CN117048071A - Foam laminating machine - Google Patents

Foam laminating machine Download PDF

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Publication number
CN117048071A
CN117048071A CN202311072711.5A CN202311072711A CN117048071A CN 117048071 A CN117048071 A CN 117048071A CN 202311072711 A CN202311072711 A CN 202311072711A CN 117048071 A CN117048071 A CN 117048071A
Authority
CN
China
Prior art keywords
frame
pressing roller
foam
roller
base material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202311072711.5A
Other languages
Chinese (zh)
Inventor
袁延良
张元欠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Demaco Electronic Technology Co ltd
Original Assignee
Suzhou Demaco Electronic Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Demaco Electronic Technology Co ltd filed Critical Suzhou Demaco Electronic Technology Co ltd
Priority to CN202311072711.5A priority Critical patent/CN117048071A/en
Publication of CN117048071A publication Critical patent/CN117048071A/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802Positioning the parts to be joined, e.g. aligning, indexing or centring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/20Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/22Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns
    • B29C66/221Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being in the form of recurring patterns being in the form of a sinusoidal wave
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/834General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools moving with the parts to be joined
    • B29C66/8341Roller, cylinder or drum types; Band or belt types; Ball types
    • B29C66/83411Roller, cylinder or drum types
    • B29C66/83413Roller, cylinder or drum types cooperating rollers, cylinders or drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/92Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/924Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/9261Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the pressure, the force, the mechanical power or the displacement of the joining tools by controlling or regulating the displacement of the joining tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention discloses a foam laminating machine, which relates to the technical field of laminating equipment and comprises a path recognition device and a floating pressing device, wherein the path recognition device comprises a height recognition mechanism and an angle recognition mechanism, and the floating pressing device comprises an upper pressing roller arranged on a frame and a lower pressing roller arranged on the upper pressing roller. The invention can detect the height change and the curved surface change of the surface of the substrate by arranging the path recognition device and the floating pressing device, and the upper pressing roller and the lower pressing roller can move based on the change of the surface of the substrate, so that the upper pressing roller and the lower pressing roller can apply a pressing resultant force approximately from the vertical line direction of foam and the substrate, thereby avoiding dislocation of the foam and the substrate, avoiding or reducing wrinkles of the foam, realizing foam lamination of the wavy substrate, and being also suitable for foam lamination of sheets or coiled materials.

Description

Foam laminating machine
Technical Field
The invention relates to the technical field of laminating equipment, in particular to a foam laminating machine.
Background
Foam is a flexible foam made of polyurethane material that is commonly used in a variety of applications to provide protection and cushioning. The foam has the characteristics of softness, portability, shock absorption, heat insulation and the like, and is widely applied to the fields of electronic products, transportation packages, automobile parts and the like.
In the application process, the foam is often required to be attached to a base material, and the foam is attached to the base material. The existing laminating machine is suitable for sheets and coiled materials, can only carry out foam lamination on a flat surface, and is not suitable for wavy substrates.
The safe and energy-saving foam laminating machine disclosed in Chinese patent publication No. CN211917988U comprises a frame, a material distributing roller, a heating laminating assembly, a cooling roller and a winding machine, wherein the heating laminating assembly comprises a heat insulation box body, a guide roller arranged in the heat insulation box body, a laminating press roller, an electric heating tube and a temperature control assembly electrically connected with the electric heating tube. The laminating compression roller of this scheme only is applicable to smooth surface, can't be applicable to the wave surface that has the radian.
Disclosure of Invention
The invention provides a foam laminating machine which aims to solve the problems in the prior art.
In order to achieve the above object, the present invention adopts the following technical scheme.
