CN117066898A - Honeycomb aluminum plate machining device and machining process thereof - Google Patents

Honeycomb aluminum plate machining device and machining process thereof Download PDF

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Publication number
CN117066898A
CN117066898A CN202311317517.9A CN202311317517A CN117066898A CN 117066898 A CN117066898 A CN 117066898A CN 202311317517 A CN202311317517 A CN 202311317517A CN 117066898 A CN117066898 A CN 117066898A
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China
Prior art keywords
plate
honeycomb aluminum
wall
aluminum plate
rod
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CN202311317517.9A
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CN117066898B (en
Inventor
高丽涛
赵小丽
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Dezhou Jinsheng Aluminum Co ltd
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Dezhou Jinsheng Aluminum Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a honeycomb aluminum plate processing device and a processing technology thereof, and relates to the technical field of plate processing; the device comprises a device bottom plate, wherein a discharging plate is arranged on the upper surface of the device bottom plate in a sliding manner, and four L-shaped fixing frames are fixedly arranged on one surface of the device bottom plate, which is close to the discharging plate; the batch of honeycomb aluminum plates are placed on the upper surface of the discharging plate through a forklift, when the movable seat horizontally moves along the inner wall of the return-type groove, the movable seat horizontally or longitudinally moves the automatic trimming mechanism through the movable rod and the equipment plate, when the automatic trimming mechanism is in a horizontal state or a longitudinal horizontal state, the return-type saw blade rotates, along with running gear's automatic walking, the sawtooth of returning saw blade one side is sawed the waste material all around to the automatic deburring of honeycomb aluminum plate in batches has been realized to convenient, and then the effectual convenience of improving honeycomb aluminum plate deburring, simultaneously, the effectual efficiency of improving honeycomb aluminum plate deburring, and reduced the human cost of honeycomb aluminum plate processing.

Description

Honeycomb aluminum plate machining device and machining process thereof
Technical Field
The invention relates to the technical field of plate processing, in particular to a honeycomb aluminum plate processing device and a processing technology thereof.
Background
Honeycomb aluminum plate: the aluminum honeycomb plate is suitable for civil buildings, vehicle and ship decoration and the like, is an application of aviation and aerospace materials in the field of civil buildings, the whole processing process is completed in a modern factory, and the hot-press forming technology is adopted, so that the expansion and contraction of the aluminum skin and the aluminum skin are synchronous due to the high heat conductivity value between the aluminum skin and the honeycomb; the honeycomb aluminum skin is provided with small holes, so that the gas in the plate can flow freely; the slidable mounting buckle system can not cause structural deformation when expanding with heat and contracting with cold;
the core material adopts a hexagonal 3003 type aluminum honeycomb core, the thickness of aluminum foil is 0.04-0.06 mm, the side length is 5-6 mm, the forming of the front and back skins is completed by adopting a roll forming technology, the full-automatic machine equipment folds, and the front and back skins are tightly meshed at the mounting edge. The whole processing process is completed in a modern factory, and the hot-press forming technology is adopted, so that the expansion and contraction of the inner and outer aluminum skins are synchronous due to the high heat conduction value between the aluminum skins and the honeycomb; the honeycomb aluminum skin is provided with small holes, so that the gas in the plate can flow freely; the slidable mounting buckle system does not cause structural deformation when expanding with heat and contracting with cold, so that extremely high flatness can be ensured: the double-component polyurethane high-temperature curing adhesive is formed by using full-automatic honeycomb plate composite production equipment through pressurizing and high-temperature composite, and the brittleness problem of the conventional honeycomb plate adhesive layer is overcome. The inner layer is a specially made hexagonal aluminum honeycomb and is composed of aluminum alloy with the hardness of H19, and the aluminum alloy is used as a core plate adhered in the sandwich structure and bears pressure in the tangential direction. The mutually-held dense honeycombs are like a plurality of small I-beams, can disperse and bear the pressure from the direction of the panel, so that the panel is uniformly stressed, and the panel can still keep high flatness in a larger area;
the manufacturing process of the honeycomb aluminum plate generally comprises the following steps of 1, pretreating the aluminum plate; 2. manufacturing a honeycomb core material; 3. bonding an aluminum plate and a honeycomb core plate; 4. molding and shaping the honeycomb aluminum plate; 5. cutting and processing a honeycomb aluminum plate; however, the prior art still has some drawbacks in processing honeycomb aluminum panels:
in the prior art, when the honeycomb aluminum plate is processed, although the automation degree is very high, the hand-held blade of an operator is needed to carry out manual trimming treatment on the peripheral edge of the honeycomb aluminum plate, so that the peripheral edge of the honeycomb aluminum plate is tidy, and meanwhile, the operator is needed to finish trimming of the honeycomb aluminum plate one by one, so that the trimming of the honeycomb aluminum plate is relatively inconvenient, the trimming efficiency of the honeycomb aluminum plate is low, the labor cost in the processing process of the honeycomb aluminum plate is high, and the inventor provides a honeycomb aluminum plate processing device and a processing technology thereof for solving the problems.
Disclosure of Invention
In order to solve the problems that the trimming of the honeycomb aluminum plate after the compression molding is relatively inconvenient and the trimming efficiency of the honeycomb aluminum plate is low; the invention aims to provide a honeycomb aluminum plate processing device and a processing technology thereof.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a honeycomb aluminum plate processingequipment, includes the device bottom plate, the upper surface slip of device bottom plate is equipped with the blowing board, the one side fixed mounting that the device bottom plate is close to the blowing board has four L type mounts, four fixed mounting has back type fixed frame between the L type mount, back type recess has been seted up to the lower surface of back type fixed frame, two back type track grooves have been seted up to the inner wall of back type recess, the below of back type recess is equipped with the movable rod, the one end fixed mounting of movable rod has the equipment board, the inside of back type recess is equipped with running gear, one side of equipment board is equipped with automatic deburring mechanism, be equipped with panel fine setting mechanism between device bottom plate and the blowing board, the upper surface of device bottom plate is equipped with rim charge processing mechanism.
