CN117059299A - Flexible conductive material suitable for high stretching durability, preparation method and application - Google Patents
Flexible conductive material suitable for high stretching durability, preparation method and application Download PDFInfo
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
- H01B1/04—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of carbon-silicon compounds, carbon or silicon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention belongs to the technical field of electronic materials, and particularly relates to a flexible conductive material suitable for high stretching durability, a preparation method and application, wherein the flexible conductive material is prepared from the following raw materials: 5 to 35 weight percent of liquid metal, 30 to 75 weight percent of conductive particles or carbon materials, 5 to 30 weight percent of elastomer matrix and 0.1 to 5 weight percent of additive. Compared with the prior art, the flexible conductive material suitable for high stretching durability has the characteristics of low resistivity, excellent repeated stretching performance, repeated machine washing resistance and the like. Secondly, the preparation method is mature, almost no dust, particularly nano particles, are in risk of diffusion in the preparation process, and the preparation method has the characteristics of high efficiency and low cost, and can realize large-scale production; finally, the present invention allows for the preparation of complex circuits and electrodes using processes such as printing, dispensing, and coating, and the integration into flexible wearable electronics and textile products using existing garment forming processes.
Description
Technical Field
The invention belongs to the technical field of electronic materials, and particularly relates to a flexible conductive material suitable for high stretching durability, a preparation method and application.
Background
With the advancement of society and the development of technology, miniaturization, mobility and intellectualization of health monitoring and medical devices have become a trend. Among them, the intellectualization and the wearable of the equipment such as the electrocardio monitoring, the myoelectricity measurement and the feedback, the electroencephalogram measurement, and the like which are closely related to the health of the human body are receiving more and more attention. With the popularization of remote health monitoring concepts in recent years and the recent masquery of respiratory tract infectious viruses, people pay more attention to self health, and the demand for having wearable flexible electronic products capable of performing remote health monitoring and medical diagnosis is more urgent. Therefore, the traditional circuit electrode and the clothing fabric are integrated, so that the traditional fabric is endowed with more functional exploration and corresponding product development.
Flexible conductive materials are considered to be key core materials for flexible electronics and wearable garments due to their stretchable, bendable properties. The method is mainly used for manufacturing flexible circuits and flexible electrodes and plays roles of receiving electric signals and conducting the electric signals. There have been some reports on the use of novel flexible conductive materials for flexible wearable electronics. The traditional flexible conductive material is prepared by adding metal and carbon conductive particles into PDMS or TPU, then the resistance of most materials is rapidly increased along with the increase of stretching deformation, the resistance is already more than 100 ohms at the stretching ratio of 30%, and the reliability of water washing is not experimental data. Furthermore, dupont US20190292383A1 patent application reports a stretchable, water washable printed conductive paste with a resistance approaching 100 ohms at 40% stretch, but already exceeding 500 ohms when it is pulled up by more than 60%. Dupont also introduced a range of commercial products with the brand name "inter" in 2018 and was successfully applied to heating apparel, heart rate monitoring athletic apparel, electrocardiographic monitoring apparel, and the like.
According to literature reports, the stretching behavior of human skin is generally within 20%, the stretching deformation of the joint parts of limbs is about 60%, the stretching proportion is beyond the long-term use range of conventional flexible conductive materials, and the research of liquid metal as a flexible circuit for wearable application is increasing. The liquid metal commonly used today is generally an alloy material of gallium Ga, indium In, and other metals, because its melting point can be adjusted at normal temperature and below and is In a liquid state at normal temperature, and is therefore called a liquid metal. Gallium Ga is then extremely easily oxidized and the oxide layer formed is dense and insulating, thus requiring special handling when liquid metal is used to fabricate flexible circuits. As reported in the review of Frontiers in Materials in 2019, there are several references to wire lines made of liquid PDMS encapsulated liquid metal to prevent oxidation and wear of the liquid metal. The implementation of the packaging process then requires either special tooling or relatively complex process flows, which limit to some extent the use of liquid metal to fabricate flexible circuits.