The foam laminating machine comprises a path recognition device and a floating pressing device, wherein the path recognition device comprises a height recognition mechanism and an angle recognition mechanism, the height recognition mechanism comprises a stand column vertically arranged on a frame and a floating block slidingly arranged on the stand column, and a displacement sensor for detecting displacement change of the floating block on the stand column is arranged on the stand column; the angle identification mechanism comprises a rotating shaft rotatably arranged on the floating block and a vertical rod fixed at one end of the rotating shaft close to the edge of the base material, a guide unit matched with the edge of the base material is arranged on the vertical rod, and an angle sensor for detecting the angle change of the rotating shaft is arranged on the rotating shaft; the floating pressing device comprises an upper pressing roller and a lower pressing roller, wherein the upper pressing roller is arranged on the frame, the lower pressing roller is arranged on the upper pressing roller, the upper pressing roller can change the height of the upper pressing roller according to data of the displacement sensor, the lower pressing roller can rotate around the axial lead of the upper pressing roller according to data of the angle sensor, and foam and a base material pass through between the upper pressing roller and the lower pressing roller and are pressed.
Further, the guide unit comprises a cross rod and two first guide wheels, the cross rod is perpendicular to the vertical rod and can slide along the vertical rod, the two first guide wheels are symmetrically and rotatably arranged at two ends of the cross rod by taking the vertical rod as a center, one end of the vertical rod is rotatably provided with a second guide wheel, and the other end of the vertical rod is sleeved with a first spring capable of pushing the cross rod to the second guide wheel.
Further, be provided with the slide rail in the frame, slidable mounting has the slider on the slide rail, and the stand is fixed on the slider, rotates in the frame and installs the first lead screw parallel with the slide rail, first lead screw and slider screw-thread fit, and the one end of first lead screw is provided with the handle.
Further, two parallel guide rods are fixed on the frame, guide sleeves are sleeved on the guide rods, the two guide sleeves are fixedly connected with a frame, an upper roller shaft of the upper pressing roller is rotatably installed on the frame, a first motor is arranged on the frame, the output end of the first motor is connected with a second screw rod parallel to the guide rods, and the second screw rod is in threaded fit with the frame.
Further, the end part of the upper roll shaft is movably sleeved with a shaft sleeve, a first gear and a fixed block are fixedly sleeved on the shaft sleeve, a sliding rod is movably inserted in the fixed block, a bearing seat is fixed at one end of the sliding rod, a lower roll shaft of the lower press roll is arranged on the bearing seat, an adjusting nut is arranged at the other end of the sliding rod in a threaded manner, and a second spring is sleeved on the sliding rod between the adjusting nut and the fixed block.
Further, a second gear meshed with the first gear is rotatably arranged on the frame, and a second motor capable of driving the second gear to rotate is fixed on the frame.
Further, a third motor is fixed on the frame and drives the upper press roller and the lower press roller to rotate at the same speed through a belt transmission mechanism.
Further, be provided with the transport platform in the frame, offered a plurality of grooves of dodging on the transport platform, dodging the below in groove and be provided with the conveying roller, be provided with in the circumference of conveying roller with substrate matched with crest portion and trough portion, when the conveying roller rotates, crest portion can pass dodge the groove and stir the crest portion of substrate from the below of substrate, makes the substrate remove on the transport platform.
Further, a limiting upper cover is arranged on the conveying table, and the limiting upper cover can be matched with the conveying table to form upper and lower limiting on the base material.
Compared with the prior art, the invention has the beneficial effects that: through setting up route recognition device and floating compression fittings, the guide unit cooperates with substrate edge, can be when the substrate removes, remove on the substrate surface, thereby with the help of parts such as slider, displacement sensor and angle sensor, detect the high change and the curved surface change on substrate surface, go up compression roller and lower compression roller can be based on displacement sensor and angle sensor's data motion, wherein, go up compression roller and can reciprocate, make and go up the compression roller and keep with the laminating of bubble cotton, and lower compression roller then can be rotated with the axial lead of last compression roller as the center, make and go up compression roller and lower compression roller and can exert the resultant force of pressure from bubble cotton and the perpendicular line direction of substrate roughly, avoid the dislocation of bubble cotton and substrate, avoid or reduce the fold of bubble cotton, realize the bubble cotton laminating of wave substrate, the invention is also applicable to the bubble cotton laminating of sheet or coiled material simultaneously.
