: 25 parts of antimonous oxide: 7 parts of filler: 18 parts of a thickener: 8 parts of dispersing agent: 10 parts of defoamer: 5 parts of curing agent: 10 parts of coupling agent: 10 parts;
the filler is graphite, molybdenum disulfide and talcum powder according to the graphite: molybdenum disulfide: talc = 3:2:2 ratio; the thickener is diatomite; the dispersing agent comprises sodium polyacrylate; the defoaming agent is polysiloxane defoaming agent, and the leveling agent is polyacrylate; the curing agent is diethylenetriamine, and the coupling agent is gamma-mercaptopropyl triethoxysilane.
Example 4
The embodiment provides that the surface of the high temperature resistant tool for measuring the ring forging in the embodiment 1 is provided with a protective layer, and the protective layer comprises the following components in parts by mass:
black silicon carbide: 12 parts of fine-grain aluminum oxide: 18 parts of organosilicon modified unsaturated polyester resin: 22 parts of antimonous oxide: 5 parts of filler: 16 parts of thickener: 7 parts of dispersing agent: 9 parts of defoamer: 3 parts of curing agent: 8 parts of coupling agent: 9 parts;
the filler is graphite, molybdenum disulfide and talcum powder according to the graphite: molybdenum disulfide: talc = 3:2:2 ratio; the thickener is diatomite; the dispersant comprises an ammonium salt; the defoaming agent is polysiloxane defoaming agent, and the leveling agent is polyacrylate; the curing agent is diamino diphenyl methylsulfone and the coupling agent is gamma-glycidyl ether trimethoxy silane.
The preparation method of the organosilicon modified unsaturated polyester resin in the above examples 2-4 is as follows:
a. injecting absolute ethyl alcohol, methyltriethoxysilane, diphenyl silicon glycol and vinyltriethoxysilane into a three-mouth bottle preset with stirring and condenser equipment, setting the water bath temperature to 60 ℃, slowly dripping deionized water into the three-mouth bottle under stirring for 1.1h, heating to 100 ℃ after the dripping is completed, continuing to react, and finally removing the absolute ethyl alcohol, residual moisture and low molecular weight substances under reduced pressure to obtain a light yellow transparent organosilicon prepolymer;
wherein, the mass ratio of the absolute ethyl alcohol, the methyltriethoxysilane, the diphenyl silicon glycol and the vinyltriethoxysilane is 9:5:2:2;
b. putting 1, 2-propylene glycol, 1, 4-butanediol, adipic acid, tetrahydrophthalic anhydride and maleic anhydride into a three-neck flask, then placing the three-neck flask on a digital display heat collection magnetic stirrer, adding a condensation reflux device, heating to 185 ℃ for reflux reaction for 45min, then heating to 200 ℃, cooling to 90 ℃ when the acid value of the system reaches 18mgKOH/g, adding a certain amount of organosilicon prepolymer and zinc isooctanoate, heating to 120 ℃ again for reaction for 1h, enabling the organosilicon prepolymer to perform condensation reaction with unsaturated polyester, vacuumizing after the reaction is finished, removing water and other small molecular byproducts in the system, finally adding a mixed diluent containing hydroquinone, benzoyl peroxide and styrene into the system, and fully mixing to obtain the organosilicon modified unsaturated polyester resin;
wherein the mass ratio of the 1, 2-propylene glycol to the 1, 4-butanediol to the adipic acid to the tetrahydrophthalic anhydride to the maleic anhydride is 10:6:7:6:3, the mass ratio of hydroquinone, benzoyl peroxide and styrene is 15:4:100.
in addition to the embodiments described above, other embodiments of the invention are possible. All technical schemes formed by equivalent substitution or equivalent transformation fall within the protection scope of the invention.