Preferably, two inserting grooves are formed in one surface, far away from the bottom plate of the device, of the discharging plate, and the corner positions of the two return-type track grooves are cambered surfaces.
Preferably, the running gear includes the movable seat, the one end that the movable rod kept away from the equipment board and the lower surface fixed connection who removes the seat, the outer wall that removes the seat is equipped with four fixed axles that annular array distributes, the outer wall fixed mounting of fixed axle has ball bearing, ball bearing's outer lane and the inner wall movable contact in return type track groove.
Preferably, the outer wall fixed mounting who removes the seat has four telescopic links that annular array distributes, the piston end fixed mounting of telescopic link has the link, one side and the outer wall fixed connection of fixed axle that the telescopic link was kept away from to the link, the outer wall movable sleeve of telescopic link is equipped with the expansion spring, the one end of expansion spring and the outer wall fixed connection who removes the seat, the one end that the expansion spring kept away from the removal seat and one side fixed connection that the link is close to the telescopic link.
Preferably, the inner wall four corners department of returning the recess all rotates and installs first dwang, the one end fixed mounting of first dwang has the drive wheel, the transmission is connected with driving belt between the drive wheel, driving belt's outer wall fixed mounting has flexible actuating lever, the one end that driving belt was kept away from to flexible actuating lever and the one end fixed connection that the movable seat kept away from the movable lever, the upper surface fixed of returning the fixed frame is equipped with servo motor, servo motor's drive output and one of them first dwang's the other end fixed connection, servo motor's outer wall fixed mounting has the fixed block, the lower surface of fixed block and the upper surface fixed connection of returning the fixed frame.
Preferably, the automatic trimming mechanism comprises a return saw blade, two second rotating rods are rotatably arranged on one side of the equipment board, first synchronous wheels are fixedly arranged at one ends of the two second rotating rods, a first synchronous belt is connected between the two first synchronous wheels in a transmission mode, and the outer wall of the first synchronous belt is fixedly connected with the inner wall of the return saw blade.
Preferably, one of them the one end fixed mounting of second dwang has the second drive gear, one side rotation of equipment board is installed first transfer line, the one end fixed mounting of first transfer line has first drive gear, first drive gear and second transfer gear meshing are connected, one side fixed mounting of equipment board has the backup pad, one side rotation of backup pad is installed the third dwang, the outer wall fixed mounting of third dwang has the second bevel gear, the other end fixed mounting of first transfer line has first bevel gear, second bevel gear and first bevel gear meshing are connected, the one end fixed mounting of backup pad is kept away from to the third dwang has driving gear, four fixed being equipped with back type mount between the L type mount, the both sides of back type mount are all fixedly connected with two dead levers, one end and one side fixed connection of L type mount are kept away from to the dead lever, the lower surface fixed mounting of back type mount has evenly distributed's horizontal tooth, the lower surface of back type mount still fixedly installs evenly distributed's longitudinal tooth.
Preferably, the board fine setting mechanism includes the movable plate, the upper surface of movable plate and the lower fixed surface of blowing board are connected, the inside groove has been seted up to the one side that the device bottom plate is close to the blowing board, the inner wall movable contact of movable plate and inside groove, the inner wall fixed mounting of inside groove has two cylinders, two the piston end of cylinder and one side fixed connection of movable plate, two spouts have been seted up to the one side that the device bottom plate is close to the blowing board, two equal sliding connection of inner wall of spout has the slider, two the upper surface of slider and the lower fixed surface of blowing board are connected.
Preferably, the rim charge processing mechanism comprises an inclined surface guide plate, a return type collecting tank is arranged on the upper surface of the device bottom plate, the inclined surface guide plate is fixedly connected with the inner wall of the return type collecting tank, a chip groove is arranged on the lower surface of the device bottom plate, one end of the return type collecting tank is communicated with the chip groove, two rotating shafts are rotatably arranged on the inner wall of the chip groove, crushing rollers are fixedly arranged on the outer walls of the rotating shafts, a third transmission gear is fixedly arranged at one end of each rotating shaft, two third transmission gears are in meshed connection, a second transmission rod is rotatably arranged on the upper surface of the device bottom plate, a third bevel gear is fixedly arranged at one end of each second transmission rod close to the device bottom plate and one end of one rotating shaft, two third bevel gears are in meshed connection, a second synchronous wheel is fixedly arranged at one end of each second transmission rod far away from the device bottom plate and the first transmission rod close to the servo motor, and a second synchronous belt is connected between the two second synchronous wheels.