In recent years, there are also a plurality of documents reporting that the stretchable flexible conductive material is prepared by forming microspheres from liquid metal by ultrasonic technology and adding surfactant or reactive monomer in the solution in advance to form the microspheres of "antioxidation layer-liquid metal" having a core-shell structure, separating the microspheres by centrifugal sedimentation, and adding the microspheres into PDMS. The flexible conductive material prepared by the method can resist repeated stretching, and even if the stretching ratio is 60%, the conductive resistance performance is still good. However, the complicated operation steps not only increase the manufacturing cost of the liquid metal microspheres, but also limit the wide application of the liquid metal microspheres.
In the manufacturing and application of the flexible electrode, the Ag/AgCl electrode, the metal fixture electrode, the sucker electrode and the hydrogel electrode patch which are widely used in clinical medical treatment, and the conductive rubber and conductive yarn fabric used in the health care field have a plurality of problems which are difficult to overcome in the realization of the wearable of equipment.
The Ag/AgCl electrode and the metal clamp electrode are generally matched with disposable conductive paste or conductive liquid in the use process to reduce the contact resistance with human skin so as to obtain accurate and reliable electric signals. Wearable applications of electronic devices are then difficult to implement because of the difficulty in volume reduction and discomfort of the conductive paste or conductive liquid. The suction cup type electrode is also difficult to realize further reduction of the volume due to the design of the vacuum cavity. In order to keep the elasticity of the material, the body resistance of the conductive rubber is generally too high, and meanwhile, the conductive rubber has poor affinity with human skin, so that higher interface resistance is generated, and finally, the accuracy and stability of electric signal acquisition are affected. Conductive yarn fabrics and hydrogel electrodes are the two materials currently considered most likely to be employed on flexible electronic and wearable fabrics. However, the conductive yarn fabrics have the problems of excessively high contact resistance and high cost for cutting complex circuits, and the hydrogel patch electrodes have the problems of greatly reduced viscosity and conductivity after multiple uses and skin irritation after long-term wearing, so that the flexibility and the wearing of the circuit electrodes are really realized. There have been some reports on the use of novel flexible conductive materials for flexible electrode fabrication. For example, chinese patent CN216854686U reports a multilayer flexible electrode that is vegetation by screen printing technology from AgCl and graphene conductive paste, and its application on electrocardiographic patches. Chinese patent CN116024696a discloses a method for preparing an MXene/TPU conductive fiber and a method for preparing a pda@mxene/TPU elastic fiber electrode therefrom. Chinese patent CN113611437a reports a method for preparing a fully transparent thin film electrode prepared by blending a water-soluble polymer as a dopant with a conductive polymer. However, these reports have not been effective in providing a conductive material with repeated stretching and changes in conductivity after multiple machine washes and a threshold of resistance for conductive materials useful in flexible wearable electronic applications.
Therefore, we propose a flexible conductive material suitable for high tensile durability, a preparation method and application to solve the above problems.
Disclosure of Invention
Aiming at the defects and potential problems in the prior art, the invention aims to provide a composition, a preparation method and potential application of a flexible conductive material which has high repeated stretching ratio and can resist repeated washing. The flexible conductive material has the characteristics of low resistivity, excellent repeated stretching performance, repeated machine washing resistance and the like. The flexible conductive material can be used to prepare complex circuits and electrodes by processes such as printing, dispensing, and coating according to specific needs, and is integrated into flexible wearable electronic and textile products using existing garment forming processes. The preparation process and the clothing integration process of the flexible conductive material have the characteristics of high efficiency and low cost, and can realize large-scale production.
In order to achieve one of the above purposes, the present invention adopts the following technical scheme:
a flexible conductive material suitable for high tensile durability is prepared from the following raw materials:
5 to 35 weight percent of liquid metal, 30 to 75 weight percent of conductive particles or carbon materials, 5 to 30 weight percent of elastomer matrix and 0.1 to 5 weight percent of additive.
Preferably, the liquid metal is gallium, or gallium indium tin alloy, or an alloy of gallium indium tin and aluminum, thallium, lead, bismuth, zinc, copper, germanium, antimony, and the melting point of the liquid metal is below 40 degrees.
Preferably, the liquid metal is Ga 75.5 In 24.5 、Ga 62.5 In 21.5 Sn 16 、Bi 35 In 48.6 Sn 16 Zn 0.4 、GaIn 15 Sn 13 Zn 1 、GaSn 60 In 10 、GaZn 16 In 12 、Ga75In25、GaZn 16 In 12 、GaSn 8 、GaIn 25 Sn 13 、Ga 69.8 In 17.6 Sn 12.6 、GaIn 29 Zn 4 、GaSn 12 、GaZn 5 And the like.
