CN117047178A - Flange gasket clipping machine - Google Patents
Flange gasket clipping machine Download PDFInfo
- Publication number
- CN117047178A CN117047178A CN202311319656.5A CN202311319656A CN117047178A CN 117047178 A CN117047178 A CN 117047178A CN 202311319656 A CN202311319656 A CN 202311319656A CN 117047178 A CN117047178 A CN 117047178A
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- China
- Prior art keywords
- fixedly connected
- flange gasket
- raw materials
- seat
- plate
- Prior art date
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- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 238000006243 chemical reaction Methods 0.000 claims abstract description 27
- 238000000926 separation method Methods 0.000 claims abstract description 21
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 230000006835 compression Effects 0.000 claims description 28
- 238000007906 compression Methods 0.000 claims description 28
- 239000012528 membrane Substances 0.000 claims description 23
- 238000003825 pressing Methods 0.000 claims description 14
- 239000002994 raw material Substances 0.000 abstract description 121
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000001125 extrusion Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 239000012634 fragment Substances 0.000 description 6
- 239000010425 asbestos Substances 0.000 description 4
- 229910052895 riebeckite Inorganic materials 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 229920003002 synthetic resin Polymers 0.000 description 4
- 239000000057 synthetic resin Substances 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Control Of Cutting Processes (AREA)
Abstract
The invention belongs to the field of vibrating knife cutting machines, in particular to a flange gasket cutting machine, which comprises an objective table; a discharging groove is formed in the top surface of the objective table; the top surface of the objective table is connected with symmetrically arranged support columns in a sliding manner at two sides; the top surfaces of the two support columns are fixedly connected with a support plate together; the surface of the supporting plate is connected with a movable seat in a sliding manner; one side surface of the movable seat is connected with a mounting seat in a sliding manner; the bottom surface of the mounting seat is rotationally connected with a conversion seat; a high-frequency vibrating knife is arranged on one side surface of the conversion seat; the other side of change over seat has linked firmly the hydraulic stem, extrudees the flange gasket that the cutting was good through the piston rod terminal surface of hydraulic stem for inlay the flange gasket on the raw materials and drop into down the silo, and then accomplish the separation of gasket and raw materials, thereby avoided the user to add the flow of taking off the flange gasket by one step again, and then reduced production flow, improved production efficiency.
Description
Technical Field
The invention belongs to the field of vibrating knife cutting machines, and particularly relates to a flange gasket cutting machine.
Background
The flange gasket is commonly used in pipeline flange connection, and is used as a sealing element between two flanges, namely, the gap between the two flanges is filled through the gasket, so that the situation that after the two flanges are attached, gaps exist between the flanges due to uneven flange surfaces is avoided, and then liquid leaks from the attached positions of the two flanges is caused.
The flange gasket in the prior art is generally made of non-metal such as asbestos, rubber or synthetic resin, and is cut on the asbestos, rubber or synthetic resin pad under the control of a numerical control system by a vibrating cutter head of a vibrating cutter cutting machine so as to obtain the flange gasket with the required size.
In the vibrating knife cutting machine in the prior art, after the vibrating knife cuts gaskets with proper sizes on the raw materials, the cut flange gaskets cannot fall off from the raw materials, but can be embedded on the raw materials, the process of taking down the flange gaskets needs to be increased, the production process is further prolonged, and the production efficiency is reduced.
To this end, the invention provides a flange gasket cutter.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a flange gasket cutting machine, which comprises an objective table, wherein the objective table comprises a main body and a clamping mechanism; a discharging groove is formed in the top surface of the objective table; the top surface of the objective table is connected with symmetrically arranged support columns in a sliding manner at two sides; the top surfaces of the two support columns are fixedly connected with a support plate together; the surface of the supporting plate is connected with a movable seat in a sliding manner, and the movable seat is driven by an external motor and can slide along the surface of the supporting plate; the surface of one side of the movable seat is connected with a mounting seat in a sliding manner, and the mounting seat is driven by an external motor and can slide along the surface of the movable seat; the bottom surface of the mounting seat is rotationally connected with a conversion seat, and a servo motor in the mounting seat drives the conversion seat to rotate on the surface of the mounting seat; a high-frequency vibrating knife is arranged on one side surface of the conversion seat; the other side of the conversion seat is fixedly connected with a hydraulic rod; when the numerical control system is in operation, firstly, a user needs to fix a raw material to be cut at a blanking groove on the top surface of an objective table, then the numerical control system controls the mounting seat and the conversion seat to descend, and enables the high-frequency vibration tool bit to cut the raw material, then the numerical control system controls the support column to slide along the top surface of the objective table, meanwhile, the moving seat also drives the mounting seat and the conversion seat to slide along the support plate, and at the moment, the high-frequency vibration tool is matched with the movement of the mounting seat again, the surface of the conversion seat rotates, so that flange gaskets with required sizes can be cut out on the raw material, after the cutting is completed, the conversion seat rotates, the hydraulic rod rotates to the bottom, then the hydraulic rod is started, the flange gaskets cut through the end face of the piston rod of the hydraulic rod are extruded, so that the flange gaskets embedded on the raw material fall off and fall into the blanking groove, and separation of the gaskets and the raw material is completed, further, the process of adding one step of flange gasket removing by the user is avoided, the production flow is further reduced, and the production efficiency is improved.