A processing technology of a honeycomb aluminum plate processing device comprises the following steps:
s1, placing a batch of honeycomb aluminum plates on the upper surface of a discharging plate through a forklift to align the peripheries of the honeycomb aluminum plates, and enabling the movable seat to transversely or longitudinally move through a movable rod and an equipment plate when the movable seat horizontally moves along the inner wall of the return-type groove;
s2, when the automatic trimming mechanism is in a horizontal state or a longitudinal horizontal state, the square saw blade rotates, and along with the automatic walking of the walking mechanism, the square saw blade is in a moving and rotating state, and the saw teeth on one side of the square saw blade are in contact with the edge side of the honeycomb aluminum plate, so that waste materials on the periphery of the honeycomb aluminum plate are sawed off, and the automatic trimming of the honeycomb aluminum plate is completed;
s3, starting an air cylinder, enabling the air cylinder to enable the discharging plate to transversely move through the moving plate, enabling the honeycomb aluminum plate on the discharging plate to transversely move synchronously, and avoiding contact between the square saw blade and the external corner of the honeycomb aluminum plate when the square saw blade turns;
s4, in the process of trimming the honeycomb aluminum plate, waste generated by trimming slides into the chip groove through the return type collecting groove and the inclined plane guide plate, and the waste is crushed by the two crushing rollers through driving the two crushing rollers to synchronously and reversely rotate.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, a fork truck is used for placing a batch of honeycomb aluminum plates on the upper surface of the discharging plate, so that the peripheries of the honeycomb aluminum plates are aligned, when the movable seat horizontally moves along the inner wall of the rectangular groove, the movable seat horizontally or longitudinally moves the automatic trimming mechanism through the movable rod and the equipment plate, when the automatic trimming mechanism is in a horizontal state or a longitudinal horizontal state, the rectangular saw blade rotates, and the saw teeth on one side of the rectangular saw blade saw waste materials around the honeycomb aluminum plates along with the automatic walking of the walking mechanism, so that the automatic trimming of the batch of honeycomb aluminum plates is conveniently realized, the trimming convenience of the honeycomb aluminum plates is effectively improved, meanwhile, the trimming efficiency of the honeycomb aluminum plates is effectively improved, and the labor cost for processing the honeycomb aluminum plates is reduced;
2. according to the invention, the cylinder is started, the discharging plate transversely moves through the moving plate, and the honeycomb aluminum plate on the discharging plate synchronously transversely moves, so that the fine adjustment of the transverse position of the honeycomb aluminum plate is conveniently realized, the contact of the square saw blade with the external corner of the honeycomb aluminum plate during the corner turning is avoided, the damage of the external corner of the honeycomb aluminum plate during the trimming operation is avoided, and the trimming effect of the honeycomb aluminum plate is effectively improved;
3. in the invention, in the process of trimming the honeycomb aluminum plate, the waste generated by trimming slides into the chip groove through the return type collecting groove and the inclined plane guide plate, and the two crushing rollers are driven to synchronously and reversely rotate to crush the waste, so that the collection and automatic crushing of the waste are conveniently realized, and the convenience of trimming the waste is effectively improved.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic diagram of another overall structure of the present invention.
Fig. 3 is an enlarged schematic view of the portion a in fig. 2 according to the present invention.
Fig. 4 is a schematic sectional view of a fixing frame of the present invention.
Fig. 5 is an enlarged schematic view of the portion B in fig. 4 according to the present invention.
Fig. 6 is a schematic diagram of a connection structure between the travelling mechanism and the automatic trimming mechanism.
Fig. 7 is an enlarged schematic view of the portion C in fig. 6 according to the present invention.
Fig. 8 is an enlarged schematic view of the portion D in fig. 6 according to the present invention.
FIG. 9 is a schematic view of the automatic trimming mechanism of the present invention.
Fig. 10 is an enlarged schematic view of the portion E in fig. 9 according to the present invention.
Fig. 11 is a schematic diagram showing the separation structure of the loop-shaped saw blade and the first synchronous belt.
Fig. 12 is a schematic diagram of a connection structure of a separating and edge processing mechanism of a discharging plate and a device bottom plate according to the present invention.
Fig. 13 is an enlarged schematic view of the portion F in fig. 12 according to the present invention.
FIG. 14 is a schematic view showing the connection of the edge trim handling mechanism and the cut-away of the device floor according to the present invention.
Fig. 15 is an enlarged schematic view of the portion G of fig. 14 according to the present invention.
Fig. 16 is an enlarged view of section H of fig. 14 in accordance with the present invention.
In the figure: 1. a device base plate; 11. a discharging plate; 12. a plug-in groove; 13. an L-shaped fixing frame; 14. a loop-shaped fixing frame; 15. a groove; 16. a loop-shaped track groove; 17. a moving rod; 18. an equipment board; 2. a walking mechanism; 21. a movable seat; 22. a fixed shaft; 23. a ball bearing; 24. a telescopic rod; 25. a telescopic spring; 26. a connecting frame; 27. a first rotating lever; 28. a driving wheel; 29. a drive belt; 3. a flexible drive rod; 31. a servo motor; 32. a fixed block; 4. an automatic trimming mechanism; 41. a loop saw blade; 42. a second rotating lever; 43. a first synchronizing wheel; 44. a first synchronization belt; 45. a second transmission gear; 46. a first transmission rod; 461. a first bevel gear; 47. a first transmission gear; 48. a support plate; 49. a third rotating lever; 5. a second bevel gear; 51. a drive gear; 52. a loop-shaped fixing frame; 53. a fixed rod; 54. transverse teeth; 55. longitudinal teeth; 6. a board fine adjustment mechanism; 61. a moving plate; 62. an inner tank; 63. a cylinder; 64. a chute; 65. a slide block; 7. a rim charge treatment mechanism; 71. an inclined plane deflector; 72. a loop-shaped collection tank; 73. a chip removal groove; 74. a rotating shaft; 75. a pulverizing roller; 76. a third transmission gear; 77. a second transmission rod; 78. a third bevel gear; 79. a second synchronizing wheel; 8. and a second synchronous belt.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: as shown in fig. 1-16, the invention provides a honeycomb aluminum plate processing device, which comprises a device bottom plate 1, wherein a discharging plate 11 is slidably arranged on the upper surface of the device bottom plate 1, four L-shaped fixing frames 13 are fixedly arranged on one surface of the device bottom plate 1, which is close to the discharging plate 11, a return-type fixing frame 14 is fixedly arranged between the four L-shaped fixing frames 13, a return-type groove 15 is formed in the lower surface of the return-type fixing frame 14, two return-type track grooves 16 are formed in the inner wall of the return-type groove 15, a movable rod 17 is arranged below the return-type groove 15, a device plate 18 is fixedly arranged at one end of the movable rod 17, a travelling mechanism 2 is arranged in the return-type groove 15, an automatic mechanism 4 is arranged on one side of the device plate 18, a plate trimming mechanism 6 is arranged between the device bottom plate 1 and the discharging plate 11, and a rim charge processing mechanism 7 is arranged on the upper surface of the device bottom plate 1.