Drawings
Fig. 1 is a perspective view of the present invention in use.
Fig. 2 is a side view of the invention in use.
Fig. 3 is a partial enlarged view at a in fig. 2.
Fig. 4 is a schematic structural diagram of a path identifying device according to the present invention.
Fig. 5 is a schematic structural diagram of the floating pressing device of the present invention.
Fig. 6 is a schematic conveying view of the conveying roller of the present invention.
FIG. 7 is a schematic view of the press roller of the present invention changing the mating position with the substrate.
In the figure: 1. the device comprises a conveying table, 11, an avoidance groove, 12, a frame, 2, a foam frame, 21, a foam roll, 22, a guide roller, 3, a stand column, 31, a displacement sensor, 32, a floating block, 33, a rotating shaft, 34, an angle sensor, 35, a vertical rod, 36, a cross rod, 37, a first guide wheel, 38, a second guide wheel, 39, a first spring, 4, a sliding rail, 41, a sliding block, 42, a first lead screw, 43, a handle, 5, an upper press roller, 51, a guide rod, 511, a limiting block, 52, a guide sleeve, 53, a frame, 54, a fixing frame, 55, a second lead screw, 56, a first motor, 57, an upper roll shaft, 6, a lower press roller, 61, a lower roll shaft, 62, a shaft sleeve, 63, a first gear, 64, a fixed block, 65, a sliding rod, 66, a bearing seat, 67, an adjusting nut, 671, a second spring, 68, a second gear, 69, a second motor, 691, a bevel gear set, 7, a conveying roller, 71, a crest, 72, a trough part, 73, a base, 8, a third motor, 81, a belt drive mechanism, a 9 and a limit cover.
Detailed Description
The following description of the embodiments of the present invention will be made more fully hereinafter with reference to the accompanying drawings, in which embodiments of the invention are shown, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 7, a foam laminating machine provided by the embodiment of the invention comprises a frame 12, a foam frame 2, a conveying table 1, a guide roller 22, a path recognition device and a floating pressing device, wherein a foam roll 21 is placed on the foam frame 2, and the foam roll 21 can rotate on the foam frame 2 so as to unwind foam.
The conveyor table 1 is used for conveying a substrate, and the guide roller 22 is rotatably mounted on the frame 12.
The path recognition device comprises a height recognition mechanism and an angle recognition mechanism, wherein the height recognition mechanism can detect the height change of the base material, and the angle recognition mechanism can detect the approximate value change of the vertical line on the surface of the base material. The floating pressing device comprises an upper pressing roller 5 arranged on a frame 12 and a lower pressing roller 6 arranged on the upper pressing roller 5, wherein the upper pressing roller 5 can move up and down, the lower pressing roller 6 can move up and down along with the upper pressing roller 5, and meanwhile, the lower pressing roller 6 can rotate by taking the axial lead of the upper pressing roller 5 as the center.
As can be seen from fig. 3, the wave-shaped substrate has periodically changed peaks and valleys, so long as the distance between the path recognition device and the floating pressing device is one period, the path recognition device can provide the height change data of the substrate surface for the upper press roller 5 and the lower press roller 6, so that the movement of the upper press roller 5 and the lower press roller 6 conforms to the shape of the substrate surface, and the foam bonding of the wave-shaped substrate is realized. When the base material is a sheet or a coiled material, the surface of the base material has no change in height, and the upper press roller 5 and the lower press roller 6 can normally attach foam, and only the conveying mechanism of the foam needs to be changed.
In order to be able to adjust the distance between the path recognition device and the floating press-fit device, a slide rail 4 is fixedly mounted on the frame 12, a slide block 41 which can be moved along the slide rail 4 is mounted on the slide rail 4, and a first screw 42 which can be rotated and is parallel to the slide rail 4 is mounted on the frame 12. The first screw 42 is in threaded engagement with the slide 41, and when the first screw 42 is rotated, the threads can drive the slide 41 to move on the slide rail 4. To facilitate sliding the first screw 42, a handle 43 is fixedly mounted to the end of the first screw 42.