Preferably, the inner wall of the blanking groove is fixedly connected with a pair of symmetrically arranged linear motors; the movable end of the linear motor is fixedly connected with a bearing plate; one end of the receiving plate, which is far away from the linear motor, is in sliding connection with the inner wall of the blanking groove; during operation, the linear motor on the groove wall of the blanking groove can drive the bearing plate to move to the two sides of the high-frequency vibrating knife, and the raw materials on the two sides of the high-frequency vibrating knife are supported by the bearing plate, so that excessive sinking of the raw materials under the extrusion of the high-frequency vibrating knife is avoided, the precision of the high-frequency vibrating knife when cutting the raw materials is influenced, and the dimensional precision of the finally cut flange gasket is guaranteed to meet the production requirement.
Preferably, the top surfaces of the two bearing plates are fixedly connected with symmetrically arranged electric push rods at the two end positions; the movable ends of the paired electric push rods are fixedly connected with a top plate together; during operation, the electric push rod on the top surface of the bearing plate pushes the top plate to move upwards, and meanwhile, the hydraulic rod downwards extrudes the flange gasket, so that the cut flange gasket is easier to drop from the raw materials, and when the high-frequency vibrating knife needs to cut the flange gasket, the top plate also supports the raw materials on two sides of the high-frequency vibrating knife, so that excessive sinking of the raw materials is avoided, and the cutting precision is influenced.
Preferably, a connecting plate is arranged at one side of each support column, which is close to each other; a plurality of evenly arranged driving wheels are arranged on one side, close to each other, of the two connecting plates; the driving wheels are driven by servo motors; during operation, the user can place the raw materials between connecting plate and objective table, then the drive wheel rotates to extrude the raw materials between connecting plate and the objective table, thereby promote the raw materials to remove along the surface of objective table, thereby realize raw materials automatic feeding, improved the material loading efficiency of raw materials.
Preferably, the support column is slidably connected with a slide block at a position corresponding to the connecting plate, and the slide block is driven by an external motor and can slide along the support column; a hydraulic cylinder is fixedly connected to one side, away from the support column, of the sliding block; the end face of a piston rod of the hydraulic cylinder is fixedly connected with the connecting plate; when the device is in use, a user can drive the connecting plate and the driving wheel to ascend and descend together through the ascending and descending of the sliding block, and then the distance between the connecting plate and the top surface of the objective table is controlled, so that raw materials with different thicknesses are adapted, the application range of the embodiment of the device is improved, and when the driving wheel conveys the raw materials to the proper position of the top surface of the objective table, the hydraulic cylinder drives the connecting plate and the driving wheel to move towards the sliding block, and then the two sides of the raw materials are pulled, so that the raw materials are stretched, and the phenomenon that the raw materials are wrinkled to influence the cutting of the high-frequency vibrating knife on the raw materials is avoided.
Preferably, the top surface of the objective table is provided with a plurality of uniformly arranged rotating grooves at the corresponding positions of the driving wheels; the rotating grooves are internally and rotatably connected with rollers; when the device works, the driving wheel can drive the raw materials to move towards two sides, and the rollers in the rotating groove can roll in cooperation with the movement of the raw materials at the moment, so that the friction force of the raw materials during the movement is reduced.