Through adopting above-mentioned technical scheme, through setting up the flitch 11, after compression molding's honeycomb aluminum plate is by the pile up neatly at the upper surface of flitch 11, be convenient for follow-up processing to the flitch 11 of pile up neatly state, through setting up back type track groove 16, be convenient for running gear 2's back type walking, through setting up automatic deburring mechanism 4, automatic deburring mechanism 4 carries out automatic deburring around to the honeycomb aluminum plate of pile up neatly state, thereby improve the convenience of honeycomb aluminum plate deburring, simultaneously, improve the efficiency of honeycomb aluminum plate deburring, and the human cost of honeycomb aluminum plate processing has been reduced, through setting up panel fine setting mechanism 6, panel fine setting mechanism 6 makes flitch 11 horizontal migration, the horizontal migration of honeycomb aluminum plate of flitch 11 messenger pile up neatly state, thereby make automatic deburring mechanism 4 when the corner, avoid automatic deburring mechanism 4 to carry out the deburring to honeycomb aluminum plate's external corner department, improve honeycomb aluminum plate's deburring effect, scrap processing mechanism 7 collects and smash after the deburring.
Two inserting grooves 12 are formed in one surface, far away from the device bottom plate 1, of the discharging plate 11, and the corner positions of the two return-type track grooves 16 are cambered surfaces.
Through adopting above-mentioned technical scheme, through setting up jack-in groove 12, be convenient for fork truck transport the honeycomb aluminum plate after the mould pressing processing to the upper surface of blowing board 11, through setting up the cambered surface in the corner of returning track groove 16, the unobstructed nature when improving running gear 2 corner.
The travelling mechanism 2 comprises a movable seat 21, one end of a movable rod 17, which is far away from the equipment plate 18, is fixedly connected with the lower surface of the movable seat 21, four fixed shafts 22 distributed in an annular array are arranged on the outer wall of the movable seat 21, a ball bearing 23 is fixedly arranged on the outer wall of the fixed shaft 22, and the outer ring of the ball bearing 23 is in movable contact with the inner wall of the circular track groove 16.
By adopting the above technical scheme, by driving the movable base 21 to horizontally move, the ball bearing 23 rotates and moves in the circular track groove 16, and the movable base 21, the fixed shaft 22 and the ball bearing 23 synchronously move the automatic trimming mechanism 4 through the movable rod 17 and the equipment plate 18.
Four telescopic rods 24 distributed in an annular array are fixedly arranged on the outer wall of the movable seat 21, a connecting frame 26 is fixedly arranged at the piston end of each telescopic rod 24, one side of each connecting frame 26, far away from each telescopic rod 24, is fixedly connected with the outer wall of the corresponding fixed shaft 22, a telescopic spring 25 is movably sleeved on the outer wall of each telescopic rod 24, one end of each telescopic spring 25 is fixedly connected with the outer wall of the movable seat 21, and one end of each telescopic spring 25, far away from the movable seat 21, is fixedly connected with one side, close to each telescopic rod 24, of each connecting frame 26.
Through adopting above-mentioned technical scheme, through setting up telescopic link 24 and expansion spring 25, telescopic link 24 and expansion spring 25 make ball bearing 23 and fixed axle 22 be in the inside of returning the track groove 16 all the time through link 26, make simultaneously remove seat 21 and be in the middle part of returning the recess 15 all the time.
The inner wall four corners department of returning recess 15 all rotates installs first dwang 27, the one end fixed mounting of first dwang 27 has drive wheel 28, the transmission is connected with driving belt 29 between the drive wheel 28, driving belt 29's outer wall fixed mounting has flexible actuating lever 3, flexible actuating lever 3 keeps away from driving belt 29's one end and the one end fixed connection that movable seat 21 kept away from movable rod 17, the upper surface fixed of returning fixed frame 14 is equipped with servo motor 31, servo motor 31's drive output and one of them first dwang 27's the other end fixed connection, servo motor 31's outer wall fixed mounting has fixed block 32, the lower surface of fixed block 32 and the upper surface fixed connection of returning fixed frame 14.
Through adopting above-mentioned technical scheme, through setting up fixed block 32, fixed block 32 supports servo motor 31 fixedly, improves servo motor 31's stability, through opening servo motor 31, servo motor 31's drive shaft makes a first dwang 27 rotate, and four first dwang 27 make drive belt 29 transmission through four drive wheels 28, and drive belt 29 makes through flexible actuating lever 3 and removes seat 21 in the recess 15 that returns to the back to can make and remove seat 21 automatic turn.
The automatic trimming mechanism 4 comprises a square saw blade 41, two second rotating rods 42 are rotatably arranged on one side of the equipment board 18, first synchronous wheels 43 are fixedly arranged at one ends of the two second rotating rods 42, a first synchronous belt 44 is connected between the two first synchronous wheels 43 in a transmission mode, and the outer wall of the first synchronous belt 44 is fixedly connected with the inner wall of the square saw blade 41.