Claims (8)
1. High temperature resistant frock that is used for measuring ring forging, its characterized in that: the device comprises a main rod (1), a detection mechanism and a limiting plate (2), wherein the limiting plate (2) is arranged on one side of the main rod (1), the limiting plate (2) is perpendicular to the main rod (1), the lower end of the main rod (1) is provided with the detection mechanism, a ring forging is arranged in the detection mechanism, the detection mechanism is used for measuring the length of the ring forging, and the limiting plate (2) is arranged in parallel with the detection mechanism;
the detection mechanism comprises a first detection rod (3), a baffle (4) and a second detection rod (5), wherein the first detection rod (3) is arranged at the lower end of the main rod (1), a scale is arranged on one side, far away from the limiting plate (2), of the first detection rod (3), the lower end of one side of the first detection rod (3) vertically extends downwards to form a first fixing rod (6), the baffle (4) is arranged on one side of the first fixing rod (6), the baffle (4) is propped against the end face of the ring forging, a through hole is formed in the other end of the first detection rod (3), and a bolt is arranged in the through hole;
the second detection rod (5) is movably sleeved on the first detection rod (3), the lower end of the second detection rod (5) vertically extends downwards to form a second fixing rod (7), one side of the second fixing rod (7) is provided with a baffle (4) for propping against a ring forging piece, the other side of the second fixing rod (7) is provided with a push rod (8), and the push rod (8) is vertically arranged on the second fixing rod (7) to drive the second detection rod (5) to horizontally move on the first detection rod (3).
2. The high temperature resistant tooling for measuring ring forgings of claim 1, wherein: and a bolt is arranged in the through hole on the first detection rod (3).
3. The high temperature resistant tooling for measuring ring forgings of claim 1, wherein: the position of the baffle plate (4) on the scale of the first detection rod (3) corresponding to the first detection rod (3) is zero scale.
4. The high temperature resistant tooling for measuring ring forgings of claim 1, wherein: and one side of the push rod (8) far away from the second detection rod (5) is provided with anti-skid patterns.
5. The high temperature resistant tooling for measuring ring forgings of claim 1, wherein: one side of the main rod (1) far away from the limiting plate (2) is provided with a handle (9).
6. The high temperature resistant tooling for measuring ring forgings of claim 1, wherein: the baffle (4) is a round baffle.
7. The high temperature resistant tooling for measuring ring forgings of claim 1, wherein: and a window is formed in the position, corresponding to the baffle (4) on the second detection rod (5), on the second detection rod (5).
8. The high temperature resistant tooling for measuring ring forgings of claim 1, wherein: the surface of the high-temperature-resistant tool for measuring the ring forging is provided with a protective layer, and the protective layer comprises the following components in parts by mass:
black silicon carbide: 10-15 parts of fine-grain aluminum oxide: 15-20 parts of organic silicon modified unsaturated polyester resin: 20-25 parts of antimonous oxide: 4-7 parts of filler: 15-18 parts of a thickener: 5-8 parts of dispersing agent: 7-10 parts of defoamer: 2-5 parts of curing agent: 5-10 parts of coupling agent: 7-10 parts of a lubricant;
the filler is graphite, molybdenum disulfide and talcum powder according to the proportion of graphite: molybdenum disulfide: talc = 3:2:2 ratio; the thickening agent is diatomite; the dispersing agent comprises one or more of hydrophobic modified carboxylic acid sodium salt, polyacrylic acid sodium salt or ammonium salt; the defoaming agent is polysiloxane defoaming agent, and the leveling agent is one of cellulose acetate butyrate or polypropylene acetate; the curing agent is one or more of ethylenediamine, diethylenetriamine, triethylenetetramine, diaminodiphenyl methylsulfonyl, isophorone diamine or polyamide 650, and the coupling agent is one or more of gamma-aminopropyl triethoxysilane, gamma-mercaptopropyl triethoxysilane or gamma-glycidyl ether trimethoxysilane.
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CN202311037790.6A CN117073492A (en) | 2023-08-17 | 2023-08-17 | High temperature resistant frock for measuring ring forging |
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