Preferably, the driving wheel comprises a rotating shaft, and the rotating shaft is rotationally connected with the connecting plate; the rotating shaft is internally and rotatably connected with an air duct which is connected with an external air pump; one end of the rotating shaft, which is far away from the connecting plate, is fixedly connected with a pressing roller; the compression roller is of a hollow structure, and an annular film is fixedly connected inside the compression roller; the surface of the annular membrane is fixedly connected with a fixing needle; the surface of the press roll is provided with a through hole at a position corresponding to the fixed pair; during operation, the user accessible air duct lets in gas towards inside the compression roller, by letting in the inside gaseous extrusion annular membrane of compression roller, make annular membrane take place deformation, drive the fixed needle by annular membrane and move towards the through-hole, and finally push out the through-hole with the fixed needle, make the fixed needle insert in the raw materials, and then accomplish the further fixation to the raw materials, and when the user need remove the fixed between fixed needle and the raw materials, the user accessible air duct is taken out from the compression roller, make annular membrane shrink towards the direction of keeping away from the through-hole, and then drive the fixed needle and withdraw inside the compression roller, through fixing to the fixed of raw materials, can reduce the raw materials and take place to remove when cutting, guarantee the precision when high-frequency vibration sword cuts.
Preferably, the surface of the annular membrane is fixedly connected with a plurality of uniformly arranged pressing plates; elastic sheets are fixedly connected between the pressing plate and the inner wall of the pressing roller; during operation, the annular membrane drives the fixed needle and the clamp plate to move towards the direction of through-hole to compress the shell fragment, finally make the fixed needle ejecting through-hole, insert inside the raw materials, thereby accomplish the fixed to the raw materials, and when the user need remove the fixed between fixed needle and the raw materials, the user can make air duct and external intercommunication, the shell fragment of compression resumes this moment, and draw back the fixed needle inside the compression roller, through the hindrance of shell fragment, avoid the fixed needle to stretch out the compression roller excessively, and lead to the syringe needle extrusion objective table of fixed needle's top surface, make the syringe needle of fixed needle impaired dullness.
Preferably, a separation net is fixedly connected to the position, close to the bottom, of the groove wall of the discharging groove; the inner wall of the blanking groove is connected with a connecting rod at the top of the separation net in a sliding manner; the surface of the connecting plate is rotationally connected with a roller; the surface of the roller is fixedly connected with a plurality of uniformly arranged protruding blocks; during operation, the flange gasket can drop to the net surface of separating, and then the connecting rod drives the cylinder and rolls along the net surface of separating, and then makes the protruding piece extrusion flange gasket on cylinder surface for the raw materials of flange gasket surface connecting hole department can be extruded and drop, thereby further saves the time of user's clearance flange gasket.
Preferably, a push plate is connected to the inner wall of one side of the blanking groove in a sliding manner; the push plate is arranged on the top surface of the screen and driven by an external motor to move along the screen surface; a discharge hole is formed in the surface of one side, far away from the push plate, of the objective table; during operation, a user can drive the push plate to slide along the surface of the screen through the external motor, and then the cut flange gasket is pushed towards the discharge hole and finally pushed out of the discharge hole, so that the user can take materials conveniently.
The beneficial effects of the invention are as follows:
1. according to the flange gasket cutting machine, the flange gasket which is well cut is extruded through the end face of the piston rod of the hydraulic rod, so that the flange gasket embedded on the raw material falls off and falls into the blanking groove, and further separation of the gasket and the raw material is completed, the process that a user adds one step to take down the flange gasket is avoided, the production process is reduced, and the production efficiency is improved.
2. According to the flange gasket cutting machine, the receiving plate is used for supporting the raw materials on the two sides of the high-frequency vibrating knife, so that the problem that the accuracy of the high-frequency vibrating knife in cutting the raw materials is affected due to excessive sinking of the raw materials under extrusion of the high-frequency vibrating knife is avoided, and the dimensional accuracy of the finally cut flange gasket is guaranteed to meet production requirements.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is an enlarged view of a portion of FIG. 1 at B;
FIG. 4 is a schematic view of the structure of the press roll of the present invention;
FIG. 5 is a schematic view of the structure of the drum in the present invention;
figure 6 is a schematic view of the structure of the push plate of the present invention.