Through adopting above-mentioned technical scheme, through setting up back type saw blade 41, when back type saw blade 41 rotates, the sawtooth of one side of back type saw blade 41 carries out the deburring processing to honeycomb aluminum plate's edge, through driving a second dwang 42 rotation, and two second dwang 42 make first synchronous belt 44 transmission through two first synchronizing wheels 43, and first synchronous belt 44's transmission makes back type saw blade 41 rotation.
One end of one second rotating rod 42 is fixedly provided with a second transmission gear 45, one side of the equipment plate 18 is rotatably provided with a first transmission rod 46, one end of the first transmission rod 46 is fixedly provided with a first transmission gear 47, the first transmission gear 47 is in meshed connection with the second transmission gear 45, one side of the equipment plate 18 is fixedly provided with a supporting plate 48, one side of the supporting plate 48 is rotatably provided with a third rotating rod 49, the outer wall of the third rotating rod 49 is fixedly provided with a second bevel gear 5, the other end of the first transmission rod 46 is fixedly provided with a first bevel gear 461, the second bevel gear 5 is in meshed connection with the first bevel gear 461, one end of the third rotating rod 49, far from the supporting plate 48, is fixedly provided with a driving gear 51, a loop-shaped fixing frame 52 is fixedly arranged between the four L-shaped fixing frames 13, two sides of the loop-shaped fixing frame 52 are fixedly connected with two fixing rods 53, one end of the loop-shaped fixing frame 52, which is far from the L-shaped fixing frame 13, the lower surface of the loop-shaped fixing frame 52 is fixedly provided with uniformly distributed transverse teeth 54, and the lower surface of the loop-shaped fixing frame 52 is fixedly provided with uniformly distributed longitudinal teeth 55.
By adopting the above technical scheme, when the running mechanism 2 makes the back-shaped saw blade 41 in a horizontal state or a vertical horizontal state (the back-shaped saw blade 41 in the drawing is in a turning state) through the moving rod 17 and the equipment plate 18, the driving gear 51 is meshed with the horizontal teeth 54 or the vertical teeth 55, the horizontal teeth 54 or the vertical teeth 55 rotate the driving gear 51, the driving gear 51 rotates the third rotating rod 49, the third rotating rod 49 rotates the first transmission rod 46 through the second bevel gear 5 and the first bevel gear 461, the first transmission rod 46 rotates one second rotating rod 42 through the first transmission gear 47 and the second transmission gear 45, and it is required to say that when the running mechanism 2 drives the automatic trimming mechanism 4 to turn, the driving gear 51 does not mesh with the horizontal teeth 54 or the vertical teeth 55, the back-shaped saw blade 41 does not rotate, and the fixing rod 53 supports and fixes the back-shaped fixing frame 52.
The board fine adjustment mechanism 6 comprises a moving plate 61, the upper surface of the moving plate 61 is fixedly connected with the lower surface of the discharging plate 11, an inner groove 62 is formed in one surface of the device bottom plate 1, which is close to the discharging plate 11, the moving plate 61 is movably contacted with the inner wall of the inner groove 62, two air cylinders 63 are fixedly arranged on the inner wall of the inner groove 62, piston ends of the two air cylinders 63 are fixedly connected with one side of the moving plate 61, two sliding grooves 64 are formed in one surface of the device bottom plate 1, which is close to the discharging plate 11, sliding blocks 65 are slidably connected with the inner walls of the two sliding grooves 64, and the upper surfaces of the two sliding blocks 65 are fixedly connected with the lower surface of the discharging plate 11.
Through adopting above-mentioned technical scheme, through setting up spout 64 and slider 65, when flitch 11 horizontal migration, slider 65 is along the inner wall horizontal slip of spout 64, improves the stability of flitch 11, after start cylinder 63, cylinder 63 promotes movable plate 61 horizontal migration, and movable plate 61 makes flitch 11 horizontal migration, and the synchronous horizontal migration of honeycomb aluminum plate on the flitch 11 to realize honeycomb aluminum plate horizontal position's fine setting.
The rim charge handling mechanism 7 comprises an inclined surface guide plate 71, a return type collecting groove 72 is formed in the upper surface of the device bottom plate 1, the inclined surface guide plate 71 is fixedly connected with the inner wall of the return type collecting groove 72, a chip groove 73 is formed in the lower surface of the device bottom plate 1, one end of the return type collecting groove 72 is communicated with the chip groove 73, two rotating shafts 74 are rotatably mounted on the inner wall of the chip groove 73, crushing rollers 75 are fixedly mounted on the outer walls of the two rotating shafts 74, third transmission gears 76 are fixedly mounted on one ends of the two rotating shafts 74, the two third transmission gears 76 are in meshed connection, a second transmission rod 77 is rotatably mounted on the upper surface of the device bottom plate 1, a third bevel gear 78 is fixedly mounted on one end, close to the device bottom plate 1, of one end, close to the servo motor 31, of the second transmission rod 77 is fixedly mounted on the second bevel gear 78, and a second synchronous belt 8 is in transmission connection between the two second synchronous wheels 79.
Through adopting above-mentioned technical scheme, after the trimming is carried out around honeycomb aluminum plate to back saw blade 41, the waste material that the deburring operation produced falls in back collecting vat 72, and fall on the upper surface of inclined plane guide plate 71, through setting up inclined plane guide plate 71, the waste material of inclined plane guide plate 71 upper surface slides towards one side of junk slot 73, and fall between two crushing rollers 75, when first dwang 27 rotates, first dwang 27 makes second transfer line 77 rotate through two second synchronizing wheels 79 and second hold-in range 8, second transfer line 77 makes one of them axis of rotation 74 rotate through two third bevel gears 78, one axis of rotation 74 makes another axis of rotation 74 synchronous reverse rotation through two third transfer gears 76, two axes of rotation 74 smash the waste material through two crushing rollers 75, the waste material that is smashed drops downwards through junk slot 73.