Preferably, the conductive particles are Au, ag, ni, cu, al, zn, sn, ti, bi, pb, W, in, ga and conductive particles of an alloy of two or more thereof;
the carbon material is carbon powder, graphite powder, graphene powder, nano graphite sheet, carbon fiber powder and carbon powder composite powder of two or more of the carbon powder and the nano graphite sheet.
Preferably, the Ag is flake silver powder with bulk density not less than 3.0g/cm 3 And a specific surface area of not more than 2.0m 3 /g,D50/D10>1.8 and D90/D10>4。
Preferably, the surface of the plate-like silver powder contains a chemical coating, and the compound constituting the chemical coating is selected from oleic acid, palmitic acid, stearic acid, sodium oleate, sodium stearate, and combinations of two or more thereof.
Preferably, the elastomeric matrix comprises at least two vinylidene fluoride containing fluoroelastomers having different fluorine content, the fluoroelastomers being crosslinked using a crosslinking agent.
Preferably, the additive is a cross-linking agent, co-cross-linking agent, coupling agent, catalyst, antioxidant, co-binder, defoamer, wetting agent, flame retardant, adhesion promoter, filler, dispersant, surfactant, and combinations of two or more thereof.
In order to achieve the second purpose, the invention adopts the following technical scheme:
a method of preparing a flexible conductive material suitable for high stretch durability comprising the steps of:
step S100: stirring the elastomer matrix and the solvent at normal temperature until the elastomer matrix and the solvent are uniformly mixed;
step S200: sequentially adding liquid metal, conductive particles or carbon materials and additives, and continuously stirring until a uniform fluid mixture is obtained;
step S300: taking out the fluid mixture, repeatedly grinding the fluid mixture by using a high-speed mixer, and collecting the ground liquid mixture;
step S400: the liquid mixture is coated on the base material in a printing, dispensing or coating mode, and is placed in an oven for baking, so that the flexible conductive material suitable for high stretching durability is obtained.
In order to achieve the third purpose, the invention adopts the following technical scheme:
a flexible conductive material suitable for high-tensile durability is used as a flexible electronic product, a wearable garment, a flexible circuit and a flexible electrode.
The flexible conductive material suitable for high stretching durability has the characteristics of low resistivity, excellent repeated stretching performance, repeated machine washing resistance and the like. Secondly, the preparation method is mature, almost no dust, particularly nano particles, are in risk of diffusion in the preparation process, and the preparation method has the characteristics of high efficiency and low cost, and can realize large-scale production; finally, the present invention allows for the preparation of complex circuits and electrodes using processes such as printing, dispensing, and coating, and the integration into flexible wearable electronics and textile products using existing garment forming processes.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a cross-sectional view of a stretched flexible conductive material.
Fig. 2 is a sample of flexible conductive material pressed onto a polyester cloth (example 1).
Fig. 3 is a schematic cross-sectional view of a sample of flexible conductive material pressed onto a polyester cloth.
Fig. 4 is a graph showing the change in tensile resistance of a sample of flexible conductive material (example 3) pressed onto a polyester cloth.
Fig. 5 is a comparison of the samples of flexible conductive material pressed onto polyester cloth (example 4) before and after water washing.
Detailed Description
The composition and preparation scheme of the flexible conductive material according to the present invention will be described in detail by way of examples. Those skilled in the art will understand that the following examples are provided for illustration only and should not be construed as limiting the scope of the invention. The specific conditions are not noted in the examples, and are carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or apparatus used were conventional products commercially available without any manufacturer's knowledge.
The tensile and water-washability of examples 1-6 and comparative examples 1-4 were compared, and the technical effects were verified.