In the figure: 1. an objective table; 2. discharging groove; 3. a support column; 4. a support plate; 5. a movable seat; 6. a mounting base; 7. a conversion seat; 8. a high frequency vibrating knife; 9. a hydraulic rod; 10. a linear motor; 11. a receiving plate; 12. an electric push rod; 13. a top plate; 14. a connecting plate; 15. a driving wheel; 16. a slide block; 17. a hydraulic cylinder; 18. a rotating groove; 19. a roller; 20. a rotating shaft; 21. an air duct; 22. a press roller; 23. an annular membrane; 24. fixing the needle; 25. a through hole; 26. a pressing plate; 27. a spring plate; 28. a screen; 29. a connecting rod; 30. a roller; 31. a protruding block; 32. a push plate; 33. and a discharge port.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 2, a flange gasket cutting machine according to an embodiment of the present invention includes a stage 1; the top surface of the objective table 1 is provided with a discharging groove 2; the top surface of the objective table 1 is connected with symmetrically arranged support columns 3 in a sliding manner at two side positions; the top surfaces of the two support columns 3 are fixedly connected with a support plate 4; the surface of the supporting plate 4 is connected with a movable seat 5 in a sliding manner, and the movable seat 5 is driven by an external motor and can slide along the surface of the supporting plate 4; the surface of one side of the movable seat 5 is slidably connected with a mounting seat 6, and the mounting seat 6 is driven by an external motor and can slide along the surface of the movable seat 5; the bottom surface of the mounting seat 6 is rotationally connected with a conversion seat 7, and a servo motor in the mounting seat 6 drives the conversion seat 7 to rotate on the surface of the mounting seat 6; a high-frequency vibrating knife 8 is arranged on one side surface of the conversion seat 7; the other side of the conversion seat 7 is fixedly connected with a hydraulic rod 9; when a user needs to cut flange gaskets with required sizes on raw materials such as asbestos, rubber or synthetic resin gaskets, the user can use the embodiment of the invention, firstly, the user needs to fix the raw materials to be cut at the position of the blanking groove 2 on the top surface of the objective table 1, then the numerical control system controls the mounting seat 6 and the conversion seat 7 to descend, the high-frequency vibration cutter 8 head cuts the raw materials, then the numerical control system controls the support column 3 to slide along the top surface of the objective table 1, meanwhile, the moving seat 5 also drives the mounting seat 6 and the conversion seat 7 to slide along the support plate 4, at the moment, the high-frequency vibration cutter 8 is matched with the movement of the mounting seat 6 to rotate on the surface of the conversion seat 7, so that the flange gaskets with required sizes can be cut on the raw materials, after the cutting is completed, the conversion seat 7 rotates, the hydraulic rod 9 rotates to the bottom, then the hydraulic rod 9 is started, the flange gaskets embedded on the raw materials are separated through the end faces of the piston rod of the hydraulic rod 9, the flange gaskets embedded on the raw materials fall into the blanking groove 2, the gaskets are separated from the raw materials, and the production flow is further avoided, and the production flow is further improved.
As shown in fig. 1, 5 and 6, the inner wall of the lower trough 2 is fixedly connected with a symmetrically arranged linear motor 10; the movable end of the linear motor 10 is fixedly connected with a bearing plate 11; one end of the receiving plate 11, which is far away from the linear motor 10, is in sliding connection with the inner wall of the blanking groove 2; when the high-frequency vibrating knife 8 is used for cutting raw materials, the linear motor 10 on the groove wall of the blanking groove 2 can drive the bearing plates 11 to move to two sides of the high-frequency vibrating knife 8, and the raw materials on two sides of the high-frequency vibrating knife 8 are supported through the bearing plates 11, so that excessive sinking of the raw materials under extrusion of the high-frequency vibrating knife 8 is avoided, the accuracy of the high-frequency vibrating knife 8 in cutting the raw materials is affected, and the dimensional accuracy of the finally cut flange gasket is guaranteed to meet production requirements.
As shown in fig. 1, 5 and 6, the top surfaces of the two receiving plates 11 are fixedly connected with symmetrically arranged electric push rods 12 at two end positions; a top plate 13 is fixedly connected with the movable ends of the paired electric push rods 12 together; during operation, when the hydraulic rod 9 needs to push down the cut flange gasket, the electric push rod 12 on the top surface of the bearing plate 11 pushes the top plate 13 to move upwards, and meanwhile, the hydraulic rod 9 presses the flange gasket downwards, so that the cut flange gasket is easier to drop from the raw material, and when the high-frequency vibrating knife 8 needs to cut the flange gasket, the top plate 13 also supports the raw materials on two sides of the high-frequency vibrating knife 8, so that excessive sinking of the raw materials is avoided, and the cutting precision is influenced.