The invention also provides a processing technology of the honeycomb aluminum plate processing device, which comprises the following steps:
s1, placing a batch of honeycomb aluminum plates on the upper surface of a discharging plate 11 through a forklift to align the peripheries of the honeycomb aluminum plates, and enabling the movable seat 21 to transversely or longitudinally move the automatic trimming mechanism 4 through the movable rod 17 and the equipment plate 18 when the movable seat 21 horizontally moves along the inner wall of the return-type groove 15;
s2, when the automatic trimming mechanism 4 is in a horizontal state or a longitudinal horizontal state, the square saw blade 41 rotates, and along with the automatic walking of the walking mechanism 2, the square saw blade 41 is in a moving and rotating state, and the saw teeth on one side of the square saw blade 41 are in contact with the edge side of the honeycomb aluminum plate, so that waste materials on the periphery of the honeycomb aluminum plate are sawed off, and the automatic trimming of the honeycomb aluminum plate is completed;
s3, starting an air cylinder 63, enabling the air cylinder 63 to enable the discharging plate 11 to transversely move through the moving plate 61, enabling the honeycomb aluminum plate on the discharging plate 11 to synchronously transversely move, and avoiding contact between the square saw blade 41 and the external corner of the honeycomb aluminum plate during rotation;
s4, in the process of trimming the honeycomb aluminum plate, waste generated by trimming slides into the chip groove 73 through the circular collecting groove 72 and the inclined surface guide plate 71, and the waste is crushed by driving the two crushing rollers 75 to synchronously and reversely rotate and the two crushing rollers 75.
Working principle: after the die pressing of the honeycomb aluminum plate is finished, an operator places the honeycomb aluminum plate in a stacking state on the upper surface of the discharging plate 11 through a forklift to enable the periphery of the honeycomb aluminum plate on the discharging plate 11 to be in an aligned state, and simultaneously, the honeycomb aluminum plate on the upper surface of the discharging plate 11 is pressed through an external downward pressing structure (the prior art is omitted here);
subsequently, the worker turns on the servo motor 31, the driving shaft of the servo motor 31 rotates the corresponding one of the first rotating rods 27, at this time, the four first rotating rods 27 transmit the transmission belt 29 through the four transmission wheels 28, the transmission belt 29 moves the movable seat 21 in the circular groove 15 through the flexible driving rod 3, the movable seat 21 moves along the inner walls of the two circular track grooves 16 through the four telescopic rods 24, the four telescopic springs 25 and the four connecting frames 26, the four fixed shafts 22 and the four ball bearings 23 simultaneously move and rotate on the inner walls of the two circular track grooves 16, the telescopic rods 24 and the telescopic springs 25 enable the ball bearings 23 to be always attached to the inner walls of the circular track grooves 16 through the connecting frames 26, and the automatic trimming mechanism 4 synchronously moves horizontally through the movable rods 17 and the equipment plates 18 in the process that the movable seat 21 moves in the circular groove 15;
when the automatic trimming mechanism 4 is in a horizontal state or a longitudinal horizontal state, the driving gear 51 is meshed with the horizontal teeth 54 or the longitudinal teeth 55, the horizontal teeth 54 or the longitudinal teeth 55 enable the driving gear 51 to rotate, the driving gear 51 enables the third rotating rod 49 to rotate, the third rotating rod 49 enables the first transmission rod 46 to rotate through the second bevel gear 5 and the first bevel gear 461, the first transmission rod 46 enables the corresponding one of the second rotating rods 42 to rotate through the first transmission gear 47 and the second transmission gear 45, at the moment, the two second rotating rods 42 enable the first synchronous belt 44 to transmit through the two first synchronous wheels 43, the transmission of the first synchronous belt 44 enables the back-shaped saw blade 41 to rotate, and waste materials around the aluminum honeycomb plates are sawn off along with the automatic walking and rotation of the back-shaped saw blade 41, so that automatic trimming of the aluminum honeycomb plates in batches is conveniently realized, convenience in trimming of the aluminum plates is effectively improved, meanwhile, efficiency in trimming of the aluminum plates is effectively improved, and labor cost in machining of the aluminum plates is reduced;
when the travelling mechanism 2 makes the automatic trimming mechanism 4 turn, a worker opens the two air cylinders 63, the piston ends of the two air cylinders 63 extend or contract and push the movable plate 61 to horizontally move transversely, the movable plate 61 horizontally moves the discharging plate 11 transversely, and the honeycomb aluminum plates on the discharging plate 11 synchronously and horizontally move, so that the fine adjustment of the transverse positions of the honeycomb aluminum plates is conveniently realized, the contact of the square saw blade 41 with the external corners of the honeycomb aluminum plates during turning is avoided, the damage of the external corners of the honeycomb aluminum plates during trimming operation is avoided, and the trimming effect of the honeycomb aluminum plates is effectively improved;
meanwhile, in the process of trimming the periphery of the honeycomb aluminum plate, the waste generated in the trimming operation falls into the circular collecting groove 72 and falls onto the upper surface of the inclined surface guide plate 71, the waste on the upper surface of the inclined surface guide plate 71 slides towards one side of the chip groove 73 and falls between the two crushing rollers 75, meanwhile, along with the rotation of the first rotating rod 27, the first rotating rod 27 rotates the second transmission rod 77 through the two second synchronous wheels 79 and the second synchronous belt 8, the second transmission rod 77 rotates one rotating shaft 74 through the two third bevel gears 78, one rotating shaft 74 synchronously rotates reversely through the two third transmission gears 76, the two rotating shafts 74 crush the waste through the two crushing rollers 75, the crushed waste falls downwards through the chip groove 73, and accordingly the collection and automatic crushing of the waste are conveniently realized, and the convenience of waste disposal and trimming is effectively improved.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.