Table 1 sample composition ratios of examples and comparative examples
Example 1
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. Then 75 g of silver powder was added, the surface of the silver powder was treated with oleic acid, and D50 was 2.5-5.5. Mu.m. Then 5 g of EGaIn eutectic gallium indium alloy Ga with the melting point of 15.7 ℃ is added 75.5 In 24.5 EGaIn is stored submerged in an aqueous solution containing a water-soluble reducing agent prior to use to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
I-shaped sample resistance measurement: a proper amount of liquid mixture is taken, an I-shaped sample with the length of 80mm, the width of 8mm and the thickness of 12+/-2 mu m is printed on a TPU substrate, and the sample is put into an oven for baking at 130 ℃ for 15 minutes until the sample is completely solidified. Subsequently, at 130℃an I-shaped sample based on TPU was hot-pressed onto a 15cm long by 30mm wide elastic cloth substrate consisting of a blend of 25% cotton and 75% polyester using 0.6kgf and continued hot-pressing for 30 s. The resistance of the sample was then measured and recorded using a multimeter according to the position of the ends of the i-shaped sample as described in fig. 3. The data can be seen in table 2.
60%Tensile testing: a proper amount of liquid mixture is taken, an I-shaped sample with the length of 80mm, the width of 8mm and the thickness of 12+/-2 mu m is printed on a Thermoplastic Polyurethane (TPU) substrate with the thickness of 50 mu m, and the sample is put into an oven for baking at 130 ℃ for 15 minutes until the sample is completely solidified. Subsequently, an I-shaped sample based on TPU was hot-pressed onto a substrate of an elastic cloth consisting of 25% cotton and 75% having a length of 15cm and a width of 30mm at 130℃using 0.6kgf and continuously hot-pressed for 30sPolyester blending. And then fixing the sample on a metal clamp of a self-made tensile resistance testing instrument, wherein the fixing position of the clamp is the end position of the I-shaped sample. The speed of stretching and recovering was set to 508mm/min, the number of stretching cycles was 100 times, the stretching ratio was 60%, and the resistance change data during stretching recovery was recorded in real time at a frequency of 6 data/sec. The initial resistance of the i-shaped sample, the resistance at 60% draw ratio at 100 cycles, and the recovery resistance at 100 cycles were selected for recording and the device count was 200. The data can be seen in table 2.
Washing test: a suitable amount of the liquid mixture was taken, an I-shaped sample of 80mm length, 8mm width and 12.+ -. 2 μm thickness was printed on a Thermoplastic Polyurethane (TPU) substrate of 50 μm thickness, and placed in an oven for 15 minutes at 130 ℃ until complete curing. An I-shaped sample with TPU as a substrate was hot-pressed on an elastic cloth substrate 15cm long and 30mm wide, which consists of 25% cotton and 75% polyester blended, using 0.6kgf at 130℃and continuously hot-pressed for 30 s. After the sample cooled to room temperature, the resistance of the sample was measured and recorded as the initial resistance-wash according to the I-shaped sample tip position described in FIG. 3. The sample was then placed in a drum washing machine along with 2kg of co-washed cotton cloth (100% cotton). Subsequently, 55L of water and 16g of washing powder were added and single washing conditions were set: the washing time is 15min, the washing process comprises washing, rinsing and spin-drying, and the washing temperature is normal temperature. After repeated washing for 25 times under the same conditions, the sample was taken out, hung vertically at room temperature for 12 hours, dried, and the resistance of the sample was measured and recorded according to the position of the I-shaped sample end as shown in FIG. 3. The data can be seen in table 2.
Example 2
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. 64 g of silver powder was then added, the surface of which was treated with oleic acid and the D50 was 2.5-5.5. Mu.m. Then 16g of EGaIn eutectic gallium indium alloy Ga with the melting point of 15.7 ℃ is added 75.5 In 24.5 Immersion storage of EGaIn prior to useIn an aqueous solution of a water-soluble reducing agent to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
I-shaped sample resistance measurement: as in example 1.
60%Tensile testing: as in example 1.
100%Tensile test:a proper amount of liquid mixture is taken, an I-shaped sample with the length of 80mm, the width of 8mm and the thickness of 12+/-2 mu m is printed on a Thermoplastic Polyurethane (TPU) substrate with the thickness of 50 mu m, and the sample is put into an oven for baking at 130 ℃ for 15 minutes until the sample is completely solidified. Subsequently, at 130℃an I-shaped sample based on TPU was hot-pressed onto a 15cm long by 30mm wide elastic cloth substrate consisting of a blend of 25% cotton and 75% polyester using 0.6kgf and continued hot-pressing for 30 s. And then fixing the sample on a metal clamp of a self-made tensile resistance testing instrument, wherein the fixing position of the clamp is the end position of the I-shaped sample. The speed of stretching and recovering is set to 508mm/min, the number of stretching cycles is 100 times, the stretching ratio is 100%, and the resistance change data in the stretching and recovering process is recorded in real time at the frequency of 6 data/sec. The initial resistance of the i-shaped sample, the resistance at 100% draw ratio at 100 cycles, and the recovery resistance at 100 cycles were selected for recording and the device count was 200. The data can be seen in table 3.