As shown in fig. 1, a connecting plate 14 is arranged on one side, close to each other, of each of the two support columns 3; a plurality of evenly arranged driving wheels 15 are arranged on one side of the two connecting plates 14, which are close to each other; the driving wheels 15 are driven by servo motors; when the feeding device is used, a user can place raw materials between the connecting plate 14 and the objective table 1 when the user needs to feed, then the driving wheel 15 rotates and extrudes the raw materials between the connecting plate 14 and the objective table 1, so that the raw materials are pushed to move along the surface of the objective table 1, automatic feeding of the raw materials is achieved, and feeding efficiency of the raw materials is improved.
As shown in fig. 1 and 3, the support column 3 is slidably connected with a slider 16 at a position corresponding to the connecting plate 14, and the slider 16 is driven by an external motor and can slide along the support column 3; a hydraulic cylinder 17 is fixedly connected to one side, far away from the support column 3, of the sliding block 16; the end face of a piston rod of the hydraulic cylinder 17 is fixedly connected with the connecting plate 14; when the feeding device is used for feeding raw materials with different thicknesses, a user can drive the connecting plate 14 and the driving wheel 15 to ascend and descend together through the ascending and descending of the sliding block 16, and then the distance between the connecting plate 14 and the top surface of the objective table 1 is controlled, so that the raw materials with different thicknesses are adapted, the application range of the feeding device is improved, and when the driving wheel 15 is used for conveying the raw materials to the proper position of the top surface of the objective table 1, the hydraulic cylinder 17 drives the connecting plate 14 and the driving wheel 15 to move towards the sliding block 16, and then the two sides of the raw materials are pulled, so that the raw materials are stretched, and the raw materials are prevented from being wrinkled, and the cutting of the raw materials by the high-frequency vibrating knife 8 is influenced.
As shown in fig. 1, 5 and 6, a plurality of uniformly arranged rotating grooves 18 are formed on the top surface of the object stage 1 at positions corresponding to the driving wheels 15; the rolling wheels 19 are rotatably connected in the rotating grooves 18; when the hydraulic cylinder 17 drives the connecting plate 14 and the driving wheel 15 to move towards the support column 3, the driving wheel 15 drives the raw materials to move towards two sides, and the rollers 19 in the rotating groove 18 can roll in cooperation with the movement of the raw materials at the moment, so that the friction force of the raw materials during the movement is reduced.
As shown in fig. 1 and 4, the driving wheel 15 includes a rotating shaft 20, and the rotating shaft 20 is rotatably connected with the connecting plate 14; an air duct 21 is rotatably connected inside the rotating shaft 20, and the air duct 21 is connected with an external air pump; one end of the rotating shaft 20, which is far away from the connecting plate 14, is fixedly connected with a pressing roller 22; the compression roller 22 is of a hollow structure, and an annular membrane 23 is fixedly connected inside the compression roller 22; the surface of the annular membrane 23 is fixedly connected with a fixing needle 24; the surface of the press roller 22 is provided with a through hole 25 at a position corresponding to the fixed needle 24; when the device is in use, when a user needs to fix the position of a raw material, the user can introduce gas into the compression roller 22 through the gas guide pipe 21, then the gas introduced into the compression roller 22 extrudes the annular membrane 23 to deform the annular membrane 23, then the annular membrane 23 drives the fixing needle 24 to move towards the through hole 25, and finally the fixing needle 24 is ejected out of the through hole 25, so that the fixing needle 24 is inserted into the raw material to further fix the raw material, and when the user needs to release the fixation between the fixing needle 24 and the raw material, the user can extract the gas from the compression roller 22 through the gas guide pipe 21, so that the annular membrane 23 contracts towards a direction far away from the through hole 25, and then the fixing needle 24 is driven to retract into the compression roller 22, and the raw material is fixed through the fixing needle 24, so that the raw material can be reduced, and the precision of the high-frequency vibrating cutter 8 in cutting can be ensured.