Claims (10)

1. The utility model provides a honeycomb aluminum plate processingequipment, includes device bottom plate (1), its characterized in that: the upper surface slip of device bottom plate (1) is equipped with blowing board (11), the one side fixed mounting that device bottom plate (1) is close to blowing board (11) has four L type mount (13), four fixed mounting has back type fixed frame (14) between L type mount (13), back type recess (15) have been seted up to the lower surface of returning type fixed frame (14), two back type track grooves (16) have been seted up to the inner wall of returning type recess (15), the below of returning type recess (15) is equipped with movable rod (17), the one end fixed mounting of movable rod (17) has equipment board (18), the inside of returning type recess (15) is equipped with running gear (2), one side of equipment board (18) is equipped with automatic deburring mechanism (4), be equipped with panel fine setting mechanism (6) between device bottom plate (1) and blowing board (11), the upper surface of device bottom plate (1) is equipped with rim charge processing mechanism (7).
2. A honeycomb aluminium plate processing device according to claim 1, characterized in that two inserting grooves (12) are formed in one surface of the discharging plate (11) far away from the bottom plate (1), and the corners of the two return-type track grooves (16) are cambered surfaces.
3. A honeycomb aluminum plate processing device according to claim 1, wherein the travelling mechanism (2) comprises a movable seat (21), one end of the movable rod (17) far away from the equipment plate (18) is fixedly connected with the lower surface of the movable seat (21), four fixed shafts (22) distributed in an annular array are arranged on the outer wall of the movable seat (21), a ball bearing (23) is fixedly arranged on the outer wall of the fixed shaft (22), and the outer ring of the ball bearing (23) is movably contacted with the inner wall of the circular track groove (16).
4. A honeycomb aluminum plate processingequipment as recited in claim 3, wherein, the outer wall fixed mounting of movable seat (21) has four telescopic links (24) of annular array distribution, the piston end fixed mounting of telescopic link (24) has link (26), one side that telescopic link (24) were kept away from to link (26) and the outer wall fixed connection of fixed axle (22), the outer wall movable sleeve of telescopic link (24) is equipped with telescopic spring (25), the one end of telescopic spring (25) and the outer wall fixed connection of movable seat (21), one end that telescopic spring (25) were kept away from movable seat (21) and one side that link (26) are close to telescopic link (24) fixed connection.
5. The honeycomb aluminum plate processing device according to claim 1, wherein first rotating rods (27) are rotatably installed at four corners of the inner wall of the square groove (15), one end of each first rotating rod (27) is fixedly provided with a driving wheel (28), a driving belt (29) is connected between the driving wheels (28), a flexible driving rod (3) is fixedly installed on the outer wall of the driving belt (29), one end, far away from the driving belt (29), of each flexible driving rod (3) is fixedly connected with one end, far away from the moving rod (17), of each moving seat (21), a servo motor (31) is fixedly arranged on the upper surface of the square fixed frame (14), the driving output end of each servo motor (31) is fixedly connected with the other end of one first rotating rod (27), a fixed block (32) is fixedly installed on the outer wall of each servo motor (31), and the lower surface of each fixed block (32) is fixedly connected with the upper surface of the square fixed frame (14).
6. A honeycomb aluminum plate processing device according to claim 1, wherein the automatic trimming mechanism (4) comprises a back saw blade (41), two second rotating rods (42) are rotatably arranged on one side of the equipment plate (18), first synchronous wheels (43) are fixedly arranged at one ends of the two second rotating rods (42), a first synchronous belt (44) is in transmission connection between the two first synchronous wheels (43), and the outer wall of the first synchronous belt (44) is fixedly connected with the inner wall of the back saw blade (41).
7. A honeycomb aluminum plate processing apparatus as set forth in claim 6, wherein one end of one of the second rotating rods (42) is fixedly provided with a second transmission gear (45), one side of the equipment plate (18) is rotatably provided with a first transmission rod (46), one end of the first transmission rod (46) is fixedly provided with a first transmission gear (47), the first transmission gear (47) and the second transmission gear (45) are in meshed connection, one side of the equipment plate (18) is fixedly provided with a supporting plate (48), one side of the supporting plate (48) is rotatably provided with a third rotating rod (49), the outer wall of the third rotating rod (49) is fixedly provided with a second bevel gear (5), the other end of the first transmission rod (46) is fixedly provided with a first bevel gear (461), one end of the third rotating rod (49) far from the supporting plate (48) is fixedly provided with a driving gear (51), four L-shaped fixing frames (13) are fixedly provided with a third rotating rod (49), one end of the third rotating rod (49) is fixedly provided with a first bevel gear (461), two fixing frames (53) are fixedly connected with two fixing frames (53) far from one side of the two fixing frames (53) fixedly connected with each other, the lower surface of the return type fixing frame (52) is fixedly provided with uniformly distributed transverse teeth (54), and the lower surface of the return type fixing frame (52) is also fixedly provided with uniformly distributed longitudinal teeth (55).