Washing test: as in example 1.
Example 3
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. 60 g of silver powder was then added, the surface of which was treated with oleic acid and the D50 was 2.5-5.5. Mu.m. Then 20 g of EGaIn eutectic gallium indium alloy Ga with the melting point of 15.7 ℃ is added 75.5 In 24.5 EGaIn is stored submerged in an aqueous solution containing a water-soluble reducing agent prior to use to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
I-shaped sample resistance measurement: as in example 1.
60%Tensile testing: as in example 1.
100%Tensile testing: as in example 2.
Washing test: as in example 1.
Example 4
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. 53 g of silver powder was then added, the surface of which was treated with oleic acid and the D50 was 2.5-5.5. Mu.m. Then 27 g of EGaIn eutectic gallium indium alloy Ga with the melting point of 15.7 ℃ is added 75.5 In 24.5 EGaIn is stored submerged in an aqueous solution containing a water-soluble reducing agent prior to use to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
Conductive particle distribution: and preparing a scanning electron microscope sample for observing the section by using the solidified long strip sample through a cold inlay polishing method. Magnification is 2000 times, see figure 1. The scale bar in FIG. 1 is 10. Mu.m.
I-shaped sample resistance measurement: as in example 1.
60%Tensile testing: as in example 1.
100%Tensile testing: as in example 2.
Washing test: as in example 1.
Example 5
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. Then 50 g of silver powder was added, the surface of the silver powder was treated with oleic acid, and D50 was 2.5-5.5. Mu.m. Then 30 g of EGaIn eutectic gallium indium alloy Ga with the melting point of 15.7 ℃ is added 75.5 In 24.5 EGaIn is stored submerged in an aqueous solution containing a water-soluble reducing agent prior to use to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
I-shaped sample resistance measurement: as in example 1.
60%Tensile testing: as in example 1.
100%Tensile testing: as in example 2.
Washing test: as in example 1.
Example 6
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. 45 g of silver powder was then added, the surface of which was treated with oleic acid and the D50 was 2.5-5.5. Mu.m. Then 35 g of EGaIn eutectic gallium indium alloy Ga with the melting point of 15.7 ℃ is added 75.5 In 24.5 Immersion preservation of EGaIn prior to useIn an aqueous solution containing a water-soluble reducing agent to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
I-shaped sample resistance measurement: as in example 1.
Tensile testing: as in example 1.
Washing test: as in example 1.
Comparative example 1
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. Then 80 g of silver powder is added, the surface of the silver powder is treated by oleic acid, and D50 is 2.5-5.5 mu m. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
I-shaped sample resistance measurement: a proper amount of liquid mixture is taken, an I-shaped sample with the length of 80mm, the width of 8mm and the thickness of 12+/-2 mu m is printed on a TPU substrate, and the sample is put into an oven for baking at 130 ℃ for 15 minutes until the sample is completely solidified. Subsequently, at 130℃an I-shaped sample based on TPU was hot-pressed onto a 15cm long by 30mm wide elastic cloth substrate consisting of a blend of 25% cotton and 75% polyester using 0.6kgf and continued hot-pressing for 30 s. The resistance of the sample was then measured and recorded using a multimeter according to the position of the ends of the i-shaped sample as described in fig. 3. The data can be seen in table 2.