As shown in fig. 4, the surface of the annular membrane 23 is fixedly connected with a plurality of pressing plates 26 which are uniformly arranged; spring plates 27 are fixedly connected between the pressing plate 26 and the inner wall of the pressing roller 22; when the air is introduced into the compression roller 22 by a user, the annular film 23 drives the fixing needle 24 and the pressing plate 26 to move towards the direction of the through hole 25 and compress the elastic sheet 27, so that the fixing needle 24 is finally ejected out of the through hole 25 and inserted into the raw material, thereby finishing the fixation of the raw material, and when the user needs to release the fixation between the fixing needle 24 and the raw material, the user can enable the air duct 21 to be communicated with the outside, the compressed elastic sheet 27 is recovered and pulls the fixing needle 24 back into the compression roller 22, the elastic sheet 27 prevents the fixing needle 24 from excessively extending out of the compression roller 22 to cause the needle head of the fixing needle 24 to squeeze the top surface of the objective table 1, and the needle head of the fixing needle 24 is damaged and dulled.
As shown in fig. 5, a separation net 28 is fixedly connected to the position of the groove wall of the lower groove 2 near the bottom; the inner wall of the blanking groove 2 is connected with a connecting rod 29 at the top of the separation net 28 in a sliding manner; the surface of the connecting plate 14 is rotatably connected with a roller 30; a plurality of protruding blocks 31 which are uniformly arranged are fixedly connected to the surface of the roller 30; when the flange gasket is pushed down to the blanking groove 2, the flange gasket falls to the surface of the separation net 28, and then the connecting rod 29 drives the roller 30 to roll along the surface of the separation net 28, so that the convex blocks 31 on the surface of the roller 30 squeeze the flange gasket, the raw materials at the connecting holes on the surface of the flange gasket can be squeezed and fall off, and the time for cleaning the flange gasket by a user is further saved.
As shown in fig. 6, a push plate 32 is slidably connected to the inner wall of one side of the lower trough 2; the pushing plate 32 is arranged on the top surface of the separation net 28 and driven by an external motor to move along the surface of the separation net 28; a discharge hole 33 is formed in the surface of one side, far away from the pushing plate 32, of the objective table 1; when the material on the separation net 28 is required to be taken out by a user in operation, the user can drive the push plate 32 to slide along the surface of the separation net 28 through the external motor, so that the cut flange gasket is pushed towards the discharge hole 33, and finally the cut flange gasket is pushed out of the discharge hole 33, thereby facilitating the material taking of the user.
When a user needs to cut flange gaskets with required sizes on raw materials such as asbestos, rubber or synthetic resin gaskets, the user can use the embodiment of the invention, firstly, the user needs to fix the raw materials to be cut at the position of the blanking groove 2 on the top surface of the objective table 1, then the numerical control system controls the mounting seat 6 and the conversion seat 7 to descend, the high-frequency vibration cutter 8 head cuts the raw materials, then the numerical control system controls the support column 3 to slide along the top surface of the objective table 1, meanwhile, the moving seat 5 also drives the mounting seat 6 and the conversion seat 7 to slide along the support plate 4, at the moment, the high-frequency vibration cutter 8 is matched with the movement of the mounting seat 6 to rotate on the surface of the conversion seat 7, so that the flange gaskets with required sizes can be cut on the raw materials, after the cutting is completed, the conversion seat 7 rotates, the hydraulic rod 9 rotates to the bottom, then the hydraulic rod 9 is started, the flange gaskets embedded on the raw materials are separated through the end faces of the piston rod of the hydraulic rod 9, the flange gaskets embedded on the raw materials fall into the blanking groove 2, the gaskets are separated from the raw materials, and the production flow is further avoided, and the production flow is further improved.
Before the high-frequency vibration knife 8 cuts the raw materials, the linear motor 10 on the groove wall of the blanking groove 2 can drive the bearing plates 11 to move to the two sides of the high-frequency vibration knife 8, and the raw materials on the two sides of the high-frequency vibration knife 8 are supported through the bearing plates 11, so that excessive sinking of the raw materials under extrusion of the high-frequency vibration knife 8 is avoided, the precision of the high-frequency vibration knife 8 when cutting the raw materials is affected, and further, the dimensional precision of the finally cut flange gasket is guaranteed to meet the production requirement.
When the hydraulic rod 9 needs to push down the cut flange gasket, the electric push rod 12 on the top surface of the bearing plate 11 pushes the top plate 13 to move upwards, and meanwhile, the hydraulic rod 9 presses the flange gasket downwards, so that the cut flange gasket is easier to drop from the raw materials, and when the high-frequency vibrating blade 8 needs to cut the flange gasket, the top plate 13 also supports the raw materials on two sides of the high-frequency vibrating blade 8, so that excessive sinking of the raw materials is avoided, and the cutting precision is influenced.