The height identifying mechanism comprises a vertical column 3 vertically fixed on a sliding block 41 and a floating block 32 slidably arranged on the vertical column 3, meanwhile, a displacement sensor 31 is fixedly arranged on the vertical column 3, the working end of the displacement sensor 31 is connected with the floating block 32, and the displacement sensor 31 can detect the displacement variation of the floating block 32 on the vertical column 3.
As shown in fig. 4, the angle recognition mechanism includes a rotating shaft 33 rotatably mounted on the slider 32 and a vertical rod 35 fixed to one end of the rotating shaft 33 near the edge of the substrate, the vertical rod 35 being perpendicular to the rotating shaft 33. The vertical rod 35 is provided with a guiding unit matched with the edge of the substrate. Specifically, the guiding unit includes a cross bar 36, two first guide wheels 37 and one second guide wheel 38, the cross bar 36 is perpendicular to the vertical bar 35, the vertical bar 35 passes through the middle of the cross bar 36, and the cross bar 36 can slide along the vertical bar 35. The two first guide wheels 37 are symmetrically arranged at two ends of the cross bar 36 with the vertical rod 35 as a center, and the two first guide wheels 37 can rotate. The second guide wheel 38 is rotatably mounted at one end of the vertical rod 35, and the other end of the vertical rod 35 is sleeved with a first spring 39 capable of pushing the cross rod 36 to the second guide wheel 38.
When the device is used, two first guide wheels 37 are placed on the upper surface of a base material, and a second guide wheel 38 is placed on the lower surface of the base material, and under the action of the first springs 39, the first guide wheels 37 and the second guide wheels 38 can be tightly attached to the surface of the base material. As shown in fig. 3, since the rotating shaft 33 is disposed on the slider 32, and the slider 32 can only move up and down along the column 3, when the substrate moves, the wavy surface of the substrate can act on the first guide wheel 37 and the second guide wheel 38, causing the first guide wheel 37 and the second guide wheel 38 to move up and down along the surface of the substrate, and further, the rotating shaft 33 and the slider 32 are moved along the column 3, and in the process, the displacement sensor 31 records the displacement amount of the rotating shaft 33.
Because the vertical rod 35 is fixed on the rotating shaft 33, and the rotating shaft 33 can rotate, the two first guide wheels 37 can keep fit with the surface of the substrate, and the vertical rod 35 is positioned on the middle vertical line of the two first guide wheels 37, and at this time, the vertical rod 35 is approximately positioned on the vertical line of a point on the edge of the wavy substrate corresponding to the rotating shaft 33. And the rotating shaft 33 is further provided with an angle sensor 34 for detecting an angle change of the rotating shaft 33. Therefore, the angle sensor 34 can approximately obtain the angle of the vertical line of a point on the edge of the substrate corresponding to the rotation axis 33.
By means of the data of the angle sensor 34 and the displacement sensor 31, the upper press roller 5 is controlled to change the height of the upper press roller 5 according to the data of the displacement sensor 31, and the lower press roller 6 is controlled to rotate around the axial line of the upper press roller 5 according to the data of the angle sensor 34, so that the surface of the upper press roller 5 is matched with the base material, and the upper press roller 5 and the lower press roller 6 can apply a resultant force of pressurization in the vertical line direction of foam and the base material, thereby avoiding dislocation of the foam and the base material and avoiding or reducing wrinkles of the foam.