Tensile testing: an appropriate amount of the liquid mixture was taken in a mixture of thermoplastic polyurethane (T)PU) substrate, an i-shaped sample with a length of 80mm, a width of 8mm and a thickness of 12 + -2 μm was printed, and baked in an oven at 130 ℃ for 15 minutes until complete curing. Subsequently, at 130℃an I-shaped sample based on TPU was hot-pressed onto a 15cm long by 30mm wide elastic cloth substrate consisting of a blend of 25% cotton and 75% polyester using 0.6kgf and continued hot-pressing for 30 s. And then fixing the sample on a metal clamp of a self-made tensile resistance testing instrument, wherein the fixing position of the clamp is the end position of the I-shaped sample. The speed of stretching and recovering was set to 508mm/min, the number of stretching cycles was 100 times, the stretching ratio was 60%, and the resistance change data during stretching recovery was recorded in real time at a frequency of 6 data/sec. The initial resistance of the i-shaped sample, the resistance at 60% draw ratio at 100 cycles, and the recovery resistance at 100 cycles were selected for recording and the device count was 200. The data can be seen in table 2.
Washing test: a suitable amount of the liquid mixture was taken, an I-shaped sample of 80mm length, 8mm width and 12.+ -. 2 μm thickness was printed on a Thermoplastic Polyurethane (TPU) substrate of 50 μm thickness, and placed in an oven for 15 minutes at 130 ℃ until complete curing. At 130v, an I-shaped sample based on TPU was hot-pressed onto a 15cm long by 30mm wide elastic cloth substrate composed of 25% cotton and 75% polyester blend, using 0.6kgf and continuing the hot-pressing for 30 s. After the sample cooled to room temperature, the resistance of the sample was measured and recorded as the initial resistance-wash according to the I-shaped sample tip position described in FIG. 3. The sample was then placed in a drum washing machine along with 2kg of co-washed cotton cloth (100% cotton). Subsequently, 55L of water and 16g of washing powder were added and single washing conditions were set: the washing time is 15min, the washing process comprises washing, rinsing and spin-drying, and the washing temperature is normal temperature. After repeated washing for 25 times under the same conditions, the sample was taken out, hung vertically at room temperature for 12 hours, dried, and the resistance of the sample was measured and recorded according to the position of the I-shaped sample end as shown in FIG. 3. The data can be seen in table 2.
Comparative example 2
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of armor is addedThe isobutyl ketone was slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. 77 g of silver powder were then added, the surface of which was treated with oleic acid and the D50 was 2.5-5.5. Mu.m. Then 3 g of EGaIn eutectic gallium indium alloy Ga with the melting point of 15.7 ℃ is added 75.5 In 24.5 EGaIn is stored submerged in an aqueous solution containing a water-soluble reducing agent prior to use to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
I-shaped sample resistance measurement: as in comparative example 1.
Tensile testing: as in comparative example 1.
Washing test: as in comparative example 1.
Comparative example 3
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. 40 g of silver powder was then added, the surface of which was treated with oleic acid and D50 was 2.5-5.5. Mu.m. Then 40 g of EGaIn eutectic gallium indium alloy Ga with the melting point of 15.7 ℃ is added 75.5 In 24.5 EGaIn is stored submerged in an aqueous solution containing a water-soluble reducing agent prior to use to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
I-shaped sample resistance measurement: as in comparative example 1.
Tensile testing: as in comparative example 1.
Washing test: as in comparative example 1.
Comparative example 4
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. Then 27 g of silver powder was added, the surface of which was treated with oleic acid and the D50 was 2.5-5.5. Mu.m. 53 g of EGaIn eutectic gallium indium alloy Ga with a melting point of 15.7 ℃ are then added 75.5 In 24.5 EGaIn is stored submerged in an aqueous solution containing a water-soluble reducing agent prior to use to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-velocity dispersed liquid mixture is then collected and contained in a closable container for use.
I-shaped sample resistance measurement: as in comparative example 1.
Tensile testing: as in comparative example 1.
Washing test: as in comparative example 1.
Comparative example 5
Sample preparation: a total of 20 grams of FKM246 and Viton-F was weighed out, with FKM246 having an F% weight content of 64.5% and Viton-F having an F% weight content of 70%. 50 g of methyl isobutyl ketone were added and slowly stirred mechanically for 12 hours to obtain a homogeneous and stable fluid mixture. Then 80 g of EGaIn eutectic gallium indium alloy Ga with the melting point of 15.7 ℃ is added 75.5 In 24.5 EGaIn is stored submerged in an aqueous solution containing a water-soluble reducing agent prior to use to avoid oxidation by air. Then adding a proper amount of curing agent, auxiliary curing agent, antioxidant, tackifier and the like, and continuously stirring for 2 hours to obtain a uniform and stable fluid mixture. The fluid mixture obtained by stirring was subjected to high-speed dispersion for 60 seconds using a high-speed dispersion apparatus. The high-speed dispersed liquid is then mixedThe materials are collected and contained in a container which can be closed for later use.