When the user needs the material loading, the user can place the raw materials between connecting plate 14 and objective table 1, then drive wheel 15 rotates to extrude the raw materials between connecting plate 14 and the objective table 1, thereby promote the raw materials to remove along the surface of objective table 1, thereby realize the automatic feeding of raw materials, improved the material loading efficiency of raw materials.
When raw materials with different thicknesses need to be fed, a user can drive the connecting plate 14 and the driving wheel 15 to ascend and descend together through the ascending and descending of the sliding block 16, and then the distance between the connecting plate 14 and the top surface of the objective table 1 is controlled, so that raw materials with different thicknesses are adapted, the application range of the embodiment of the invention is improved, and when the driving wheel 15 conveys the raw materials to a proper position on the top surface of the objective table 1, the hydraulic cylinder 17 drives the connecting plate 14 and the driving wheel 15 to move towards the sliding block 16, and then both sides of the raw materials are pulled, so that the raw materials are stretched, and the raw materials are prevented from being wrinkled, and the cutting of the raw materials by the high-frequency vibrating knife 8 is prevented from being influenced.
When the hydraulic cylinder 17 drives the connecting plate 14 and the driving wheel 15 to move towards the support column 3, the driving wheel 15 drives the raw materials to move towards two sides, and at the moment, the rollers 19 in the rotating groove 18 can roll in cooperation with the movement of the raw materials, so that the friction force of the raw materials during the movement is reduced.
When the user needs to fix the position of raw materials, the user can pass through the air duct 21 and introduce gas into the compression roller 22, then the gas introduced into the compression roller 22 extrudes the annular membrane 23, the annular membrane 23 deforms, the annular membrane 23 drives the fixing needle 24 to move towards the through hole 25, and finally the fixing needle 24 is ejected out of the through hole 25, so that the fixing needle 24 is inserted into the raw materials, further fixing of the raw materials is finished, and when the user needs to release the fixing between the fixing needle 24 and the raw materials, the user can extract gas from the compression roller 22 through the air duct 21, so that the annular membrane 23 contracts towards the direction far away from the through hole 25, and then the fixing needle 24 is driven to retract into the compression roller 22, the raw materials can be reduced to move during cutting through the fixing needle 24, and the cutting precision of the high-frequency vibrating knife 8 is guaranteed.
When the user lets in air to compression roller 22 inside, annular membrane 23 drives fixed needle 24 and clamp plate 26 to the direction motion of through-hole 25, and compress shell fragment 27, finally make fixed needle 24 ejecting through-hole 25, insert inside the raw materials, thereby accomplish the fixed to the raw materials, and when the user need remove fixed between fixed needle 24 and the raw materials, the user can make air duct 21 and external intercommunication, compressed shell fragment 27 resumes this moment, and pull back fixed needle 24 inside compression roller 22, through the hindrance of shell fragment 27, avoid fixed needle 24 to excessively stretch out compression roller 22, and lead to the syringe needle extrusion stage 1's of fixed needle 24 top surface, make the syringe needle of fixed needle 24 impaired dullness.
When the cut flange gasket is propped up to the blanking groove 2, the flange gasket can fall to the surface of the separation net 28, and then the connecting rod 29 drives the roller 30 to roll along the surface of the separation net 28, so that the convex blocks 31 on the surface of the roller 30 squeeze the flange gasket, and raw materials at the connecting holes on the surface of the flange gasket can be squeezed and fall off, so that the time for cleaning the flange gasket by a user is further saved.
When the user needs to take out the material on the separation net 28, the user can drive the push plate 32 to slide along the surface of the separation net 28 through the external motor, so that the cut flange gasket is pushed towards the discharge hole 33, and finally the cut flange gasket is pushed out of the discharge hole 33, thereby facilitating the user to take out the material.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A flange gasket cutter which characterized in that: comprises an object stage (1); a discharging groove (2) is formed in the top surface of the objective table (1); the top surface of the objective table (1) is connected with symmetrically arranged support columns (3) in a sliding manner at two side positions; the top surfaces of the two support columns (3) are fixedly connected with a support plate (4) together; the surface of the supporting plate (4) is connected with a movable seat (5) in a sliding manner, and the movable seat (5) is driven by an external motor and can slide along the surface of the supporting plate (4); one side surface of the movable seat (5) is connected with a mounting seat (6) in a sliding manner, and the mounting seat (6) is driven by an external motor and can slide along the surface of the movable seat (5); the bottom surface of the mounting seat (6) is rotationally connected with a conversion seat (7), and a servo motor in the mounting seat (6) drives the conversion seat (7) to rotate on the surface of the mounting seat (6); a high-frequency vibrating knife (8) is arranged on one side surface of the conversion seat (7); the other side of the conversion seat (7) is fixedly connected with a hydraulic rod (9).