Specifically, two parallel guide rods 51 are fixed to the frame 12, and the guide rods 51 are vertically downward and parallel to the upright 3. The two guide rods 51 are movably sleeved with guide sleeves 52, and limiting blocks 511 for preventing the guide sleeves 52 from being separated are arranged at the bottoms of the guide rods 51. The two guide sleeves 52 are fixedly connected with a frame 53 which is in an inverted U shape, and two ends of an upper roller shaft 57 of the upper press roller 5 are respectively rotatably arranged on the frame 53. The driving frame 53 moves along the guide rod 51 to move up and down the upper press roller 5. In order to conveniently control the height of the upper press roller 5, a first motor 56 is fixedly installed on the frame 12, the output end of the first motor 56 is connected with a second screw rod 55, the second screw rod 55 is parallel to the guide rod 51, meanwhile, a fixing frame 54 is also fixed on the frame 12, the second screw rod 55 is rotatably installed on the fixing frame 54, and the second screw rod 55 is in threaded fit with the frame 53, so that the first motor 56 can drive the frame 53 to move along the second screw rod 55 by driving the second screw rod 55 to rotate, namely, the height adjustment of the upper press roller 5 is realized.
In order to form a pressing force between the upper pressing roller 5 and the lower pressing roller 6, a shaft sleeve 62 is movably sleeved at the end part of the upper roller shaft 57, a first gear 63 and a fixed block 64 are fixedly sleeved on the shaft sleeve 62, the fixed block 64 and the first gear 63 are fixed, and when the first gear 63 rotates around the upper roller shaft 57, the fixed block 64 also rotates together. The slide bar 65 is inserted in the fixed block 64 movably, and the slide bar 65 can move along the fixed block 64 but cannot rotate. The bottom of the slide bar 65 is fixed with a bearing seat 66, and the lower roll shaft 61 of the lower press roll 6 is mounted on the bearing seat 66. Thus, when the first gear 63 rotates, the lower press roller 6 can be rotated by the slide bar 65. An adjusting nut 67 is mounted on one end of the sliding rod 65 away from the bearing seat 66 in a threaded manner, and a second spring 671 is sleeved on the sliding rod 65 between the adjusting nut 67 and the fixed block 64. Under the action of the second spring 671, the sliding rod 65 drives the lower pressing roller 6 to move towards the upper pressing roller 5, so that a pressing force is provided, and the upper pressing roller 5 and the lower pressing roller 6 press the foam and the base material.
In order to conveniently control the rotation of the first gear 63, a second gear 68 meshed with the first gear 63 is rotatably mounted on the frame 53, a second motor 69 is fixed on the frame 53, and the second motor 69 drives the second gear 68 to rotate through a bevel gear set 691. The second motor 69 can drive the first gear 63 to rotate through the second gear 68, so that the sliding rod 65 drives the lower pressing roller 6 to rotate around the axis of the upper pressing roller 5, and the rotating angle is the same as the data of the angle sensor 34.
As shown in fig. 7, the second gear 68 drives the first gear 63 to rotate, so that the slide bar 65 drives the lower press roller 6 to rotate, so that the line between the center points of the lower press roller 6 and the upper press roller 5 substantially coincides with the perpendicular line at the contact point of the base material.
In order to reduce the resistance when the conveying mechanism conveys the substrate, the upper press roller 5 and the lower press roller 6 can actively rotate. The third motor 8 is fixedly arranged on the frame 53, an output shaft of the third motor 8 is connected with the upper roll shaft 57 through a belt transmission mechanism 81, the upper roll shaft 57 is connected with the lower roll shaft 61 through the belt transmission mechanism 81, and therefore the third motor 8 can drive the upper press roll 5 and the lower press roll 6 to rotate at the same speed through the belt transmission mechanism 81. The belt drive 81 generally includes a belt, a driving pulley, and a driven pulley. Because the upper press roller 5 and the lower press roller 6 are tensioned by the second spring 671, a certain floating space exists between the upper press roller 5 and the lower press roller 6, and a tension adjusting mechanism is added to the belt to ensure the stability of transmission. The tension adjusting mechanism is a lot of in the prior art, and is not described in detail here.
The conveying mechanism can have two forms according to the base materials.