I-shaped sample resistance measurement: as in comparative example 1.
Tensile testing: as in comparative example 1.
Washing test: as in comparative example 1.
Table 2 comparison of tensile and water wash performance of examples and comparative examples
Table 3 example stretched 100% resistance extremum
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention. It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
Claims (10)
1. The flexible conductive material suitable for high-tensile durability is characterized by being prepared from the following raw materials:
5 to 35 weight percent of liquid metal, 30 to 75 weight percent of conductive particles or carbon materials, 5 to 30 weight percent of elastomer matrix and 0.1 to 5 weight percent of additive.
2. A flexible conductive material suitable for high tensile durability according to claim 1 wherein said liquid metal is gallium, or gallium indium tin alloy, or an alloy of gallium indium tin and aluminum, thallium, lead, bismuth, zinc, copper, germanium, antimony, and said liquid metal has a melting point below 40 degrees.
3. A flexible conductive material suitable for high tensile durability according to claim 2 wherein said liquid metal is Ga 75.5 In 24.5 、Ga 62.5 In 21.5 Sn 16 、Bi 35 In 48.6 Sn 16 Zn 0.4 、GaIn 15 Sn 13 Zn 1 、GaSn 60 In 10 、GaZn 16 In 12 、Ga75 In25、GaZn 16 In 12 、GaSn 8 、GaIn 25 Sn 13 、Ga 69.8 In 17.6 Sn 12.6 、GaIn 29 Zn 4 、GaSn 12 、GaZn 5 One of them.
4. A flexible conductive material suitable for high tensile durability according to claim 1 wherein said conductive particles are Au, ag, ni, cu, al, zn, sn, ti, bi, pb, W, in, ga and conductive particles of alloys of two or more thereof;
the carbon material is carbon powder, graphite powder, graphene powder, nano graphite sheet, carbon fiber powder and carbon powder composite powder of two or more of the carbon powder and the nano graphite sheet.
5. The flexible conductive material suitable for high tensile durability according to claim 4, wherein said Ag is silver flake having a bulk density of not less than 3.0g/cm 3 And a specific surface area of not more than 2.0m 3 /g,D50/D10>1.8 and D90/D10>4。
6. The flexible conductive material suitable for high-tensile durability according to claim 5 wherein the surface of the plate-like silver powder contains a chemical coating, and the compound constituting the chemical coating is selected from the group consisting of oleic acid, palmitic acid, stearic acid, sodium oleate, sodium stearate, and combinations of two or more thereof.
7. A flexible conductive material suitable for high tensile durability according to claim 1 wherein said elastomeric matrix comprises at least two vinylidene fluoride containing fluoroelastomers having different fluorine content, said fluoroelastomers being crosslinked using a crosslinking agent.
8. A flexible conductive material suitable for high tensile durability according to claim 1 wherein said additives are cross-linking agents, co-cross-linking agents, coupling agents, catalysts, antioxidants, co-binders, deaerating agents, wetting agents, flame retardants, adhesion promoters, fillers, dispersants, surfactants, and combinations of two or more thereof.
9. A method of preparing a flexible conductive material suitable for high stretch durability comprising the steps of:
step S100: stirring the elastomer matrix and the solvent at normal temperature until the elastomer matrix and the solvent are uniformly mixed;
step S200: sequentially adding liquid metal, conductive particles or carbon materials and additives, and continuously stirring until a uniform fluid mixture is obtained;
step S300: taking out the fluid mixture, repeatedly grinding the fluid mixture by using a high-speed mixer, and collecting the ground liquid mixture;
step S400: the liquid mixture is coated on the base material in a printing, dispensing or coating mode, and is placed in an oven for baking, so that the flexible conductive material suitable for high stretching durability is obtained.
10. A flexible conductive material suitable for high stretch durability as defined in any one of claims 1-8 or a flexible conductive material suitable for high stretch durability as defined in claim 9, for use as a flexible electronic product, wearable garment, flexible circuit, flexible electrode.
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