2. A flange gasket cutting machine according to claim 1, wherein: the inner wall of the blanking groove (2) is fixedly connected with a linear motor (10) which is symmetrically arranged; the movable end of the linear motor (10) is fixedly connected with a bearing plate (11); one end of the bearing plate (11) far away from the linear motor (10) is in sliding connection with the inner wall of the blanking groove (2).
3. A flange gasket cutting machine according to claim 2, wherein: the top surfaces of the two bearing plates (11) are fixedly connected with symmetrically arranged electric push rods (12) at the two end positions; the movable ends of the paired electric push rods (12) are fixedly connected with a top plate (13) together.
4. A flange gasket cutting machine according to claim 1, wherein: a connecting plate (14) is arranged at one side of each support column (3) close to each other; a plurality of evenly arranged driving wheels (15) are arranged on one side, close to each other, of the two connecting plates (14); the driving wheels (15) are driven by servo motors.
5. A flange gasket cutting machine according to claim 4, wherein: the support column (3) is connected with a sliding block (16) in a sliding manner at a position corresponding to the connecting plate (14), and the sliding block (16) is driven by an external motor and can slide along the support column (3); a hydraulic cylinder (17) is fixedly connected to one side, far away from the support column (3), of the sliding block (16); the end face of a piston rod of the hydraulic cylinder (17) is fixedly connected with the connecting plate (14).
6. A flange gasket cutting machine according to claim 5, wherein: the top surface of the objective table (1) is provided with a plurality of uniformly arranged rotating grooves (18) at the corresponding positions of the driving wheels (15); the rotating grooves (18) are internally and rotatably connected with rollers (19).
7. A flange gasket cutting machine according to claim 6, wherein: the driving wheel (15) comprises a rotating shaft (20), and the rotating shaft (20) is rotationally connected with the connecting plate (14); an air duct (21) is rotationally connected inside the rotating shaft (20), and the air duct (21) is connected with an external air pump; one end of the rotating shaft (20) far away from the connecting plate (14) is fixedly connected with a compression roller (22); the compression roller (22) is of a hollow structure, and an annular membrane (23) is fixedly connected inside the compression roller (22); the surface of the annular membrane (23) is fixedly connected with a fixing needle (24); through holes (25) are formed in the surface of the pressing roller (22) at positions corresponding to the fixing needles (24).
8. A flange gasket cutting machine according to claim 7, wherein: the surface of the annular membrane (23) is fixedly connected with a plurality of uniformly arranged pressing plates (26); elastic sheets (27) are fixedly connected between the pressing plate (26) and the inner wall of the pressing roller (22).
9. A flange gasket cutting machine according to claim 1, wherein: a separation net (28) is fixedly connected to the position, close to the bottom, of the groove wall of the discharging groove (2); the inner wall of the discharging groove (2) is connected with a connecting rod (29) at the top of the separation net (28) in a sliding manner; the surface of the connecting plate (14) is rotatably connected with a roller (30); the surface of the roller (30) is fixedly connected with a plurality of uniformly arranged protruding blocks (31).
10. A flange gasket cutting machine according to claim 9, wherein: a push plate (32) is connected to the inner wall of one side of the blanking groove (2) in a sliding manner; the pushing plate (32) is arranged on the top surface of the separation net (28) and driven by an external motor to move along the surface of the separation net (28); and a discharge hole (33) is formed in the surface of one side, far away from the push plate (32), of the objective table (1).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311319656.5A CN117047178B (en) | 2023-10-12 | 2023-10-12 | Flange gasket clipping machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311319656.5A CN117047178B (en) | 2023-10-12 | 2023-10-12 | Flange gasket clipping machine |
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| CN117047178A true CN117047178A (en) | 2023-11-14 |
| CN117047178B CN117047178B (en) | 2023-12-15 |
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| CN117047178B (en) | 2023-12-15 |
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