For the wave-shaped base material, at least two avoidance grooves 11 can be formed in the conveying table 1, and four avoidance grooves 11 are formed in the embodiment. A rotatable conveying roller 7 is mounted on the base 73 below the avoidance groove 11, and the conveying roller 7 can be driven by a servo motor. The conveying roller 7 is provided with a crest portion 71 and a trough portion 72 in the circumferential direction, which are fitted to the wavy structure of the base material. When the conveying roller 7 rotates, the crest 71 can pass through the escape groove 11 and move the crest 71 of the base material from below the base material, and the crest 71 of the base material is driven to move on the conveying table 1. The conveying roller 7 can push the substrate if the substrate weight is large. If the substrate is lighter, the limit upper cover 9 can be installed on the conveying table 1, the limit upper cover 9 can cover the substrate from the upper side of the conveying roller 7, and the limit upper cover 9 can be matched with the conveying table 1 to form upper and lower limit on the substrate. Thus, when the conveying roller 7 drives the substrate to move, the substrate is not tilted, and the substrate is smoothly pushed in.
For sheet substrates or webs, conventional round rollers may be used for transport.
When in use, the utility model is characterized in that: the substrate is placed on the conveyor table 1, and the first guide wheel 37 is placed on the upper surface edge of the substrate, and the second guide wheel 38 is placed on the lower surface edge of the substrate, after which the adjustment is made according to the shape of the substrate.
If the substrate is wavy, the position of the slider 41 on the first screw rod 42 needs to be adjusted according to the periodicity thereof, so that the distance between the rotating shaft 33 and the upper press roller 5 is matched with the wavy characteristic of the substrate, and the substrate is pushed by using the conveying roller 7 of the embodiment. If the substrate is a sheet or a roll, the substrate may be transported by a conventional transport means without adjusting the position of the slider 41.
After the substrate is normally conveyed, the guide unit plays a role, the floating block 32 ascends and descends along with the surface of the substrate, the vertical rod 35 also rotates along with the rotation, the displacement sensor 31 and the angle sensor 34 collect data and feed back to the first motor 56 and the second motor 69, and the ascending and descending of the upper press roller 5 and the rotation of the axle center of the press roller 5 above the lower press roller 6 are respectively controlled, so that the upper press roller 5 and the lower press roller 6 can apply a pressing resultant force in the vertical line direction of foam and the substrate, dislocation of the foam and the substrate is avoided, and wrinkling of the foam is avoided or reduced.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (9)

1. A foam laminator, characterized by comprising:
the path recognition device comprises a height recognition mechanism and an angle recognition mechanism, wherein the height recognition mechanism comprises a stand column (3) vertically arranged on a stand frame (12) and a floating block (32) slidably arranged on the stand column (3), and a displacement sensor (31) for detecting displacement change of the floating block (32) on the stand column (3) is arranged on the stand column (3); the angle identification mechanism comprises a rotating shaft (33) rotatably mounted on the floating block (32) and a vertical rod (35) fixed at one end, close to the edge of the base material, of the rotating shaft (33), a guide unit matched with the edge of the base material is arranged on the vertical rod (35), and an angle sensor (34) for detecting the angle change of the rotating shaft (33) is arranged on the rotating shaft (33);
the floating pressing device comprises an upper pressing roller (5) arranged on a frame (12) and a lower pressing roller (6) arranged on the upper pressing roller (5), wherein the upper pressing roller (5) can change the height of the upper pressing roller (5) according to data of a displacement sensor (31), the lower pressing roller (6) can rotate by taking an axial lead of the upper pressing roller (5) as a center according to data of an angle sensor (34), and foam and a base material pass through between the upper pressing roller (5) and the lower pressing roller (6) and are pressed.
2. A foam laminating machine according to claim 1, wherein the guiding unit comprises a cross bar (36) and two first guide wheels (37), the cross bar (36) is perpendicular to the vertical bar (35) and can slide along the vertical bar (35), the two first guide wheels (37) are symmetrically and rotatably installed at two ends of the cross bar (36) with the vertical bar (35) as a center, one end of the vertical bar (35) is rotatably installed with a second guide wheel (38), and the other end of the vertical bar (35) is sleeved with a first spring (39) capable of pushing the cross bar (36) to the second guide wheel (38).