8. The honeycomb aluminum plate processing device according to claim 1, wherein the plate fine adjustment mechanism (6) comprises a moving plate (61), the upper surface of the moving plate (61) is fixedly connected with the lower surface of the discharging plate (11), an inner groove (62) is formed in one surface, close to the discharging plate (11), of the device bottom plate (1), the moving plate (61) is movably contacted with the inner wall of the inner groove (62), two air cylinders (63) are fixedly arranged on the inner wall of the inner groove (62), the piston ends of the two air cylinders (63) are fixedly connected with one side of the moving plate (61), two sliding grooves (64) are formed in one surface, close to the discharging plate (11), of the device bottom plate (1), sliding blocks (65) are slidably connected to the inner walls of the two sliding grooves (64), and the upper surfaces of the two sliding blocks (65) are fixedly connected with the lower surface of the discharging plate (11).
9. A honeycomb aluminum plate processing device according to claim 5, wherein the rim charge treatment mechanism (7) comprises an inclined surface guide plate (71), a return type collecting groove (72) is formed in the upper surface of the device base plate (1), the inclined surface guide plate (71) is fixedly connected with the inner wall of the return type collecting groove (72), a chip groove (73) is formed in the lower surface of the device base plate (1), one end of the return type collecting groove (72) is communicated with the chip groove (73), two rotating shafts (74) are rotatably mounted on the inner wall of the chip groove (73), crushing rollers (75) are fixedly mounted on the outer walls of the two rotating shafts (74), a third transmission gear (76) is fixedly mounted on one end of the two rotating shafts (74), the two third transmission gears (76) are in meshed connection, a second transmission rod (77) is rotatably mounted on the upper surface of the device base plate (1), a bevel gear (78) close to one end of the device base plate (1) and one end of one rotating shaft (74) are fixedly mounted on one end of the bevel gear (78) of the rotating shaft (74), the bevel gear (78) close to the second transmission rod (27) is fixedly mounted on the other end of the second transmission rod (77), the bevel gear (27) is fixedly connected with the second bevel gear (27) close to the first transmission rod (79), a second synchronous belt (8) is connected between the two second synchronous wheels (79) in a transmission way.
10. A process for a honeycomb aluminum sheet processing apparatus as recited in any one of claims 1 to 9, comprising the steps of:
s1, placing a batch of honeycomb aluminum plates on the upper surface of a discharging plate (11) through a forklift, aligning the peripheries of the honeycomb aluminum plates, and enabling the movable seat (21) to transversely or longitudinally move an automatic trimming mechanism (4) through a movable rod (17) and an equipment plate (18) when the movable seat (21) horizontally moves along the inner wall of a return-type groove (15);
s2, when the automatic trimming mechanism (4) is in a horizontal state or a longitudinal horizontal state, the square saw blade (41) rotates, and along with the automatic walking of the walking mechanism (2), the square saw blade (41) is in a moving and rotating state, and the saw teeth on one side of the square saw blade (41) are contacted with the edge side of the honeycomb aluminum plate, so that waste materials on the periphery of the honeycomb aluminum plate are sawn off, and the automatic trimming of the honeycomb aluminum plate is completed;
s3, starting an air cylinder (63), enabling the air cylinder (63) to enable the discharging plate (11) to transversely move through the moving plate (61), enabling the honeycomb aluminum plate on the discharging plate (11) to transversely move synchronously, and avoiding contact between the square saw blade (41) and the external corner of the honeycomb aluminum plate during rotation;
s4, in the process of trimming the honeycomb aluminum plate, waste generated by trimming slides into the chip removal groove (73) through the circular collecting groove (72) and the inclined surface guide plate (71), and the two crushing rollers (75) are driven to synchronously and reversely rotate to crush the waste.
CN202311317517.9A 2023-10-12 2023-10-12 Honeycomb aluminum plate machining device and machining process thereof Active CN117066898B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1355642A (en) * 1970-05-13 1974-06-05 Dufaylite Dev Ltd Honeycomb materials
CN102490013A (en) * 2011-11-14 2012-06-13 山东力丰自动化成套设备有限公司 Automatic production line for side plate or front wall plate of container
CN216179441U (en) * 2021-09-24 2022-04-05 欧森迈(武汉)新型材料有限公司 Full-automatic numerical control edge grinding machine for producing perforated aluminum honeycomb plate
CN114473508A (en) * 2022-03-09 2022-05-13 浙江吉高实业有限公司 Copper-clad plate cutting equipment and processing method
CN115095630A (en) * 2022-06-27 2022-09-23 哈尔滨工业大学 Flexible attachment buffer device based on mechanical spring expanding-honeycomb aluminum
CN219100584U (en) * 2023-02-22 2023-05-30 德州金盛铝业有限公司 Wall aluminum honeycomb panel stone pendant adjusting screw mounting structure
CN219292899U (en) * 2023-01-09 2023-07-04 嘉兴雅港复合材料有限公司 Rotary platform for automatically cutting large-size honeycomb core

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1355642A (en) * 1970-05-13 1974-06-05 Dufaylite Dev Ltd Honeycomb materials
CN102490013A (en) * 2011-11-14 2012-06-13 山东力丰自动化成套设备有限公司 Automatic production line for side plate or front wall plate of container
CN216179441U (en) * 2021-09-24 2022-04-05 欧森迈(武汉)新型材料有限公司 Full-automatic numerical control edge grinding machine for producing perforated aluminum honeycomb plate
CN114473508A (en) * 2022-03-09 2022-05-13 浙江吉高实业有限公司 Copper-clad plate cutting equipment and processing method
CN115095630A (en) * 2022-06-27 2022-09-23 哈尔滨工业大学 Flexible attachment buffer device based on mechanical spring expanding-honeycomb aluminum
CN219292899U (en) * 2023-01-09 2023-07-04 嘉兴雅港复合材料有限公司 Rotary platform for automatically cutting large-size honeycomb core
CN219100584U (en) * 2023-02-22 2023-05-30 德州金盛铝业有限公司 Wall aluminum honeycomb panel stone pendant adjusting screw mounting structure

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