3. A foam laminating machine as claimed in claim 2, wherein the frame (12) is provided with a slide rail (4), the slide rail (4) is provided with a slide block (41) in a sliding manner, the upright (3) is fixed on the slide block (41), the frame (12) is provided with a first screw rod (42) which is parallel to the slide rail (4) in a rotating manner, the first screw rod (42) is in threaded fit with the slide block (41), and one end of the first screw rod (42) is provided with a handle (43).
4. A foam laminating machine according to claim 1, characterized in that two parallel guide rods (51) are fixed on the frame (12), guide sleeves (52) are sleeved on the guide rods (51), the two guide sleeves (52) are fixedly connected with a frame (53), an upper roller shaft (57) of the upper pressing roller (5) is rotatably mounted on the frame (53), a first motor (56) is arranged on the frame (12), a second screw rod (55) parallel to the guide rods (51) is connected to the output end of the first motor (56), and the second screw rod (55) is in threaded fit with the frame (53).
5. The foam laminating machine according to claim 4, wherein the end portion of the upper roller shaft (57) is movably sleeved with a shaft sleeve (62), a first gear (63) and a fixed block (64) are fixedly sleeved on the shaft sleeve (62), a sliding rod (65) is movably inserted in the fixed block (64), a bearing seat (66) is fixed at one end of the sliding rod (65), the lower roller shaft (61) of the lower pressing roller (6) is mounted on the bearing seat (66), an adjusting nut (67) is mounted at the other end of the sliding rod (65) in a threaded manner, and a second spring (671) is sleeved on the sliding rod (65) between the adjusting nut (67) and the fixed block (64).
6. A foam laminating machine according to claim 5, characterized in that a second gear (68) meshed with the first gear (63) is rotatably mounted on the frame (53), and a second motor (69) capable of driving the second gear (68) to rotate is fixed on the frame (53).
7. A foam laminating machine according to claim 4, characterized in that a third motor (8) is fixed on the frame (53), and the third motor (8) drives the upper press roller (5) and the lower press roller (6) to rotate at the same speed through a belt transmission mechanism (81).
8. The foam laminating machine according to claim 1, wherein the frame (12) is provided with a conveying table (1), a plurality of avoidance grooves (11) are formed in the conveying table (1), conveying rollers (7) are arranged below the avoidance grooves (11), crest portions (71) and trough portions (72) matched with the base material are arranged on the circumference of the conveying rollers (7), and when the conveying rollers (7) rotate, the crest portions (71) can penetrate through the avoidance grooves (11) and stir the crest portions (71) of the base material from the lower side of the base material, so that the base material moves on the conveying table (1).
9. A foam laminating machine according to claim 8, characterized in that a limit upper cover (9) is arranged on the conveying table (1), and the limit upper cover (9) can be matched with the conveying table (1) to form upper and lower limit for a base material.
CN202311072711.5A 2023-08-24 2023-08-24 Foam laminating machine Withdrawn CN117048071A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311072711.5A CN117048071A (en) 2023-08-24 2023-08-24 Foam laminating machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311072711.5A CN117048071A (en) 2023-08-24 2023-08-24 Foam laminating machine

Publications (1)

Publication Number Publication Date
CN117048071A true CN117048071A (en) 2023-11-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311072711.5A Withdrawn CN117048071A (en) 2023-08-24 2023-08-24 Foam laminating machine

Country Status (1)

Country Link
CN (1) CN117048071A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117719170A (en) * 2024-02-03 2024-03-19 广东顺德川崎汽车零部件有限公司 Foam pasting equipment for automobile plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117719170A (en) * 2024-02-03 2024-03-19 广东顺德川崎汽车零部件有限公司 Foam pasting equipment for automobile plate
CN117719170B (en) * 2024-02-03 2024-04-19 广东顺德川崎汽车零部件有限公司 Foam pasting equipment for automobile plate

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